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United States Patent mi

Broemer et al.

[in 3,922,155 [45] Nov. 25, 1975

[541 PROCESS OF MAKING BIOCOMPATIBLE GLASS CERAMIC

[75] Inventors: Heinz Broemer, Hermannstein;

Hans-Herbert Kaes, Wetzlar-Dorlar;
Emanuel Pfeil, Marburg, all of
Germany

[73] Assignee: Ernst Leitz G.m.b.H., Wetzlar,
Germany

[22] Filed: May 21, 1974

[21] Appl. No.: 471,891

[30] Foreign Application Priority Data

May 23, 1973 Germany 2326100

[521 U.S. CI 65/33; 65/18; 3/1.9;

32/8; 32/10 A; 106/47; 106/39.6

[51] Int. CI.2 C03B 32/00; A6 IF 1/00;

A61C 13/00;C03C 3/22

[58] Field of Search 65/33, 18; 106/39.6,47;

3/1.9; 32/8, 10 A

[56] References Cited

UNITED STATES PATENTS

3,241,935 3/1966 Stookey 65/33

3,253,934 5/1966 Godron 106/49 X

3,342,572 9/1967 MacAvoy 65/33 X

3,443,261 5/1969 Battista 3/1

3,504,437 4/1970 Siegel 65/33 X

[blocks in formation]

Primary Examiner—S. Leon Bashore
Assistant Examiner—Frank W. Miga
Attorney, Agent, or Firm—Erich M. H. Radde

[57] ABSTRACT
The glass ceramic material of the present invention
has the following composition, in weight percent,:
about 20 to about 60 percent of silicon dioxide
Si02,

about 5 to about 40 percent of phosphorus

pentoxide P205, about 2.7 to about 20 percent of sodium oxide

Na20,

about 0.4 to about 20 percent of potassium oxide K20,

about 2.9 to about 30 percent of magnesium oxide MgO, and

about 5 to about 40 percent of calcium oxide CaO, and may contain between

about 0.05 and about 3.0 percent of fluorine. The glass ceramic material is produced by melting the mixture of components and subjecting the resulting melt to a specific annealing or tempering treatment to cause formation of nuclei and ceramization. Such glass ceramic material is especially useful as bone and tooth replacement material in humans and animals.

12 Claims, 3 Drawing Figures

[graphic][merged small]

U.S. Patent Nov. 25,1975 sheet 1 of 2 3,922,155 U.S. Patent Nov. 25, 1975 Sheet 2 of 2 3,922,155

[graphic]
[merged small][merged small][merged small][merged small][merged small][merged small][graphic]

1 2

which a sufficient number of apatite nuclei are pro

PROCESS OF MAKING BIOCOMPATIBLE GLASS duced by suitable thermal treatment, so that the growth

CERAMIC of the bone can take place in a known manner on such

nuclei. Thus it can be assumed with some degree of cer

BACKGROUND OF THE INVENTION tainty that such a glass ceramic material will grow to

. gether with the existing bone in situ.

1. Field of the Invention T,, , „„ Ju.i i. ^ _, ... ... The glass ceramic materials proposed by Hench et

The present invention relates to a novel and useful , . , . _■• j ^ , .,

. . ^ . , - , ■ al., however, have serious disadvantages which can

glass ceramic material, to a process for the manufac- . . , .

r .» ... . . , . ,n cause their use in the animal or human organism to be

ture thereof, and to the use of the resultant material, in 10 , 6

particular, as bone replacement material. come a senous source of danSer for the animal or Per"

2. Description of the Prior Art son beanng the implant, especially when implanting For osteoplastics and osteosynthesis there are em- large rePlacement pieces.

ployed, in addition to bone transplants, also metals SinCe il is known that the ratio of the two ions Na+

such as, for instance, silver and tantalum, metal com- '5 and K+ to each other is a decisive factor for proper

pounds such as, for instance, the surgical alloy steel functioning of the nerves and muscles in the animal or

"Vitallium" or the chromium-cobalt alloy "Protasul ganism, even relatively small variations and displace

1," and plastics such as, for instance, polyethylene, ments, in particular of the potassium ion concentration

methacrylates, or silicone rubber. will change the excitability or responsiveness of the

