WO2012051796A1 - Intercooled recuperative internal combustion engine with four stroke main cylinder - Google Patents

Intercooled recuperative internal combustion engine with four stroke main cylinder Download PDF

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Publication number
WO2012051796A1
WO2012051796A1 PCT/CN2011/001674 CN2011001674W WO2012051796A1 WO 2012051796 A1 WO2012051796 A1 WO 2012051796A1 CN 2011001674 W CN2011001674 W CN 2011001674W WO 2012051796 A1 WO2012051796 A1 WO 2012051796A1
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WO
WIPO (PCT)
Prior art keywords
valve
cylinder
intake
sub
internal combustion
Prior art date
Application number
PCT/CN2011/001674
Other languages
French (fr)
Chinese (zh)
Inventor
韩培洲
Original Assignee
Han Peizhou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Han Peizhou filed Critical Han Peizhou
Publication of WO2012051796A1 publication Critical patent/WO2012051796A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • F02G5/02Profiting from waste heat of exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N5/00Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy
    • F01N5/02Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy the devices using heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • F02B33/02Engines with reciprocating-piston pumps; Engines with crankcase pumps
    • F02B33/06Engines with reciprocating-piston pumps; Engines with crankcase pumps with reciprocating-piston pumps other than simple crankcase pumps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to an internal combustion engine, and more particularly to a master cylinder four-stroke medium-cooled regenerative internal combustion engine.
  • An object of the present invention is to provide an improved master cylinder four-stroke intercooled regenerative internal combustion engine for the deficiencies in the above-described intercooled regenerative two-stroke internal combustion engine, which not only allows the main cylinder to provide cyclic compression for the subcylinder
  • the air pump function of the air, and the air outlet check valve structure thereon is more suitable for the higher engine speed.
  • the master cylinder four-stroke intercooled regenerative internal combustion engine of the present invention comprises a main cylinder with an intake and exhaust valve, a sub-cylinder communicating with the main cylinder and the regenerator through different valves, and a regenerator and an intercooler through different valves.
  • the small auxiliary cylinder, the outlet check valve to the intercooler is arranged in the cylinder head soil of the main cylinder, and the outlet check valve is seated on the valve seat with the vent hole by the spring of the back side, before the outlet check valve
  • the valve stem of the throttle valve passes through the center of the valve seat and the gas-proof sleeve on the valve seat is controlled by the gas-blocking cam on the cylinder head.
  • the gas-blocking valve is in the main cylinder.
  • the piston is moved up and opened after the compression process, and is closed when the piston is wound to the top dead center.
  • the lift valve between the auxiliary cylinder and the main cylinder is controlled to be opened, and the gas distribution piston in the auxiliary cylinder is also At a position set to a certain distance from the top dead center, the lift valve closes when the valve piston reaches the top dead center.
  • the secondary cylinder is constituted by the upper space of the gas distribution piston in the secondary cylinder
  • the small secondary cylinder is constituted by the lower space of the gas distribution piston
  • the gas distribution piston passes through the piston rod of the lower cylinder head through the lower portion.
  • the crosshead and connecting rod are connected to the auxiliary crankshaft, and the speed of the secondary crankshaft is equal to 1/2 of the crankshaft speed.
  • the auxiliary cylinder is in the single auxiliary cylinder
  • the small auxiliary cylinder is in the single small auxiliary cylinder
  • the two cylinders can be arranged opposite to the secondary crankshaft.
  • the two cylinders in the single cylinder or double cylinder of the main cylinder, can also be arranged in line, and the small auxiliary cylinder reduces the cylinder diameter or reduces the crank pin radius of the small auxiliary cylinder on the auxiliary crankshaft to make the working volume smaller than the auxiliary cylinder.
  • the speed of the secondary crankshaft is equal to 1/2 of the crankshaft speed.
  • the small auxiliary cylinder and the secondary cylinder are combined to form a secondary cylinder, the secondary cylinder is connected to the main cylinder through the lifting valve, and the two inlet and outlet valves communicating with the regenerator
  • the inflation valve connected to the intercooler is also disposed on the cylinder head of the auxiliary cylinder, and the secondary crankshaft of the gas distribution piston in the auxiliary cylinder is driven at the same speed as the crankshaft.
  • the lift valve is placed on the auxiliary cylinder and is at the position of avoiding the intake valve.
  • the valve head is seated on the upper side of the main cylinder.
  • a through hole for installing the injector is arranged in the center of the lift valve, and the injector of the injector fixed on the outer cylinder head extends in the through hole of the lift valve, and the valve head of the lift valve Having a plurality of guide vanes arranged in a ring shape with a certain radial gap from the valve seat, the guide vanes forming a certain inclination angle with the radial air flow from the sub-cylinder to the air passage, and the extension is mounted on the cylinder head Glow plug for the airway.
  • the lifting valve can also be arranged such that the lifting valve is located between the main cylinder and the auxiliary cylinder and is seated on the valve seat of the lower curved air passage, and the lower end of the curved air passage is connected with the main cylinder, in the lifting valve
  • the center of the injector is provided with a through hole, and the injector of the injector fixed on the outer casing of the cylinder head extends into the through hole of the lifting valve, and a glow plug is installed at the lower corner of the curved air passage. The glow plug extends through the secondary crankcase and away from the secondary crankshaft and the long sleeve through the outer water jacket of the secondary cylinder into the curved air passage.
  • the air outlet check valve on the back of the valve is acted upon by the upper spring through the pressure ring on the valve, and the pressure ring is connected to the armature extending in the electronic control coil through the sleeve, or the air outlet check valve Directly connected to the sleeve with the armature.
  • a power stabilization system is further provided, and a temperature sensor and a pressure sensor connected to the electric control unit are respectively arranged on the communication line between the outlet end of the regenerator and the intake port, and the control is just changed.
  • the electronic control unit controls the oil pump unit and the injector to reduce or increase the fuel injection amount accordingly.
  • a brake energy recovery and utilization system is provided in the vehicle medium-cooled regenerative internal combustion engine, and the system includes a shut-off valve installed on a communication line between the regenerator and the intake valve, which is controlled by the electronic control unit via a corresponding signal line,
  • the air reservoir with the inlet and outlet valves and communicating with the communication line of the inlet end of the regenerator through the inlet and outlet gas pipelines further includes a valve control mechanism disposed on the cylinder head for controlling the working state of the intake and exhaust valves; when the vehicle is running normally, When the shut-off valve is opened and the inlet and outlet valves are closed, when the vehicle brake needs to recover the braking energy, the electronic control unit controls the shut-off valve to close, allows the inlet and outlet valves to open, and the compressed air generated by the engine enters the air reservoir; when the braking energy is utilized, the electric control The unit allows the shut-off valve and the inlet and outlet valves to open, the engine to operate with compressed air in the air reservoir, and the valve control mechanism to prevent the engine
  • the drive controller of the valve control mechanism is connected to the selection shaft in the cylinder head, and the intake shaft block for controlling the intake valve at different angles and sequentially arranged is arranged on the selection shaft.
  • the inlet and outlet gas top block and the venting top block, and an exhaust top block for controlling the exhaust valve wherein each of the top blocks is respectively provided with an intermediate push block installed in the slide hole, and each intermediate push block passes through the upper part thereof
  • the top of the head is in the shaft socket at one end of the corresponding rocker arm, and the three intermediate push blocks of the intake valve are arranged side by side in the sliding hole, and three upper and lower intake rocking arms are arranged side by side, and the air is discharged.
  • the middle of the rocker arm and the deflation rocker arm can be respectively controlled by the corresponding intake cam, the intake and exhaust cam and the deflation cam on the camshaft, and the other ends of the three side-by-side rocker arms are simultaneously pressed against a lower intake valve.
  • On the shared slave arm the other end of the exhaust rocker of the exhaust valve is directly pressed on the valve stem of the exhaust valve.
  • the deflation top block raises the deflation rocker arm to allow the intake valve to open.
  • the deflated cam control is activated during the intake process and is closed at the end of the compression discharge process.
  • the main cylinder of the cold regenerative internal combustion engine can provide the compressed air for the intercooling regenerative cycle because of the air pump function, which not only simplifies the structure of the engine but also the main cylinder.
  • the intake process also helps to reduce the thermal load on the cylinder after it has a low heat dissipation structure.
  • the venting one-way on the main cylinder is combined with the damper to make it more adaptable to higher engine speeds.
  • the medium-cooled regenerative internal combustion engine of the present invention comprises three different configurations of a double-cylinder crosshead type, a double-cylinder split type and a single-cylinder type, and the isothermal regenerative cycle performed by the double-cylinder type intercooled regenerative internal combustion engine
  • the exhaust heat of a certain power state is substantially exhausted, and the medium-cooled regenerative internal combustion engine of this structure also has the highest cycle efficiency.
  • Figure 1 is a cross-sectional view showing the overall structure of a double-cylinder crosshead type intercooled regenerative internal combustion engine of the present invention.
  • Fig. 2 is a cross-sectional view showing the overall structure of a double-sub-cylinder divided type intermediate-cooled regenerative internal combustion engine of the present invention.
  • Figures 1-6 in Figure 3 are diagrams showing the operation of the dual-cylinder type intercooled regenerative internal combustion engine of the present invention.
  • Figure 1 shows the intake process
  • Figure 2 shows the compression process
  • Figure 3 shows the intermediate cooling process
  • Figure 4 shows the isothermal heat recovery process
  • Figure 4 is a cross-sectional view showing the actual structure of a double-cylinder type intercooled regenerative internal combustion engine cylinder head.
  • Figure 5 is a bottom plan view of the cylinder head taken along line A-A of Figure 4;
  • Figure 6 is a cross-sectional view showing the structure of the gas valve and the air outlet check valve in the cylinder head.
  • Figure 7 is a cross-sectional view showing the structure of an air outlet valve with an electric control coil.
  • Figure 8 is a general layout of an intercooled regenerative internal combustion engine with a power stabilizing and braking energy recovery system.
  • Figure 9 is a cross-sectional view showing the structure of the valve control mechanism in the cylinder head.
  • Figure 10 is a plan view taken along line B-B of Figure 9.
  • Fig. 11 is a view showing the outer configuration of three inferior intake cams for controlling the intake valves.
  • Figure 12 is a cross-sectional view showing the overall structure of a single-cylinder type intercooled regenerative internal combustion engine of the present invention.
  • Figure 13 is a cross-sectional view showing the actual structure of a single-cylinder type intermediate-cooling regenerative internal combustion engine.
  • Figure 14 is a layout view of the valves on the master cylinder and the secondary cylinder of the bottom surface of the cylinder head of Figure 13;
  • Fig. 15 is a diagram showing the operation of the single-cylinder type intercooled regenerative internal combustion engine of the present invention.
  • Figure 1 intake process Figure 2 compression discharge process; Figure 3 intermediate cooling But the process;
  • Figure 4 is the same heat recovery process;
  • Figure 6 exhaust process. 1 shows a double-cylinder crosshead type intercooled regenerative internal combustion engine. As can be seen, not only the intake valve 5 and the exhaust valve 10 are provided on the cylinder head 2 of the main cylinder 36, An air outlet check valve 23 to the intercooler 28 is also provided on the cylinder head 2.
  • a throttle valve 15 having the same structure as the intake and exhaust valves is added before the air outlet one 23 .
  • the secondary cylinder 62 that cooperates with the primary cylinder 36 leans against the primary cylinder and is in communication with the air passage 54 that is controlled by the lift valve 44.
  • the outlet end of the regenerator 80 communicates with the sub-cylinder 62 via a communication line 79 and an intake air gap 76.
  • the air outlet end of the intercooler 28 communicates with the small auxiliary cylinder 85 through the air outlet line 29 and the air inlet port 1 of the inlet and outlet valve 83, and the small auxiliary cylinder passes through the air outlet 3 and the communication line 81 of the inlet and outlet valve 83 and heats up.
  • the intake end of the unit 80 is in communication and the regenerator is placed in the exhaust line 14 in communication with the exhaust valve 10 of the master cylinder.
  • the volume of the sub-cylinder 62 is constituted by the upper space of the gas distribution piston 65 in the sub-cylinder 64, and the small sub-cylinder 85 is constituted by the lower space of the gas distribution piston, and the gas distribution piston 65 passes through the lower portion.
  • the piston rod 67 of the cylinder head 63, the crosshead 68 and the connecting rod 70 are drivingly coupled to the lower sub-crank 71. Since the piston 38 in the master cylinder 36 is driven twice by the crankshaft 41, the speed of the secondary crankshaft 71 is equal to 1/2 of the rotational speed of the crankshaft 41.
  • Figure 2 shows a double-cylinder divided type intercooled regenerative internal combustion engine in which the sub-cylinder 62 is located in a single sub-cylinder 64, and the valve-discharging piston 69 is also used in the ordinary Piston structure.
  • the small sub-cylinder 85 is located in a single small sub-cylinder 53 in which a cylinder head 43 having an inflation valve 84 and an outlet valve 82 is provided. Since the two sub-cylinders are arranged separately around the sub-crankshaft 71, the two sub-cylinders can be arranged opposite each other as shown in Fig. 2, and can also be arranged in a V-shape at a certain angle. In practice, when the main cylinder 36 is made into a single-cylinder or twin-cylinder model, the two sub-cylinders can also be arranged in series so that the sub-cylinder occupies a larger width than the main cylinder.
  • the cylinder diameter of the small-cylinder 85 can be correspondingly reduced under the same conditions of the piston stroke in the two sub-cylinders.
  • the working volume of the small secondary cylinder is made smaller by reducing the radius of the crank pin 72 (shown by a broken line) of the small auxiliary cylinder 85 on the secondary crankshaft 71.
  • the rotational speed of the secondary crankshaft 71 in Fig. 2 is equal to 1/2 of the rotational speed of the crankshaft 41.
  • the secondary cylinder and the small secondary cylinder of the double-cylinder crosshead model are both in a secondary cylinder 64, which is relatively compact in structure, but the added piston rod 67 and the crosshead 68 increase the reciprocating inertia.
  • the gas distribution piston 65 in the auxiliary cylinder should also be operated with oil-free lubrication.
  • the two sub-cylinders of the double-cylinder split type are arranged separately, and the structure is more flexible, so that the valve piston can be well lubricated.
  • the small sub-cylinder 85 of Fig. 1 which is controlled by a spool valve for inflating and exhausting
  • the injectors 57 of Figures 1 and 2 are all disposed at the upper side of the sub-cylinder 62. In practice, in order to avoid overheating of the lift valve 44 and reduce heat loss, the injectors are generally required to be disposed in the lift valve and the main cylinder. Between the airways. Further, in order to form a low heat dissipation cylinder structure, a ceramic heat insulating layer 37 is provided on the bottom surface of the cylinder head 2, and ceramic piston tops 39, 66 are provided on the piston 38 and the gas distribution piston 65, respectively.
  • the main cylinder 36 can be made to have a high volumetric efficiency during the compression and discharge process as the air pump, and the main cylinder can be 90 About 100% of the air is pressed into the intercooler.
  • the temperature rise of the compressed air is only 250 ⁇ 300 'C, the intercooling heat loss generated by the intercooler is not very large.
  • the pressure of the compressed air discharged into the regenerator 80 of the small sub-cylinder 85 does not rise, and can still enter the regenerator at a low temperature, so that the temperature of the regenerative flow outside the regenerator has been lowered.
  • the exhaust heat can be further absorbed by the low-temperature compressed air, so that the heat in the exhaust gas can be substantially exhausted, so that the exhaust loss of the internal combustion engine is greatly reduced, and the cycle efficiency is greatly improved.
  • the volume of the sub-cylinder 62 can be made larger than 1.5 to 2 times the volume of the sub-cylinder 85, and the volume of the sub-cylinder 62 is equivalent to about 1 / 2 of the volume of the main cylinder 36, so that the regenerator 80 can be The isostatic heat is achieved within a certain temperature range, and the working volume of the sub-cylinder 62 is not excessively increased.
  • the exhausting process ends, and then the piston will go down again to repeat the above-mentioned cyclic working process.
  • the four strokes of the engine are carried out in the main cylinder, and the intermediate cooling and regenerative processes are carried out in the outer intercooler, the regenerator and the corresponding sub-cylinder.
  • valves and injectors on the primary and secondary cylinders shown in Figures 1 and 2 are only in a position to facilitate the operation of the engine.
  • the actual arrangement of the valves is shown in Figures 4 and 5.
  • two sets of the valve 15 and the outlet check valve 23 on the back thereof are disposed on the cylinder head 2 of the master cylinder 36, and the two valves are located The position between the intake valve 5 and the exhaust valve 10 (see Fig. 5).
  • the air-blocking cam 17 on the camshaft 9 is constrained by a two-link 21 on the side thereof, and can be translated up and down.
