CN105805338A - Valve for corrugated pipe and with leakage detection function - Google Patents

Valve for corrugated pipe and with leakage detection function Download PDF

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Publication number
CN105805338A
CN105805338A CN201610345438.2A CN201610345438A CN105805338A CN 105805338 A CN105805338 A CN 105805338A CN 201610345438 A CN201610345438 A CN 201610345438A CN 105805338 A CN105805338 A CN 105805338A
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China
Prior art keywords
hole
detection
air inlet
valve
leakage detection
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Application number
CN201610345438.2A
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Chinese (zh)
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CN105805338B (en
Inventor
张礼传
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Aerosun Corp
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Aerosun Corp
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Priority to CN201610345438.2A priority Critical patent/CN105805338B/en
Publication of CN105805338A publication Critical patent/CN105805338A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0605Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor with particular plug arrangements, e.g. particular shape or built-in means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/06Construction of housing; Use of materials therefor of taps or cocks
    • F16K27/067Construction of housing; Use of materials therefor of taps or cocks with spherical plugs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details

Abstract

The invention provides a valve for a corrugated pipe and with a leakage detection function. The valve comprises a valve body and a rotary handle. The valve body is installed on a fixing element through a base, and the rotary handle is installed on the valve body. The valve body is provided with an air inlet and an air outlet. A valve element ball fixedly connected with the rotary handle is installed in a flow channel between the air inlet and the air outlet. The ball is provided with a horizontal through hole from an air inlet hole and an air outlet hole. The valve is provided with a special leakage detection port which can be quickly connected with a leakage detection tool to judge gas pipeline leakage conditions. Operation is easy, leakage detection efficiency is high, air tightness of the valve is good, and the valve is safe, reliable, suitable for rigid and soft pipelines, wide in application range and suitable for popularization.