While the tolerance of the body for some of the said 2^ nerves and thus will lead to serious impairment of the

implants in the animal or human organism can be con- heart. Said ratio of sodium to potassium ions is all the

sidered satisfactory, none of the said materials or the more important because the extracellular potassium

materials known or tried out up to the present time are ion concentration, which in general is the only impor

able to grow together with the bone in the living organ- tant factor, constitutes only about 2 percent of the total

lsm- 25 potassium content of an organism. Disturbances in this

As is known, the substance of animal or human bone smali amount Qf extracellular material which, as a

consists essentially of hydroxyapatite (Ca.[(OH)- whole, constitutes only about 2 g. to 3 g. of potassium

(P04)3D which is permeated, in an intimate mixture, ions can be caused by even only relativeiy small shifts

by albuminoids (collagen). The great difference in in the potassium content of the blood or lymph,

chemical composition between the bone-replacement 30 ... must alsQ fee made wUh fe_

material and the bone itself is the reason why the syn- . ,+ , „+ . ... .

. , , . , , , spect to the Mg-^ and Ca^ ions which are also present

thetic bone-replacement materials known up to the . iU . ,, . , • ,, •

, r . -iU »u c ^ in the animal and human organism in a substantially inpresent time do not grow together with the mass of the .,, . . . & . ......

bone variable ratio and in a concentration which is also in

Therefore, up to now it has been only possible, by 35 variable. Changes and shifting of said ratio necessarily

suitable shaping of the implant, to obtain a certain me- result in severe damaSe in the organism in question,

chanical anchoring, as a result whereof the tissue close The glass ceramics proposed by Hench et al. are pre

to the bone simply envelopes the replacement material. Pared from Pure sodium-calcium glasses.

The contact thus produced between the artificial im- 11 is self-evident that, in view of the known capability

plant and the bone, however, always remains weak and 40 of 8lass to act as ion exchanger, there exists a potential

in particular cannot be subjected to the usual forces or of sodium Na+ ions and calcium Ca2+ ions which, one

stresses. the one hand, will greatly change, by leaching out, the

It is already known that regeneration of bone sub- concentration of these two ions at the area surrounding

stances proceeds from the mineral hydroxyapatite. This the glass ceramic implant and which, on the other

substance evidently acts here as point of attachment for 45 hand, will also considerably reduce by exchange ad

the albuminoids of the bone substance. Starting from sorption the concentration of the ion antagonists, for

hydroxyapatite nuclei, a complete bone is thus regener- instance, of potassium K+ ions and magnesium Mg2+

ated and built up. At the same time, connections to and ions. Thus it is to be expected that, when implanting

with the bone fragments which are still present are also larger replacement pieces, the effect on the specific ion

formed, i.e. formation of callus takes place. 50 concentration will extend, as a function of the geomet

Now, in itself, it would be possible to use apatite in ric shape of tne impianti to more remote organs and

sintered form as bone-replacement material. This their functions. As a result thereof a high displacement

method would, however, have the definite disadvan- of the ionic ratios js tQ be expected especiaiiy when the

tage that in order to obtain sufficient initial stability of ceramics are used in the form of s sintered or

the prosthesis or prosthesis part, there would have to be 55 ^ ... i e -n a fonn whjch js ticularl fa_

introduced very large quantities of apatite which ex- , , - ... j- ,

, , , .. . . .. \, ... . „ vorable for technical-medical reasons.

ceed by far the quantities required for the synthesis of . .

... , j r- i j Another substantial disadvantage of the known glass

a bone. Under such conditions, regeration and final de- , , °, „ , .

velopment of a bone replacement capable of bearing fT-T^" T/ te"denucj: to^OTm nuclelloads, however, will require too much time. 60 This leads to extremely long and technically expensive L. L. Hench, R. J. Splinter, T. K. Greenlee, and W. C. recrystallization processes. Furthermore, the number Allen have proposed, in an article entitled "Bonding of nuclei formed Per unit of volume is verv diff,cult to mechanisms at the interface of ceramic prosthetic ma- control technologically since it is dependent on numerterials," the use, as bone replacement, of apatite-con- ous imponderable factors such as the degree of purity taining materials which, as such, possess; sufficient 65 of the chemical starting materials, the prior heat treatstrength properties, so that, upon their intergrowth, full ment or thermal antecedents of the glass, the material load-bearing capacity is obtained immediately. In said of which the crucible consists, the Constance of the article, there are proposed glass ceramic materials in heating program, and others.

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