WO2010118637A1 - Microfluidic distribution device, production method and application thereof - Google Patents

Microfluidic distribution device, production method and application thereof Download PDF

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Publication number
WO2010118637A1
WO2010118637A1 PCT/CN2010/000494 CN2010000494W WO2010118637A1 WO 2010118637 A1 WO2010118637 A1 WO 2010118637A1 CN 2010000494 W CN2010000494 W CN 2010000494W WO 2010118637 A1 WO2010118637 A1 WO 2010118637A1
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WO
WIPO (PCT)
Prior art keywords
microfluidic
chip
channel
distribution
microfluidic channel
Prior art date
Application number
PCT/CN2010/000494
Other languages
French (fr)
Chinese (zh)
Inventor
黄岩谊
席建忠
王建斌
周莹
Original Assignee
Huang Yanyi
Xi Jianzhong
Wang Jianbin
Zhou Ying
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Huang Yanyi, Xi Jianzhong, Wang Jianbin, Zhou Ying filed Critical Huang Yanyi
Publication of WO2010118637A1 publication Critical patent/WO2010118637A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/02Burettes; Pipettes
    • B01L3/0203Burettes, i.e. for withdrawing and redistributing liquids through different conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502715Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by interfacing components, e.g. fluidic, electrical, optical or mechanical interfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2200/00Solutions for specific problems relating to chemical or physical laboratory apparatus
    • B01L2200/02Adapting objects or devices to another
    • B01L2200/021Adjust spacings in an array of wells, pipettes or holders, format transfer between arrays of different size or geometry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2200/00Solutions for specific problems relating to chemical or physical laboratory apparatus
    • B01L2200/06Fluid handling related problems
    • B01L2200/0642Filling fluids into wells by specific techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2300/00Additional constructional details
    • B01L2300/08Geometry, shape and general structure
    • B01L2300/0809Geometry, shape and general structure rectangular shaped
    • B01L2300/0829Multi-well plates; Microtitration plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2300/00Additional constructional details
    • B01L2300/08Geometry, shape and general structure
    • B01L2300/0861Configuration of multiple channels and/or chambers in a single devices
    • B01L2300/0864Configuration of multiple channels and/or chambers in a single devices comprising only one inlet and multiple receiving wells, e.g. for separation, splitting

Definitions

  • Microfluid distribution device preparation method thereof and use thereof
  • the invention relates to the field of micro-test equipment, and more precisely to the field of micro-flow distribution.
  • Microfluidic technology is an ideal platform for upgrading other reactions due to its accurate liquid handling potential.
  • High-volume, miniaturized reaction arrays capable of accurate submicroliter liquid handling have become powerful tools for new drug development, gene detection, protein crystallization, reaction condition screening, and cell-related research.
  • microfluidic pipetting methods that can replace traditional methods, such as highly integrated chips with multi-layer soft lithographically prepared pneumatic valves, and sequential droplet microfluidic chips for parameter screening.
  • the object of the present invention is to solve the above technical problems, and to provide a nanoliter microfluidic distribution device suitable for mass testing, can be used in an open space, low in cost, and convenient to use, and the invention also provides a simple and inexpensive The method of preparing the microfluidic distribution device and providing several applications of the device in different fields.
  • the term "chip” refers to a sheet-like or plate-like object having a certain thickness; it may be a single-layer structure or a multilayer structure; its shape may be any shape, preferably having at least one
  • the shape of the straight side is further preferably trapezoidal, square, or rectangular; the material thereof may be any material, preferably glass, ceramic, silicon, metal, polymer, further preferably a plastic polymer, for example, may be polydimethylsiloxane Alkane (PDMS), acrylonitrile-butadiene-styrene copolymer, polycarbonate (PC), polymethyl methacrylate (PMMA), polyurethane, polyethylene, polypropylene, Polymethylpentene, polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC), cyclic polyolefin copolymer (Cyclic Olefin Copolymers; COC) polyvinylidene fluoride, polystyrene, polysulf
  • microfluidic channel refers to a channel through which a liquid sample disposed inside a microfluidic distribution chip flows, and the liquid sample may flow along the microfluidic channel by capillary force or simultaneously by capillary force and external force, which may be a pumping force. , centrifugal force, vacuum or other similar force that can pull or push the liquid sample along the microfluidic channel.
  • a microfluidic channel has the following meaning: When the microfluidic channel is two or more juxtaposed microfluidic channels, the microfluidic channel between the two openings of the same microfluidic channel on the microfluidic distribution chip "microfluidic channel"; when the microfluidic channel is at least one microfluidic channel tree formed by at least one bifurcation of one microfluidic channel, microcirculation between any two adjacent bifurcation points The microfluidic channel between the channel or any one of its openings and its adjacent bifurcation point is "a microfluidic channel".
  • forked refers to a microfluidic channel divided into two or more microfluidic channels; "bifurcation” refers to a microfluidic channel divided into two microfluidic channels.
  • hydrophilic and hydrophobic refer to the relative concept unless otherwise stated.
  • the inner surface of the microwell of the microwell chip is coated with a hydrophilic material
  • the outer surface of the microwell chip on the side of the microwell is coated with a hydrophobic material
  • the outer surface is coated with a material that is more hydrophobic than the material coated on the inner surface of the microwell.
  • a microfluidic distribution device comprising a microfluidic distribution chip, the microfluidic distribution chip having at least one microfluidic layer; at least two parallel microfluidic channels or at least one of the at least one microfluidic layer a microfluidic channel tree formed by at least one bifurcation of the root microfluidic channel; wherein each of the at least two juxtaposed microfluidic channels has two openings on the microfluidic distribution chip, one of the openings In the microfluidic inlet, the other opening is a microfluidic outlet; in the microfluidic channel tree, the opening of the microfluidic channel on the microfluidic distribution chip is a microfluidic inlet, and the other microfluidic channels formed by the bifurcation are in the microflow
  • the opening on the flow distribution chip is a microfluidic outlet; the microfluidic channel has a cross-sectional area of 1 ⁇ m 2 to 1 mm 2 , and except for the
  • each microfluidic channel can be assigned the same liquid sample or a different liquid sample; the external force applied to the liquid sample in the microfluidic channel and the transverse direction of the microfluidic channel can be adjusted.
  • the cross-sectional area is used to adjust the flow rate of the liquid sample in the microfluidic channel.
  • At least one group of microfluidic channels formed by at least one bifurcation of one microfluidic channel since one microfluidic channel tree has only one microfluidic inlet, the liquid sample in the microfluidic channel of the same microfluidic channel tree is Similarly, the flow rate of the liquid sample in the microfluidic channel can be adjusted by adjusting the magnitude of the external force applied to the liquid sample in the microfluidic channel and the cross-sectional area of the microfluidic channel; while the liquid samples in the different microfluidic channel trees can be the same , can also be different; more than two microfluidic channel trees can be juxtaposed in the same microflow
  • the layers may also be distributed in different microfluidic layers; when more than two microfluidic channel trees are distributed in different microfluidic layers, they may be staggered from each other or may be superimposed on each other.
  • the microfluidic distribution device can also include a microfluidic carrier chip for use with the microfluidic distribution chip for dispensing a liquid sample thereon.
  • a microfluidic carrier chip for use with the microfluidic distribution chip for dispensing a liquid sample thereon.
  • the chip which can accept the liquid sample from the microfluid distribution chip can be used as a microfluidic carrying chip, its shape and material are not required, and may be, for example, a glass piece, a silicon piece, a metal piece, a plastic piece or the like.
  • the microwell can be disposed on the microfluidic carrier chip, and the size of the microwell can be set as needed, for example, several nanoliters to several microliters; the arrangement of the microwells and the microfluidic channel outlet on the microfluid distribution chip The arrangement is adapted, for example, if the microfluidic channel outlets on the microfluidic distribution chip are equally spaced on the side walls of the microfluidic distribution chip, the microwells are also arranged in the same flow at equal intervals in the microflow. Hosted on the chip.
  • the microfluidic bearing chip outer surface of the microwell inner surface and the microwell opening side may be coated with a material having different hydrophilic properties, which has the advantages of facilitating the distribution of the liquid sample and preventing different microwells.
  • the liquid samples in between are contaminated with each other.
  • the inner surface of the microwell is coated with a hydrophilic material
  • the outer surface of the microfluidic bearing chip on the side of the microwell is coated with a hydrophobic material, when flowing from the outlet of the microfluidic channel.
  • the droplets When the liquid sample contacts the inner surface of the microwell, the droplets are confined within the microwell due to surface tension and are not carried to the outer surface of the microfluidic bearing chip or other microwells. Conversely, if the liquid sample to be dispensed is oily, the inner surface of the microwell is coated with a hydrophobic material, and the microfluidic side of the microwell opening side is coated with a hydrophilic material to achieve the same effect.
  • the number of microfluidic channels juxtaposed in the microfluid distribution chip can be set as needed, for example, 10 pieces.
  • the parallel microfluidic channels may be arranged in parallel and equally spaced on the microfluid distribution chip; further preferably, the angle between the sidewall plane where the microfluidic channel exit is located and the plane where the microfluid distribution chip is located is one
  • the acute angle for example, may be from 10 ° to 80 °, such that a liquid sample emerging from the microfluidic channel concentrates to the sharp tip tip under the influence of gravity and surface tension, facilitating the dispensing of the liquid sample to an accurate location.
  • the microfluidic channel tree in the microfluidic distribution chip is formed by bifurcation of the first microfluidic channel (referred to as "root microfluidic channel") connected to the microfluidic inlet to form more than two new micros Flow channels, and each new microfluidic channel can be forked to form a new microfluidic channel, all of which together form a microfluidic channel tree.
  • the bifurcation of the microfluidic channel tree is a bifurcation
  • a microfluidic channel is bifurcated to form two new microfluidic channels, and the three microfluidic channels together form a letter Y or a letter T, new The microfluidic channel can be bifurcated.
  • the microfluidic channel tree is bilaterally symmetric with the root microfluidic channel as an axis, and the new microfluidic channel formed by the bifurcation is turned to a direction parallel to the root microfluidic channel through an arc portion, except for the arc portion
  • the other parts of the microfluidic channel are linear.
  • all of the microfluidic channels have the same cross-sectional area, and the microfluidic outlets are equally spaced on the same sidewall of the microfluidic distribution chip, the plane of the sidewalls and the plane of the microfluid distribution chip
  • the angle is an acute angle, which can be, for example, 10 ° to 80 °.