Description

A kind of corrugated tube band leakage detection function valve
Technical field
The present invention relates to a kind of corrugated tube band leakage detection function valve, specifically a kind of valve opened suitable in gas pipeline between flexible delivery and connecting tube, close, belongs to fuel gas ball valve field.
Background technology
Being safely gas industry cardinal task with gas, user's gas pipeline is carried out annual inspection comprehensively by gas company's regulation, to guarantee to occupy domestic gas safety.
Conventional pipeline leakage detection method is pressure differential method: U-tube manometer hangs pressure, judges whether pipeline leaks by U-tube manometer water column situation of change;Novel pipeline leakage detection method is combustible gas detecting method: by the probe in gas leakage detector, finds out Near Pipelines fuel gas ratio to judge whether pipeline leaks.
Fuel gas detection method is only applicable to vent line, and gas leakage detector exists because faulty sensor cannot detect or the situation of flase drop, the commonly used pressure differential method detection in gas company, but pressure differential method detection needs to disconnect pipe interface to carry out segmentation detection connecting U-tube manometer, inefficiency, and the pipeline disconnected cannot be detected.
For above-mentioned situation, this is accomplished by a kind of not dismantling existing fuel gas pipeline under operating mode of not ventilating or ventilated to realize the product of quick signal piping leakage situation.
Summary of the invention
It is an object of the invention to: for above-mentioned prior art Problems existing, one is proposed for connecting between flexible duct, open, close the valve of pipeline, and this valve carries detection mouth, detection mouth air-tightness is good, detecting instrument is easy to loading and unloading fast, it is possible to quickly pipeline leakage situation is judged.
In order to reach object above, a kind of corrugated tube band leakage detection function valve of the present invention, including by floor installation valve body on fixture and the rotary handle that is arranged on valve body, described valve body has air inlet and gas outlet, equipped with the spool spheroid connected with rotary handle in the runner between described air inlet and gas outlet;Described spheroid has by the horizontal through hole of air inlet to venthole;It is characterized in that:
Described valve body is additionally provided with and described flow passage and the detection mouth being perpendicular to described runner;Described spheroid is additionally provided with the detection hole connected with described horizontal through hole;Described detection axially bored line becomes 30~45 ° of angles of cut with the axis of described horizontal through hole;
The diameter of described air inlet, gas outlet and detection mouth is respectively greater than the diameter in the air inlet of correspondence, venthole and detection hole;The diameter in described detection hole is the 1/3~1/2 of described horizontal channel diameter;
Described spheroid at least has initial closedown, detection and standard-sized sheet three file location;
When being in original closed position, described horizontal channel is perpendicular to described runner, is blocked between described air inlet and gas outlet, described detection bore closure;
When being in detecting position configuration state, described horizontal channel and described runner are semi-connected state, and described detection hole and detection mouth are connected state;
When being in fully open position state, described horizontal channel is parallel to described runner, connects between described air inlet and gas outlet, and described detection hole is opened.
The technical scheme that the present invention limits further as: described handle is provided with pressure testing gear and valve opening gear, described pressure testing and valve opening gear and is equipped with stopping means.
Further, described detection mouth is provided with self sealing structure and protection device.
Further, described self sealing structure includes hemisphere that spring is connected with spring and is arranged on the sealing ring in detection mouth inwall circumferential recess;When described self sealing structure is in sealing station, constitutes between described hemispheroidal sphere and sealing ring and seal structure to realize detection mouth secondary seal.
Further, described hemisphere bottom surface is also equipped with joint pin;Described joint pin offers one group of through hole;Described through hole connects with detection mouth.
Further, described joint pin termination also has pig tail catheter (2c1-5).
Further, described protection device includes protection lid and is arranged on the sealing ring of protection lid inwall end, and described protection device and self sealing structure are threaded;Preventing end long term wear from causing valve leak, sealing for three times thus realizing detection mouth.
Further, described base offers one group of bolt hole;Described base through screws is arranged on fixture.
Further, described air inlet adopts screw thread or quick fixation structure to be connected with delivery hose.
Beneficial effects of the present invention: the present invention leaks the appropriate design in self sealss detection mouth and valve inner spheroid air inlet, venthole and detection hole and valve body air inlet, gas outlet and detection mouth, and self sealss detection mouth structure innovation, when making hemisphere be subject to external force, can to valve body rollback, make outside U-tube manometer and whole gas bellows pipeline connection, can quickly connect leakage inspection tool fuel gas pipeline leakage situation is judged, the pipeline disconnected can be detected simultaneously, easy and simple to handle, leak detection efficiency is high;Valve air-tightness is good, safe and reliable, adaptive rigidity, flexible duct, of many uses, is suitable for promoting.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the half sectional view of Fig. 1.
Fig. 3 is the structural representation of spheroid of the present invention.
Fig. 4,5,6 respectively spheroid is positioned at initially in valve inner, detect and schematic diagram during opening.
Fig. 7 is self sealing structure schematic diagram in embodiment one.