  • the slave arm 20 drives the valve stem 16 of the two-gear valve 15.
  • the lift valve 44 it can be vertically arranged on the auxiliary cylinder 62 as shown in Figs. 1 and 2 so as not to occupy the valve space above the main cylinder, and the injector is arranged on the air passage 54 other than the lift valve. And the glow plug to prevent the lift valve from overheating and reduce the heat loss, as shown in Fig. 4, the lift valve 44 is placed on the upper cylinder 62 and at the position where the intake valve 76 is avoided. When the lift valve 44 is closed (in the open state in the drawing), the valve head 50 is seated on the valve seat 55 of the air passage 54 that communicates with the upper side of the main cylinder 36.
  • a through hole for installing the injector is disposed at the center of the lift valve 44, and the injector 58 of the injector 57 fixed to the outside of the cylinder head 2 extends into the through hole of the lift valve, and does not block the air flow to the main
  • the cylinder flow can also contribute to the height position of the fuel injection.
  • a ring cloth is provided on the valve head 50 of the lift valve.
  • a plurality of guide vanes 12 are disposed, the guide vanes are spaced apart from the valve seat 55 by a certain radial gap, and form a certain inclination angle with the radial airflow from the sub-cylinder 62 to the air passage 54 to allow flow
  • the compressed air of the guide vanes forms a swirling airflow, which is better atomized with the fuel sprayed from the injector to achieve blue flame combustion after ignition.
  • a glow plug 60 extending into the air passage 54 is provided on the cylinder head 2 to ignite the work fuel mixture at the start and low power.
  • the higher exhaust temperature can be The regenerator is recycled in large quantities, and the resulting afterburning loss is not large.
  • the work gas has already obtained some heat from the regenerator in advance, and does not require the injector to continue the fuel injection process for a long time.
  • the lifting of the lift valve 44 is carried out by the lifting rocker arm 49, which is synchronously moved on both sides thereof, by the double lifting cam 5 1 on the cam shaft 52.
  • the raised lift valve 44 can be blocked by the ram 48 fixed to the outer casing of the cylinder head 2.
  • the valve stem 22 of the intake valve 76 on the sub-cylinder 62 is driven by the cam 78 via the rocker arm 77.
  • the more detailed structure of the air damper 15 and the air outlet check valve 23 on the back thereof is as shown in Fig. 6.
  • the air outlet check valve 23 is seated on the valve seat 24 with the vent hole 25 by the back spring 3 1 , and the air outlet
  • the valve stem 16 of the wide front flap 1 is passed through the center of the valve seat 24 and its upper gas barrier sleeve 26 and is controlled by a gas-blocking cam on the cylinder head 2. Due to the setting of the throttle valve, at a higher engine speed, even if the piston goes to the top dead center during the compression process, the air outlet check valve 23 controlled by the small spring force spring is not closed in time, and the throttle valve 15 that is closed on time will also be closed.
  • an electric control coil 34 is added above the air outlet check valve.
  • the air outlet side of the throttle valve 15 is unidirectional.
  • the ⁇ 23 is acted upon by the upper spring 3 1 via the pressure ring 32 thereon, and the pressure ring 32 is connected to the armature 35 extending in the electric control coil 34 via the sleeve 33, or the outlet check valve 23 is directly connected with the armature
  • the sleeves 33 are connected.
  • the electric control coil 34 is energized to attract the armature until the compressed air is about to open the outlet check valve 23 until the piston reaches the top dead center. 35.
  • the spring force of the spring 3 1 is no longer applied to the air outlet check valve, and the compressed air is discharged to the intercooler without being blocked.
  • the regenerator 80 is When the internal temperature and pressure rise or fall due to the change of the return heat, the electronic control unit 88 controls the oil pump device 59 and the injector 57 to correspondingly reduce or increase the fuel injection amount, so that the output power is stabilized corresponding to the position of the accelerator pedal. State.
  • a braking energy recovery system as shown in Fig. 8, which system includes a regenerator 80 and an intake air controlled by an electronic control unit 88 via corresponding signal lines.
  • the cut-off ⁇ 95 on the communication line 79 at the outlet end of the regenerator 80 is opened, the inlet and outlet valve 97 to the air reservoir 98 is closed, and the engine is operated in a normal intercooled heat recovery state.
  • the electronic control unit 88 will control the shut-off valve 95 to close and allow the inlet and outlet 97 to open, as shown in the state of the figure, and the engine is generated during deceleration of the vehicle.
  • the compressed air cannot be forced into the air reservoir 98 through the shutoff valve 95, so that the deceleration kinetic energy of the vehicle is recovered accordingly.
  • the air flow table provided on the communication line 79 other than the cut-off ⁇ 95 The valve 93 allows the outside air to be charged into the communication line and enters the sub-cylinder when the sub-cylinder is inhaled. After the air reservoir 98 is filled with compressed air and the vehicle continues to generate compressed air (such as a long slope), the compressed air generated by the engine can be vented through the set pressure valve (not shown) to act as a brake. effect.
  • the electronic control unit 88 allows the inlet and outlet 97 to open, and at the same time, the valve control mechanism 99 allows the engine to generate no compressed air.
  • the compressed air flowing out of the air cylinder 98 allows the engine to operate. In this state, the engine no longer consumes the compression work, so that the fuel consumption of the engine is correspondingly reduced and the output power is correspondingly increased.
  • the electronic control unit 88 closes the inlet and outlet valve 97, and the valve control mechanism Return to normal and let the engine run normally.
  • valve control mechanism on the engine that cooperates with the vehicle to recover the braking energy is shown in the figure.
  • the drive controller 101 of the valve control mechanism is connected to the selection shaft 102 in the cylinder head 2, and the selection shaft is provided with intake air at different angles and sequentially arranged to control the intake valve 5.
  • the top block 103, the inlet and exhaust gas top block 104 and the venting top block 105 are further provided with an exhaust top block 106 for controlling the exhaust valve 10 on the selection shaft.
  • the intermediate push blocks 107 are respectively disposed on the top blocks, and the intermediate push blocks are respectively disposed in the shaft sockets 1 13 at one end of the corresponding rocker arms through the upper head 108.
  • Three intermediate push blocks 107 for controlling the intake valve 5 are arranged side by side in the slide hole 109, and three upper side of the corresponding intake rocker arm 8, the intake and exhaust rocker arm 10, and the middle of the deflation rocker arm 12 It can be respectively controlled by the corresponding intake cam 7, the intake and exhaust cam 1 14 and the deflation cam 1 15 on the upper camshaft 9, and the other ends of the three side-by-side rocker arms are simultaneously pressed against a lower intake valve 5
  • the slave arm 1 16 is shared (see Fig. 10).
  • the side-by-side and single rocker arms mounted above the upper head 108 of the intermediate push block 107 are held in a defined position by the baffles 100 on either side thereof.
  • the intake rocker arm 8 of Fig. 9 has been lifted up by the intake top block 103 on the selection shaft 102, and is only controlled by the intake cam 7 on the camshaft 9, and the other end of the intake rocker arm is shared by the lower side.
  • the slave arm 16 controls the intake valve 5, indicating that the engine is performing normal operation at this time.
  • the electronic control unit controls the drive controller 101 to cause the intake and exhaust gas top block 104 on the selection shaft 102 to raise the intake and exhaust rocker arm 10, and let the intake valve 5 be
  • the intake and exhaust cam ⁇ 4 control after the intake valve 5 is opened and closed during the intake process, and under the action of the convex portion 1 17 of the cam (refer to FIG.
  • the convex portion 1 17 on the intake and exhaust cam 1 14 is also changed to the same shape as the intake cam, so that the intake and exhaust cam loses the deflation function and becomes a secondary intake cam.
  • the piston in the main cylinder can discharge the compressed air to the air reservoir every time it goes up, so that the amount of compressed air generated is doubled, and the braking resistance generated when the braking energy is recovered is also significantly increased.
  • the selection shaft 102 raises the deflation top block 105, and the deflation rocker arm 12 is raised to the cam shaft 9.
  • the position that the deflation cam 1 15 can control so that the intake valve 5 is controlled by the deflation cam 1 15 to be opened during the intake process, and is closed at the end of the compression discharge process, so that the air sucked from the intake pipe into the main cylinder is returned to Intake pipe.
  • the shape of the deflation cam 1 15 , the intake cam 7 and the intake and exhaust cam 1 14 is as shown in Fig. 11.
  • Figure 12 is a view showing a single-cylinder type intercooled regenerative internal combustion engine in which a small sub-cylinder and a sub-cylinder in the original double-cylinder type are combined to form a sub-cylinder 73, as can be seen from the figure.
  • the auxiliary cylinder is connected to the master cylinder 36 via the lift port 44, and the two inlet and outlet valves 76, 82 communicating with the regenerator 80 and the inflation valve 84 communicating with the intercooler 28 are also disposed in the cylinder of the subcylinder 73.
  • the master cylinder 36 communicates with the intercooler 28 via a gas damper 15 on its cylinder head 2 and a combined air outlet check valve 23.
  • the intake valve 5 shown in the figure behind the exhaust valve 10 is in an open state, the engine is in the intake process, and the valve piston 69 in the sub-cylinder 73 is also in the downward direction for inhaling and returning heat. Compressed air heated by the high temperature exhaust gas in the exhaust pipe 14 is introduced into the sub-cylinder.
  • the auxiliary cylinder 73 is added with an intake and exhaust cycle for the regenerator, the secondary crankshaft 74 of the air distribution piston 69 and the crankshaft 41 of the piston 38 in the master cylinder are rotated at the same speed.
  • an injector 57 and a glow plug (not shown) of the engine are provided on the upper side of the sub-cylinder 73.
  • the structure of the single-cylinder type intercooled regenerative internal combustion engine is as shown in FIG. 13, so that the lift valve 44 does not occupy the valve space on the main cylinder 36 and the sub-cylinder 73.
  • the lift 44 is provided at the main Between the cylinder 36 and the sub-cylinder 73, and seated on the valve seat 55 of the lower curved air passage 56, the lower end of the curved air passage communicates with the main cylinder 36.
  • a through hole 45 for mounting the injector 57 is provided at the center of the lift valve 44, and the outer side is fixed at
  • the fuel injector 58 of the injector 57 on the cylinder head casing 4 extends into the through hole 45 of the lift valve and is at a level that does not impede the flow of air into the main cylinder and contributes to fuel injection combustion.
  • a glow plug 60 is mounted at the lower turn of the curved air passage 56. The glow plug is extended to the curved airflow through the long sleeve 61 that passes through the secondary crankcase 75 and avoids the secondary crankshaft 74 and passes through the outer water jacket of the secondary cylinder 73.
  • the valve arrangement on the main cylinder 36 and the sub-cylinder 73 on the bottom surface of the cylinder head 2 is as shown in FIG. 14.
  • the intake valve 5 and the exhaust valve 10 are provided on the bottom surface of the cylinder head of the main cylinder 36, two between the two valves are provided.
  • Two gas dampers 15 are provided on the side, and an outlet valve 82 leading to the intake end of the regenerator 80 is provided on the bottom surface of the cylinder head of the sub-cylinder 73, and an intake valve 76 and an intercooler 28 are provided to the outlet end of the regenerator.
  • An inflation valve 84 that communicates with the outlet end.
  • the air outlet check valve 23 at the back of the damper valve 15 in the main cylinder communicates with the intake end of the intercooler 28 via the air outlet line 27.
  • the three valves are respectively camed by the three push rods 30 and the corresponding three driven arms 1 1 1 between the two lifting cams 5 1 .
  • the respective cams on the shaft 52 are separately controlled.
  • the low-temperature compressed air from the sub-cylinder 73 leaves the sub-cylinder and enters the regenerator 80 and is heated by the external exhaust gas, and the heated compressed air is returned to the sub-cylinder, because of the heat recovery. There is no change in the volume, which will increase the pressure of the heated compressed air.
  • the outlet valve 82 may be opened later or a check valve may be added after the outlet valve 82, such as a gas distribution piston pair cylinder.
  • the regenerative efficiency of such a single-cylinder type intercooled regenerative internal combustion engine is lower than that of a double-cylinder type intercooled regenerative internal combustion engine that performs isothermal regenerative heat recovery.
  • the secondary cylinder 73 is charged with the regenerated compressed air, the gas distribution piston 69 performs secondary compression of the compressed air to the predetermined position, and the piston 38 in the main cylinder 36 also completes the compression discharge process.
  • the lift valve 44 is controlled to open, so that the work gas generated by the fuel injection of the injector 57 in the auxiliary cylinder enters the main cylinder through the lift valve, and pushes the piston 38 to perform work.
  • the gas distribution piston 69 goes to the top dead center, and all the gas in the auxiliary cylinder is pressed into the main cylinder and then lifted and lowered 44 to close. Then, the auxiliary cylinder 73 starts to suck in the low temperature compressed air from the intercooler and enters the main cylinder. The work gas continues to push the piston 38 down to complete the work process.
  • the amount of heat dissipated by the intercooler accounts for about 17% of the total fuel heat.
  • intermediate cooling loses a portion of the heat, it creates a large temperature difference due to isothermal heat recovery, allowing more heat to be recovered.
  • the amount of heat that can be recovered is reduced as the temperature of the exhaust gas is reduced.
  • the heat loss of the intermediate cooling will increase relatively.
  • a connecting pipe can be connected to the pipeline between the outlet check valve 23 and the intercooler 28.
  • the road is connected to the communication line 79 after the regenerator 80 via the outlet check valve.
  • the exhaust gas temperature is also lowered to a certain temperature, which may cause the regenerator.
  • the pressure inside is lower than the intercooler pressure, so that part of the compressed air that is not cooled is charged into the pipeline after the regenerator through the one-way valve, and another part of the low-temperature compressed air that is cooled by the intercooler is still The heat in the exhaust at low power is recovered by a regenerator.
  • the detailed description of the specific structure and working process of the double-sub-cylinder crosshead type, the double-cylinder split type and the single-cylinder type intercooled regenerative internal combustion engine, and the isostatic heat recovery process of the double-cylinder type intercooled regenerative internal combustion engine At a certain power (such as medium power), since the exhaust heat can be basically exhausted, it will have the highest cycle efficiency in practice. At the same time, because the speed of the secondary crankshaft in the double-cylinder model is only 1/2 of the crankshaft speed of the master cylinder, it helps to reduce the resistance of the airflow when entering and exiting the auxiliary cylinder. Compared with the ordinary internal combustion engine, the secondary cylinder is increased. The gas flow loss will not be large.
  • the single-cylinder medium-cooled regenerative internal combustion engine is the simplest model that can perform the intercooling and regenerative cycle.
  • the gas distribution piston will press most of the gas in the auxiliary cylinder into the main cylinder to participate in the combustion work process.
  • the volume of the headspace on the piston and the volume occupied by the air passage are also added. It will not exceed the combustion chamber volume of an ordinary high compression ratio diesel engine, which makes the basic efficiency of the intercooled regenerative internal combustion engine (when no intercooling is performed) is not lower than that of a general diesel engine.

Abstract

An intercooled recuperative internal combustion engine with a four stroke main cylinder comprises a main cylinder (36) having a gas inlet valve and a gas outlet valve (5, 10), a secondary cylinder (62) in communication with the main cylinder (36) and with a heat recuperator (80) via different valves, and a small secondary cylinder (85) in communication with the heat recuperator (80) and with an intercooler (28) via different valves, wherein a gas outlet check valve (23) communicating to the intercooler (28) is provided on the cylinder head (2) of the main cylinder, with the gas outlet check valve being pushed onto a valve seat (24) having a vent hole (25) by a spring at the back thereof. In front of the gas outlet check valve (23), a gas blocking valve (15) having an identical structure to that of the gas inlet/outlet valves is provided, a valve stem (16) of the gas blocking valve passes through the centre of the valve seat (24) and a gas isolation sleeve (26) thereon, and is controlled by a gas blocking cam (17) on the cylinder head (2) in such a way that the gas blocking valve (15) is opened after a compression process caused by the moving up of a piston (38) in the main cylinder (36), and is closed when the piston reaches its top dead point; after the gas blocking valve (15) is closed, a lift valve (44) between the secondary cylinder (62) and the main cylinder (36) is controlled to open, while a gas distribution piston (65) in the secondary cylinder is also moved to a set position a certain distance away from its top dead point, and the lift valve (44) is closed when the gas distribution piston (65) reaches its top dead point. By utilizing the intercooled recuperative internal combustion engine with a four stroke main cylinder, the heat effiency of the internal combustion engine can be increased.

Description

主汽缸四冲程 中冷回热内燃机 技术领域 本发明涉及一种内燃机,特别是主汽缸四冲程 中冷回热内燃机。  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an internal combustion engine, and more particularly to a master cylinder four-stroke medium-cooled regenerative internal combustion engine.