  • At least one microfluidic control layer may be further disposed in the microfluid distribution chip, the microfluidic control layer has a microfluidic control channel, and the microfluidic control channel is disposed at a position corresponding to the microfluidic channel.
  • the valve that opens or closes the microfluidic channel can be controlled.
  • the valve may be an integrated resilient hydraulic valve, in which case the material of the microfluidic dispensing chip should be a flexible material. In this way, the microfluidic channel can be controlled to open or close the microfluidic channel as needed.
  • microfluidic distribution chip When used with the microfluidic carrier chip, it is preferably carried out by a computer-controlled three-position platform, which ensures that the dispensing of the liquid sample is fast and accurate.
  • the microfluid distribution chip can be prepared by a simple and inexpensive method as follows.
  • step (6) coating a layer of uncured plastic polymer on the substrate and curing it, bonding it to the side of the polymer layer obtained in step (5) having a microfluidic channel, and bonding The polymer layers together are further cured;
  • the cured polymer layer is removed from the substrate, and excess polymer is removed along the end of the microfluidic channel to form a microfluidic outlet.
  • the substrate may be a flat plate having a smooth surface made of any material, for example, a metal sheet, a silicon wafer, a glass sheet, a ceramic sheet, a plastic sheet, etc.; the photoresist is not particularly limited, and the plastic polymer is not particularly limited.
  • PDMS polydimethylsiloxane
  • PC polycarbonate
  • PMMA polymethyl methacrylate
  • Purethane polyethylene
  • PMMA polymethyl methacrylate
  • PVC polyvinyl chloride
  • PVF polyvinylidene fluoride
  • polystyrene polysulfone
  • nylon polystyrene-acrylic acid copolymer
  • any two or more of the above mixture may be polydimethylsiloxane (PDMS), acrylonitrile-butadiene-styrene copolymer, polycarbonate (PC), polymethyl methacrylate (PMMA), polyurethane, polyethylene, poly Propylene, polymethylpentene, polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC), polyvinylidene fluoride, polystyrene, polysulfone, nylon, styrene-acrylic acid copolymer or any two or more of the above mixture.
  • microfluidic distribution device of the present invention can be applied in various fields such as microfluidics, microanalysis, drug screening, cell detection, and combinatorial chemical reactions.
  • a microfluidic distribution device comprising a microfluidic distribution chip, characterized in that said microfluidic distribution chip has at least one microfluidic layer; said at least one microfluidic layer having at least two juxtaposed microfluidic channels or At least one group consists of a root micro a microfluidic channel tree formed by at least one bifurcation of the flow channel; wherein each of the at least two juxtaposed microfluidic channels has two openings on the microfluidic distribution chip, one of which is micro The flow inlet, the other opening is a micro-flow outlet; in the micro-flow channel tree, the opening of the micro-flow channel on the micro-flow distribution chip is a micro-flow inlet, and the other micro-flow channels formed by the bifurcation are distributed in the micro-flow
  • the opening on the chip is a micro-flow outlet; the micro-flow channel has a cross-sectional area of 1 ⁇ m 2 to 1 mm 2 , and except for the inlet and the outlet communicating with the outside, the
  • microfluidic dispensing device of clause 1, wherein the microfluidic dispensing device further comprises a microfluidic carrier chip for use with the microfluidic distribution chip to accept a liquid sample dispensed by the microfluidic dispensing chip.
  • microfluidic distribution device wherein the microfluidic carrier chip is provided with at least two microwells that can be used to accommodate the liquid sample dispensed by the microfluid distribution chip, and the arrangement of the microwells
  • the mode is adapted to the arrangement of the microfluidic channel outlets on the microfluidic distribution chip.
  • microfluidic distribution device characterized in that the bifurcation of the microfluidic channel tree is a bifurcation, and a microfluidic channel is bifurcated to form two new microfluidic channels, the above three The microfluidic channels together form a letter Y or a letter T, and the new microfluidic channel can be bifurcated.
  • microfluidic distribution device according to Item 3 or 4, wherein the microfluidic channel tree is bilaterally symmetric with the root microfluidic channel as an axis, and the new microfluidic channel formed by the bifurcation is transferred to an arc portion In the direction parallel to the root microfluidic channel, except for the arcuate portion described above, the other portions of the microfluidic channel are linear.
  • microfluidic distribution device characterized in that the inner surface of the microwell is coated with a hydrophilic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophobic material; or in the microwell The surface is coated with a hydrophobic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophilic material.
  • microfluidic distribution device according to item 6, wherein the microfluidic outlets are equally spaced on the same side wall of the microfluidic distribution chip.
  • microfluidic distribution device characterized in that all of the microfluidic channels have the same cross-sectional area.
  • microfluidic distribution device according to any one of claims 1 to 4, wherein the microfluid distribution chip is made of a flexible material.
  • microfluidic distribution device further comprises at least one microfluidic control layer, the microfluidic control layer has a microfluidic control channel, and the microfluidic control channel corresponds to the microfluidic channel
  • the position has a valve that can control the opening or closing of the microfluidic channel.
  • microfluidic dispensing device of clause 11 wherein the valve is an integrated resilient hydraulic valve.
  • the method of preparing a microfluidic distribution chip according to Item 1-12 characterized in that the method comprises the following steps:
  • microfluidic distribution chip according to items 1-12 in the fields of microfluidics, microanalysis, drug screening, cell detection, and combinatorial chemical reactions.
  • FIG. 1 Schematic diagram of microfluid distribution chip with multiple parallel microfluidic channels
  • Figure 2 Schematic diagram of a microfluidic distribution chip with a set of microflow channel trees
  • FIG. 3 Schematic diagram of another microfluidic distribution chip with a set of microfluidic channel trees
  • FIG. 4 Schematic diagram of the third microfluidic distribution chip with a set of microfluidic channel trees
  • FIG. 5 Schematic diagram of the fourth microfluidic distribution chip with a set of microfluidic channel trees
  • FIG. 6 Schematic diagram of microfluidic distribution chip with two sets of microfluidic channel trees
  • FIG. 7 Schematic diagram of a microfluid distribution chip with a microfluidic layer and a microfluidic control layer
  • FIG. 8 Schematic diagram of a microfluidic carrier chip with a microwell array
  • Figure 9 Schematic diagram of the preparation process of a microfluid distribution chip with a set of microfluidic channel trees
  • FIG. 11 Schematic diagram of the working process of the microfluidic distribution device
  • FIG. 1(a) is a front view of the microfluid distribution chip
  • Fig. 1(b) is a cross-sectional view along the I - I direction
  • 11 is a microfluidic channel
  • 12 is an inlet of the microfluidic channel
  • 13 is an exit of the microfluidic channel .
  • FIG. 1 is a front view of the microfluid distribution chip
  • Figure 2 (b) is a cross-sectional view along the I - I direction
  • 21a is the root microfluidic channel
  • 21b is formed by the root microfluidic channel through the bifurcation
  • the new microfluidic channel, 22 is the inlet of the microfluidic channel
  • 23 is the outlet of the microfluidic channel.
  • Two new microfluidic channels 21b formed by the bifurcation of the root microfluidic channel form a letter Y shape with the root microfluidic channel 21a.
  • FIG. 3 (a) is a front view of the microfluid distribution chip
  • Figure 3 (b) is a cross-sectional view along the I - I direction
  • 31a is the root microfluidic channel
  • 31b is formed by the root microfluidic channel through the bifurcation
  • the new microfluidic channel, 32 is the inlet of the microfluidic channel
  • 33 is the outlet of the microfluidic channel.
  • Two new microfluidic channels 31b formed by the bifurcation of the root microfluidic channel form a letter T shape with the root microfluidic channel 31a.
  • FIG. 4 (a) is a front view of the microfluid distribution chip
  • Figure 4 (b) is a cross-sectional view along the I - I direction
  • 41a is the root microfluidic channel
  • 41b is formed by the root microfluidic channel through the bifurcation
  • the new microfluidic channel, 42 is the inlet of the microfluidic channel
  • 43 is the outlet of the microfluidic channel.
  • Two new microfluidic channels 31b formed by the bifurcation of the root microfluidic channel form a letter T shape with the root microfluidic channel 31a.
  • the entire microfluidic channel tree is bilaterally symmetric with the root microfluidic channel 41a as an axis, and 41b is turned by an arcuate portion 44 in a direction parallel to the root microfluidic channel. Except for the curved portion 44, the other portions of the microfluidic channel are It is linear.
  • FIG. Fig. 5(a) is a front view of the microfluid distribution chip
  • Fig. 5(b) is a cross-sectional view along the I - I direction
  • Fig. 5(c) is a cross-sectional view along the ⁇ - ⁇ direction.
  • the structure of the microfluidic distribution chip in this embodiment is similar to that in the embodiment 4. The difference is that the plane of the sidewall of the microfluidic channel exit is at an acute angle ⁇ from the plane where the microfluid distribution chip is located, and flows out from the microfluidic channel.
  • the liquid sample concentrates on the tip of the acute angle under the action of surface tension and gravity, which facilitates the dispensing of the liquid sample to an accurate position.
  • Fig. 6(a) is a front view of the microfluid distribution chip
  • Fig. 6(b) is a cross-sectional view along the 1-1 direction
  • Fig. 6(c) is a cross-sectional view along the ⁇ - ⁇ direction.
  • the microfluidic channels in the upper microfluidic layer are indicated by solid black lines, while the microfluidic channels in the lower microfluidic layer are indicated by solid gray lines.
  • Two sets of microfluidic channel trees can be assigned different liquid samples, as shown in Figure 6(c). During operation, two different liquid samples are collected and mixed at the lower end of the microfluidic distribution chip.
  • FIG. Fig. 7 (a) is a front view of the microfluid distribution chip
  • Fig. 7 (b) is a cross-sectional view taken along the line I - I
  • Fig. 7 (c) is a cross-sectional view along the ⁇ - ⁇ direction.
  • the upper layer is a microfluidic control layer, wherein the microfluidic control channel is indicated by a solid black line
  • the lower layer is a microfluidic layer, wherein the microfluidic channel is indicated by a solid gray line.
  • microfluidic control channels There are four microfluidic control channels, namely 751, 752, 753 and 754, and there are four microfluidic channels with outlets, namely 731, 732, 733 and 734.
  • the microfluidic control channel has only one opening on the microfluid distribution chip, and the other end is sealed inside the microfluid distribution chip, in which the gas is introduced, and the pressure of the gas can be adjusted as needed.