Fig. 8 is the self sealing structure schematic diagram in embodiment two.
Fig. 9 is the protection apparatus structure schematic diagram of Fig. 2.
Detailed description of the invention
Embodiment one
A kind of corrugated tube band leakage detection function valve of the present embodiment, as Figure 1-3: include base 1, valve body 2, handle 4, in valve body 2, set spheroid 3.
Base 1 is provided with multiple bolt hole 1a, is fastened by screw so that valve is integrally attached on the fixing object such as wall or cabinet, it is to avoid during valve switch, moment is transferred to flexible duct and causes the leakage of pipeline fatigue or interface leak.
Valve body 2 is provided with air inlet 2a, gas outlet 2b, detection mouth 2c, air inlet 2a adopts screw thread or fast-assembling interface to be connected with fuel gas transmission corrugated stainless steel tubing, gas outlet 2b adopts hickey and connects with corrugated stainless steel tubing with being connected, and detection mouth 2c adopts fast-assembling interface to be connected with pipeline leakage testing instrument U-tube manometer.
The spheroid 3 set in valve body 2 is provided with air inlet 3a, venthole 3b, detects hole 3c, detects mouth 2c with the air inlet 2a on valve body 2, gas outlet 2b respectively and connects, and drives spheroid 3 to rotate to realize pipeline by handle 4 and opens, closes and leakage detection function.
The diameter of air inlet (2a), gas outlet (2b) and detection mouth (2c) is respectively greater than the diameter of the air inlet (3a) of correspondence, venthole (3b) and detection hole (3c);Diameter is horizontal channel diameter the 1/3~1/2 of detection hole (3c);The axis angle of cut at 45 ° of detection hole (3c) axis and horizontal through hole.
The spheroid (3) of the present embodiment has initial closedown, detection and standard-sized sheet three file location;
As shown in Figure 4: under valve initial closed state, spheroid air inlet 3a and valve body air inlet 2a is that 90 degree of plumbness are airtight, spheroid venthole 3b and valve body gas outlet 2b is that 90 degree of plumbness are airtight, spheroid detection hole 3c and valve body detection mouth 2c is that 45 degree of angles are airtight, valve closes, and detects mouth self sealss.
As shown in Figure 5: under valve detection state, handle 4 is left-handed to pressure testing gear, spheroid air inlet 3a and valve body air inlet 2a is semi-connected state, spheroid venthole 3b and valve body gas outlet 2b is semi-connected state, spheroid detection hole 3c and valve body detection mouth 2c is full-mesh state, by U-tube manometer port to pipeline pressurising, judge whether whole pipeline leaks by the water column table situation of change of U-tube manometer.
As shown in Figure 6: valve wide open opens under state, 4 times pressure Rotate Lefts of handle are to opening gear, spheroid air inlet 3a and valve body air inlet 2a is full-mesh state, spheroid venthole 3b and valve body gas outlet 2b is full-mesh state, spheroid detection hole 3c and valve body detection mouth 2c is that 45 degree of angles are airtight, valve opening, whole piece pipeline is opened.
As shown in Figure 7: mouth 2c is on self sealing structure basis in detection, adopt secondary seal structure 2c1, and be made up of spring 2c1-1, hemisphere 2c1-2 and sealing ring 2c1-3 with protection device 2c2, self sealing structure 2c1;Spring 2c1-1 one end is fixed on detection mouth 2c inwall, and the other end is fixing with hemisphere 2c1-2 to be connected;It is cylindrical joint pin 2c1-6 on the left of hemisphere;Described cylindrical joint pin 2c1-6 is circumferentially with multiple through hole 2c1-4;When the state of detection, thimble withstands hemisphere and keeps three valve ports and corresponding valve opening all to keep connected state, sealing ring 2c1-3 to be installed in the detection mouth inwall circumferential recess outside hemisphere.
As shown in Figure 9: protect device 2c2 by protecting lid and sealing ring to form.Under pipeline unlatching, closure state; detection mouth 2c seals, and detection mouth is protected by protection device 2c2, to avoid the spheroid that foreign object backs down in self sealing structure 2c1 to cause pipeline leakage; foreign object collision causes detection mouth and leak detection tool interface leak, it is impossible to reach the function of pipeline leak detection.
The job step of the present invention is:
During gas pipeline leakage detection; turn on protection device 2c2 on detection mouth; the fast interface of U-tube manometer is plugged into detection mouth; in interface, thimble backs down the hemisphere 2c1-2 in self sealing structure 2c1; make the spacing place of installation in the cylindrical joint pin contact detection oral cavity body on the left of hemisphere 2c1-2; hemisphere 2c1-2 external diameter is less than detection Ti Nei footpath, oral cavity; the through hole 2c1-2a that hemisphere 2c1-2 bottom is provided with detects hole with ball body of valve and connects; toward pipeline pressurising, check that U-tube manometer water column changes to determine whether pipeline leaks;After leak detection, U-tube manometer fast interface departs from detection mouth 2c1, and screw on protection device 2c2.
Embodiment two
The present embodiment and embodiment one are different in that the end of the cylindrical joint pin 2c1-6 on the left of the hemisphere 2c1-2 of self sealing structure 2c1 additionally arranges pig tail catheter 2c1-5, as shown in Figure 8.Other structures are essentially identical.So, when carrying out Leak Detection when the fast interface of U-tube manometer and detection mouth being plugged into, in interface, thimble backs down in the process of the hemisphere 2c1-2 in self sealing structure 2c1, insertion is detected hole 3c by the pig tail catheter 2c1-5 of joint pin termination, guarantee the ideal position that spheroid 3 is under valve detection state, avoid due to reasons such as handle loosen that to cause that spheroid 3 rotates not in place, making air inlet 3a and valve body air inlet 2a, spheroid venthole 3b and valve body gas outlet 2b fail is semi-connected state, and the untrue situation of testing result caused occurs.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to replacement or the technical scheme of equivalent transformation formation, all fall within the protection domain of application claims.