背景技术 在申请号为 " 02125235.1 " 的发明专利说明书 中, 虽然所述的中冷回热式二冲程内燃机也完全具备了能提高循 环热效率的中冷回热循环, 但由于这种内燃机是由另设的压气汽 缸作为气泵来为副缸提供压缩空气, 增加了发动机的结构复杂 度。 同时, 设在压气汽缸上的出气阀仍不能适应更高的发动机转 速。 由于内燃机在排气中损失的热量很大, 因此, 很有必要发展 出结构上更完善的能对排气热量回收利用的新型中冷回热内燃 机。 BACKGROUND OF THE INVENTION In the patent specification of the application No. 02125235.1, although the intermediate-cooled regenerative two-stroke internal combustion engine is fully equipped with an intercooling regenerative cycle capable of improving the cycle heat efficiency, since the internal combustion engine is composed of another The compressor cylinder is provided as a gas pump to supply compressed air to the auxiliary cylinder, which increases the structural complexity of the engine. At the same time, the outlet valve located on the compressor cylinder still cannot accommodate higher engine speeds. Since the internal combustion engine loses a lot of heat in the exhaust gas, it is necessary to develop a new structurally improved regenerative regenerative internal combustion engine that can recycle the exhaust heat.
发明内容 本发明的目的是针对上述中冷回热式二冲程 内燃机中的不足提供一种改进的主汽缸四冲程中冷回热内燃机, 这种内燃机不仅能让主汽缸具有为副缸提供循环压缩空气的气 泵功能, 而且其上的出气单向阀结构更能适应发动机的较高转 速。 SUMMARY OF THE INVENTION An object of the present invention is to provide an improved master cylinder four-stroke intercooled regenerative internal combustion engine for the deficiencies in the above-described intercooled regenerative two-stroke internal combustion engine, which not only allows the main cylinder to provide cyclic compression for the subcylinder The air pump function of the air, and the air outlet check valve structure thereon is more suitable for the higher engine speed.
本发明的主汽缸四冲程中冷回热内燃机包括带有进排气门的 主汽缸, 通过不同阀门与主汽缸和回热器连通的副缸、 通过不同 阀门与回热器和中间冷却器连通的小副缸, 通向中间冷却器的出 气单向阀设在主汽缸的缸盖土, 该出气单向阀受背面的弹簧作用 落座在带通气孔的阀座上, 在出气单向阀之前还设有一个结构与 进排气门相同的挡气门, 该挡气门的气门杆穿过阀座中央及其上 的隔气套管被缸盖上的挡气凸轮控制, 挡气门在主汽缸内的活塞 上移进行压縮过程后开启、 在活塞行到上止点时关闭, 挡气门关 闭后, 副缸与主汽缸之间的升降阀被控制开启, 副缸内的配气活 塞也行到所设定的距上止点一定距离的位置处, 配气活塞行到上 止点时, 升降阀关闭。  The master cylinder four-stroke intercooled regenerative internal combustion engine of the present invention comprises a main cylinder with an intake and exhaust valve, a sub-cylinder communicating with the main cylinder and the regenerator through different valves, and a regenerator and an intercooler through different valves. The small auxiliary cylinder, the outlet check valve to the intercooler is arranged in the cylinder head soil of the main cylinder, and the outlet check valve is seated on the valve seat with the vent hole by the spring of the back side, before the outlet check valve There is also a throttle valve having the same structure as the intake and exhaust valves. The valve stem of the throttle valve passes through the center of the valve seat and the gas-proof sleeve on the valve seat is controlled by the gas-blocking cam on the cylinder head. The gas-blocking valve is in the main cylinder. The piston is moved up and opened after the compression process, and is closed when the piston is wound to the top dead center. After the throttle valve is closed, the lift valve between the auxiliary cylinder and the main cylinder is controlled to be opened, and the gas distribution piston in the auxiliary cylinder is also At a position set to a certain distance from the top dead center, the lift valve closes when the valve piston reaches the top dead center.
在双副缸十字头机型中, 副缸由副缸体内配气活塞的上部空 间构成, 小副缸由配气活塞的下部空间构成, 配气活塞经下部穿 过下缸盖的活塞杆、 十字头和连杆与副曲轴相连, 副曲轴的转速 等于曲轴转速的 1 /2。 在双副缸分开机型中, 副缸处在单设的副缸体内, 小副缸处 在单设的小副缸体内, 两副缸绕副曲轴即可对置布局、 也可 V型 排列, 在主汽缸单缸或双缸时, 两副缸还可直列排列, 小副缸通 过相应减小缸径或减小副曲轴上小副缸的曲柄销半径使其工作 容积小于副缸, 副曲轴的转速等于曲轴转速的 1/2。 In the double-cylinder crosshead model, the secondary cylinder is constituted by the upper space of the gas distribution piston in the secondary cylinder, the small secondary cylinder is constituted by the lower space of the gas distribution piston, and the gas distribution piston passes through the piston rod of the lower cylinder head through the lower portion. The crosshead and connecting rod are connected to the auxiliary crankshaft, and the speed of the secondary crankshaft is equal to 1/2 of the crankshaft speed. In the double-cylinder split type, the auxiliary cylinder is in the single auxiliary cylinder, the small auxiliary cylinder is in the single small auxiliary cylinder, and the two cylinders can be arranged opposite to the secondary crankshaft. Type arrangement, in the single cylinder or double cylinder of the main cylinder, the two cylinders can also be arranged in line, and the small auxiliary cylinder reduces the cylinder diameter or reduces the crank pin radius of the small auxiliary cylinder on the auxiliary crankshaft to make the working volume smaller than the auxiliary cylinder. The speed of the secondary crankshaft is equal to 1/2 of the crankshaft speed.
在单副缸机型中, 所述的小副缸与副缸合并后形成一个副缸, 该 副缸除经升降阀与主汽缸连通外, 与回热器连通的两个进出气阀 和与中间冷却器连通的充气阀也都设在副缸的缸盖上, 带动副缸 内配气活塞的副曲轴与曲轴的转速相同。 In the single-cylinder model, the small auxiliary cylinder and the secondary cylinder are combined to form a secondary cylinder, the secondary cylinder is connected to the main cylinder through the lifting valve, and the two inlet and outlet valves communicating with the regenerator The inflation valve connected to the intercooler is also disposed on the cylinder head of the auxiliary cylinder, and the secondary crankshaft of the gas distribution piston in the auxiliary cylinder is driven at the same speed as the crankshaft.
对于双副缸机型中升降阔的设置, 升降阀倒放在副缸上面并 处于躲开进气阀的位置处, 升降阀关闭时, 其阀头落座在与主汽 缸上侧部连通的通气道的阀座上, 在升降阀的中心设有安装喷油 器的通孔, 外侧固定在缸盖上的喷油器的喷油嘴伸在升降阀的通 孔内, 在升降阀的阀头上设有环形布置的与阀座隔有一定径向间 隙的若干导向叶片, 这些导向叶片与从副缸来的流向通气道的径 向气流形成有一定的倾斜角, 在缸盖上装有伸进通气道的电热 塞。  For the double-cylinder model, the lift valve is placed on the auxiliary cylinder and is at the position of avoiding the intake valve. When the lift valve is closed, the valve head is seated on the upper side of the main cylinder. On the valve seat of the road, a through hole for installing the injector is arranged in the center of the lift valve, and the injector of the injector fixed on the outer cylinder head extends in the through hole of the lift valve, and the valve head of the lift valve Having a plurality of guide vanes arranged in a ring shape with a certain radial gap from the valve seat, the guide vanes forming a certain inclination angle with the radial air flow from the sub-cylinder to the air passage, and the extension is mounted on the cylinder head Glow plug for the airway.
在各机型中升降阀也可这样设置, 升降阀位于主汽缸与副缸 之间、 并落座在下面弯通气道的阀座上, 弯通气道的下侧端与主 汽缸连通, 在升降阀的中心设有安装喷油器的通孔, 外侧固定在 缸盖外壳上的喷油器的喷油嘴伸在升降阀的通孔内, 在弯通气道 下侧转弯处安装有电热塞, 该电热塞经穿过副曲轴箱并躲开副曲 轴和穿过副缸外侧水套的长套管伸到弯通气道。  In each model, the lifting valve can also be arranged such that the lifting valve is located between the main cylinder and the auxiliary cylinder and is seated on the valve seat of the lower curved air passage, and the lower end of the curved air passage is connected with the main cylinder, in the lifting valve The center of the injector is provided with a through hole, and the injector of the injector fixed on the outer casing of the cylinder head extends into the through hole of the lifting valve, and a glow plug is installed at the lower corner of the curved air passage. The glow plug extends through the secondary crankcase and away from the secondary crankshaft and the long sleeve through the outer water jacket of the secondary cylinder into the curved air passage.
为对挡气门进一步控制, 挡气门背面的出气单向阀经其上 的压环被上面的弹簧作用, 压环则经套管与伸在电控线圈内的衔 铁相连, 或让出气单向阀直接与带有衔铁的套管相连, 当主汽缸 内的活塞上行开始压缩过程后, 电控线圈被通电会在压缩空气将 要冲开出气单向阀之前至活塞行到上止点时吸引衔铁使弹簧不 再作用出气单向阀。  In order to further control the valve, the air outlet check valve on the back of the valve is acted upon by the upper spring through the pressure ring on the valve, and the pressure ring is connected to the armature extending in the electronic control coil through the sleeve, or the air outlet check valve Directly connected to the sleeve with the armature. When the piston in the main cylinder starts to compress, the electric control coil is energized to attract the armature to the spring before the compressed air will open the outlet check valve until the piston reaches the top dead center. The outlet check valve is no longer used.
在中冷回热内燃机中还设有功率稳定系统, 在回热器的出气 端与进气闽之间的连通管路上分别设有与电控单元连通的温度 传感器和压力传感器, 在刚改变控制喷油量的油门踏板位置后, 当回热器内的温度和压力上升或降低时, 电控单元会控制油泵装 置和喷油器相应的减少或增加喷油量。 In the intercooled regenerative internal combustion engine, a power stabilization system is further provided, and a temperature sensor and a pressure sensor connected to the electric control unit are respectively arranged on the communication line between the outlet end of the regenerator and the intake port, and the control is just changed. After the fuel level of the accelerator pedal position, When the temperature and pressure in the regenerator rise or fall, the electronic control unit controls the oil pump unit and the injector to reduce or increase the fuel injection amount accordingly.
在车用中冷回热内燃机中设有制动能量回收利用系统, 该系 统包括经相应的信号线被电控单元控制的安装在回热器与进气 阀之间连通管路上的截止阀、 带有进出阀并通过进出气管路与回 热器进气端的连通管路相连通的储气筒, 还包括设在缸盖上的控 制进排气门工作状态的气门控制机构; 车辆正常行驶时, 截止阀 开启、 进出阀关闭, 车辆制动需回收制动能量时, 电控单元控制 截止阀关闭、让进出阀幵启, 发动机产生的压缩空气进入储气筒; 在利用制动能量时, 电控单元让截止阀和进出阀开启、 发动机利 用储气筒内的压缩空气工作, 气门控制机构则让发动机不产生压 缩空气。  A brake energy recovery and utilization system is provided in the vehicle medium-cooled regenerative internal combustion engine, and the system includes a shut-off valve installed on a communication line between the regenerator and the intake valve, which is controlled by the electronic control unit via a corresponding signal line, The air reservoir with the inlet and outlet valves and communicating with the communication line of the inlet end of the regenerator through the inlet and outlet gas pipelines further includes a valve control mechanism disposed on the cylinder head for controlling the working state of the intake and exhaust valves; when the vehicle is running normally, When the shut-off valve is opened and the inlet and outlet valves are closed, when the vehicle brake needs to recover the braking energy, the electronic control unit controls the shut-off valve to close, allows the inlet and outlet valves to open, and the compressed air generated by the engine enters the air reservoir; when the braking energy is utilized, the electric control The unit allows the shut-off valve and the inlet and outlet valves to open, the engine to operate with compressed air in the air reservoir, and the valve control mechanism to prevent the engine from producing compressed air.
为配合制动能量回收利用系统, 所述气门控制机构的驱动控 制器与缸盖内的选择轴相连, 在选择轴上设有控制进气门的处在 不同角度并依次排列的进气顶块、 进放气顶块和放气顶块, 还设 有控制排气门的排气顶块, 在各顶块上面分别设有装在滑孔内的 中间推块、 各中间推块通过其上部的顶头顶在其上面相对应的摇 臂一端的轴窝内, 控制进气门的三个中间推块并排装在滑孔内, 其上三个并排相对应的进气摇臂, 进放气摇臂和放气摇臂的中部 可被凸轮轴上的相应进气凸轮、 进放气凸轮和放气凸轮分别控 制, 三个并排摇臂的另一端同时压在一个控制着下面进气门的共 用从动臂上, 排气门的排气摇臂另一端直接压在排气门的气门杆 上, 在适应发动机不同工作状态时, 由选择轴所选定的相应顶块 经其上的中间推块顶起上面相应的摇臂、 使该摇臂升到能被凸轮 轴上相对应的凸轮进行压动控制的位置, 未被顶起的其余摇臂并 不与凸轮轴上的凸轮相接触; 发动机正常进气时, 选择轴上的进 气顶块使进气摇臂升起, 让进气门被进气凸轮控制, 回收制动能 量时, 进放气顶块使进放气摇臂升起、 让进气门被进放气凸轮控 制在进气过程中开启关闭后、 又在作功和排气过程中开启关闭, 此过程中排气门始终关闭, 在利用制动能量时, 放气顶块使放气 摇臂升起, 让进气门被放气凸轮控制在进气过程中幵启、 在压缩 排出过程结束时关闭。 在本发明中冷回热内燃机的主汽缸因具有气泵功能而能提供 进行中冷回热循环的压縮空气后, 不仅因省去压气汽缸而简化了 发动机的结构, 而且主汽缸内所进行的进气过程也有助于减少当 汽缸采用低散热结构后所受的热负荷。 主汽缸上所设的出气单向 阔在与挡气门相组合后, 使其更能适应较高的发动机转速。 In order to cooperate with the brake energy recovery system, the drive controller of the valve control mechanism is connected to the selection shaft in the cylinder head, and the intake shaft block for controlling the intake valve at different angles and sequentially arranged is arranged on the selection shaft. , the inlet and outlet gas top block and the venting top block, and an exhaust top block for controlling the exhaust valve, wherein each of the top blocks is respectively provided with an intermediate push block installed in the slide hole, and each intermediate push block passes through the upper part thereof The top of the head is in the shaft socket at one end of the corresponding rocker arm, and the three intermediate push blocks of the intake valve are arranged side by side in the sliding hole, and three upper and lower intake rocking arms are arranged side by side, and the air is discharged. The middle of the rocker arm and the deflation rocker arm can be respectively controlled by the corresponding intake cam, the intake and exhaust cam and the deflation cam on the camshaft, and the other ends of the three side-by-side rocker arms are simultaneously pressed against a lower intake valve. On the shared slave arm, the other end of the exhaust rocker of the exhaust valve is directly pressed on the valve stem of the exhaust valve. When the engine is adapted to different working states, the corresponding top block selected by the selection shaft passes through the middle of the upper block. Push the block up to the corresponding rocker arm, so that the rocker arm rises The position that can be pressed by the corresponding cam on the camshaft, the remaining rocker arm that is not jacked up does not contact the cam on the camshaft; when the engine is normally inflated, the intake top block on the shaft is selected The intake rocker arm rises, and the intake valve is controlled by the intake cam. When the brake energy is recovered, the intake and exhaust gas top block raises the intake and exhaust gas rocker arm, and the intake valve is controlled by the intake and exhaust gas cam. After the process is turned on and off, and then turned on and off during the work and exhaust process, the exhaust valve is always closed during the process. When the brake energy is utilized, the deflation top block raises the deflation rocker arm to allow the intake valve to open. The deflated cam control is activated during the intake process and is closed at the end of the compression discharge process. In the present invention, the main cylinder of the cold regenerative internal combustion engine can provide the compressed air for the intercooling regenerative cycle because of the air pump function, which not only simplifies the structure of the engine but also the main cylinder. The intake process also helps to reduce the thermal load on the cylinder after it has a low heat dissipation structure. The venting one-way on the main cylinder is combined with the damper to make it more adaptable to higher engine speeds.
本发明的中冷回热内燃机包括双副缸十字头型、 双副缸分开 型和单副缸型三种不同结构 , 双副缸型中冷回热内燃机所进行 的等压回热循环由于能把一定功率状态下的排气热量基本吸尽, 这种结构的中冷回热内燃机也具有最高的循环效率。  The medium-cooled regenerative internal combustion engine of the present invention comprises three different configurations of a double-cylinder crosshead type, a double-cylinder split type and a single-cylinder type, and the isothermal regenerative cycle performed by the double-cylinder type intercooled regenerative internal combustion engine The exhaust heat of a certain power state is substantially exhausted, and the medium-cooled regenerative internal combustion engine of this structure also has the highest cycle efficiency.