  • the microfluidic control channel is provided with an enlarged cavity at some locations intersecting the microfluidic channel (as shown by the black square in Figure 7(a), the expanded cavity is the integrated elastic hydraulic pressure of claim 12. Valve), so at these locations, the wall between the microfluidic channel and the microfluidic control channel is thin (as shown in Figure 7(b)).
  • FIG. 7(c) shows the case where the air pressure in the 751 channel does not exceed P e and the air pressure in the 753 channel exceeds P e .
  • FIG. Fig. 8(a) is a front view of the microfluidic carrying chip
  • Fig. 8(b) is a cross-sectional view along the I - I direction.
  • 81 is a microwell
  • 82 is the inner surface of the microwell
  • 83 is the outer surface of the microwell carrying chip.
  • the arrangement of the microwell on the microfluidic carrier chip should be compatible with the microfluidic distribution chip used. For example, if the microfluid distribution outlets of the microfluidic distribution chip are arranged at equal intervals, the microwell should also be the same.
  • the pitch is arranged on the microfluidic carrier chip.
  • 82 and 83 are coated with materials having opposite hydrophilic properties.
  • Preparation of a microfluidic distribution chip A method of preparing a microfluid distribution chip including only one microfluidic layer (such as the microfluid distribution chip in the embodiment 1-5) will be described in detail below with reference to FIG.
  • (a) Prepare a 3'' wafer and clean and dry the surface.
  • (b) Apply a layer of photoresist SU-8 of about 100 m on the silicon wafer; prepare a hollowed-out visor with a microfluidic channel pattern, and use 300 mJ/ for the SU-8 under the visor.
  • the preparation method is similar to the preparation method of the microfluidic distribution chip in Example 9. If the structures of the channels of different layers are different, the steps (a) and (b) in Embodiment 9 should be repeated to obtain templates of different patterns, and then the PDMS layers of channels having different structures are respectively prepared by using the respective templates. Finally, the PDMS layers are bonded together and fully cured to form a microfluidic outlet and an inlet. If the channels of the different layers are of the same structure, the same number of PDMS layers can be prepared using the same template, and then the PDMS layers are bonded together and fully cured to form a microfluidic outlet and an inlet.
  • Preparation of a microfluidic carrier chip with a microwell Prepare a glass plate coated with a chrome film, spin a layer of SU-8 on the chrome film, and use a 150 mJ/cm 2 center wavelength of 365 nm for SU-8 under the occlusion of a well-designed visor. Irradiation with ultraviolet light, then baking SU-8 at 65 ° C for 3 minutes, baking at 95 ° C for 10 minutes, developing with a developer, and then baking the glass piece at 150 ° C for 3 hours to make SU-8 fully Cross-linking. The chrome film is etched with an etchant, and the etched chrome film is then used as a mask for etching the glass.
  • a microwell is formed on the glass plate, and the size of the microwell capacity can be controlled by the size of the mask pattern and the etching time.
  • the outer surface of the microwell carrier chip was modified with 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane to form a hydrophobic outer surface.
  • microfluidic distribution chip and a microfluidic carrier chip having a microwell array were prepared in accordance with the methods of Examples 9 and 11, respectively.
  • Microfluidic core with microwell array The structure of the chip is shown in Figure 8.
  • the structure of the micro-flow distribution chip is shown in Figure 4.
  • the microfluidic channel has a cross-sectional dimension of 100 ⁇ m ⁇ 100 m and the microwell has a volume of approximately 120 nanoliters. Since the relative position of the microfluidic distribution chip and the microfluidic carrier chip is critical to the operational accuracy during the operation of the microfluidic distribution device, a computer controlled three-dimensional mobile platform is used to control the movement of the chip.
  • FIG. 10 (a) is the state before the distribution of the microfluid
  • Figure 10 (b) is the state of the microfluid distribution process, from which it can be clearly seen that the droplets of the liquid sample are hung at the exit of the microfluidic channel
  • c) is a microfluidic carrier chip to which a liquid sample is dispensed, and the distribution mode is interlaced
  • FIG. 10(d) is an enlarged view of a portion of the dotted line in FIG. 10(c)
  • FIG. 10(e) is a solution of a fluorescein solution.
  • Fluorescence micrograph of a microfluidic carrier chip The liquid sample of a few nanoliters to several hundred nanoliters can be accurately dispensed using the microfluidic dispensing device of this embodiment, and when 115 nanoliters of the liquid sample is dispensed at a time, the error between the different channels is less than 6%.
  • Figure 11 details the operation of the microfluidic distribution device, the liquid sample dispensed being an aqueous solution of potassium thiocyanate.
  • Fig. 11(a) Under the control of the three-dimensional platform, the microfluidic outlet of the microfluidic distribution chip moves toward the microwell;
  • Fig. 11(b) generates a droplet driven by pulse pressure;
  • Fig. 11(c) liquid The droplets continue to increase, contact and infiltrate into the hydrophilic inner surface of the microwell;
  • Figure 11(d) The microfluidic distribution chip continues to move forward and the droplets remain in the microwell. It can be seen from this process that liquid samples in adjacent microwells do not contaminate each other.
  • FIG. Figure 12 clearly shows the operation of the microfluidic distribution device.
  • Figure 12(d)-(f) The graphic letter "N” formed by dispensing the liquid sample at different locations using the microfluidic distribution chip ", jagged and "PKU”.

Abstract

A microfluidic distribution device is provided. The microfluidic distribution device includes a microfluidic distribution chip. The chip comprises at least one microfluidic layer, each of which comprises at least two parallel microfluidic channels or a set of microfluidic channels formed by one microfluidic root channel and its bifurcations. The cross-section area of the microfluidic channel is 1μm2-1mm2. Inlets and outlets of the microfluidic channels are in communication with outside, while the other portions of the microfluidic channels are inside the microfluidic distribution chip. A production method and application of the microfluidic distribution device are also provided.

Description

微流分配装置、 其制备方法及用途 技术领域  Microfluid distribution device, preparation method thereof and use thereof
本发明涉及微量试验设备领域, 准确地说属于微流分配领域。  The invention relates to the field of micro-test equipment, and more precisely to the field of micro-flow distribution.
背景技术 Background technique
大部分生物化学反应和基于细胞的化学化验, 尤其是大规模的筛选试验和单细胞层次上 的生命科学研究, 都是在体积在纳升到微升的液相中进行的。 小体积反应不仅减少了单个反 应的成本, 而且为反应的有效进行提高了试剂浓度, 同时大大减少了试剂的浪费。 这些试验 通常都是非常艰巨的, 需要进行大量的移液操作来转移液体样品。 现在, 微升级别的精确的 小体积液体样品分配器已经商品化了, 但是, 如何进一步拓展到纳升级别, 则依然是大批量 反应所面对的主要挑战之一。 另外一方面, 一些其他的方法, 如非接触式喷印和超声喷雾液 等已被应用到液体转移领域, 但是这些技术通常只能进行皮升级别的移液操作, 而且设备造 价昂贵, 难以高度并行集成以适应大批量的操作。  Most biochemical reactions and cell-based chemical assays, especially large-scale screening assays and life science studies at the single-cell level, are carried out in liquid phases ranging from nanoliters to microliters. The small volume reaction not only reduces the cost of a single reaction, but also increases the reagent concentration for efficient reaction and greatly reduces reagent waste. These tests are often very difficult and require extensive pipetting operations to transfer liquid samples. Now, micro-upgrades of other precision small-volume liquid sample dispensers have been commercialized, but how to further expand to nanoscale is still one of the main challenges in large-scale reactions. On the other hand, some other methods, such as non-contact printing and ultrasonic spray, have been applied to the field of liquid transfer, but these technologies are usually only capable of pipetting other pipetting operations, and the equipment is expensive and difficult to heighten. Parallel integration to accommodate high volume operations.
微流技术由于具有准确的液体操作潜能而成为了纳升级别的反应的理想平台。 能进行准 确的亚微升液体操作的大批量、 小型化的反应阵列已经成为了新药研制、 基因探测、 蛋白质 结晶、 反应条件筛选和细胞相关的研究等领域的强大工具。 现在已有一些可替代传统方法的 微流移液方法, 如具有多层软平板印刷制备的气动阀的高度集成的芯片、 用来进行参数筛选 的时序液滴微流芯片等。  Microfluidic technology is an ideal platform for upgrading other reactions due to its accurate liquid handling potential. High-volume, miniaturized reaction arrays capable of accurate submicroliter liquid handling have become powerful tools for new drug development, gene detection, protein crystallization, reaction condition screening, and cell-related research. There are several microfluidic pipetting methods that can replace traditional methods, such as highly integrated chips with multi-layer soft lithographically prepared pneumatic valves, and sequential droplet microfluidic chips for parameter screening.
虽然这些技术显著减小了反应体积、 增大了反应规模, 但是它们一般只能在封闭的反应 空间如聚二甲基硅氧烷 (PDMS ) 微室或液塞中工作, 同时, 它们依然存在设备造价昂贵、 操作方法复杂等缺点。  Although these techniques significantly reduce the reaction volume and increase the scale of the reaction, they generally only work in closed reaction spaces such as polydimethylsiloxane (PDMS) micro chambers or liquid plugs, while they still exist. The equipment is expensive, and the operation method is complicated.
发明内容 Summary of the invention
本发明的目的正是为了解决上述技术问题, 提供一种适于大批量试验、 可在开放空间中 使用、 造价低廉、 使用方便的纳升微流分配装置, 本发明还提供一种简单、 廉价的制备该微 流分配装置的方法, 并提供数种该装置在不同领域的应用。  The object of the present invention is to solve the above technical problems, and to provide a nanoliter microfluidic distribution device suitable for mass testing, can be used in an open space, low in cost, and convenient to use, and the invention also provides a simple and inexpensive The method of preparing the microfluidic distribution device and providing several applications of the device in different fields.
