CA1331715C - Process for producing a high total dietary corn fiber - Google Patents

Process for producing a high total dietary corn fiber

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Publication number
CA1331715C
CA1331715C CA000602326A CA602326A CA1331715C CA 1331715 C CA1331715 C CA 1331715C CA 000602326 A CA000602326 A CA 000602326A CA 602326 A CA602326 A CA 602326A CA 1331715 C CA1331715 C CA 1331715C
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Canada
Prior art keywords
hydroclone
fiber
corn
screen
dietary fiber
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Expired - Lifetime
Application number
CA000602326A
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French (fr)
Inventor
J. E. Todd Giesfeldt
Robert J. Repta
Irving F. Deaton
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Corn Products International Inc
Original Assignee
Unilever Bestfoods North America
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Publication of CA1331715C publication Critical patent/CA1331715C/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • A23L33/22Comminuted fibrous parts of plants, e.g. bagasse or pulp
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/23Removal of unwanted matter, e.g. deodorisation or detoxification by extraction with solvents
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/115Cereal fibre products, e.g. bran, husk
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B15/00Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/20Natural extracts
    • A23V2250/21Plant extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/50Polysaccharides, gums
    • A23V2250/51Polysaccharide
    • A23V2250/5116Other non-digestible fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/31Mechanical treatment

Abstract

ABSTRACT OF THE DISCLOSURE

A process for producing corn fiber having a high total dietary fiber content. A dilute aqueous slurry of the corn fiber obtained from the corn wet-milling process is separated by means of a hydroclone to give a fiber fraction of enhanced total dietary fiber content. This fiber fraction may then be passed into a centrifugal paddle screen to give a product of even higher total dietary fiber content.

Description

1 3 ~ 1 1 1 ') PROCESS FOR PRODUCING A HIGEi TOTAL D:l:E:TARY CORN FIBER

~ his invention relates to a methQd wherein the mixed fiber stream obtained from ths corn wet-milling proces~ is processed to give a product having a high total dietary fiber content.

In recent years, thera ha~ been an increasing awareness of the role that fiber plays in the human diet. Thi stems not only from the role that fiber play~ a~ a bulXing agent, but al~o from the role it i~ believed to play Ln preventin~ disea~e~ of the ga3trointestinal tract.

The dietary fiber from wheat, wheat bran, has been consumed in breakfa~t cereals, whole wheat bread , and similar products for many yesr~. However, there i-~ a recognized need for larger amount~ of fiber to ~upplement proca~æad food~ which are now eaten by a large proportion of the population. For these reasons, food ~upplier~ have sought additional sources of dietary fiber.

One potential source of dietary fiber i~ the corn fiber obtained as a by-product of the wet milling of corn. Howevsr, this product contain~ fairly high percentages of ~tarch and protein.
Such additional components make the fiber les~ ~uitable for use in baking and other food application~. Thi~ h~d led worker~ to look ,~ .. ,.. , . . . . ~
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`` 1331715 for an economical and commercially acceptable proces~ to reduce the amount of starch and protein while increaYing the dietary fiber content of the fiber contained from the corn wet-milling process.

In U.S. Patent 4,181,534, one proce~s i~ di~closed for treating the wet fiber stream obtained from the corn wet-milling proce3~. According to this proce~, the fiber ~tream, while -Qtill wet, i~ abraded by mean~ of a beater or impact mill. The milled product i~ then separated into fractionq with one fraction being an enriched fiber containing a high proportion of pentosan~.

In U.S. Patent 4,181,747, a second proce~s is disclosed for enrLching the fi~er contained from corn and soybeans. In thi~
, .
proce~s, the crude fiber i~ heated with dilute aqueous acid to h~drolyze and di~solve undesired by-pro~uct~. The material i~ then washed exten~ively in order to obtain a fiber of higher dietary fiber content.

Although these prior processes can give an enriched fiber product, there is 3till need for a simple low-cost proce3~ for producing 2 product of dietary fiber content from corn. We have now discovered a ~imple and economical process for enriching the dietary fiber content of corn fiber without the need for a chemical hydrolysis or for an expensive milling operation~ By this process, the corn wet miller can convert in a continuou~ proc2~s a low-value by-product to a food component of much higher value.

F~'.~P ` ' - - `

. -In accordance with thi invention, there i~ provided apro~ess for producing a corn fiber product having a high dietary fiber content which comprises:

a) diluting crude fiber obtained from the corn wet-milling process with water to give an aqueou~ slurry of crude corn fiber with a solids concentration of from about 2% to about 5% by weight;

b) pa sing said aqueous ~lurry of crude corn fiber through a hy~roclone with the operating pressure of said hydroclone ad~usted 80 that from about 65% to about 80% of the volume of the aqueous slurry ente-ing the hydroclone exit~ in the overflo~ ~tream of the hydroclone; and c) separating a corn fiber of high dietary fiber content from said overflow stream.