附图说明 下面结合附图和具体实施方式对本发明作进 一步的详细说明。 BRIEF DESCRIPTION OF THE DRAWINGS The invention will be further described in detail below with reference to the drawings and specific embodiments.
图 1 是本发明双副缸十字头型中冷回热内燃机的总体结构剖 视图。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a cross-sectional view showing the overall structure of a double-cylinder crosshead type intercooled regenerative internal combustion engine of the present invention.
图 2是本发明双副缸分开型中冷回热内燃机的总体结构剖视 图。  Fig. 2 is a cross-sectional view showing the overall structure of a double-sub-cylinder divided type intermediate-cooled regenerative internal combustion engine of the present invention.
图 3中的①-⑥图是本发明双副缸型中冷回热内燃机的工作过 程图。 其中, 图①进气过程; 图②压缩排出过程; 图③中间冷却 过程; 图④等压回热过程; 图⑤燃烧作功过程。 图⑥排气过程。  Figures 1-6 in Figure 3 are diagrams showing the operation of the dual-cylinder type intercooled regenerative internal combustion engine of the present invention. Figure 1 shows the intake process; Figure 2 shows the compression process; Figure 3 shows the intermediate cooling process; Figure 4 shows the isothermal heat recovery process; Figure 6 exhaust process.
图 4是双副缸型中冷回热内燃机缸盖的实际结构剖视图。 图 5是沿图 4中 A-A线的缸盖底面图。  Figure 4 is a cross-sectional view showing the actual structure of a double-cylinder type intercooled regenerative internal combustion engine cylinder head. Figure 5 is a bottom plan view of the cylinder head taken along line A-A of Figure 4;
图 6是缸盖中挡气门和出气单向阀的结构剖视图。  Figure 6 is a cross-sectional view showing the structure of the gas valve and the air outlet check valve in the cylinder head.
图 7是带有电控线圈的出气阀的结构剖视图。  Figure 7 is a cross-sectional view showing the structure of an air outlet valve with an electric control coil.
图 8是带有功率稳定和制动能量回收利用系统的中冷回热内 燃机的总体布置图。  Figure 8 is a general layout of an intercooled regenerative internal combustion engine with a power stabilizing and braking energy recovery system.
图 9是缸盖内气门控制机构的结构剖视图。  Figure 9 is a cross-sectional view showing the structure of the valve control mechanism in the cylinder head.
图 10是沿图 9中 B-B线的俯视图。  Figure 10 is a plan view taken along line B-B of Figure 9.
图 11是控制进气门的三个不周进气凸轮的外形结构图。  Fig. 11 is a view showing the outer configuration of three inferior intake cams for controlling the intake valves.
图 12是本发明单副缸型中冷回热内燃机的总体结构剖视图。 图 13是单副缸型中冷回热内燃机的实际结构剖视图。  Figure 12 is a cross-sectional view showing the overall structure of a single-cylinder type intercooled regenerative internal combustion engine of the present invention. Figure 13 is a cross-sectional view showing the actual structure of a single-cylinder type intermediate-cooling regenerative internal combustion engine.
图 14是图 13中缸盖底面主汽缸和副缸上各气门的布置图。 图 15 中的① -⑥图是本发明单副缸型中冷回热内燃机的工作 过程图。 其中, 图①进气过程; 图②压缩排出过程; 图③中间冷 却过程; 图④等容回热过程; 图⑤燃烧作功过程。 图⑥排气过程。 具体实施方式 图 1示出的是一种双副缸十字头型中冷回 热内燃机, 由图可见, 在主汽缸 36的缸盖 2上不仅设有进气门 5 和排气门 10, 通向中间冷却器 28的出气单向阀 23也设在缸盖 2 上, 为防止作功燃气进入中间冷却器, 在出气单向闽 23 之前增 设了一个结构与进排气门相同的挡气门 15。 与主汽缸 36相配合 的副缸 62斜靠在主汽缸旁, 两者经之间被升降阀 44控制的通气 道 54连通。 回热器 80的出气端经连通管路 79和进气阔 76与副 缸 62连通。 中间冷却器 28 的出气端经出气管路 29和进出气阀 83的进气口 1与小副缸 85连通,小副缸又经进出气阀 83的出气 口 3和连通管路 81与回热器 80的进气端连通, 回热器则置于与 主汽缸的排气门 10相连通的排气管路 14内。 Figure 14 is a layout view of the valves on the master cylinder and the secondary cylinder of the bottom surface of the cylinder head of Figure 13; Fig. 15 is a diagram showing the operation of the single-cylinder type intercooled regenerative internal combustion engine of the present invention. Among them, Figure 1 intake process; Figure 2 compression discharge process; Figure 3 intermediate cooling But the process; Figure 4 is the same heat recovery process; Figure 5 combustion work process. Figure 6 exhaust process. 1 shows a double-cylinder crosshead type intercooled regenerative internal combustion engine. As can be seen, not only the intake valve 5 and the exhaust valve 10 are provided on the cylinder head 2 of the main cylinder 36, An air outlet check valve 23 to the intercooler 28 is also provided on the cylinder head 2. In order to prevent the working gas from entering the intercooler, a throttle valve 15 having the same structure as the intake and exhaust valves is added before the air outlet one 23 . The secondary cylinder 62 that cooperates with the primary cylinder 36 leans against the primary cylinder and is in communication with the air passage 54 that is controlled by the lift valve 44. The outlet end of the regenerator 80 communicates with the sub-cylinder 62 via a communication line 79 and an intake air gap 76. The air outlet end of the intercooler 28 communicates with the small auxiliary cylinder 85 through the air outlet line 29 and the air inlet port 1 of the inlet and outlet valve 83, and the small auxiliary cylinder passes through the air outlet 3 and the communication line 81 of the inlet and outlet valve 83 and heats up. The intake end of the unit 80 is in communication and the regenerator is placed in the exhaust line 14 in communication with the exhaust valve 10 of the master cylinder.
在图 1 中,副缸 62的容积是由副缸体 64内配气活塞 65的上 部空间所构成, 小副缸 85 则由配气活塞的下部空间构成, 配气 活塞 65经下部穿过下缸盖 63的活塞杆 67 , 十字头 68和连杆 70 与下面的副曲轴 71 传动相连。 由于主汽缸 36 内的活塞 38被曲 轴 41带动两圈才有一次作功过程, 因此副曲轴 71 的转速等于曲 轴 41转速的 1 /2。  In Fig. 1, the volume of the sub-cylinder 62 is constituted by the upper space of the gas distribution piston 65 in the sub-cylinder 64, and the small sub-cylinder 85 is constituted by the lower space of the gas distribution piston, and the gas distribution piston 65 passes through the lower portion. The piston rod 67 of the cylinder head 63, the crosshead 68 and the connecting rod 70 are drivingly coupled to the lower sub-crank 71. Since the piston 38 in the master cylinder 36 is driven twice by the crankshaft 41, the speed of the secondary crankshaft 71 is equal to 1/2 of the rotational speed of the crankshaft 41.
图 2示出的是一种双副缸分开型中冷回热内燃机, 在这种内 燃机中, 副缸 62 处在单设的副缸体 64 内, 其中的配气活塞 69 也采用了普通的活塞结构。小副缸 85处在单设的小副缸体 53 内, 在小副缸 85上设有带充气阀 84和出气阀 82的缸盖 43。 由于两 副缸是绕副曲轴 71 分别布置, 即可如图 2 中所示那样让两副缸 对置布局, 也可以一定的角度呈 V 型排列。 实际中, 在主汽缸 36被制成单缸或双缸机型时, 两个副缸还可直列排列, 让副缸所 占宽度大于主汽缸所占宽度。  Figure 2 shows a double-cylinder divided type intercooled regenerative internal combustion engine in which the sub-cylinder 62 is located in a single sub-cylinder 64, and the valve-discharging piston 69 is also used in the ordinary Piston structure. The small sub-cylinder 85 is located in a single small sub-cylinder 53 in which a cylinder head 43 having an inflation valve 84 and an outlet valve 82 is provided. Since the two sub-cylinders are arranged separately around the sub-crankshaft 71, the two sub-cylinders can be arranged opposite each other as shown in Fig. 2, and can also be arranged in a V-shape at a certain angle. In practice, when the main cylinder 36 is made into a single-cylinder or twin-cylinder model, the two sub-cylinders can also be arranged in series so that the sub-cylinder occupies a larger width than the main cylinder.
在图 2的双副缸分开机型中,为让小副缸 85的工作容积小于 副缸 62, 在两副缸内的活塞行程相同条件下, 可相应减小小副缸 85的气缸直径。 而在两副缸的缸径相同条件下, 就可如图 2中所 示, 通过减小副曲轴 71上小副缸 85的曲柄销 72 (如虚线所示) 半径让小副缸的工作容积小于副缸 62。 图 2中副曲轴 71 的转速 等于曲轴 41转速的 1/2。 图 1 双副缸十字头机型中的副缸和小副缸都处在一个副缸体 64内, 结构上较为紧凑, 但所增设的活塞杆 67和十字头 68增加 了往复运动惯性, 同时副缸中的配气活塞 65 也要釆用无油润滑 方式工作。 图 2中双副缸分开机型的两副缸因分开布置, 在结构 上较为灵活, 也能让配气活塞得到良好的润滑。 与图 1 中小副缸 85 由一个滑阀控制缸内的充气和排气不同, 图 2 中的小副缸 85 是采用充气阀 84控制从中间冷却器 28流进来的低温压缩空气, 采用出气阀 82控制进入回热器 80的低温压缩空气。 图 1和图 2 中的喷油器 57都设在了副缸 62的上侧位置, 实际中, 为避免升 降阀 44 过热和减小散热损失, 喷油器一般需设在升降阀与主汽 缸之间的通气道上。 另外, 为形成低散热汽缸结构, 在缸盖 2的 底面设有陶瓷隔热层 37 ,在活塞 38和配气活塞 65上分别设有陶 瓷活塞顶 39、 66。 In the double-cylinder split type of Fig. 2, in order to make the working volume of the small-cylinder 85 smaller than the sub-cylinder 62, the cylinder diameter of the small-cylinder 85 can be correspondingly reduced under the same conditions of the piston stroke in the two sub-cylinders. Under the same conditions of the cylinder diameters of the two cylinders, as shown in FIG. 2, the working volume of the small secondary cylinder is made smaller by reducing the radius of the crank pin 72 (shown by a broken line) of the small auxiliary cylinder 85 on the secondary crankshaft 71. Auxiliary cylinder 62. The rotational speed of the secondary crankshaft 71 in Fig. 2 is equal to 1/2 of the rotational speed of the crankshaft 41. Fig. 1 The secondary cylinder and the small secondary cylinder of the double-cylinder crosshead model are both in a secondary cylinder 64, which is relatively compact in structure, but the added piston rod 67 and the crosshead 68 increase the reciprocating inertia. The gas distribution piston 65 in the auxiliary cylinder should also be operated with oil-free lubrication. In Fig. 2, the two sub-cylinders of the double-cylinder split type are arranged separately, and the structure is more flexible, so that the valve piston can be well lubricated. Unlike the small sub-cylinder 85 of Fig. 1, which is controlled by a spool valve for inflating and exhausting, the small sub-cylinder 85 of Fig. 2 uses the inflation valve 84 to control the low-temperature compressed air flowing in from the intercooler 28, using an outlet valve. 82 controls the low temperature compressed air entering the regenerator 80. The injectors 57 of Figures 1 and 2 are all disposed at the upper side of the sub-cylinder 62. In practice, in order to avoid overheating of the lift valve 44 and reduce heat loss, the injectors are generally required to be disposed in the lift valve and the main cylinder. Between the airways. Further, in order to form a low heat dissipation cylinder structure, a ceramic heat insulating layer 37 is provided on the bottom surface of the cylinder head 2, and ceramic piston tops 39, 66 are provided on the piston 38 and the gas distribution piston 65, respectively.
双副缸型中冷回热内燃机的工作过程如图 3①〜⑥所示, 下面 结合工作过程图说明这种内燃机的工作原理。  The working process of the double-cylinder type intercooled regenerative internal combustion engine is shown in Figures 31 to 6. The working principle of the internal combustion engine will be described below in conjunction with the working process diagram.
① 进气过程: 进气过程中主气缸 36 内的活塞 38 下行, 进 气门 5开启, 外界空气经进气门充入主汽缸。  1 Intake process: During the intake process, the piston 38 in the main cylinder 36 goes down, the intake valve 5 opens, and the outside air is charged into the main cylinder through the intake valve.
② 压缩排出过程: 主汽缸 36充满空气后, 活塞 38 开始上 行压缩汽缸内的空气。 活塞上行一定的距离后, 出气单向阀 23 外侧的挡气门 1 5提前开启, 随着活塞继续上行, 在主汽缸 36内 的压縮空气压力超过中间冷却器 28 内的压力时, 汽缸内压力和 温度都已上升的压缩空气就会冲开出气单向阀 23沿管路 27流进 中间冷却器 28。 在活塞 38行到上止点时, 出气单向阀 23外侧的 挡气门 1 5 也被控制关闭, 以防与活塞相接触。 活塞行到上止点 后, 压缩排出过程结束。 接下去的燃烧作功过程在说明完中间冷 却和回热过程后继续说明。  2 Compressed discharge process: After the main cylinder 36 is filled with air, the piston 38 starts to compress the air in the cylinder. After the piston is lifted a certain distance, the valve 1 5 outside the outlet check valve 23 is opened early, and as the piston continues to ascend, the pressure in the cylinder 38 exceeds the pressure in the intercooler 28, the pressure in the cylinder The compressed air, which has risen in temperature, will flow out of the outlet check valve 23 and flow along the line 27 into the intercooler 28. When the piston 38 is lined up to the top dead center, the air lock valve 15 outside the air outlet check valve 23 is also controlled to be closed to prevent contact with the piston. After the piston reaches the top dead center, the compression discharge process ends. The subsequent combustion work process continues after the intermediate cooling and regenerative processes are described.
(3) 中间冷却过程: 被活塞排出主汽缸的温度和压力升高了 的压缩空气进入中间冷却器 28 后, 被冷却器外面的冷却水散热 降温, 使压缩空气的压缩热被导至外界、 让压缩过程接近等温状 态。 压缩空气被降温后因体积相应收缩、 使主汽缸 36 中的活塞 38能更容易的把压缩空气排出汽缸,从而相应减小了活塞压缩功 的消耗, 同时也为将要进行的回热过程提供了更大的温度差。 被 中间冷却器 28冷却的低温压缩空气在小副缸 85吸气过程中经开 启的进出气阀 83充入小副缸, 完成中间冷却过程。 (3) Intercooling process: After the compressed air that has been discharged from the main cylinder by the piston and the pressure rises into the intercooler 28, the cooling water outside the cooler is cooled and cooled, so that the compressed heat of the compressed air is led to the outside, Let the compression process approach the isothermal state. After the compressed air is cooled, the volume is correspondingly contracted, so that the piston 38 in the master cylinder 36 can more easily discharge the compressed air out of the cylinder, thereby correspondingly reducing the consumption of the piston compression work, and also providing a heat recovery process to be performed. Larger temperature difference. Be The low-temperature compressed air cooled by the intercooler 28 is charged into the small sub-cylinder through the open inlet and outlet valve 83 during the suction of the small sub-cylinder 85 to complete the intermediate cooling process.
在小副缸 85的汽缸容积相当于主汽缸容积的 1 /3~1 /4时, 可 让主汽缸 36 作为气泵而进行的压缩排出过程中具有较高的容积 效率, 能把主汽缸内 90%左右的空气压进中间冷却器, 同时, 因 压缩空气的温升只有 250~300 'C , 中间冷却器所产生的中冷散热 损失也不是很大。  When the cylinder volume of the small sub-cylinder 85 is equivalent to 1/3 to 1/4 of the main cylinder volume, the main cylinder 36 can be made to have a high volumetric efficiency during the compression and discharge process as the air pump, and the main cylinder can be 90 About 100% of the air is pressed into the intercooler. At the same time, since the temperature rise of the compressed air is only 250~300 'C, the intercooling heat loss generated by the intercooler is not very large.