Claims (9)

1. a corrugated tube band leakage detection function valve, including the valve body (2) being arranged on by base (1) on fixture and the rotary handle being arranged on valve body, described valve body (2) has air inlet (2a) and gas outlet (2b), equipped with the spool spheroid (3) connected with rotary handle (4) in the runner between described air inlet (2a) and gas outlet (2b);Described spheroid (3) has by the horizontal through hole of air inlet (3a) to venthole (3b);It is characterized in that:
Described valve body (2) is additionally provided with and described flow passage and the detection mouth (2c) being perpendicular to described runner;Described spheroid (3) is additionally provided with the detection hole (3c) connected with described horizontal through hole;Described detection hole (3c) axis becomes 30~45 ° of angles of cut with the axis of described horizontal through hole;
The diameter of described air inlet (2a), gas outlet (2b) and detection mouth (2c) is respectively greater than the diameter of the air inlet (3a) of correspondence, venthole (3b) and detection hole (3c);Diameter is described horizontal channel diameter the 1/3~1/2 of described detection hole (3c);
Described spheroid (3) at least has initial closedown, detection and standard-sized sheet three file location;
When being in original closed position, described horizontal channel is perpendicular to described runner, is blocked between described air inlet and gas outlet, described detection bore closure;
When being in detecting position configuration state, described horizontal channel and described runner are semi-connected state, and described detection hole (3c) and detection mouth (2c) are in connected state;
When being in fully open position state, described horizontal channel is parallel to described runner, connects between described air inlet (2a) and gas outlet (2b), and described detection hole (3c) is opened.
2. corrugated tube band leakage detection function valve according to claim 1, it is characterised in that: described handle (4) is provided with pressure testing gear and valve opening gear, described pressure testing and valve opening gear and is equipped with stopping means.
3. the band leakage detection function valve of the corrugated tube according to any one of claim 1-2, it is characterised in that: described detection mouth (3a) is provided with self sealing structure (2c1) and protection device (2c2).
4. corrugated tube band leakage detection function valve according to claim 3, it is characterised in that: described self sealing structure (2c1) includes hemisphere (2c1-2) that spring (2c1-1) is connected with spring and is arranged on the sealing ring (2c1-3) in detection mouth (2c) inwall circumferential recess;When described self sealing structure is in sealing station, constitutes between described hemispheroidal sphere and sealing ring and seal structure.
5. corrugated tube band leakage detection function valve according to claim 4, it is characterised in that: described hemisphere bottom surface is also equipped with joint pin (2c1-6);Described joint pin offers one group of through hole (2c1-4);Described through hole (2c1-4) connects with detection mouth (2c).
6. corrugated tube band leakage detection function valve according to claim 5, it is characterised in that: described joint pin termination also has pig tail catheter (2c1-5).
7. the band leakage detection function valve of the corrugated tube according to claim 5 or 6, it is characterised in that: described protection device (2c2) includes protection lid and is arranged on the sealing ring of protection lid inwall end;Described protection device and self sealing structure are threaded.
8. corrugated tube band leakage detection function valve according to claim 7, it is characterised in that: described base (1) offers one group of bolt hole (1a);Described base through screws is arranged on fixture.
9. corrugated tube band leakage detection function valve according to claim 8, it is characterised in that: described air inlet (2a) adopts screw thread or quick fixation structure to be connected with delivery hose.
CN201610345438.2A 2016-05-23 2016-05-23 A kind of effective band leakage detection function valve of ripple Active CN105805338B (en)

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CN201610345438.2A CN105805338B (en) 2016-05-23 2016-05-23 A kind of effective band leakage detection function valve of ripple

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CN105805338B CN105805338B (en) 2019-07-16

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09178003A (en) * 1996-12-13 1997-07-11 Fujii Gokin Seisakusho Co Ltd Gas cock
US6128946A (en) * 1997-06-26 2000-10-10 Crane Nuclear, Inc. Method and apparatus for on-line detection of leaky emergency shut down or other valves
CN2434492Y (en) * 2000-06-22 2001-06-13 徐宗民 Leakage checking gas valve
CN201588977U (en) * 2009-11-03 2010-09-22 埃德鲁(陕西)机电设备有限公司 Multi-way spherical valve bank for sulfur hexafluoride gas
CN204459240U (en) * 2015-02-13 2015-07-08 安策阀门(太仓)有限公司 A kind of instrument root valve
WO2015181609A1 (en) * 2014-05-28 2015-12-03 Dafram S.P.A. Means and methods for detecting leakage in ball valves
CN205780992U (en) * 2016-05-23 2016-12-07 航天晨光股份有限公司 A kind of corrugated tube band leakage detection function valve

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09178003A (en) * 1996-12-13 1997-07-11 Fujii Gokin Seisakusho Co Ltd Gas cock
US6128946A (en) * 1997-06-26 2000-10-10 Crane Nuclear, Inc. Method and apparatus for on-line detection of leaky emergency shut down or other valves
CN2434492Y (en) * 2000-06-22 2001-06-13 徐宗民 Leakage checking gas valve
CN201588977U (en) * 2009-11-03 2010-09-22 埃德鲁(陕西)机电设备有限公司 Multi-way spherical valve bank for sulfur hexafluoride gas
WO2015181609A1 (en) * 2014-05-28 2015-12-03 Dafram S.P.A. Means and methods for detecting leakage in ball valves
CN204459240U (en) * 2015-02-13 2015-07-08 安策阀门(太仓)有限公司 A kind of instrument root valve
CN205780992U (en) * 2016-05-23 2016-12-07 航天晨光股份有限公司 A kind of corrugated tube band leakage detection function valve

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