Alqo provited, in accordance with this i~vention, is a continuous proces~ for producing a corn fiber product having a high dietary fiber contant which comprise~:

a) diluting crude fiber obtained from the ~orn wet~
milling process with water to give an aqueous slurry of crude corn fiber with a ~olid concentration of from about 2~ to about 5% by weight;

b) pa3sing said aqueous 31urry of crude corn fiber through a hydroclone with the oper~ting pressure of said hydroclone ad~usted 80 that from about 65% to abut 80% of the volume of the aqueous slurry entering the hydroclona exit~ in the overflow stream from the hydroclone;

c) pa3~ing said oYerflow stream from the hydroclone into a centrifugal paddle ~creen having screen openings of from about 2 m~ to about 4 ~m, and clearance between the screen and the paddles from about 6 mm to about 15 ~m; and ,. d~ washing the solid separated by the centrifugal paddle ~creen to give a corn fiber fraction of high dietary fiber content.
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Th~ starting material used in the procs~s of this invent~on i~ the crude mixed fiber strea~ obtained from the corn wet-milling proc~ss. This i~ readily available r~w material produced in large quantities as a by-product of starch production by the wat milling ef corn. For a di cus~ion of the indu~trial corn wet-milling process, 3ee Starch Chemi~try a~d ~echnoloqY, .,.;

,,:

~ 33 1 7 1 5 Whi~tler and Pa~chall, Editor~, Vol. II, Chapter 1, pp. 1-51, Academic Pres~, N.Y. (1967). The fiber produced by this proce~
i8 washed and squeezed or filtered to reduce the content of free moisture to about 5U~ to 60% by weight. In the past, thi~ by-product has generally been mixed with other by-product~ of the milling process and dried for use as animal feed.

The undried mixed fiber stream, having a moisture content of from about 80% to about 90~ by weight, i~ diluted with water to give a ~lurry with a solid~ content of from about 2% to about 5%
by weight. Thi3 aqueous slurry i8 then used in the process of this invention.

, .
The dilute aqueous slurry of corn fiber i8 then passed through a hydroclone. Hydroclones suitabla for use in the process of this invention are well-known item~ of commerce. A particularly su~table hydroclone i~ one available from the Dorr-Oliver Company, Stamford, Connecticut, which has a diameter of about 6 inche3 at the top of its 3-foot length. Such a hydroclone i~ described in detail in U.S. Patent 2,913,112. It has been used for many year~
in the corn w~t-milling industry for the aqueous separation of germ from corn, and its ~tructure i8 described in detail in the chapter from Starch Chemi~try and Technolo~y cited above. A~ noted in that article, batterie~ of the hydroclones may be operated in parallel when it is desired to ~eparate large volume~ of material.

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~. 133l7l5 In the process of this invention, the rate of flow of the aqueous ~lurry of crude corn fiber into the hydroclone and the pressure drop across the hydroclone are so ad~usted that from about 65% to about 80% of the volume of the aqueous ~lurry entering the hydroclone exits in the overflow ~tream of the hydroclone. Under theYe condition~, the pressure drop across the hydroclone is usually between about 8 and 12 psi (0.56-0.9 kg/cm2). The underflow, which contain~ a larger concentration of starch and protein along with ~ome fiber, is returned to the corn wet-milling process where it is combined with the normal by~product~ of the process.

The overflow stream from the hydroclone contain~ coarse solid material which has a much higher dietary fiber content than does the material which passes in the underflow stream of the hydroclone. Th~s coarse ~aterial is then collected and washed on a screen or other device which permit~ removal of finely-divided material. Th~ product obtained in this step generally ha~ a total dietary fiber content of from about 60% to about 85%.

In order to produce a product of even higher total dietary fiber content, the overflow stream from the hydroclone is pa3sed into a centrifugal psddle ~creen where the fiber is further purified giving a product having greater than about 90S total dietary fiber on a dry ~ubstance basis.

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i~-Various known centrifugal screening devices capable of continuously separating solids and liquids can be employed in this proces~. Generally, such device~ comprise a cylindrical screen, mean~ for imparting centrifugal force to a slurry, and means for removing separated solids from the ~creen. In a large volume industrial process, a commercially-a~ailable centrifugal paddle screen is most suitable.