④ 等压回热过程: 小副缸 85吸入经中间冷却的低温压縮空 气后, 压缩空气又在小副缸向外排气时被配气活塞 65 经开启的 进出气阀 83充进回热器 80, 让压縮空气被回热器外面排气管 14 中的高温排气加热、 使排气热量被相应回收。 被回热器加热了的 压缩空气沿连通管路 79经开启的进气阀 76充入容积增大了的副 缸 62 内。 因回热后温度升高、 体积增加了的压缩空气在进到副 缸 62内能相应膨胀并通过推动活塞杆 67对外作功, 使回热过程 中被加热了的压缩空气压力并不升高 (在一定回热温度范围内), 让回热在等压状态下进行。  4 Isobaric heat recovery process: After the small auxiliary cylinder 85 draws in the intermediate cooled low temperature compressed air, the compressed air is recharged by the gas inlet piston 65 through the open inlet and outlet valve 83 when the small auxiliary cylinder is exhausted outward. The air is heated by the high temperature exhaust gas in the exhaust pipe 14 outside the regenerator, so that the exhaust heat is recovered accordingly. The compressed air heated by the regenerator is charged into the sub-cylinder 62 having an increased volume along the open intake valve 76 of the communication line 79. The compressed air which has increased in temperature after the heat recovery and increased in volume can expand correspondingly into the sub-cylinder 62 and work externally by pushing the piston rod 67, so that the compressed air pressure heated during the reheating process does not rise. (within a certain regenerative temperature range), let the heat return in an isobaric state.
因等压回热, 使小副缸 85排进回热器 80 内的压缩空气压力 并不上升, 仍能以低温状态进入回热器, 从而让回热器外面逆流 而过的温度已经降低的排气热量能被低温压縮空气进一步吸收, 让排气中的热量能被基本吸尽, 使内燃机的排气损失大大减少, 让循环效率大幅度提高。  Due to the isothermal return, the pressure of the compressed air discharged into the regenerator 80 of the small sub-cylinder 85 does not rise, and can still enter the regenerator at a low temperature, so that the temperature of the regenerative flow outside the regenerator has been lowered. The exhaust heat can be further absorbed by the low-temperature compressed air, so that the heat in the exhaust gas can be substantially exhausted, so that the exhaust loss of the internal combustion engine is greatly reduced, and the cycle efficiency is greatly improved.
一般情况下,可让副缸 62的容积大于小副缸 85容积的 1.5~2 倍, 而副缸 62的容积则相当于主汽缸 36容积的 1 /2左右, 以便 让回热器 80能在一定温度范围内实现等压回热, 又不让副缸 62 的工作容积过份增大。  In general, the volume of the sub-cylinder 62 can be made larger than 1.5 to 2 times the volume of the sub-cylinder 85, and the volume of the sub-cylinder 62 is equivalent to about 1 / 2 of the volume of the main cylinder 36, so that the regenerator 80 can be The isostatic heat is achieved within a certain temperature range, and the working volume of the sub-cylinder 62 is not excessively increased.
⑤ 燃烧作功过程: 在副缸 62充入经回热的压缩空气后, 配 气活塞 65 幵始上行对其内的热压缩空气进行二次压縮, 当配气 活塞上行到所设定的位置时, 主汽缸 36中的活塞 38也完成了压 缩排出过程行到上止点, 在主汽缸的挡气门 15关闭后, 副缸 62 与主汽缸 36 之间的升降阀 44 被控制开启, 副缸内由喷油器 57 喷油燃烧所形成的作功燃气便经升降阀 44进入主汽缸 36, 推动 其内的活塞 38 下行作功。 在活塞 38 下行一定距离后, 副缸 62 内的配汽活塞 65 已行到上止点, 把副缸内的作功燃气全部压进 主汽缸。 配气活塞行到上止点时, 升降阀 44 关闭, 又开始下行 的配气活塞接着吸入从回热器而来被高温排气加热了的压缩空 气, 进入主汽缸的作功燃气继续推动活塞下行作功。 5 combustion work process: After the auxiliary cylinder 62 is charged with the regenerative compressed air, the gas distribution piston 65 starts to upwardly compress the hot compressed air inside, and when the gas distribution piston rises to the set In the position, the piston 38 in the master cylinder 36 also completes the compression discharge process to the top dead center. After the throttle valve 15 of the master cylinder is closed, the lift valve 44 between the auxiliary cylinder 62 and the master cylinder 36 is controlled to be opened, The working gas formed by the fuel injection of the injector 57 in the cylinder enters the main cylinder 36 via the lift valve 44, and pushes the piston 38 therein to perform work. After the piston 38 descends a certain distance, the secondary cylinder 62 The inner steam distribution piston 65 has reached the top dead center, and all the working gas in the auxiliary cylinder is pressed into the main cylinder. When the gas distribution piston reaches the top dead center, the lift valve 44 is closed, and the downstream gas distribution piston starts to suck in the compressed air heated by the high temperature exhaust gas from the regenerator, and the work gas entering the main cylinder continues to push the piston. Down the work.
⑥ 排气过程: 主汽缸 36 内的活塞 38 完成作功过程行到下 止点后, 排气门 10 开启, 向上运行的活塞便把作功后的废气经 排气门 10向外排出, 并沿排气管 14流过回热器 80, 使废气中的 热量被回热器内的低温压縮空气吸收。  6 Exhaust process: After the piston 38 in the main cylinder 36 completes the work process to the bottom dead center, the exhaust valve 10 is opened, and the upwardly running piston exhausts the exhaust gas after the work is exhausted through the exhaust valve 10, and The regenerator 80 is passed along the exhaust pipe 14 so that the heat in the exhaust gas is absorbed by the low temperature compressed air in the regenerator.
活塞行到上止点后, 排气过程结束, 接下来活塞又将下行, 以重复进行上述的循环工作过程。 在本发明的中冷回热内燃机 中, 发动机的四冲程在主汽缸内进行, 中间冷却和回热过程在外 围的中间冷却器、 回热器和相应的副缸内进行。  After the piston reaches the top dead center, the exhausting process ends, and then the piston will go down again to repeat the above-mentioned cyclic working process. In the medium-cooled regenerative internal combustion engine of the present invention, the four strokes of the engine are carried out in the main cylinder, and the intermediate cooling and regenerative processes are carried out in the outer intercooler, the regenerator and the corresponding sub-cylinder.
图 1和图 2中所示出的主汽缸和副缸上的各不同阀门及喷油 器等只是处在有利于说明发动机工作原理的位置上, 实际中各阀 门的布置如图 4和图 5所示, 为减小压缩空气被活塞排出汽缸时 所产生的流动损失, 在主汽缸 36 的缸盖 2上设置了两套挡气门 15 和其背面的出气单向阀 23, 两挡气门处在进气门 5 和排气门 10之间的两侧位置 (参看图 5 )。 由于两挡气门 15相隔一定的距 离, 为让两挡气门能被同步带动开启和关闭, 凸轮轴 9上的挡气 凸轮 17是经一个被其侧面两连杆 21约束、 并能平移上下运动的 从动臂 20带动两挡气门 15的气门杆 16。  The different valves and injectors on the primary and secondary cylinders shown in Figures 1 and 2 are only in a position to facilitate the operation of the engine. The actual arrangement of the valves is shown in Figures 4 and 5. As shown, in order to reduce the flow loss generated when the compressed air is discharged from the cylinder by the piston, two sets of the valve 15 and the outlet check valve 23 on the back thereof are disposed on the cylinder head 2 of the master cylinder 36, and the two valves are located The position between the intake valve 5 and the exhaust valve 10 (see Fig. 5). Since the two-gear valve 15 are separated by a certain distance, in order to enable the two-gear valve to be synchronously driven to open and close, the air-blocking cam 17 on the camshaft 9 is constrained by a two-link 21 on the side thereof, and can be translated up and down. The slave arm 20 drives the valve stem 16 of the two-gear valve 15.
对于升降阀 44 , 可如图 1 和图 2所示让其处在副缸 62上面 垂直布置, 以不占用主汽缸上面的布阀空间, 并在升降阀以外的 通气道 54 上布置喷油器和电热塞, 以防止升降阀过热和减少散 热损失, 也可如图 4所示, 把升降阀 44倒放在副缸 62上面并处 于躲开进气阀 76的位置处。升降阀 44关闭时(图中是开启状态), 其阀头 50落座与主汽缸 36上侧部连通的通气道 54的阀座 55上。 在升降阀 44 的中心设有安装喷油器的通孔, 外侧固定在缸盖 2 上的喷油器 57的喷油嘴 58伸进升降阀的通孔内, 并处在即不阻 碍气流向主汽缸流动、 又能有利于喷油的高度位置。 为了让流向 主汽缸的压缩空气能与喷油器所喷出的燃油良好混合, 并促成不 会产生碳烟的蓝焰燃烧过程, 在升降阀的阀头 50 上设有环形布 置的若干导向叶片 12, 这些导向叶片与阀座 55 隔有一定的径向 间隙, 并与从副缸 62来的流向通气道 54的径向气流形成有一定 的倾斜角, 以使让流过导向叶片的压缩空气形成旋转气流, 与喷 油嘴所喷出的燃油进行更好的雾化, 实现点火后的蓝焰燃烧。 在 缸盖 2上设有伸进通气道 54的电热塞 60, 以便在起动及低功率 时点燃作功燃油混合气。 喷油器被设置在升降阀或通气道上面 后, 因喷油过程只能在升降阀 44 幵启后开始, 会相应增加主汽 缸内的后燃时间, 好在较高的排气温度能被回热器大量回收, 所 产生的后燃损失并不很大。 同时, 在发动机中等功率时, 因作功 燃气已提前从回热器中获得部分热量, 并不需要喷油器持续长时 间的喷油过程。 升降阀 44 的提升开启、 是被其两侧同步移动的 提升摇臂 49在凸轮轴 52上的双提升凸轮 5 1 带动下进行的。 在 作功燃气压力大于升降阀背部的弹簧 47 弹力时, 上升的升降阀 44可由固定在缸盖 2外壳上的顶杆 48限位阻挡。副缸 62上的进 气阀 76的气门杆 22经摇臂 77被凸轮 78带动。 For the lift valve 44, it can be vertically arranged on the auxiliary cylinder 62 as shown in Figs. 1 and 2 so as not to occupy the valve space above the main cylinder, and the injector is arranged on the air passage 54 other than the lift valve. And the glow plug to prevent the lift valve from overheating and reduce the heat loss, as shown in Fig. 4, the lift valve 44 is placed on the upper cylinder 62 and at the position where the intake valve 76 is avoided. When the lift valve 44 is closed (in the open state in the drawing), the valve head 50 is seated on the valve seat 55 of the air passage 54 that communicates with the upper side of the main cylinder 36. A through hole for installing the injector is disposed at the center of the lift valve 44, and the injector 58 of the injector 57 fixed to the outside of the cylinder head 2 extends into the through hole of the lift valve, and does not block the air flow to the main The cylinder flow can also contribute to the height position of the fuel injection. In order to allow the compressed air flowing to the main cylinder to be well mixed with the fuel injected from the injector and to cause a blue flame combustion process that does not generate soot, a ring cloth is provided on the valve head 50 of the lift valve. a plurality of guide vanes 12 are disposed, the guide vanes are spaced apart from the valve seat 55 by a certain radial gap, and form a certain inclination angle with the radial airflow from the sub-cylinder 62 to the air passage 54 to allow flow The compressed air of the guide vanes forms a swirling airflow, which is better atomized with the fuel sprayed from the injector to achieve blue flame combustion after ignition. A glow plug 60 extending into the air passage 54 is provided on the cylinder head 2 to ignite the work fuel mixture at the start and low power. After the injector is placed on the lift valve or the air passage, the fuel injection process can only start after the lift valve 44 is started, which will increase the afterburning time in the main cylinder. Fortunately, the higher exhaust temperature can be The regenerator is recycled in large quantities, and the resulting afterburning loss is not large. At the same time, when the engine is of medium power, the work gas has already obtained some heat from the regenerator in advance, and does not require the injector to continue the fuel injection process for a long time. The lifting of the lift valve 44 is carried out by the lifting rocker arm 49, which is synchronously moved on both sides thereof, by the double lifting cam 5 1 on the cam shaft 52. When the work gas pressure is greater than the spring 47 spring force on the back of the lift valve, the raised lift valve 44 can be blocked by the ram 48 fixed to the outer casing of the cylinder head 2. The valve stem 22 of the intake valve 76 on the sub-cylinder 62 is driven by the cam 78 via the rocker arm 77.
挡气门 1 5和其背部的出气单向阀 23的更详细结构如图 6所 示, 出气单向阀 23 在其背面弹簧 3 1 作用下落座在带通气孔 25 的阀座 24上, 出气单向阔前面的挡气门 1 5 的气门杆 1 6 穿过阀 座 24中央及其上隔气套管 26后被缸盖 2上的挡气凸轮控制。 由 于挡气门的设置, 在较高发动机转速下, 即使在压缩过程中活塞 行到上止点, 被小弹力弹簧控制的出气单向阀 23 未及时关闭, 而按时关闭的挡气门 1 5 也会阻挡高压燃气的进入, 让出气单向 阀在作功过程中进行关闭。 在图 7中, 为减小气流冲开出气单向 阀所受到的阻力, 在出气单向阀之上增设有工电控线圈 34, 在这 种结构中, 挡气门 1 5 背面的出气单向闽 23经其上的压环 32被 上面的弹簧 3 1作用, 压环 32则经套管 33与伸在电控线圈 34内 的衔铁 35相连,或者让出气单向阀 23直接与带有衔铁的套管 33 相连, 这样设置后, 当主汽缸内的活塞上行开始压缩过程后, 电 控线圈 34被通电会在压缩空气将要冲开出气单向阀 23之前至活 塞行到上止点时吸引衔铁 35 , 使弹簧 3 1 的弹力不再作用出气单 向阀, 让压缩空气不受阻挡的被排向中间冷却器。  The more detailed structure of the air damper 15 and the air outlet check valve 23 on the back thereof is as shown in Fig. 6. The air outlet check valve 23 is seated on the valve seat 24 with the vent hole 25 by the back spring 3 1 , and the air outlet The valve stem 16 of the wide front flap 1 is passed through the center of the valve seat 24 and its upper gas barrier sleeve 26 and is controlled by a gas-blocking cam on the cylinder head 2. Due to the setting of the throttle valve, at a higher engine speed, even if the piston goes to the top dead center during the compression process, the air outlet check valve 23 controlled by the small spring force spring is not closed in time, and the throttle valve 15 that is closed on time will also be closed. Block the entry of high-pressure gas, and let the outlet check valve be closed during the work. In Fig. 7, in order to reduce the resistance of the airflow to open the air outlet check valve, an electric control coil 34 is added above the air outlet check valve. In this configuration, the air outlet side of the throttle valve 15 is unidirectional. The 闽23 is acted upon by the upper spring 3 1 via the pressure ring 32 thereon, and the pressure ring 32 is connected to the armature 35 extending in the electric control coil 34 via the sleeve 33, or the outlet check valve 23 is directly connected with the armature The sleeves 33 are connected. After this arrangement, after the piston in the master cylinder starts to compress, the electric control coil 34 is energized to attract the armature until the compressed air is about to open the outlet check valve 23 until the piston reaches the top dead center. 35. The spring force of the spring 3 1 is no longer applied to the air outlet check valve, and the compressed air is discharged to the intercooler without being blocked.
在中冷回热内燃机从低功率状态加大油门后, 会因回热器的 回收热量增多而让输出功率更大, 为达到油门踏板规定位置下的 稳定输出, 在图 8所示的中冷回热内燃机系统图中, 在回热器 80 的出气端与进气阀 76之间的连通管路 79上分别设有与电控单元 88连通的温度传感器 89和压力传感器 90, 这样, 在发动机运行 过程中, 在刚改变完油门踏板 9 1 的位置后, 当回热器 80内的温 度和压力因回热量的变化上升或降低时, 电控单元 88 便会控制 油泵装置 59和喷油器 57相应的减少或增加喷油量, 让输出功率 稳定在与油门踏板位置相对应状态上。 After the intercooled regenerative internal combustion engine increases the throttle from the low power state, it will be due to the regenerator The recovery heat is increased to make the output power larger, in order to achieve the stable output under the specified position of the accelerator pedal, in the diagram of the intercooled regenerative internal combustion engine system shown in Fig. 8, at the outlet end of the regenerator 80 and the intake valve 76 A temperature sensor 89 and a pressure sensor 90 are connected to the communication line 79, respectively, in communication with the electronic control unit 88. Thus, during the operation of the engine, after the position of the accelerator pedal 9 1 has just been changed, the regenerator 80 is When the internal temperature and pressure rise or fall due to the change of the return heat, the electronic control unit 88 controls the oil pump device 59 and the injector 57 to correspondingly reduce or increase the fuel injection amount, so that the output power is stabilized corresponding to the position of the accelerator pedal. State.
