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United States Patent im

Warren

US005705297A [li] Patent Number: [45] Date of Patent:

5,705,297 Jan. 6, 1998

[54] ELECTRICAL CONNECTION FOR A POLYMERIC LAMINATE BATTERY STRUCTURE

[75] Inventor: Paul C. Warren, Far Hills, NJ.

[73] Assignee: Bell Communications Research, Inc., Morristown, N.J.

[21] Appl. No.: 610,023
[22] Filed: Mar. 4,1996

[51] Int CI.6 H01M 2/22

[52] U.S. CI 429/244; 29/623.21

[58] Field of Search 429/233. 234,

429/236, 241, 243, 244, 192; 29/623.4

[56] References Cited

U.S. PATENT DOCUMENTS

5,476,734 12/1995 Pulley et al 429/244

5,520,850 5/1996 Chaloner-GiU et al 252/500

5,580,686 12/1996 Shi et al 429/245

Primary Examiner—M. Nuzzolillo

Attorney, Agent, or Firm—Lionel N. White; Joseph Giordano

[57] ABSTRACT

Electrical connection is maintained between an electrical conductor element (32) and a fragile expanded-metal grid current collector element (12) of a flexible laminate structure rechargeable battery (10) by means of thermally-activated adhesive sheet material (34) which provides physical reinforcement as well as maintaining stable electricallyconductive contact between the elements. Such adhesive materials comprising a metal foil surface (46) may also provide direct electrical connection between current collector or battery electrode elements and external utilization devices.

5,441,830 8/1995 Moultan et al. 5,456,000 10/1995 Gozdzetal. .

429/212 29/623.2

14 Claims, 5 Drawing Sheets

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