在本发明中, 术语 "芯片"指的是片状或者板状的物体, 具有一定的厚度; 可以是单层 结构, 也可以是多层结构; 其形状可以是任何形状, 优选为具有至少一条直边的形状, 进一 步优选为梯形、 正方形、 长方形; 其材料可以是任何材料, 优选为玻璃、 陶瓷、 硅、 金属、 聚合物, 进一步优选为可塑性聚合物, 例如可以是聚二甲基硅氧烷(PDMS)、 丙烯腈-丁二烯 -苯乙烯共聚物、 聚碳酸酯 (PC)、 聚甲基丙烯酸甲酯 (PMMA)、 聚氨酯、 聚乙烯、 聚丙烯、 聚甲基戊烯、 聚四氟乙烯 (PTFE )、 聚氯乙烯 (PVC )、 环状聚烯烃共聚合物 (Cyclic Olefin Copolymers; COC) 聚偏二氟乙烯、 聚苯乙烯、 聚砜、 尼龙、 苯乙烯-丙烯酸共聚物或者以上 任意两种以上的混合物。 In the present invention, the term "chip" refers to a sheet-like or plate-like object having a certain thickness; it may be a single-layer structure or a multilayer structure; its shape may be any shape, preferably having at least one The shape of the straight side is further preferably trapezoidal, square, or rectangular; the material thereof may be any material, preferably glass, ceramic, silicon, metal, polymer, further preferably a plastic polymer, for example, may be polydimethylsiloxane Alkane (PDMS), acrylonitrile-butadiene-styrene copolymer, polycarbonate (PC), polymethyl methacrylate (PMMA), polyurethane, polyethylene, polypropylene, Polymethylpentene, polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC), cyclic polyolefin copolymer (Cyclic Olefin Copolymers; COC) polyvinylidene fluoride, polystyrene, polysulfone, nylon, A styrene-acrylic acid copolymer or a mixture of any two or more of the above.
术语 "微流通道"是指设置在微流分配芯片内部的液体样品流经的通道, 液体样品可以 借助毛细力或者同时借助毛细力和外力沿着微流通道流动, 所述外力可以是泵力、 离心力、 真空或其他类似的可以拉动或推动液体样品沿着微流通道流动的力。  The term "microfluidic channel" refers to a channel through which a liquid sample disposed inside a microfluidic distribution chip flows, and the liquid sample may flow along the microfluidic channel by capillary force or simultaneously by capillary force and external force, which may be a pumping force. , centrifugal force, vacuum or other similar force that can pull or push the liquid sample along the microfluidic channel.
术语 "一条微流通道"的含义如下: 当微流通道是两条或者多于两条并列的微流通道时, 同一微流通道在微流分配芯片上的两个开口之间的微流通道为 "一条微流通道"; 当微流通道 是至少一组由一条根微流通道经过至少一次分叉而形成的微流通道树时, 任意两个相邻的分 叉点之间的微流通道或者任意一个开口与其相邻的分叉点之间的微流通道为 "一条微流通 道"。  The term "a microfluidic channel" has the following meaning: When the microfluidic channel is two or more juxtaposed microfluidic channels, the microfluidic channel between the two openings of the same microfluidic channel on the microfluidic distribution chip "microfluidic channel"; when the microfluidic channel is at least one microfluidic channel tree formed by at least one bifurcation of one microfluidic channel, microcirculation between any two adjacent bifurcation points The microfluidic channel between the channel or any one of its openings and its adjacent bifurcation point is "a microfluidic channel".
术语 "分叉"指的是一条微流通道分为两条或多于两条微流通道; "二分叉"指的是一条 微流通道分为两条微流通道。  The term "forked" refers to a microfluidic channel divided into two or more microfluidic channels; "bifurcation" refers to a microfluidic channel divided into two microfluidic channels.
术语 "亲水"和 "疏水"除非另外说明, 指的是相对的概念。 例如, "微井芯片的微井内 表面涂覆有亲水材料, 而微井芯片微井开口那一侧的外表面涂覆有疏水材料", 指的是微井芯 片微井开口那一侧的外表面涂覆有比微井内表面涂覆的材料更加疏水的材料。  The terms "hydrophilic" and "hydrophobic" refer to the relative concept unless otherwise stated. For example, "the inner surface of the microwell of the microwell chip is coated with a hydrophilic material, and the outer surface of the microwell chip on the side of the microwell is coated with a hydrophobic material", which refers to the side of the microwell chip microwell opening. The outer surface is coated with a material that is more hydrophobic than the material coated on the inner surface of the microwell.
本发明是通过如下的技术方案实现的。 一种微流分配装置, 包括一个微流分配芯片, 所 述微流分配芯片具有至少一个微流层; 所述至少一个微流层中具有至少两条并列的微流通道 或者至少一组由一条根微流通道经过至少一次分叉而形成的微流通道树; 所述至少两条并列 的微流通道中, 其中每一条微流通道在微流分配芯片上都具有两个开口, 其中的一个开口为 微流入口, 另外一个开口为微流出口; 所述微流通道树中, 根微流通道在微流分配芯片上的 开口为微流入口, 而其他由分叉形成的微流通道在微流分配芯片上的开口为微流出口; 所述 微流通道横截面积为 1 μ m2〜lmm2, 且除了入口、 出口与外界相通外, 其他部分都在微流分 配芯片的内部。 至少两条并列的微流通道中, 各条微流通道可以分配相同的液体样品, 也可 以分配不相同的液体样品; 可以通过调节对微流通道中的液体样品施加的外力大小和微流通 道的横截面积大小来调整微流通道中液体样品的流量。 至少一组由一条根微流通道经过至少 一次分叉而形成的微流通道树中, 由于一个微流通道树只有一个微流入口, 因此同一个微流 通道树的微流通道中的液体样品是相同的, 同样可以通过调节对微流通道中的液体样品施加 的外力大小和微流通道的横截面积大小来调整微流通道中液体样品的流量; 而不同的微流通 道树中的液体样品可以相同, 也可以不相同; 两个以上的微流通道树可以并置在同一个微流 层中, 也可以分布在不同的微流层中; 当两个以上的微流通道树分布在不同的微流层中的时 候, 它们可以彼此错开, 也可以相互叠加在一起。 The present invention has been achieved by the following technical solutions. A microfluidic distribution device comprising a microfluidic distribution chip, the microfluidic distribution chip having at least one microfluidic layer; at least two parallel microfluidic channels or at least one of the at least one microfluidic layer a microfluidic channel tree formed by at least one bifurcation of the root microfluidic channel; wherein each of the at least two juxtaposed microfluidic channels has two openings on the microfluidic distribution chip, one of the openings In the microfluidic inlet, the other opening is a microfluidic outlet; in the microfluidic channel tree, the opening of the microfluidic channel on the microfluidic distribution chip is a microfluidic inlet, and the other microfluidic channels formed by the bifurcation are in the microflow The opening on the flow distribution chip is a microfluidic outlet; the microfluidic channel has a cross-sectional area of 1 μ m 2 to 1 mm 2 , and except for the inlet and the outlet communicating with the outside, the other portions are inside the microfluid distribution chip. In at least two juxtaposed microfluidic channels, each microfluidic channel can be assigned the same liquid sample or a different liquid sample; the external force applied to the liquid sample in the microfluidic channel and the transverse direction of the microfluidic channel can be adjusted. The cross-sectional area is used to adjust the flow rate of the liquid sample in the microfluidic channel. At least one group of microfluidic channels formed by at least one bifurcation of one microfluidic channel, since one microfluidic channel tree has only one microfluidic inlet, the liquid sample in the microfluidic channel of the same microfluidic channel tree is Similarly, the flow rate of the liquid sample in the microfluidic channel can be adjusted by adjusting the magnitude of the external force applied to the liquid sample in the microfluidic channel and the cross-sectional area of the microfluidic channel; while the liquid samples in the different microfluidic channel trees can be the same , can also be different; more than two microfluidic channel trees can be juxtaposed in the same microflow The layers may also be distributed in different microfluidic layers; when more than two microfluidic channel trees are distributed in different microfluidic layers, they may be staggered from each other or may be superimposed on each other.
微流分配装置还可以包括一个与微流分配芯片配合使用的供微流分配芯片在其上分配液 体样品的微流承载芯片。 只要是可以接受来自微流分配芯片的液体样品的芯片都可以作为微 流承载芯片, 其形状、 材料都没有要求, 例如可以是玻璃片、 硅片、 金属片、 塑料片等。 优 选地, 可以在微流承载芯片上设置微井, 微井的大小可以根据需要设置, 例如可以是几纳升 到几微升; 微井的排列方式与微流分配芯片上的微流通道出口的排列方式相适应, 例如, 如 果微流分配芯片上的微流通道出口是等间距地排列在微流分配芯片的侧壁上, 则微井也以相 同的等间距、 成行地排列在微流承载芯片上。 进一步优选地, 可以在微井内表面和微井开口 那一侧的微流承载芯片外表面涂覆亲水性能不同的材料, 这样做的好处是有利于液体样品的 分配并且可以防止不同微井之间的液体样品相互污染。 例如, 如果所分配的液体样品是水性 的, 则在微井内表面涂覆亲水材料, 而微井开口那一侧的微流承载芯片外表面涂覆疏水材料, 当从微流通道出口流出的液体样品接触到微井内表面的时候, 由于表面张力的作用, 液滴会 被限制在微井内而不会被带到微流承载芯片外表面或者其他的微井里。 反之, 如果所分配的 液体样品是油性的, 则在微井内表面涂覆疏水材料, 而微井开口那一侧的微流承载芯片外表 面涂覆亲水材料, 这样能达到同样的效果。  The microfluidic distribution device can also include a microfluidic carrier chip for use with the microfluidic distribution chip for dispensing a liquid sample thereon. As long as the chip which can accept the liquid sample from the microfluid distribution chip can be used as a microfluidic carrying chip, its shape and material are not required, and may be, for example, a glass piece, a silicon piece, a metal piece, a plastic piece or the like. Preferably, the microwell can be disposed on the microfluidic carrier chip, and the size of the microwell can be set as needed, for example, several nanoliters to several microliters; the arrangement of the microwells and the microfluidic channel outlet on the microfluid distribution chip The arrangement is adapted, for example, if the microfluidic channel outlets on the microfluidic distribution chip are equally spaced on the side walls of the microfluidic distribution chip, the microwells are also arranged in the same flow at equal intervals in the microflow. Hosted on the chip. Further preferably, the microfluidic bearing chip outer surface of the microwell inner surface and the microwell opening side may be coated with a material having different hydrophilic properties, which has the advantages of facilitating the distribution of the liquid sample and preventing different microwells. The liquid samples in between are contaminated with each other. For example, if the liquid sample dispensed is aqueous, the inner surface of the microwell is coated with a hydrophilic material, and the outer surface of the microfluidic bearing chip on the side of the microwell is coated with a hydrophobic material, when flowing from the outlet of the microfluidic channel. When the liquid sample contacts the inner surface of the microwell, the droplets are confined within the microwell due to surface tension and are not carried to the outer surface of the microfluidic bearing chip or other microwells. Conversely, if the liquid sample to be dispensed is oily, the inner surface of the microwell is coated with a hydrophobic material, and the microfluidic side of the microwell opening side is coated with a hydrophilic material to achieve the same effect.