在车用中冷回热内燃机中, 还设有如图 8所示的制动能量回 收利用系统, 这一系统包括经相应的信号线被电控单元 88 控制 的安装在回热器 80与进气阀 76之间连通管路 79上的截止阀 95、 带有进出阀 97并通过进出管路 96与回热器 80进气端的连通管 路 8 1相连通的储气筒 98, 还包括设在缸盖 2上的控制进排气门 工作状态的气门控制机构 99。 车辆正常行驶时, 回热器 80 出气 端的连通管路 79上的截止闽 95 开启, 通往储气筒 98 的进出阀 97 关闭, 发动机以正常的中冷回热状态运行。 在踩下制动踏板 92让车辆减速时, 为回收车辆的减速能量, 电控单元 88便会如 图中状态所示, 控制截止阀 95关闭、 让进出阔 97开启, 车辆减 速行驶中发动机产生的压缩空气便无法通过截止阀 95 而被压进 储气筒 98, 让车辆的减速动能得到相应回收。 在这一过程中, 因 副缸 62内的配气活塞 65仍进行着吸气和排出过程, 为减小其产 生的真空压力损失, 设在截止闽 95以外的连通管路 79上的充气 单向阀 93 便会让外界空气充进连通管路, 并在副缸吸气时进入 副缸。 在储气筒 98 充满压缩空气后而车辆使发动机仍继续产生 压缩空气时 (如下长坡), 可让发动机产生的压缩空气经所设的 压力阀 (未画) 泄掉, 以起到制动刹车作用。 在储气筒 98 内已 充入一定压力的压缩空气后, 当需要利用这部分压缩空气时, 电 控单元 88便让进出阔 97开启, 同时使气门控制机构 99让发动 机不产生压缩空气, 由储气筒 98流出的压缩空气让发动机运转, 这一状态中因发动机不再消耗压缩功, 使发动机的油耗相应降低 并让输出功率相应增大。 当储气筒 98 内的压缩空气压力降到一 定程度后, 电控单元 88便会关闭进出阀 97, 并使气门控'制机构 恢复到正常状态让发动机正常运转。 In the automotive medium-cooled regenerative internal combustion engine, there is also provided a braking energy recovery system as shown in Fig. 8, which system includes a regenerator 80 and an intake air controlled by an electronic control unit 88 via corresponding signal lines. A shut-off valve 95 on the communication line 79 between the valves 76, an air reservoir 98 having an inlet and outlet valve 97 and communicating with the communication line 81 of the intake end of the regenerator 80 through the inlet and outlet line 96, further includes a cylinder A valve control mechanism 99 on the cover 2 that controls the working state of the intake and exhaust valves. When the vehicle is running normally, the cut-off 闽95 on the communication line 79 at the outlet end of the regenerator 80 is opened, the inlet and outlet valve 97 to the air reservoir 98 is closed, and the engine is operated in a normal intercooled heat recovery state. When the brake pedal 92 is depressed to decelerate the vehicle, in order to recover the deceleration energy of the vehicle, the electronic control unit 88 will control the shut-off valve 95 to close and allow the inlet and outlet 97 to open, as shown in the state of the figure, and the engine is generated during deceleration of the vehicle. The compressed air cannot be forced into the air reservoir 98 through the shutoff valve 95, so that the deceleration kinetic energy of the vehicle is recovered accordingly. In this process, since the gas distribution piston 65 in the sub-cylinder 62 is still performing the suction and discharge processes, in order to reduce the vacuum pressure loss generated therein, the air flow table provided on the communication line 79 other than the cut-off 闽 95 The valve 93 allows the outside air to be charged into the communication line and enters the sub-cylinder when the sub-cylinder is inhaled. After the air reservoir 98 is filled with compressed air and the vehicle continues to generate compressed air (such as a long slope), the compressed air generated by the engine can be vented through the set pressure valve (not shown) to act as a brake. effect. After the compressed air of a certain pressure has been filled in the air reservoir 98, when it is necessary to utilize the compressed air, the electronic control unit 88 allows the inlet and outlet 97 to open, and at the same time, the valve control mechanism 99 allows the engine to generate no compressed air. The compressed air flowing out of the air cylinder 98 allows the engine to operate. In this state, the engine no longer consumes the compression work, so that the fuel consumption of the engine is correspondingly reduced and the output power is correspondingly increased. When the pressure of the compressed air in the air reservoir 98 drops to a certain extent, the electronic control unit 88 closes the inlet and outlet valve 97, and the valve control mechanism Return to normal and let the engine run normally.
配合车辆回收利用制动能量的发动机上的气门控制机构如图 The valve control mechanism on the engine that cooperates with the vehicle to recover the braking energy is shown in the figure.
9和图 10所示,这种气门控制机构的驱动控制器 101与缸盖 2内 的选择轴 102相连, 在选择轴上设有控制进气门 5的处在不同角 度并依次排列的进气顶块 103、 进放气顶块 104和放气顶块 105, 在选择轴上还设有控制排气门 10的排气顶块 106。 由图可见, 在 各顶块上面分别设有装在滑孔内的中间推块 107, 各中间推块通 过其上部的顶头 108 顶在其上面相对应的摇臂一端的轴窝 1 13 内。 控制进气门 5的三个中间推块 107并排装在滑孔 109内, 其 上三个并排相对应的进气摇臂 8、进放气摇臂 1 10和放气摇臂 1 12 的中部可被上侧凸轮轴 9上的相应进气凸轮 7、 进放气凸轮 1 14 和放气凸轮 1 15分别控制, 三个并排摇臂的另一端同时压在一个 控制着下面进气门 5 的共用从动臂 1 16上 (参看图 10 )。 这种装 在中间推块 107上部顶头 108上面的并排及单个摇臂是由其两侧 的挡板 100保持在规定的位置上。 排气门 10的排气摇臂 13另一 端是直接压在排气门的气门杆 1 1上。 两挡气门 15因不进行控制 变动, 可被相对固定的挡气摇臂 18 另一端带动的一个上下侧被 限位了的倒 T型从动件 19 同时压动。 在适应发动机不同工作状 态时, 由选择轴 102所选定的相应顶块经其上的中间推块 107顶 起上面相应的摇臂、 使该摇臂升到能被凸轮轴 9上相对应的凸轮 进行压动控制的位置, 未被顶起的其余摇臂因高度较低, 并不会 与凸轮轴上的凸轮相接触。 9 and FIG. 10, the drive controller 101 of the valve control mechanism is connected to the selection shaft 102 in the cylinder head 2, and the selection shaft is provided with intake air at different angles and sequentially arranged to control the intake valve 5. The top block 103, the inlet and exhaust gas top block 104 and the venting top block 105 are further provided with an exhaust top block 106 for controlling the exhaust valve 10 on the selection shaft. As can be seen, the intermediate push blocks 107 are respectively disposed on the top blocks, and the intermediate push blocks are respectively disposed in the shaft sockets 1 13 at one end of the corresponding rocker arms through the upper head 108. Three intermediate push blocks 107 for controlling the intake valve 5 are arranged side by side in the slide hole 109, and three upper side of the corresponding intake rocker arm 8, the intake and exhaust rocker arm 10, and the middle of the deflation rocker arm 12 It can be respectively controlled by the corresponding intake cam 7, the intake and exhaust cam 1 14 and the deflation cam 1 15 on the upper camshaft 9, and the other ends of the three side-by-side rocker arms are simultaneously pressed against a lower intake valve 5 The slave arm 1 16 is shared (see Fig. 10). The side-by-side and single rocker arms mounted above the upper head 108 of the intermediate push block 107 are held in a defined position by the baffles 100 on either side thereof. The other end of the exhaust rocker arm 13 of the exhaust valve 10 is directly pressed against the valve stem 1 1 of the exhaust valve. Since the two-gear valve 15 is not controlled, the inverted T-shaped follower 19, which is supported by the opposite end of the relatively fixed gas-blocking rocker arm 18, can be simultaneously pressed. When adapting to different operating states of the engine, the corresponding top block selected by the selection shaft 102 pushes up the corresponding rocker arm via the intermediate push block 107 thereon, so that the rocker arm can be raised to be corresponding to the cam shaft 9. The cam is in the position of the pressure control, and the remaining rocker arms that are not jacked up are not in contact with the cam on the camshaft because of the low height.
图 9中的进气摇臂 8已被选择轴 102上的进气顶块 103顶起, 只被凸轮轴 9上的进气凸轮 7压动控制, 进气摇臂的另一端经下 面的共用从动臂 1 16控制着进气门 5, 说明此时发动机进行的是 正常运行过程。 在车辆减速制动需回收制动能量时, 电控单元控 制驱动控制器 101会让选择轴 102上的进放气顶块 104使进放气 摇臂 1 10升起, 让进气门 5被进放气凸轮 μ 4控制, 使进气门 5 在进气过程中开启关闭后, 又在凸轮上的凸起部分 1 17 (参看图 1 1 ) 作用下, 在已不喷油燃烧的作功和排气过程中开启和关闭, 把吸入气缸的空气又返回进气管, 以避免把冷的空气排向回热 器。 此过程中, 相配合的选择轴 102上的排气顶块 106已转到降 低位置, 让排气门 10 始终处于关闭状态。 在回收制动能量时, 也可让挡气门 15 在不喷油燃烧的作功过程中开启, 但需要为挡 气门在选择轴 102 上再增设一个二次通气顶块和与挡气摇臂 18 并排设置的二次通气摇臂 (未画)。 同时, 还要把进放气凸轮 1 14 上的凸起部分 1 17改成与进气凸轮相同的形状, 让进放气凸轮失 去放气功能, 成为一个二次进气凸轮。 这样在主汽缸中的活塞每 次上行时都可把压缩空气排向储气筒, 使产生的压缩空气量增加 一倍, 也会明显加大回收制动能量时所产生的制动阻力。 The intake rocker arm 8 of Fig. 9 has been lifted up by the intake top block 103 on the selection shaft 102, and is only controlled by the intake cam 7 on the camshaft 9, and the other end of the intake rocker arm is shared by the lower side. The slave arm 16 controls the intake valve 5, indicating that the engine is performing normal operation at this time. When the vehicle deceleration brake needs to recover the braking energy, the electronic control unit controls the drive controller 101 to cause the intake and exhaust gas top block 104 on the selection shaft 102 to raise the intake and exhaust rocker arm 10, and let the intake valve 5 be The intake and exhaust cam μ 4 control, after the intake valve 5 is opened and closed during the intake process, and under the action of the convex portion 1 17 of the cam (refer to FIG. 1 1 ), the work of burning without fuel injection When opening and closing during the exhaust process, the air sucked into the cylinder is returned to the intake pipe to avoid discharging the cold air to the regenerator. During this process, the exhaust top block 106 on the mating selection shaft 102 has been turned down. In the low position, the exhaust valve 10 is always closed. When the braking energy is recovered, the valve 15 can also be opened during the work of not burning the fuel, but a second venting top block and the gas blocking arm 18 are added to the selector shaft 102 for the blocking valve. Secondary ventilation rocker arms (not shown) placed side by side. At the same time, the convex portion 1 17 on the intake and exhaust cam 1 14 is also changed to the same shape as the intake cam, so that the intake and exhaust cam loses the deflation function and becomes a secondary intake cam. In this way, the piston in the main cylinder can discharge the compressed air to the air reservoir every time it goes up, so that the amount of compressed air generated is doubled, and the braking resistance generated when the braking energy is recovered is also significantly increased.
在车辆利用制动能量时, 因为是利用储气筒内的压縮空气让 发动机运转, 选择轴 102让放气顶块 105升起, 把放气摇臂 1 12 顶高到被凸轮轴 9上的放气凸轮 1 15能控制的位置, 使进气门 5 被放气凸轮 1 15控制在进气过程中开启、 在压缩排出过程结束时 才关闭, 让从进气管吸入主汽缸的空气又返回到进气管。 放气凸 轮 1 15、 进气凸轮 7和进放气凸轮 1 14的形状如图 1 1 中所示。  When the vehicle utilizes the braking energy, since the engine is operated by the compressed air in the air reservoir, the selection shaft 102 raises the deflation top block 105, and the deflation rocker arm 12 is raised to the cam shaft 9. The position that the deflation cam 1 15 can control, so that the intake valve 5 is controlled by the deflation cam 1 15 to be opened during the intake process, and is closed at the end of the compression discharge process, so that the air sucked from the intake pipe into the main cylinder is returned to Intake pipe. The shape of the deflation cam 1 15 , the intake cam 7 and the intake and exhaust cam 1 14 is as shown in Fig. 11.
图 12示出的是一种单副缸型中冷回热内燃机,在这种内燃机 中, 原双副缸机型中的小副缸与副缸合并后形成一个副缸 73, 由 图可见, 该副缸除经升降闽 44与主汽缸 36连通外, 与回热器 80 连通的两个进出气阀 76、 82和与中间冷却器 28连通的充气阀 84 也都设在副缸 73的缸盖上,主汽缸 36经其缸盖 2上的挡气门 15 和相组合的出气单向阀 23与中间冷却器 28相连通。 图中所示出 的处在排气门 10之后的进气门 5 是处于开启状态, 发动机正在 进行进气过程, 而副缸 73 内的配气活塞 69也正下行进行吸气、 把回热器 80内被排气管 14中高温排气加热了的压縮空气引入副 缸。 在这种单副缸机型中, 因副缸 73 为配合回热器而增加一个 吸气排气循环, 配气活塞 69 的副曲轴 74与主汽缸中活塞 38 的 曲轴 41 转速是相同的。 在图 12 中, 发动机的喷油器 57及电热 塞 (未画) 设在了副缸 73的上侧。  Figure 12 is a view showing a single-cylinder type intercooled regenerative internal combustion engine in which a small sub-cylinder and a sub-cylinder in the original double-cylinder type are combined to form a sub-cylinder 73, as can be seen from the figure. The auxiliary cylinder is connected to the master cylinder 36 via the lift port 44, and the two inlet and outlet valves 76, 82 communicating with the regenerator 80 and the inflation valve 84 communicating with the intercooler 28 are also disposed in the cylinder of the subcylinder 73. Covered, the master cylinder 36 communicates with the intercooler 28 via a gas damper 15 on its cylinder head 2 and a combined air outlet check valve 23. The intake valve 5 shown in the figure behind the exhaust valve 10 is in an open state, the engine is in the intake process, and the valve piston 69 in the sub-cylinder 73 is also in the downward direction for inhaling and returning heat. Compressed air heated by the high temperature exhaust gas in the exhaust pipe 14 is introduced into the sub-cylinder. In this single-cylinder model, since the auxiliary cylinder 73 is added with an intake and exhaust cycle for the regenerator, the secondary crankshaft 74 of the air distribution piston 69 and the crankshaft 41 of the piston 38 in the master cylinder are rotated at the same speed. In Fig. 12, an injector 57 and a glow plug (not shown) of the engine are provided on the upper side of the sub-cylinder 73.
实际中, 单副缸型中冷回热内燃机的结构如图 13所示, 为让 升降阀 44不占用主汽缸 36和副缸 73上的布阀空间, 在这里, 升降阔 44设在了主汽缸 36与副缸 73之间, 并落座在下面弯通 气道 56 的阀座 55上, 弯通气道的下侧端与主汽缸 36相连通。 在升降阀 44的中心处设有安装喷油器 57的通孔 45,外侧固定在 缸盖外壳 4上的喷油器 57的喷油嘴 58伸在升降阀的通孔 45内, 并处在即不阻碍气流向主汽缸内流动、 又能有助于喷油燃烧的高 度上。 在弯通气道 56下侧转弯处安装有电热塞 60, 该电热塞是 经穿过副曲轴箱 75 并躲开副曲轴 74和穿过副缸 73 外侧水套的 长套管 61伸到弯通气道 56处的。 In practice, the structure of the single-cylinder type intercooled regenerative internal combustion engine is as shown in FIG. 13, so that the lift valve 44 does not occupy the valve space on the main cylinder 36 and the sub-cylinder 73. Here, the lift 44 is provided at the main Between the cylinder 36 and the sub-cylinder 73, and seated on the valve seat 55 of the lower curved air passage 56, the lower end of the curved air passage communicates with the main cylinder 36. A through hole 45 for mounting the injector 57 is provided at the center of the lift valve 44, and the outer side is fixed at The fuel injector 58 of the injector 57 on the cylinder head casing 4 extends into the through hole 45 of the lift valve and is at a level that does not impede the flow of air into the main cylinder and contributes to fuel injection combustion. A glow plug 60 is mounted at the lower turn of the curved air passage 56. The glow plug is extended to the curved airflow through the long sleeve 61 that passes through the secondary crankcase 75 and avoids the secondary crankshaft 74 and passes through the outer water jacket of the secondary cylinder 73. At 56.