A con~enient paddle 3creen for this process i~ the Indiana Canning Machine, Model No. 11, obtained from the Indiana Canning Machine Company, Indianapolis, Indiana. It i8 fitted with a screen having openings between about 2 mm and about 4 mm, preferably about 3 mm ln diameter. The cleaxance between the screen and the paddle~ is between about 6 mm and 15 mm, preferably between about 7 mm and 11 mm. Suitable operating speed~ are between about 500 and 1000 revolutions per minute (rpm).
. . ~
The ~olid separated by the centrifugal paddle screen i~
then washed and dried. The washing step is conveniently carried out on a screen bend or on a second centrifugal paddle screen. If a second centrifugal paddle w reen is used, the total dietary fiber content of the product i8 further increased by 2% to 3%. Dried material may be ground to any de~ired size depending on the end use of the product.

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~ 33 ~ 7 1 5 Tha product obtained by thi~ proces~ has a light color, has a bland ta~te, and i~ suitable for u e in a variety of food products. Thu~, a continuous process ha~ been developed, which i~
applicable to a large-scale production of food-grade fiber having a high dietary fiber content which can be prepared from a readily available starting material.

The following examples further illu~trate the present invention and will enable others ~killed in the art to understand it more completely. It ~hould be under tood, however, that the invention i~ not limited solely to the examples given below. In the examples, all percentage~ given are on a weight basi~ unless otherwise indicated. The total dietary fiber values were determined by the method of Procky, et al, J. A~soc. Off. Anal.
Chem., 67, 1044-1051 (1984). They represent the material remaining after the removal of ~tarch, protein, fat, and ash from a given s~mple.

Separate portions of a 10-20% ~olid~ fiber ~tream, obtained during wet milling of corn, were u~ed in the runs described in this example. The fiber ctream was diluted with water to give a ~lurry with a solids concentration of about 2.25% by weight. The dilute aqueous ~lurry of crude corn fiber was then passed through a 6-inch (15.24-cm) diameter hydroclone (DorrClone, ~. ~..~ ,0 .

: . .
~;.. ~ . . .
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? 33 1 7 1 5 Dorr-Oli~er Company) at a supply rate of about 190 liter~ per minute. The pressure drop across the hydroclone wa~ 8 p3i (0.56 kg/cm2). The volume ratio of the overflow ~tream to the supply ~tream was 0.71. The overflow stream wa~ then pumped through a centrifugal paddle screen (Indiana Canning Machine Company, Model No. 77), fitted with a screen having 3.2-mm diameter opening~ and with a 9.5-mm gap between the paddles and the screen. The machine was operated at a speed of 600 rpm. The dietary fiber which collected on the screen was washed, dried, and analyzed. The result3 of two runs are gi~en in Table I. They demonstrate that when crude fiber ~tream from the corn wet-milling process is sub~ected to the proces~ of thi~ invention, a dietary fiber fraction is obtained which ha~ a dietary fiber content greater than 90%.

TABLE I

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Yield (% of Original TDF') Starch Protein Fat TDF) (% d.b.b)) (% d.b.) (% d.b-) (% d.b-) Starting 46.9 30.1 16.0 1.8 ~aterial Product Run 1 6.5 91.4 4.8 5.1 1.8 Run 2 4.4 92.5 5.7 5.0 2.1 a) TDF - Total Dietary Fiber b) d.b. - dry basis _ g _ 5~

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' ' ' , :i '. . .1: . . , . ', ' . : .
". ~ ' ' , ' . ' :' .

EXAMPLE 2 1 3 3 ~ 7 ~ 5 The general procedure of Example 1 was followed except that the water used for dilution of the crude fiber was process water from the corn wet-milling process. In Runs 3, 4, snd S, the gap between the paddle3 and the ~creen in the paddle-screen apparatus wa~ changed to show the influence of this gap on the quality of the product. In Run~ 6-11, the dietary fiber slurry washed fro~ the ~creen of the first paddle was pa~sed into a second paddle screen before the product wa~ isolated. The result~ of these runs are given in Tabl~ II. Runs 3-5 demon~trate that as the gap between the paddle and the screen in the paddle scrsen is reduced, the percentage of total dietary fiber in the product increases. Runs 7-11, which all employed a gap between the paddle and the ~creen like that of Run 4, demonstrate that passage of the dietary fiber through a second paddle screen gives a product with a ~omewhat higher dietary fiber content than does the process u~ing the same conditions which include3 only one pass through a paddle screen.

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TABL~ 3 ) 1 ~ t 5 Yield (% of Original~ TDF
Run TDF~) (% d.b. b) 3C~ __ 8~.5 4 5.6 91.1 5C) 4.7 94.4 6 -- 93.4 7 4.0 93.8 8 5.0 93.1 9 7.0 92.8 5.2 9~.2 11 7.8 92.1 a) TDF = Total Dietary Fiber b) d.b. = dry ba~is c) In Runs 3 and 5, the gap between the paddle~
and screen was 13 mm and 6.4 mm, re~pectively.
In all other run~, the gap was 9.5 mm.
d) Average of five batch washe~. Runs 7-11 were wa hed continuously on tha paddle screen.