微流分配芯片中并列的微流通道的数目可以根据需要设置, 例如可以是 10条。 优选地, 所述并列的微流通道可以平行、 等间距地排列在微流分配芯片上; 进一步优选地, 微流通道 出口所在的侧壁平面与微流分配芯片所在的平面的夹角为一锐角, 例如可以是 10 ° 〜80 ° , 这样, 从微流通道中出来的液体样品会在重力和表面张力的作用下集中到所述锐角的尖端, 有利于将液体样品分配到准确的位置。  The number of microfluidic channels juxtaposed in the microfluid distribution chip can be set as needed, for example, 10 pieces. Preferably, the parallel microfluidic channels may be arranged in parallel and equally spaced on the microfluid distribution chip; further preferably, the angle between the sidewall plane where the microfluidic channel exit is located and the plane where the microfluid distribution chip is located is one The acute angle, for example, may be from 10 ° to 80 °, such that a liquid sample emerging from the microfluidic channel concentrates to the sharp tip tip under the influence of gravity and surface tension, facilitating the dispensing of the liquid sample to an accurate location.
微流分配芯片中的微流通道树是这样形成的: 由最初的一条与微流入口相连的微流通道 (称之为 "根微流通道")分叉而形成两条以上的新的微流通道, 而每一条新的微流通道又可 以分叉形成各自新的微流通道, 所有这些微流通道一起组成一个微流通道树。 优选地, 微流 通道树的分叉为二分叉, 由一条微流通道经过二分叉而形成两条新的微流通道, 上述三条微 流通道一起形成字母 Y形或者字母 T形, 新的微流通道又可以二分叉。 进一步优选地, 微流 通道树以根微流通道为轴左右对称, 分叉形成的新的微流通道通过一个弧形部分转到与根微 流通道平行的方向上, 除上述弧形部分外, 微流通道的其他部分都是直线形。 更进一步优选 地, 所有微流通道的横截面积相同, 微流出口等间距地排列在微流分配芯片的同一个侧壁上, 所述侧壁所在的平面与微流分配芯片所在的平面的夹角为一锐角, 例如可以是 10 ° 〜80 ° 。 通过上述手段可以使得在相同时间内从各个微流通道出口分配出来的液体样品体积接近相 同。 The microfluidic channel tree in the microfluidic distribution chip is formed by bifurcation of the first microfluidic channel (referred to as "root microfluidic channel") connected to the microfluidic inlet to form more than two new micros Flow channels, and each new microfluidic channel can be forked to form a new microfluidic channel, all of which together form a microfluidic channel tree. Preferably, the bifurcation of the microfluidic channel tree is a bifurcation, and a microfluidic channel is bifurcated to form two new microfluidic channels, and the three microfluidic channels together form a letter Y or a letter T, new The microfluidic channel can be bifurcated. Further preferably, the microfluidic channel tree is bilaterally symmetric with the root microfluidic channel as an axis, and the new microfluidic channel formed by the bifurcation is turned to a direction parallel to the root microfluidic channel through an arc portion, except for the arc portion The other parts of the microfluidic channel are linear. Still more preferably, all of the microfluidic channels have the same cross-sectional area, and the microfluidic outlets are equally spaced on the same sidewall of the microfluidic distribution chip, the plane of the sidewalls and the plane of the microfluid distribution chip The angle is an acute angle, which can be, for example, 10 ° to 80 °. By the above means, the volume of the liquid sample dispensed from the outlet of each microfluidic channel in the same time can be made close to the phase Same.
微流分配芯片中除了设置至少一个微流层之外,还可以进一步设置至少一个微流控制层, 微流控制层具有微流控制通道, 微流控制通道在与微流通道对应的位置设有可以控制微流通 道开或闭的阀门。 所述阀门可以是集成弹性液压阀门, 此时微流分配芯片的材料应为柔性材 料。 这样就可以根据需要同过微流控制通道控制微流通道的打开或闭合了。  In addition to the at least one microfluidic layer, at least one microfluidic control layer may be further disposed in the microfluid distribution chip, the microfluidic control layer has a microfluidic control channel, and the microfluidic control channel is disposed at a position corresponding to the microfluidic channel. The valve that opens or closes the microfluidic channel can be controlled. The valve may be an integrated resilient hydraulic valve, in which case the material of the microfluidic dispensing chip should be a flexible material. In this way, the microfluidic channel can be controlled to open or close the microfluidic channel as needed.
微流分配芯片与微流承载芯片一起使用的时候,最好通过由计算机控制的三位平台进行, 这样可以保证液体样品的分配快速而精确。  When the microfluidic distribution chip is used with the microfluidic carrier chip, it is preferably carried out by a computer-controlled three-position platform, which ensures that the dispensing of the liquid sample is fast and accurate.
微流分配芯片可以通过如下简单而廉价的方法制备。  The microfluid distribution chip can be prepared by a simple and inexpensive method as follows.
(1) 准备一块具有微流通道图案的镂空的遮光板;  (1) Preparing a hollowed-out visor with a microfluidic channel pattern;
(2) 在一块基板上均匀地涂覆一层光刻胶, 烘烤使其固化;  (2) uniformly coating a layer of photoresist on a substrate and baking it to cure;
(3) 在遮光板的遮挡下, 使用紫外光对光刻胶进行曝光;  (3) Exposing the photoresist with ultraviolet light under the occlusion of the visor;
(4) 用显影剂对光刻胶进行显影, 得到具有微流通道图案的模板;  (4) developing the photoresist with a developer to obtain a template having a microfluidic channel pattern;
(5) 在模板上涂覆一层未固化的可塑性聚合物, 对其进行固化后将其从模板上揭下, 在 微流通道的合适位置打孔以形成微流入口;  (5) coating an uncured plastic polymer on the stencil, curing it, removing it from the stencil, and perforating at a suitable position of the microfluidic channel to form a microfluidic inlet;
(6) 在基片上涂覆一层未硬化的可塑性聚合物并对其固化, 将其与步骤 (5)中得到的聚合 物层的具有微流通道的那一面粘结在一起, 将粘结在一起的聚合物层进一步固化; (6) coating a layer of uncured plastic polymer on the substrate and curing it, bonding it to the side of the polymer layer obtained in step (5) having a microfluidic channel, and bonding The polymer layers together are further cured;
(7) 从基片上取下已固化的聚合物层, 沿着微流通道的终端切除掉多余的聚合物以形成 微流出口。 (7) The cured polymer layer is removed from the substrate, and excess polymer is removed along the end of the microfluidic channel to form a microfluidic outlet.
上述基板可以是任何材料制成的具有光滑表面的平板, 例如可以是金属片、 硅片、 玻璃 片、 陶瓷片、 塑料片等; 光刻胶没有特别的限制, 可塑性聚合物也没有特别的限制, 例如可 以是聚二甲基硅氧烷(PDMS)、 丙烯腈 -丁二烯-苯乙烯共聚物、 聚碳酸酯(PC)、 聚甲基丙烯 酸甲酯 (PMMA)、 聚氨酯、 聚乙烯、 聚丙烯、 聚甲基戊烯、 聚四氟乙烯 (PTFE)、 聚氯乙烯 (PVC)、 聚偏二氟乙烯、 聚苯乙烯、 聚砜、 尼龙、 苯乙烯 -丙烯酸共聚物或者以上任意两种 以上的混合物。  The substrate may be a flat plate having a smooth surface made of any material, for example, a metal sheet, a silicon wafer, a glass sheet, a ceramic sheet, a plastic sheet, etc.; the photoresist is not particularly limited, and the plastic polymer is not particularly limited. For example, it may be polydimethylsiloxane (PDMS), acrylonitrile-butadiene-styrene copolymer, polycarbonate (PC), polymethyl methacrylate (PMMA), polyurethane, polyethylene, poly Propylene, polymethylpentene, polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC), polyvinylidene fluoride, polystyrene, polysulfone, nylon, styrene-acrylic acid copolymer or any two or more of the above mixture.
本发明的微流分配装置可以在微流体、 微分析、 药物筛选、 细胞检测、 组合化学反应等 多个领域得到应用。  The microfluidic distribution device of the present invention can be applied in various fields such as microfluidics, microanalysis, drug screening, cell detection, and combinatorial chemical reactions.
本发明技术方案总结如下:  The technical solutions of the present invention are summarized as follows:
1. 一种微流分配装置, 包括一个微流分配芯片, 其特征在于所述微流分配芯片具有至少 一个微流层; 所述至少一个微流层中具有至少两条并列的微流通道或者至少一组由一条根微 流通道经过至少一次分叉而形成的微流通道树; 所述至少两条并列的微流通道中, 其中每一 条微流通道在微流分配芯片上都具有两个开口, 其中的一个开口为微流入口, 另外一个开口 为微流出口; 所述微流通道树中, 根微流通道在微流分配芯片上的开口为微流入口, 而其他 由分叉形成的微流通道在微流分配芯片上的开口为微流出口; 所述微流通道横截面积为 1 μ m2〜lmm2, 且除了入口、 出口与外界相通外, 其他部分都在微流分配芯片的内部。 A microfluidic distribution device comprising a microfluidic distribution chip, characterized in that said microfluidic distribution chip has at least one microfluidic layer; said at least one microfluidic layer having at least two juxtaposed microfluidic channels or At least one group consists of a root micro a microfluidic channel tree formed by at least one bifurcation of the flow channel; wherein each of the at least two juxtaposed microfluidic channels has two openings on the microfluidic distribution chip, one of which is micro The flow inlet, the other opening is a micro-flow outlet; in the micro-flow channel tree, the opening of the micro-flow channel on the micro-flow distribution chip is a micro-flow inlet, and the other micro-flow channels formed by the bifurcation are distributed in the micro-flow The opening on the chip is a micro-flow outlet; the micro-flow channel has a cross-sectional area of 1 μ m 2 to 1 mm 2 , and except for the inlet and the outlet communicating with the outside, the other portions are inside the micro-flow distribution chip.