缸盖 2底面的主汽缸 36和副缸 73上的各气门布置如图 14所 示, 在主汽缸 36的缸盖底面设置进气门 5和排气门 10后, 在两 气门之间的两侧设有两个挡气门 15, 在副缸 73 的缸盖底面分别 设有通向回热器 80进气端的出气阀 82 , 通向回热器出气端的进 气阀 76和与中间冷却器 28出气端连通的充气阀 84。主汽缸中挡 气门 15背部的出气单向阀 23经出气管路 27与中间冷却器 28的 进气端连通。 对于副缸上各阀门的开启关闭控制,如图 13所示, 三个阀门分别经三个推杆 30和相对应的位于两提升凸轮 5 1之间 的三个从动臂 1 1 1被凸轮轴 52上的各自凸轮分别控制。  The valve arrangement on the main cylinder 36 and the sub-cylinder 73 on the bottom surface of the cylinder head 2 is as shown in FIG. 14. After the intake valve 5 and the exhaust valve 10 are provided on the bottom surface of the cylinder head of the main cylinder 36, two between the two valves are provided. Two gas dampers 15 are provided on the side, and an outlet valve 82 leading to the intake end of the regenerator 80 is provided on the bottom surface of the cylinder head of the sub-cylinder 73, and an intake valve 76 and an intercooler 28 are provided to the outlet end of the regenerator. An inflation valve 84 that communicates with the outlet end. The air outlet check valve 23 at the back of the damper valve 15 in the main cylinder communicates with the intake end of the intercooler 28 via the air outlet line 27. For the opening and closing control of the valves on the auxiliary cylinder, as shown in FIG. 13, the three valves are respectively camed by the three push rods 30 and the corresponding three driven arms 1 1 1 between the two lifting cams 5 1 . The respective cams on the shaft 52 are separately controlled.
单副缸型中冷回热内燃机的工作过程如图 15φ~@所示。  The working process of the single-cylinder type intercooled regenerative internal combustion engine is shown in Fig. 15φ~@.
①进气过程: 进气过程中活塞 38下行, 进气门 5开启, 外界 的空气经进气门充入主汽缸 36。  1 Intake process: During the intake process, the piston 38 descends, the intake valve 5 opens, and the outside air is charged into the main cylinder 36 through the intake valve.
②压缩排出过程: 主汽缸 36充满空气后, 活塞 38开始上行 压缩吸入汽缸内的空气, 这时出气单向闽 23外的挡气门 15也提 前开启, 在活塞继续上行, 使空气压力超过中间冷却器 28 内的 压力时, 主汽缸内的压缩空气便冲开出气单向阀 23 进入中间冷 却器 28。 活塞行到上止点时, 挡气门也同时关闭, 压缩排出过程 完成。  2 compression discharge process: After the main cylinder 36 is filled with air, the piston 38 starts to upwardly compress and suck the air in the cylinder, and then the gas passage 15 outside the gas outlet one is also opened in advance, and the piston continues to rise, so that the air pressure exceeds the intermediate cooling. At the pressure within the device 28, the compressed air in the main cylinder opens the outlet check valve 23 into the intercooler 28. When the piston reaches the top dead center, the throttle valve is also closed at the same time, and the compression discharge process is completed.
③中间冷却过程:进入中间冷却器 28内的压縮空气经冷却降 温后因压缩过程接近于等温状态, 使压縮空气的体积相应收缩, 活塞能够容易的把压缩空气压进中间冷却器, 让活塞所消耗的压 缩功相应减少, 同时也为将要进行的回热过程提供了很大的温度 差。 被中冷后的压缩空气在副缸 73 进行第一次吸气时经开启的 充气阀 84充入副缸。 在副缸 73 的工作容积等于主汽缸 36容积 的 1 /3左右时, 中间冷却所散失的热量便不会很大。  3 intermediate cooling process: the compressed air entering the intercooler 28 is cooled and cooled, and the compression process is close to the isothermal state, so that the volume of the compressed air is correspondingly contracted, and the piston can easily press the compressed air into the intercooler, so that The compression work consumed by the piston is correspondingly reduced, and a large temperature difference is also provided for the heat recovery process to be performed. The compressed air that has been cooled is charged into the sub-cylinder through the inflated valve 84 that is opened when the sub-cylinder 73 performs the first inhalation. When the working volume of the sub-cylinder 73 is equal to about 1 / 3 of the volume of the main cylinder 36, the amount of heat lost by the intermediate cooling is not large.
④等容回热过程:进入副缸 73中的低温压缩空气在配气活塞 69上行, 出气阀 82开启时被压入回热器 80, 被主汽缸 36排出 的高温废气加热, 使排气热量得到相应回收。 随后, 进入回热器 被排气加热了的压缩空气在副缸 73 内的配气活塞 69 向下运行 时、 经开启的进气阀 76又充回进副缸 (参看过程①图), 等容回 热过程结束。 4 isovolumetric heat recovery process: the low temperature compressed air entering the auxiliary cylinder 73 is ascended upward in the gas distribution piston 69, and the outlet valve 82 is pressed into the regenerator 80 when it is opened, and is discharged by the main cylinder 36. The high-temperature exhaust gas is heated to recover the exhaust heat. Subsequently, when the compressed air heated by the exhaust gas entering the regenerator is operated downward in the sub-cylinder 73, the opened intake valve 76 is recharged back into the sub-cylinder (refer to process 1), etc. The heat recovery process is over.
在等容回热过程中,从副缸 73 内的低温压缩空气离开副缸进 入回热器 80 被外面的排气加热, 到被加热了的压缩空气又返回 副缸, 因回热后各部分的容积没有变化, 会让被加热了的压縮空 气压力相应升高。 为减少配气活塞 69 在把低温压缩空气压进回 热器所消耗的压縮功, 可让出气阀 82稍晚开启或在出气阀 82之 后增设一个单向阀, 等配气活塞把副缸内低温压缩空气压缩到与 回热器内压力相同时, 再让压缩空气经开启的出气阀 82 进入回 热器。 由于低温压縮空气在进入回热器之前要先受到一定的压 缩, 会使压缩空气的温度相应上升, 减小了与排气的温度差, 使 能回收的排气热量相对减少。 因此, 这种单副缸型中冷回热内燃 机的回热效率要低于进行等压回热的双副缸型中冷回热内燃机。  During the isovolumetric regenerative process, the low-temperature compressed air from the sub-cylinder 73 leaves the sub-cylinder and enters the regenerator 80 and is heated by the external exhaust gas, and the heated compressed air is returned to the sub-cylinder, because of the heat recovery. There is no change in the volume, which will increase the pressure of the heated compressed air. In order to reduce the compression work consumed by the valve piston 69 in pressing the low temperature compressed air into the regenerator, the outlet valve 82 may be opened later or a check valve may be added after the outlet valve 82, such as a gas distribution piston pair cylinder. When the inner low temperature compressed air is compressed to the same pressure as the regenerator, the compressed air is introduced into the regenerator through the open outlet valve 82. Since the low-temperature compressed air is subjected to a certain compression before entering the regenerator, the temperature of the compressed air is correspondingly increased, the temperature difference from the exhaust gas is reduced, and the heat of the exhaust gas recovered is relatively reduced. Therefore, the regenerative efficiency of such a single-cylinder type intercooled regenerative internal combustion engine is lower than that of a double-cylinder type intercooled regenerative internal combustion engine that performs isothermal regenerative heat recovery.
⑤燃烧作功过程: 在副缸 73充入回热了的压縮空气、 配气活 塞 69对压缩空气进行二次压缩上行到规定位置, 主汽缸 36内的 活塞 38也完成压缩排出过程行到上止点时, 升降阀 44被控制开 启, 让副缸内由喷油器 57 喷油燃烧所产生的作功燃气经升降阀 进入主汽缸, 推动活塞 38下行作功。 配气活塞 69行到上止点, 把副缸内的全部燃气压进主汽缸后升降阔 44 关闭, 接下来副缸 73幵始吸入从中间冷却器来的低温压縮空气,进入主汽缸的作功 燃气则继续推动活塞 38下行完成作功过程。  5 combustion work process: the secondary cylinder 73 is charged with the regenerated compressed air, the gas distribution piston 69 performs secondary compression of the compressed air to the predetermined position, and the piston 38 in the main cylinder 36 also completes the compression discharge process. At the top dead center, the lift valve 44 is controlled to open, so that the work gas generated by the fuel injection of the injector 57 in the auxiliary cylinder enters the main cylinder through the lift valve, and pushes the piston 38 to perform work. The gas distribution piston 69 goes to the top dead center, and all the gas in the auxiliary cylinder is pressed into the main cylinder and then lifted and lowered 44 to close. Then, the auxiliary cylinder 73 starts to suck in the low temperature compressed air from the intercooler and enters the main cylinder. The work gas continues to push the piston 38 down to complete the work process.
⑦ 排气过程: 主汽缸内的活塞 38完成作功过程行到下止点 后, 排气门 10 开启, 向上运行的活塞便把作功后的废气向外排 出, 废气经过回热器 80 后, 让回热器内的低温压缩空气被相应 加热, 使排气热量得到回收。 活塞行到上止点完成排气过程后, 接下来又将下行, 以重复进行上述的循环工作过程。  7 Exhaust process: After the piston 38 in the main cylinder completes the work process and goes to the bottom dead center, the exhaust valve 10 is opened, and the upwardly running piston discharges the exhaust gas after the work, and the exhaust gas passes through the regenerator 80. , the low-temperature compressed air in the regenerator is heated accordingly, so that the exhaust heat is recovered. After the piston completes the exhaust process to the top dead center, it will then go down again to repeat the above cycle work process.
中冷回热内燃机在大功率运行时, 中间冷却器所散出的热量 约占总燃料热量的 17%。 虽然中间冷却损失了一部分热量, 但由 于给等压回热创造了很大的温度差, 让所回收的热量更多。 而在 中低功率时, 由于排气温度的降低,让能回收的热量也相应减少, 中间冷却的热损失便会相对增大。 但不中冷也不能更好的回热, 为在中低功率下也能平衡好中冷与回热, 可在出气单向阀 23 与 中间冷却器 28 之间的管路上接出一个连通管路、 并让该管路经 出气单向阀连通在回热器 80之后的连通管路 79上, 当发动机功 率降低到一定程度后, 因排气温度也降低到一定温度, 会造成回 热器内的压力低于中间冷却器压力, 这样, 未被冷却的部分压缩 空气便会经单向阀充到回热器之后的管路中, 而经过中间冷却器 冷却的另一部分低温压縮空气仍会经回热器回收低功率下排气 中的热量。 When the intercooled regenerative internal combustion engine is running at high power, the amount of heat dissipated by the intercooler accounts for about 17% of the total fuel heat. Although intermediate cooling loses a portion of the heat, it creates a large temperature difference due to isothermal heat recovery, allowing more heat to be recovered. At low to medium power, the amount of heat that can be recovered is reduced as the temperature of the exhaust gas is reduced. The heat loss of the intermediate cooling will increase relatively. However, it is not possible to reheat better without being cold. In order to balance the intercooling and reheating at medium and low power, a connecting pipe can be connected to the pipeline between the outlet check valve 23 and the intercooler 28. The road is connected to the communication line 79 after the regenerator 80 via the outlet check valve. When the engine power is reduced to a certain level, the exhaust gas temperature is also lowered to a certain temperature, which may cause the regenerator. The pressure inside is lower than the intercooler pressure, so that part of the compressed air that is not cooled is charged into the pipeline after the regenerator through the one-way valve, and another part of the low-temperature compressed air that is cooled by the intercooler is still The heat in the exhaust at low power is recovered by a regenerator.
以上详细描述了双副缸十字头型、 双副缸分开型和单副缸型 中冷回热内燃机的具体结构和工作过程, 双副缸型中冷回热内燃 机所进行的等压回热过程在一定功率下 (如中等功率) 由于能把 排气热量基本吸尽, 实际中将具有最高的循环效率。 同时由于在 双副缸机型中副曲轴的转速只是主汽缸曲轴转速的 1/2, 有助于 减小气流进出副缸时所受到的阻力, 与普通内燃机相比, 增加副 缸后所产生的气体流动损失便不会很大。 而单副缸中冷回热内燃 机则是能进行中冷回热循环的最简单机型。  The detailed description of the specific structure and working process of the double-sub-cylinder crosshead type, the double-cylinder split type and the single-cylinder type intercooled regenerative internal combustion engine, and the isostatic heat recovery process of the double-cylinder type intercooled regenerative internal combustion engine At a certain power (such as medium power), since the exhaust heat can be basically exhausted, it will have the highest cycle efficiency in practice. At the same time, because the speed of the secondary crankshaft in the double-cylinder model is only 1/2 of the crankshaft speed of the master cylinder, it helps to reduce the resistance of the airflow when entering and exiting the auxiliary cylinder. Compared with the ordinary internal combustion engine, the secondary cylinder is increased. The gas flow loss will not be large. The single-cylinder medium-cooled regenerative internal combustion engine is the simplest model that can perform the intercooling and regenerative cycle.
在中冷回热内燃机中, 因作功时配气活塞会把副缸内的绝大 部分气体压入主气缸参与燃烧作功过程, 活塞上的顶隙容积和通 气道所占容积加起来也不会超过普通高压缩比柴油机的燃烧室 容积, 这使中冷回热内燃机的基础效率 (不进行中冷回热时) 不 会低于一般柴油机。  In the medium-cooled regenerative internal combustion engine, the gas distribution piston will press most of the gas in the auxiliary cylinder into the main cylinder to participate in the combustion work process. The volume of the headspace on the piston and the volume occupied by the air passage are also added. It will not exceed the combustion chamber volume of an ordinary high compression ratio diesel engine, which makes the basic efficiency of the intercooled regenerative internal combustion engine (when no intercooling is performed) is not lower than that of a general diesel engine.
实际中, 中间冷却器所损失的 14%至 17%的热量将由因汽缸 采用陶瓷隔热结构而减少的汽缸散热损失来补偿。 经计算, 回热 器内被外面排气加热了的压缩空气温度每提高 10 'C,发动机的循 环热效率就会相应提高约 0.6%,如回热后压缩空气的温度升高值 能达到 200~350 'C,因回热所提高的循环效率就会提高 12%~21 %, 再加上中冷回热内燃机所具有的 40%左右的基础效率, 便可让中 冷回热内燃机的有效效率达到 52%~61 % ,大大超过传统的普通内 燃机。 对于车用中冷回热内燃机, 在使其具备回收利用制动能量 的功能后, 行车中还会让油耗降的更多。  In practice, 14% to 17% of the heat lost by the intercooler will be compensated for by the reduced heat loss from the cylinder due to the ceramic thermal insulation of the cylinder. It is calculated that for every 10 'C increase in the temperature of the compressed air heated by the external exhaust gas in the regenerator, the cycle thermal efficiency of the engine will increase by about 0.6%. For example, the temperature rise of the compressed air after reheating can reach 200~ 350 'C, the cycle efficiency increased by heat recovery will increase by 12% to 21%, plus the basic efficiency of about 40% of the medium-cooled regenerative internal combustion engine, which can make the effective efficiency of the intercooled regenerative internal combustion engine It reaches 52%~61%, which greatly exceeds the traditional ordinary internal combustion engine. For the automotive medium-cooled regenerative internal combustion engine, after it has the function of recycling the braking energy, the fuel consumption will be reduced more during driving.

Claims

1、 主汽缸四冲程中冷回热内燃机, 包括带有进排气门 (5、 10) 的主汽缸(36)、 通过不同阀门与主汽缸(36)和回热器(80) 连通的副缸 (62)、 通过不同阀门与回热器 (80) 和中间冷却器 1. The main cylinder four-stroke intercooled regenerative internal combustion engine, including the main cylinder (36) with intake and exhaust valves (5, 10), and the main cylinder (36) and the regenerator (80) through different valves. Cylinder (62), through different valves and regenerator (80) and intercooler
(28) 连通的小副缸 (85), 其特征在于: 通向中间冷却器 (28) 的出气单向阀 (23) 设在主汽缸的缸盖 (2) 上, 该出气单向阔 受背面的弹簧作用落座在带通气孔 (25) 的阀座 (24) 上, 在出 气单向阀 (23) 之前还设有一个结构与进排气门相同的挡气门(28) a connected small sub-cylinder (85), characterized in that: an outlet check valve (23) leading to the intercooler (28) is provided on the cylinder head (2) of the main cylinder, the one-way one-way wide The spring on the back is seated on the seat (24) with venting holes (25). Before the air outlet check valve (23), there is a valve with the same structure as the intake and exhaust valves.