EXAMPLE_3 A crude corn fiber stream as i~ Example 1 was diluted with water to give a slurry with a ~olid concen~r~tion o~ about 2S by w~ight. The dilute aqueous slurry of crude corn fiber was then pa~sed through the hydroclone as in ~xample 1. In the various runs, th~ pre~sure drop across the hydroclone wa~ between 0.7 and 0.9 kg!cm2. Ths volume ratio of the overflow strea~ to the supply stream was about 0.65. The results of four run3 are givan in Table III.

E~

r ~

Yield ( % of Origir~al ) TI~F
Run TDF~) ( % d . b .
12 6 . 5 85 . 6 13 9.4 81.7 14 6.6 84.1 3.6 84.3 a ) TDF = Total Dietary Fiber b) d.b. = dry basi~

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Claims (6)

1. A continuous process for producing a corn fiber product having a high dietary fiber content which comprises:

a) diluting crude fiber obtained from the corn wet-milling process with water to give an aqueous slurry of crude corn fiber with a solids concentration of from about 2% to about 5% by weight;

b) passing said aqueous slurry of crude corn fiber through a hydroclone with the operating pressure of said hydroclone adjusted so that from about 65% to about 80% of the volume of the aqueous slurry entering the hydroclone exits in the overflow stream from the hydroclone;

c) passing said overflow stream from the hydroclone into a centrifugal paddle screen having screen openings of from about 2 mm to about 4 mm, and clearance between the screen and the paddle from about 6 mm to About 15 mm;
and d) washing the solid separated by the centrifugal paddle screen to give a corn fiber fraction of high dietary fiber content.
2. The process of claim 1 wherein the operating pressure of the hydroclone used in Step b) is adjusted so that the pressure drop across the hydroclone is between about 0.56 kg/cm2 and 0.9 kg/cm2.
3. The process of claim 1 wherein the screen openings of the centrifugal paddle screen used in Step c) are about 3 mm.
4. The process of claim 1 wherein the clearance between the screen and the paddles of the centrifugal paddle screen used in Step c) is between about 7 mm and 11 mm.
5. A process for producing a corn fiber product having a high dietary fiber content which comprises:

a) diluting crude fiber obtained from the corn wet-milling process with water to give an aqueous slurry of crude corn fiber with a solids concentration of from about 2% to about 5% by weight;

b) passing said aqueous slurry of crude corn fiber through a hydroclone with the operating pressure of said hydroclone adjusted so that from about 65% to about 80% of the volume of the aqueous slurry entering the hydroclone exits in the overflow stream of the hydroclone;
and c) separating a corn fiber of high dietary fiber content from said overflow stream.
6. The process of claim 5 wherein the operating pressure of the hydroclone used in Step b) is adjusted so that the pressure drop across the hydroclone is between about 0.56 kg/cm2 and 0.9 kg/cm2.
CA000602326A 1988-06-23 1989-06-09 Process for producing a high total dietary corn fiber Expired - Lifetime CA1331715C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/211,188 US4994115A (en) 1988-06-23 1988-06-23 Process for producing a high total dietary corn fiber
US211,188 1988-06-23

Publications (1)

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EP (1) EP0347919B1 (en)
JP (1) JP2721549B2 (en)
KR (2) KR0145407B1 (en)
AR (1) AR244955A1 (en)
AT (1) ATE80010T1 (en)
AU (1) AU616531B2 (en)
CA (1) CA1331715C (en)
DE (1) DE68902694T2 (en)
DK (1) DK308989A (en)
ES (1) ES2034515T3 (en)
GR (1) GR3005583T3 (en)
IE (1) IE63222B1 (en)
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DK308989D0 (en) 1989-06-22
JPH0246270A (en) 1990-02-15
DE68902694D1 (en) 1992-10-08
ATE80010T1 (en) 1992-09-15
AU616531B2 (en) 1991-10-31
KR0145407B1 (en) 1998-07-01
US4994115A (en) 1991-02-19
EP0347919A1 (en) 1989-12-27
US5073201A (en) 1991-12-17
KR0175664B1 (en) 1999-02-01
ES2034515T3 (en) 1993-04-01
JP2721549B2 (en) 1998-03-04
KR910019539A (en) 1991-12-19
PT90909B (en) 1994-12-30
DK308989A (en) 1989-12-24
DE68902694T2 (en) 1993-01-28
MX164176B (en) 1992-07-22
KR910000040A (en) 1991-01-29
AR244955A1 (en) 1993-12-30
AU3647289A (en) 1990-01-04
IE63222B1 (en) 1995-04-05
IE891854L (en) 1989-12-23
GR3005583T3 (en) 1993-06-07
NZ229362A (en) 1991-08-27
PT90909A (en) 1989-12-29
EP0347919B1 (en) 1992-09-02

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