2. 根据第 1项所述的微流分配装置, 其特征在于该微流分配装置还包括一个与微流分配 芯片配合使用的可以接受微流分配芯片分配出来的液体样品的微流承载芯片。  2. The microfluidic dispensing device of clause 1, wherein the microfluidic dispensing device further comprises a microfluidic carrier chip for use with the microfluidic distribution chip to accept a liquid sample dispensed by the microfluidic dispensing chip.
3. 根据第 2项所述的微流分配装置, 其特征在于所述微流承载芯片上设置有至少两个可 以用来容纳微流分配芯片分配出来的液体样品的微井, 微井的排列方式与微流分配芯片上的 微流通道出口的排列方式相适应。  3. The microfluidic distribution device according to Item 2, wherein the microfluidic carrier chip is provided with at least two microwells that can be used to accommodate the liquid sample dispensed by the microfluid distribution chip, and the arrangement of the microwells The mode is adapted to the arrangement of the microfluidic channel outlets on the microfluidic distribution chip.
4. 根据第 3项所述的微流分配装置, 其特征在于微流通道树的分叉为二分叉, 由一条微 流通道经过二分叉而形成两条新的微流通道, 上述三条微流通道一起形成字母 Y形或者字母 T形, 新的微流通道又可以二分叉。  4. The microfluidic distribution device according to item 3, characterized in that the bifurcation of the microfluidic channel tree is a bifurcation, and a microfluidic channel is bifurcated to form two new microfluidic channels, the above three The microfluidic channels together form a letter Y or a letter T, and the new microfluidic channel can be bifurcated.
5. 根据第 3或第 4项所述的微流分配装置, 其特征在于微流通道树以根微流通道为轴左 右对称, 分叉形成的新的微流通道通过一个弧形部分转到与根微流通道平行的方向上, 除上 述弧形部分外, 微流通道的其他部分都是直线形。  5. The microfluidic distribution device according to Item 3 or 4, wherein the microfluidic channel tree is bilaterally symmetric with the root microfluidic channel as an axis, and the new microfluidic channel formed by the bifurcation is transferred to an arc portion In the direction parallel to the root microfluidic channel, except for the arcuate portion described above, the other portions of the microfluidic channel are linear.
6. 根据第 5项所述的微流分配装置, 其特征在于微井内表面涂覆有亲水材料, 而微井开 口那一侧的微流承载芯片外表面涂覆有疏水材料; 或者微井内表面涂覆有疏水材料, 而微井 开口那一侧的微流承载芯片外表面涂覆有亲水材料。  6. The microfluidic distribution device according to item 5, characterized in that the inner surface of the microwell is coated with a hydrophilic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophobic material; or in the microwell The surface is coated with a hydrophobic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophilic material.
7. 根据第 6项所述的微流分配装置, 其特征在于微流出口等间距地排列在微流分配芯片 的同一个侧壁上。  7. The microfluidic distribution device according to item 6, wherein the microfluidic outlets are equally spaced on the same side wall of the microfluidic distribution chip.
8. 根据第 7项所述的微流分配装置, 其特征在于所述侧壁所在的平面与微流分配芯片所 在的平面的夹角为 10° 〜80° 。  8. The microfluidic dispensing device according to item 7, wherein the plane of the side wall and the plane of the microfluid distribution chip are at an angle of 10° to 80°.
9. 根据第 8项所述的微流分配装置, 其特征在于所有微流通道的横截面积相同。  9. The microfluidic distribution device according to item 8, characterized in that all of the microfluidic channels have the same cross-sectional area.
10. 根据第 1-4、 6-9中的任意一项所述的微流分配装置, 其特征在于微流分配芯片由柔 性材料构成。  The microfluidic distribution device according to any one of claims 1 to 4, wherein the microfluid distribution chip is made of a flexible material.
11. 根据第 10项所述的微流分配装置, 其特征在于微流分配芯片还包括至少一个微流控 制层, 微流控制层具有微流控制通道, 微流控制通道在与微流通道对应的位置设有可以控制 微流通道开或闭的阀门。  11. The microfluidic distribution device according to item 10, wherein the microfluidic distribution chip further comprises at least one microfluidic control layer, the microfluidic control layer has a microfluidic control channel, and the microfluidic control channel corresponds to the microfluidic channel The position has a valve that can control the opening or closing of the microfluidic channel.
12. 根据第 11项所述的微流分配装置, 其特征在于所述阀门为集成弹性液压阀门。 13. 根据第 1-12项所述的微流分配芯片的制备方法, 其特征在于该方法包括如下步骤:12. The microfluidic dispensing device of clause 11, wherein the valve is an integrated resilient hydraulic valve. 13. The method of preparing a microfluidic distribution chip according to Item 1-12, characterized in that the method comprises the following steps:
(8) 准备一块具有微流通道图案的镂空的遮光板; (8) Preparing a hollowed-out visor with a microfluidic channel pattern;
(9) 在一块基板上均匀地涂覆一层光刻胶, 烘烤使其固化;  (9) uniformly coating a layer of photoresist on a substrate and baking it to cure;
(10)在遮光板的遮挡下, 使用紫外光对光刻胶进行曝光;  (10) exposing the photoresist using ultraviolet light under the shielding of the visor;
(11)用显影剂对光刻胶进行显影, 得到具有微流通道图案的模板;  (11) developing the photoresist with a developer to obtain a template having a microfluidic channel pattern;
(12)在模板上涂覆一层未固化的可塑性聚合物, 对其进行固化后将其从模板上揭下, 在 微流通道的合适位置打孔以形成微流入口;  (12) coating an uncured plastic polymer on the stencil, curing it, removing it from the stencil, and perforating at a suitable position of the microfluidic channel to form a microfluidic inlet;
(13)在基片上涂覆一层未硬化的可塑性聚合物并对其固化, 将其与步骤 (5)中得到的聚合 物层的具有微流通道的那一面粘结在一起, 将粘结在一起的聚合物层进一步固化; 从基片上取下已固化的聚合物层, 沿着微流通道的终端切除掉多余的聚合物以形成  (13) coating a layer of uncured plastic polymer on the substrate and curing it, bonding it to the side of the polymer layer obtained in the step (5) having a microfluidic channel, and bonding The polymer layer is further cured; the cured polymer layer is removed from the substrate, and the excess polymer is removed along the end of the microfluidic channel to form
14. 根据第 1-12项所述的微流分配芯片在微流体、 微分析、 药物筛选、 细胞检测、 组合 化学反应领域的应用。  14. The use of a microfluidic distribution chip according to items 1-12 in the fields of microfluidics, microanalysis, drug screening, cell detection, and combinatorial chemical reactions.
附图说明 DRAWINGS
图 1 具有多条并列微流通道的微流分配芯片结构示意图 Fig. 1 Schematic diagram of microfluid distribution chip with multiple parallel microfluidic channels
图 2 具有一组微流通道树的微流分配芯片结构示意图 Figure 2 Schematic diagram of a microfluidic distribution chip with a set of microflow channel trees
图 3 另一种具有一组微流通道树的微流分配芯片结构示意图 Figure 3 Schematic diagram of another microfluidic distribution chip with a set of microfluidic channel trees
图 4 第三种具有一组微流通道树的微流分配芯片结构示意图 Figure 4 Schematic diagram of the third microfluidic distribution chip with a set of microfluidic channel trees
图 5 第四种具有一组微流通道树的微流分配芯片结构示意图 Figure 5 Schematic diagram of the fourth microfluidic distribution chip with a set of microfluidic channel trees
图 6 具有两组微流通道树的微流分配芯片结构示意图 Fig. 6 Schematic diagram of microfluidic distribution chip with two sets of microfluidic channel trees
图 7 具有一个微流层和一个微流控制层的微流分配芯片结构示意图 Figure 7 Schematic diagram of a microfluid distribution chip with a microfluidic layer and a microfluidic control layer
图 8 具有微井阵列的微流承载芯片结构示意图 Figure 8 Schematic diagram of a microfluidic carrier chip with a microwell array
图 9 具有一组微流通道树的微流分配芯片制备过程示意图 Figure 9 Schematic diagram of the preparation process of a microfluid distribution chip with a set of microfluidic channel trees
图 10 微流分配装置工作过程图 Figure 10 Microfluidic distribution device working process diagram
图 11 微流分配装置工作过程示意图 Figure 11 Schematic diagram of the working process of the microfluidic distribution device
图 12 微流分配装置工作过程图 Figure 12 Microflow distribution device working process diagram
具体实施方式 detailed description
实施例 1 Example 1
下面将参照附图 1对具有多条并列的微流通道的微流分配芯片的结构进行详细说明。 图 1(a)为微流分配芯片的正视图, 图 1(b)为沿着 I - I方向的截面视图, 11为微流通道, 12为微 流通道的入口, 13为微流通道的出口。 The structure of a microfluid distribution chip having a plurality of parallel microfluidic channels will be described in detail below with reference to FIG. Figure 1(a) is a front view of the microfluid distribution chip, Fig. 1(b) is a cross-sectional view along the I - I direction, 11 is a microfluidic channel, 12 is an inlet of the microfluidic channel, and 13 is an exit of the microfluidic channel .
实施例 2 Example 2
下面将参照附图 2对具有一组由一条根微流通道经过多次分叉而形成的微流通道树的微 流分配芯片的结构进行详细说明。 图 2(a)为微流分配芯片的正视图, 图 2(b)为沿着 I - I方向 的截面视图, 21a为根微流通道, 21b为由根微流通道经过二分叉而形成的新的微流通道, 22 为微流通道的入口, 23为微流通道的出口。 两条由根微流通道经过二分叉而形成的新的微流 通道 21b与根微流通道 21a—起形成字母 Y形。  The structure of a microfluidic distribution chip having a set of microfluidic channel trees formed by a plurality of bifurcations of a single microfluidic channel will be described in detail below with reference to FIG. Figure 2 (a) is a front view of the microfluid distribution chip, Figure 2 (b) is a cross-sectional view along the I - I direction, 21a is the root microfluidic channel, and 21b is formed by the root microfluidic channel through the bifurcation The new microfluidic channel, 22 is the inlet of the microfluidic channel, and 23 is the outlet of the microfluidic channel. Two new microfluidic channels 21b formed by the bifurcation of the root microfluidic channel form a letter Y shape with the root microfluidic channel 21a.