(15), 该挡气门的气门杆 (16) 穿过阀座 (24) 中央及其上的 隔气套管 (26) 被缸盖 (2) 上的挡气凸轮 (17) 控制, 挡气门(15), the valve stem (16) of the throttle valve passes through the center of the valve seat (24) and the gas barrier sleeve (26) is controlled by the gas-shielding cam (17) on the cylinder head (2), the valve
(15) 在主汽缸 (36) 内的活塞 (38) 上移进行压缩过程后开启、 在活塞行到上止点时关闭, 挡气门 (15) 关闭后, 副缸 (62) 与 主汽缸 (36) 之间的升降阀 (44) 被控制开启, 副缸内的配气活 塞 (65) 也行到所设定的距上止点一定距离的位置处, 配气活塞(15) The piston (38) in the master cylinder (36) is moved up to open after the compression process, closed when the piston is lined to the top dead center, and after the throttle valve (15) is closed, the secondary cylinder (62) and the primary cylinder ( 36) The lift valve (44) is controlled to open, and the valve piston (65) in the auxiliary cylinder also reaches the set distance from the top dead center, the valve piston
(65) 行到上止点时, 升降阔 (44) 关闭。 (65) When going to the top dead center, the lift (44) is closed.
2、 根据权利要求 1 所述的中冷回热内燃机, 其特征是: 副 缸 (62) 由副缸体 (64) 内配气活塞 (65) 的上部空间构成, 小 副缸 (85) 由配气活塞 (65) 的下部空间构成, 配气活塞经下部 穿过下缸盖 (63) 的活塞杆 (67)、 十字头 (68) 和连杆 (70) 与副曲轴 (71) 相连, 副曲轴的转速等于曲轴 (41) 转速的 1/2。  2. The intercooled regenerative internal combustion engine according to claim 1, wherein: the sub-cylinder (62) is constituted by an upper space of a gas distribution piston (65) in the sub-cylinder (64), and the sub-cylinder (85) is composed of The lower space of the gas distribution piston (65) is formed, and the gas distribution piston is connected to the auxiliary crankshaft (71) via a piston rod (67), a crosshead (68) and a connecting rod (70) passing through the lower cylinder head (63). The speed of the secondary crankshaft is equal to 1/2 of the speed of the crankshaft (41).
3、 根据权利要求 1 所述的中冷回热内燃机, 其特征是: 副 缸 (62) 处在单设的副缸体 (64) 内, 小副缸 (85) 处在单设的 小副缸体 (53) 内, 两副缸绕副曲轴 (71) 即可对置布局、 也可 V型排列, 在主汽缸 (36) 单缸或双缸时, 两副缸还可直列排列, 小副缸通过相应减小缸径或减小副曲轴 (71) 上小副缸 (85) 的 曲柄销 (72) 半径使其工作容积小于副缸 (62), 副曲轴 (71) 的转速等于曲轴 (41) 转速的 1/2。  3. The intercooled regenerative internal combustion engine according to claim 1, wherein: the sub-cylinder (62) is located in a single sub-cylinder block (64), and the sub-cylinder (85) is located in a single sub-cylinder In the cylinder block (53), the two sub-cylinders can be arranged in the opposite layout or in the V-shape around the sub-crankshaft (71). When the main cylinder (36) is single-cylinder or twin-cylinder, the two sub-cylinders can also be arranged in series, small The secondary cylinder has a working volume smaller than that of the secondary cylinder (62) by correspondingly reducing the cylinder bore or reducing the radius of the crank pin (72) of the small secondary cylinder (85) on the secondary crankshaft (71), and the rotational speed of the secondary crankshaft (71) is equal to the crankshaft ( 41) 1/2 of the speed.
4、 根据权利要求 1 所述的中冷回热内燃机, 其特征是: 所 述的小副缸与副缸合并后形成一个副缸 (73), 该副缸除经升降 阀 (44) 与主汽缸 (36) 连通外, 与回热器 (80) 连通的两个进 出气阀 (76、 82) 和与中间冷却器 (28) 连通的充气阀 (84) 也 都设在副缸 (73) 的缸盖上, 带动副缸内配气活塞 (69) 的副曲 轴 (74) 与曲轴 (41) 的转速相同。 4. The intercooled regenerative internal combustion engine according to claim 1, wherein: said small sub-cylinder and said sub-cylinder are combined to form a sub-cylinder (73), the sub-cylinder being replaced by a lift valve (44) and a main Outside the cylinder (36), the two inlet and outlet valves (76, 82) that communicate with the regenerator (80) and the inflation valve (84) that communicates with the intercooler (28) are also They are all disposed on the cylinder head of the auxiliary cylinder (73), and the secondary crankshaft ( 74 ) of the gas distribution piston (69) in the secondary cylinder is driven at the same speed as the crankshaft (41).
5、 根据权利要求 2或 3 所述的中冷回热内燃机, 其特征 是: 升降阀 (44) 倒放在副缸 (62) 上面并处于躲开进气阀 (76) 的位置处, 升降阀关闭时, 其阀头落座在与主汽缸 (36) 上侧部 连通的通气道 (54) 的阀座 (55) 上, 在升降阀 (44) 的中心设 有安装喷油器 (57) 的通孔, 外侧固定在缸盖 (2) 上的喷油器 5. The intercooled regenerative internal combustion engine according to claim 2 or 3, wherein: the elevating valve (44) is placed on the sub-cylinder (62) at a position away from the intake valve (76), and is raised and lowered. When the valve is closed, the valve head is seated on the valve seat (55) of the air passage (54) that communicates with the upper side of the main cylinder (36), and the injector (57) is installed in the center of the lift valve (44). Through hole, injector on the outside fixed to the cylinder head (2)
(57)的喷油嘴(58)伸在升降阀(44)的通孔内, 在升降阀(44) 的阀头 (50) 上设有环形布置的与阀座 (55) 隔有一定径向间隙 的若干导向叶片 (12), 这些导向叶片与从副缸 (62) 来的流向 通气道 (54) 的径向气流形成有一定的倾斜角, 在缸盖 (2) 上 装有伸进通气道 (54) 的电热塞 (60)。 The injector (58) of (57) extends in the through hole of the lifting valve (44), and the valve head (50) of the lifting valve (44) is annularly arranged to be spaced apart from the valve seat (55) by a certain diameter. a plurality of guide vanes (12) to the gap, the guide vanes forming a certain inclination angle with the radial airflow from the sub-cylinder (62) to the air passage (54), and the extension of the cylinder head (2) Glow plug (60) of the road (54).
6、 根据权利要求 2、 3或 4所述的中冷回热内燃机, 其特征 是: 升降阀 (44) 位于主汽缸与副缸之间、 并落座在下面弯通气 道(56)的阀座(55)上, 弯通气道(56) 的下侧端与主汽缸(36) 连通, 在升降阀 (44) 的中心设有安装喷油器的通孔 (45), 外 侧固定在缸盖外壳 (4) 上的喷油器 (57) 的喷油嘴 (58) 伸在 升降阀的通孔 (45) 内, 在弯通气道 (56) 下侧转弯处安装有电 热塞 (60), 该电热塞经穿过副曲轴箱 (75) 并躲开副曲轴 (74) 和穿过副缸 (73) 外侧水套的长套管 (61) 伸到弯通气道 (56)。  6. The intercooled regenerative internal combustion engine according to claim 2, 3 or 4, characterized in that: the lifting valve (44) is located between the main cylinder and the sub-cylinder and seats on the lower curved air passage (56) (55) Upper, the lower end of the curved air passage (56) is in communication with the main cylinder (36), and a through hole (45) for mounting the injector is provided at the center of the lift valve (44), and the outer side is fixed to the cylinder head housing (4) The fuel injector (58) of the injector (57) extends into the through hole (45) of the lift valve, and a glow plug (60) is installed at the lower corner of the curved air passage (56). The glow plug extends through the secondary crankcase (75) and away from the secondary crankshaft (74) and the long sleeve (61) through the outer water jacket of the secondary cylinder (73) into the curved air passage (56).
7、 根据权利要求 2、,3或 4所述的中冷回热内燃机, 其特 征是: 挡气门 (15) 背面的出气单向阀 (23) 经其上的压环 (32) 被上面的弹簧 (31) 作用, 压环 (32) 则经套管 (33) 与伸在电 控线圈 (34) 内的衔铁 (35) 相连, 或让出气单向阀 (23) 直接 与带有衔铁的套管 (33) 相连, 当主汽缸 (36) 内的活塞 (38) 上行开始压缩过程后, 电控线圈 (34) 被通电会在压缩空气将要 冲开出气单向阀 (23) 之前至活塞行到上止点时吸引衔铁 (35) 使弹簧不再作用出气单向阀。  7. The intercooled regenerative internal combustion engine according to claim 2, 3 or 4, characterized in that: the outlet check valve (23) on the back of the gas valve (15) is passed over the pressure ring (32) thereon The spring (31) acts, and the pressure ring (32) is connected to the armature (35) extending in the electric control coil (34) via the sleeve (33), or the outlet check valve (23) is directly connected to the armature check valve (23). The bushing (33) is connected. When the piston (38) in the master cylinder (36) starts to compress, the electric control coil (34) is energized until the compressed air is about to be flushed out of the air outlet check valve (23) to the piston row. At the top dead center, the armature (35) is attracted so that the spring no longer acts on the air outlet check valve.
8、 根据权利要求 2、 3或 4所述的中冷回热内燃机, 其特 征是: 在回热器 (80) 的出气端与进气阀 (76) 之间的连通管路 The intercooled regenerative internal combustion engine according to claim 2, 3 or 4, characterized in that: a communication line between the outlet end of the regenerator (80) and the intake valve (76)
(79) 上分别设有与电控单元 (88) 连通的温度传感器 (89) 和 压力传感器 (90), 在刚改变控制喷油量的油门踏板 (91) 位置 后, 当回热器(80)内的温度和压力上升或降低时, 电控单元(88) 会控制油泵装置 (59)和喷油器 (57)相应的减少或增加喷油量。 (79) There is a temperature sensor (89) and a pressure sensor (90) connected to the electronic control unit (88), respectively, and the position of the accelerator pedal (91) that has just changed the control injection amount Thereafter, when the temperature and pressure in the regenerator (80) rise or fall, the electronic control unit (88) controls the oil pump unit (59) and the injector (57) to correspondingly reduce or increase the fuel injection amount.
9、 根据权利要求 8 所述的中冷回热内燃机, 其特征是: 在车用中冷回热内燃机中设有制动能量回收利用系统, 该系统包 括经相应的信号线被电控单元 (88) 控制的安装在回热器 (80) 与进气阀 (76) 之间连通管路 (79) 上的截止阀 (95)、 带有进 出阀 (97) 并通过进出气管路 (96) 与回热器 (80) 进气端的连 通管路 (81) 相连通的储气筒 (98), 还包括设在缸盖 (2) 上的 控制进排气门(5、 10)工作状态的气门控制机构 (99); 车辆正常 行驶时, 截止阀 (95) 开启、 进出阀 (97) 关闭, 车辆制动需回 收制动能量时, 电控单元 (88) 控制截止阔 (95) 关闭、 让进出 阀 (97) 开启, 发动机产生的压缩空气进入储气筒 (98); 在利 用制动能量时, 电控单元 (88) 让截止阀 (95) 和进出阀 (97) 开启、 发动机利用储气筒 (98) 内的压缩空气工作, 气门控制机 构 (99) 则让发动机不产生压缩空气。  9. The intercooled regenerative internal combustion engine according to claim 8, wherein: in the vehicular cold regenerative internal combustion engine, a braking energy recovery system is provided, the system comprising an electronic control unit via a corresponding signal line ( 88) Controlled shut-off valve (95) on the connecting line (79) between the regenerator (80) and the intake valve (76), with inlet and outlet valves (97) and through the inlet and outlet lines (96) The air reservoir (98) communicating with the communication line (81) of the intake end of the regenerator (80) further includes a valve provided on the cylinder head (2) for controlling the working state of the intake and exhaust valves (5, 10) Control mechanism (99); When the vehicle is running normally, the shut-off valve (95) is opened, the inlet and outlet valve (97) is closed, and when the vehicle brake needs to recover the braking energy, the electronic control unit (88) controls the cut-off width (95) to close, let The inlet and outlet valve (97) is opened, and the compressed air generated by the engine enters the air reservoir (98); when the braking energy is utilized, the electronic control unit (88) opens the shutoff valve (95) and the inlet and outlet valve (97), and the engine utilizes the air reservoir (98) Compressed air operation, valve control mechanism (99) Let the engine not generate compressed air.
10、 根据权利要求 9的中冷回热内燃机, 其特征是: 所述气 门控制机构 (99) 的驱动控制器 (101) 与缸盖 (2) 内的选择轴 10. The intercooled regenerative internal combustion engine according to claim 9, wherein: the drive controller (101) of said valve control mechanism (99) and the selection shaft in the cylinder head (2)
(102) 相连, 在选择轴上设有控制进气门 (5) 的处在不同角度 并依次排列的进气顶块 (103)、 进放气顶块 (104) 和放气顶块(102) connected, on the selection shaft, an intake top block (103), an intake and exhaust gas top block (104), and a venting top block that are arranged at different angles and are arranged in sequence at the intake shaft (5).
(105), 还设有控制排气门 (10) 的排气顶块 (106), 在各顶块 上面分别设有装在滑孔内的中间推块 (107)、 各中间推块通过其 上部的顶头 (108) 顶在其上面相对应的摇臂一端的轴窝 (113) 内, 控制进气门 (5) 的三个中间推块并排装在滑孔 (109) 内, 其上三个并排相对应的进气摇臂 (8)、 进放气摇臂 ( 110) 和放 气摇臂 (112) 的中部可被凸轮轴 (9) 上的相应进气凸轮 (7)、 进放气凸轮 (114) 和放气凸轮 (115) 分别控制, 三个并排摇臂 的另一端同时压在一个控制着下面进气门 (5) 的共用从动臂(105), further comprising an exhaust top block (106) for controlling the exhaust valve (10), wherein each of the top blocks is respectively provided with an intermediate push block (107) installed in the slide hole, and each intermediate push block passes through The upper head (108) is placed in the shaft socket (113) at one end of the corresponding rocker arm, and the three intermediate push blocks of the intake valve (5) are arranged and arranged in the sliding hole (109). The side of the intake rocker arm (8), the intake and exhaust rocker arm (110) and the deflation rocker arm (112), which are side by side, can be moved in and out by the corresponding intake cam (7) on the camshaft (9). The air cam (114) and the deflation cam (115) are respectively controlled, and the other ends of the three side-by-side rocker arms are simultaneously pressed against a common slave arm that controls the lower intake valve (5).
(116) 上, 排气门的排气摇臂 (13) 另一端直接压在排气门的 气门杆上, 在适应发动机不同工作状态时, 由选择轴 (102) 所 选定的相应顶块经其上的中间推块 (107) 顶起上面相应的摇臂、 使该摇臂升到能被凸轮轴 (9) 上相对应的凸轮进行压动控制的 位置, 未被顶起的其余摇臂并不与凸轮轴上的凸轮相接触; 发动 机正常进气时, 选择轴 (102) 上的进气顶块 (103) 使进气摇臂 ( 8 ) 升起, 让进气门 ( 5 ) 被进气凸轮 (7) 控制, 回收制动 能量时, 进放气顶块 U04) 使进放气摇臂 (110) 升起、 让进气 门 (5) 被进放气凸轮 (114) 控制在进气过程中开启关闭后、 又 在作功和排气过程中开启关闭, 此过程中排气门 (10)始终关闭, 在利用制动能量时, 放气顶块 (105) 使放气摇臂 (112) 升起, 让进气门 (5) 被放气凸轮 (115) 控制在进气过程中开启、 在压 缩排出过程结束时关闭。 (116), the exhaust rocker arm (13) of the exhaust valve is directly pressed against the valve stem of the exhaust valve, and the corresponding top block selected by the selection shaft (102) is adapted to the different working states of the engine. The corresponding rocker arm is raised by the upper push block (107) thereon, so that the rocker arm is raised to a position that can be pressed and controlled by the corresponding cam on the cam shaft (9), and the remaining shake is not jacked up. The arm does not contact the cam on the camshaft; When the machine is normally in intake, select the intake top block (103) on the shaft (102) to raise the intake rocker arm (8), and let the intake valve (5) be controlled by the intake cam (7) to recover the brake. At the time of energy, the inlet and exhaust gas top block U04) raises the intake and exhaust gas rocker arm (110), and the intake valve (5) is controlled by the air release cam (114). During the work and exhaust process, the exhaust valve (10) is always closed. During the use of the braking energy, the deflation top block (105) raises the deflation rocker arm (112) to allow the intake valve (5) The deflated cam (115) is controlled to open during intake and close at the end of the compression discharge process.
PCT/CN2011/001674 2010-10-19 2011-10-08 Intercooled recuperative internal combustion engine with four stroke main cylinder WO2012051796A1 (en)

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