实施例 3 Example 3
下面将参照附图 3对另一种具有一组微流通道树的微流分配芯片的结构进行详细说明。 图 3(a)为微流分配芯片的正视图,图 3(b)为沿着 I - I方向的截面视图, 31a为根微流通道, 31b 为由根微流通道经过二分叉而形成的新的微流通道, 32为微流通道的入口, 33为微流通道的 出口。 两条由根微流通道经过二分叉而形成的新的微流通道 31b与根微流通道 31a—起形成 字母 T形。  The structure of another microfluid distribution chip having a set of microfluidic channel trees will be described in detail below with reference to FIG. Figure 3 (a) is a front view of the microfluid distribution chip, Figure 3 (b) is a cross-sectional view along the I - I direction, 31a is the root microfluidic channel, and 31b is formed by the root microfluidic channel through the bifurcation The new microfluidic channel, 32 is the inlet of the microfluidic channel, and 33 is the outlet of the microfluidic channel. Two new microfluidic channels 31b formed by the bifurcation of the root microfluidic channel form a letter T shape with the root microfluidic channel 31a.
实施例 4 Example 4
下面将参照附图 4对第三种具有一组微流通道树的微流分配芯片的结构进行详细说明。 图 4(a)为微流分配芯片的正视图,图 4(b)为沿着 I - I方向的截面视图, 41a为根微流通道, 41b 为由根微流通道经过二分叉而形成的新的微流通道, 42为微流通道的入口, 43为微流通道的 出口。 两条由根微流通道经过二分叉而形成的新的微流通道 31b与根微流通道 31a—起形成 字母 T形。 整个微流通道树以根微流通道 41a为轴左右对称, 41b通过一个弧形部分 44转到 与根微流通道平行的方向上, 除上述弧形部分 44外, 微流通道的其他部分都是直线形。 实施例 5  The structure of a third microfluidic distribution chip having a set of microfluidic channel trees will be described in detail below with reference to FIG. Figure 4 (a) is a front view of the microfluid distribution chip, Figure 4 (b) is a cross-sectional view along the I - I direction, 41a is the root microfluidic channel, and 41b is formed by the root microfluidic channel through the bifurcation The new microfluidic channel, 42 is the inlet of the microfluidic channel, and 43 is the outlet of the microfluidic channel. Two new microfluidic channels 31b formed by the bifurcation of the root microfluidic channel form a letter T shape with the root microfluidic channel 31a. The entire microfluidic channel tree is bilaterally symmetric with the root microfluidic channel 41a as an axis, and 41b is turned by an arcuate portion 44 in a direction parallel to the root microfluidic channel. Except for the curved portion 44, the other portions of the microfluidic channel are It is linear. Example 5
下面将参照附图 5对第四种具有一组微流通道树的微流分配芯片的结构进行详细说明。 图 5(a)为微流分配芯片的正视图, 图 5(b)为沿着 I - I方向的截面视图, 图 5(c)为沿着 Π - Π方 向的截面视图。 本实施例中的微流分配芯片的结构与实施例 4中的相似, 不同的是微流通道 出口所在的侧壁的平面与微流分配芯片所在的平面呈一个锐角 α, 从微流通道中流出的液体 样品在表面张力和重力的作用下集中在锐角的顶端, 这样有利于将液体样品分配到准确的位 置。  The structure of the fourth microfluidic distribution chip having a set of microfluidic channel trees will be described in detail below with reference to FIG. Fig. 5(a) is a front view of the microfluid distribution chip, Fig. 5(b) is a cross-sectional view along the I - I direction, and Fig. 5(c) is a cross-sectional view along the Π - Π direction. The structure of the microfluidic distribution chip in this embodiment is similar to that in the embodiment 4. The difference is that the plane of the sidewall of the microfluidic channel exit is at an acute angle α from the plane where the microfluid distribution chip is located, and flows out from the microfluidic channel. The liquid sample concentrates on the tip of the acute angle under the action of surface tension and gravity, which facilitates the dispensing of the liquid sample to an accurate position.
实施例 6 Example 6
下面将参照附图 6对具有两个微流层和两组微流通道树的微流分配芯片的结构进行详细 说明。 图 6(a)为微流分配芯片的正视图, 图 6(b)为沿着 I - I方向的截面视图, 图 6(c)为沿着 Π - Π方向的截面视图。 上层的微流层中的微流通道用黑色实线表示, 而下层的微流层中的微 流通道用灰色实线表示。 两组微流通道树可以分配不同的液体样品, 如图 6(c)所示, 操作过 程中, 两种不同的液体样品在微流分配芯片下端汇聚并混合。 The structure of the microfluid distribution chip having two microfluidic layers and two sets of microfluidic channel trees will be described in detail below with reference to FIG. Description. Fig. 6(a) is a front view of the microfluid distribution chip, Fig. 6(b) is a cross-sectional view along the 1-1 direction, and Fig. 6(c) is a cross-sectional view along the Π-Π direction. The microfluidic channels in the upper microfluidic layer are indicated by solid black lines, while the microfluidic channels in the lower microfluidic layer are indicated by solid gray lines. Two sets of microfluidic channel trees can be assigned different liquid samples, as shown in Figure 6(c). During operation, two different liquid samples are collected and mixed at the lower end of the microfluidic distribution chip.
实施例 7 Example 7
下面将参照附图 7对由柔性材料构成的具有一个微流层和一个微流控制层的微流分配芯 片的结构进行详细说明。 图 7(a)为微流分配芯片的正视图, 图 7(b)为沿着 I - I方向的截面视 图, 图 7(c)为沿着 Π - Π方向的截面视图。 上层为微流控制层, 其中的微流控制通道用黑色实 线表示; 下层为微流层, 其中的微流通道用灰色实线表示。 微流控制通道一共有四条, 分别 为 751、 752、 753和 754, 具有出口的微流通道一共四条, 分别为 731、 732、 733和 734。 微 流控制通道在微流分配芯片上只有一个开口, 另一端被封死在微流分配芯片内部, 其中通入 气体, 气体的压力可以根据需要调节。 微流控制通道在与微流通道相交的某些位置设有膨大 的腔体(如图 7(a)中的黑色方框所示,此膨大的腔体即权利要求 12所述的集成弹性液压阀门 ), 因此在这些部位, 微流通道与微流控制通道之间的壁较薄(如图 7(b)所示)。 当微流控制通道 中的气压超过一个临界值 Pe的时候, 膨大的腔体便会发生膨胀, 从而将下层对应位置的微流 通道堵死。 图 7(c)表示了 751通道中气压未超过 Pe, 而 753通道中气压超过 Pe的情况。这样, 通过控制微流控制通道中气压的大小, 便可以随意控制每个微流分配通道的开和闭。 例如, 如果要将 732通道打开, 同时将其他的微流分配通道关闭, 则只需把 752和 754通道的气压 降低到 Pe以下, 同时把 751和 753通道的气压升高到 Pe以上即可。 The structure of a microfluid distribution chip having a microfluidic layer and a microfluidic control layer composed of a flexible material will be described in detail below with reference to FIG. Fig. 7 (a) is a front view of the microfluid distribution chip, Fig. 7 (b) is a cross-sectional view taken along the line I - I, and Fig. 7 (c) is a cross-sectional view along the Π - Π direction. The upper layer is a microfluidic control layer, wherein the microfluidic control channel is indicated by a solid black line; the lower layer is a microfluidic layer, wherein the microfluidic channel is indicated by a solid gray line. There are four microfluidic control channels, namely 751, 752, 753 and 754, and there are four microfluidic channels with outlets, namely 731, 732, 733 and 734. The microfluidic control channel has only one opening on the microfluid distribution chip, and the other end is sealed inside the microfluid distribution chip, in which the gas is introduced, and the pressure of the gas can be adjusted as needed. The microfluidic control channel is provided with an enlarged cavity at some locations intersecting the microfluidic channel (as shown by the black square in Figure 7(a), the expanded cavity is the integrated elastic hydraulic pressure of claim 12. Valve), so at these locations, the wall between the microfluidic channel and the microfluidic control channel is thin (as shown in Figure 7(b)). When the air pressure in the microfluidic control channel exceeds a critical value P e , the enlarged cavity expands, thereby blocking the microfluidic channel at the corresponding position in the lower layer. Figure 7(c) shows the case where the air pressure in the 751 channel does not exceed P e and the air pressure in the 753 channel exceeds P e . Thus, by controlling the magnitude of the air pressure in the microfluidic control channel, the opening and closing of each microfluid distribution channel can be freely controlled. For example, if you want to turn the 732 channel on and turn off the other microflow distribution channels, you only need to lower the pressure of the 752 and 754 channels below P e and raise the pressure of the 751 and 753 channels above P e. can.
实施例 8 Example 8
下面将参照附图 8对具有多个微井的微流承载芯片的结构进行详细说明。 图 8(a)为微流 承载芯片的正视图, 图 8(b)为沿着 I - I方向的截面视图。 81为微井, 82为微井内表面, 83 为微井承载芯片的外表面。 微井在微流承载芯片上的排列应与配套使用的微流分配芯片相适 应, 例如, 如果微流分配芯片的微流分配出口是等间距地排列的, 则微井也应当以相同的等 间距排列在微流承载芯片上。 82和 83涂覆有亲水性能相反的材料。  The structure of a microfluidic carrying chip having a plurality of microwells will be described in detail below with reference to FIG. Fig. 8(a) is a front view of the microfluidic carrying chip, and Fig. 8(b) is a cross-sectional view along the I - I direction. 81 is a microwell, 82 is the inner surface of the microwell, and 83 is the outer surface of the microwell carrying chip. The arrangement of the microwell on the microfluidic carrier chip should be compatible with the microfluidic distribution chip used. For example, if the microfluid distribution outlets of the microfluidic distribution chip are arranged at equal intervals, the microwell should also be the same. The pitch is arranged on the microfluidic carrier chip. 82 and 83 are coated with materials having opposite hydrophilic properties.
实施例 9 Example 9
微流分配芯片的制备。 下面将参照附图 9对仅包括一个微流层的微流分配芯片 (如实施 例 1-5中的微流分配芯片)的制备方法进行详细说明。(a) 准备一块 3' '的硅片, 对其表面进行 清洗并烘干。 (b) 在硅片上旋涂上一层约 lOO m的光刻胶 SU-8; 准备一块具有微流通道图 案的镂空的遮光板, 在遮光板的遮挡下对 SU-8用 300 mJ/cm2中心波长为 365nm的紫外光进 行照射, 然后将 SU-8在 65 °C烘烤 3分钟, 95°C烘烤 10分钟, 用显影剂显影, 最后将硅片在 150°C烘烤 3小时以使 SU-8充分交联, 从而得到微流分配芯片的模板。 (c) 室温下, 将模板 在三甲基氯硅烷的蒸汽中处理 5分钟, 再在其上覆盖一层 4mm未固化的 PDMS, 然后在 80 °C烘烤 1小时固化 PDMS。 (d) 将固化好的 PDMS从模板上揭下来, 在预定的位置打孔形成 微流入口。 (e) 将此 PDMS层的具有微流通道那一面与一个已固化的 PDMS薄层粘结在一起, 然后在 80°C烘烤过夜对 PDMS进行充分固化。 (f) 在合适的位置用刀片切除掉多余的 PDMS, 以形成微流出口。 Preparation of a microfluidic distribution chip. A method of preparing a microfluid distribution chip including only one microfluidic layer (such as the microfluid distribution chip in the embodiment 1-5) will be described in detail below with reference to FIG. (a) Prepare a 3'' wafer and clean and dry the surface. (b) Apply a layer of photoresist SU-8 of about 100 m on the silicon wafer; prepare a hollowed-out visor with a microfluidic channel pattern, and use 300 mJ/ for the SU-8 under the visor. Cm 2 ultraviolet light with a center wavelength of 365 nm Irradiation, then baking SU-8 at 65 °C for 3 minutes, baking at 95 °C for 10 minutes, developing with a developer, and finally baking the wafer at 150 ° C for 3 hours to fully crosslink SU-8 , thereby obtaining a template of the microfluid distribution chip. (c) The template was treated in steam of trimethylchlorosilane for 5 minutes at room temperature, then covered with a layer of 4 mm uncured PDMS, and then cured at 80 ° C for 1 hour to cure PDMS. (d) The cured PDMS is removed from the stencil and perforated at a predetermined location to form a microfluidic inlet. (e) The side of the PDMS layer having the microfluidic channel was bonded to a cured PDMS layer and then cured at 80 ° C overnight to fully cure the PDMS. (f) Use a blade to remove excess PDMS at a suitable location to form a microfluidic outlet.
实施例 10 Example 10
具有多个微流层、 或者具有多个微流层和微流控制层的微流分配芯片制备。 制备方法与 实施例 9中的微流分配芯片的制备方法相似。 如果不同层的通道的结构不相同, 则应当重复 实施例 9中的 (a)和 (b)步骤, 分别得到不同图案的模板, 再分别利用各自的模板制备具有不同 结构的通道的 PDMS层, 最后把这些 PDMS层粘接在一起充分固化, 形成微流出口和入口后 即可。 如果不同层的通道的结构相同, 则可以用同一个模板制备得到所需数量的 PDMS层, 然后把这些 PDMS层粘接在一起充分固化, 形成微流出口和入口后即可。  A microfluidic distribution chip having a plurality of microfluidic layers or having a plurality of microfluidic layers and a microfluidic control layer. The preparation method is similar to the preparation method of the microfluidic distribution chip in Example 9. If the structures of the channels of different layers are different, the steps (a) and (b) in Embodiment 9 should be repeated to obtain templates of different patterns, and then the PDMS layers of channels having different structures are respectively prepared by using the respective templates. Finally, the PDMS layers are bonded together and fully cured to form a microfluidic outlet and an inlet. If the channels of the different layers are of the same structure, the same number of PDMS layers can be prepared using the same template, and then the PDMS layers are bonded together and fully cured to form a microfluidic outlet and an inlet.
实施例 11 Example 11
具有微井的微流承载芯片的制备。 准备一块一面涂覆有铬膜的玻璃板, 在铬膜上旋涂一 层 SU-8,在具有设计好图案的遮光板的遮挡下对 SU-8用 150 mJ/cm2中心波长为 365nm的紫 外光进行照射, 然后将 SU-8在 65°C烘烤 3分钟, 95°C烘烤 10分钟, 用显影剂显影, 然后将 玻璃片在 150°C烘烤 3小时以使 SU-8充分交联。 用刻蚀剂对铬膜进行刻蚀, 刻蚀过的铬膜随 后用做刻蚀玻璃的掩模板。最后用氢氯酸和氢氟酸的混合酸(摩尔比 HC1:HF:H20 = 1 :1 :2)对 玻璃板进行刻蚀。 刻蚀完成后, 玻璃板上便形成了微井, 微井容量的大小可以由掩模板图案 的尺寸以及刻蚀的时间控制。 微井承载芯片的外表面用 1H,1H,2H,2H-全氟癸基三乙氧基硅烷 进行修饰, 以形成疏水的外表面。 具体做法是: 将 5微升 1H,1H,2H,2H-全氟癸基三乙氧基硅 烷溶于 2.5毫升甲苯形成溶液, 取 0.8毫升此溶液旋涂到一个硅片上, 然后将溶液印到一个平 整的 PDMS印章上,再将涂有溶液的 PDMS印章平面与微井承载芯片的外表面接触 20分钟, 微井承载芯片的外表面即涂覆上了一层疏水的 1H,1H,2H,2H-全氟癸基三乙氧基硅烷, 接触角 为 95° 。 Preparation of a microfluidic carrier chip with a microwell. Prepare a glass plate coated with a chrome film, spin a layer of SU-8 on the chrome film, and use a 150 mJ/cm 2 center wavelength of 365 nm for SU-8 under the occlusion of a well-designed visor. Irradiation with ultraviolet light, then baking SU-8 at 65 ° C for 3 minutes, baking at 95 ° C for 10 minutes, developing with a developer, and then baking the glass piece at 150 ° C for 3 hours to make SU-8 fully Cross-linking. The chrome film is etched with an etchant, and the etched chrome film is then used as a mask for etching the glass. Finally, the glass plate was etched with a mixed acid of hydrochloric acid and hydrofluoric acid (molar ratio HC1 : HF: H 2 0 = 1 : 1 : 2). After the etching is completed, a microwell is formed on the glass plate, and the size of the microwell capacity can be controlled by the size of the mask pattern and the etching time. The outer surface of the microwell carrier chip was modified with 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane to form a hydrophobic outer surface. Specifically, 5 μl of 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane is dissolved in 2.5 ml of toluene to form a solution, 0.8 ml of this solution is spin-coated onto a silicon wafer, and then the solution is printed. On a flat PDMS stamp, the solution coated PDMS stamp plane is contacted with the outer surface of the microwell carrier chip for 20 minutes. The outer surface of the microwell carrier chip is coated with a layer of hydrophobic 1H, 1H, 2H. 2H-perfluorodecyltriethoxysilane with a contact angle of 95°.
实施例 12 Example 12
下面将参照附图 10和 11对微流分配装置的工作过程进行详细说明。 微流分配芯片和具 有微井阵列的微流承载芯片分别按照实施例 9和 11的方法制备。具有微井阵列的微流承载芯 片的结构示意图见图 8, 微流分配芯片的结构示意图见图 4。 微流通道的横截面尺寸为 100 μ mX lOO m, 微井的容积约为 120纳升。 由于在微流分配装置的工作过程中, 微流分配芯片 与微流承载芯片的相对位置对于操作精度至关重要, 使用了一个由计算机控制的三维移动平 台来控制芯片的移动。 微流通道中的液体样品在压縮空气的驱动下流动, 可以通过调节压縮 空气压强的大小方便地调节微流分配的速度。 图 10(a)是分配微流之前的状态; 图 10(b)是微 流分配过程中的状态, 从中可以清楚地看到微流通道出口处挂着液体样品的小液滴; 图 10(c) 是分配了液体样品的微流承载芯片, 分配方式为隔行分配; 图 10(d)为图 10(c)中虚线框部分 的放大图; 图 10(e)为分配了荧光素溶液的微流承载芯片的荧光显微照片。 使用本实施例中的 微流分配装置可以准确地分配几纳升到几百纳升的液体样品, 当一次分配 115纳升的液体样 品的时候, 不同通道之间的误差小于 6%。 The operation of the microfluid distribution device will be described in detail below with reference to Figs. A microfluidic distribution chip and a microfluidic carrier chip having a microwell array were prepared in accordance with the methods of Examples 9 and 11, respectively. Microfluidic core with microwell array The structure of the chip is shown in Figure 8. The structure of the micro-flow distribution chip is shown in Figure 4. The microfluidic channel has a cross-sectional dimension of 100 μm×100 m and the microwell has a volume of approximately 120 nanoliters. Since the relative position of the microfluidic distribution chip and the microfluidic carrier chip is critical to the operational accuracy during the operation of the microfluidic distribution device, a computer controlled three-dimensional mobile platform is used to control the movement of the chip. The liquid sample in the microfluidic channel is driven by compressed air, and the velocity of the microfluid distribution can be conveniently adjusted by adjusting the pressure of the compressed air. Figure 10 (a) is the state before the distribution of the microfluid; Figure 10 (b) is the state of the microfluid distribution process, from which it can be clearly seen that the droplets of the liquid sample are hung at the exit of the microfluidic channel; c) is a microfluidic carrier chip to which a liquid sample is dispensed, and the distribution mode is interlaced; FIG. 10(d) is an enlarged view of a portion of the dotted line in FIG. 10(c); FIG. 10(e) is a solution of a fluorescein solution. Fluorescence micrograph of a microfluidic carrier chip. The liquid sample of a few nanoliters to several hundred nanoliters can be accurately dispensed using the microfluidic dispensing device of this embodiment, and when 115 nanoliters of the liquid sample is dispensed at a time, the error between the different channels is less than 6%.
图 11详细展示了微流分配装置的工作过程,分配的液体样品为硫氰化钾水溶液。图 11(a): 在三维平台的控制下, 微流分配芯片的微流出口向微井移动; 图 11(b): 在脉冲压力的驱动下 生成一个液滴; 图 11(c): 液滴不断增大, 接触并浸润到微井亲水的内表面; 图 11(d): 微流 分配芯片继续前移, 液滴便留在了微井里。 由这个过程可以看到, 相邻的微井里的液体样品 不会相互污染。  Figure 11 details the operation of the microfluidic distribution device, the liquid sample dispensed being an aqueous solution of potassium thiocyanate. Fig. 11(a): Under the control of the three-dimensional platform, the microfluidic outlet of the microfluidic distribution chip moves toward the microwell; Fig. 11(b): generates a droplet driven by pulse pressure; Fig. 11(c): liquid The droplets continue to increase, contact and infiltrate into the hydrophilic inner surface of the microwell; Figure 11(d): The microfluidic distribution chip continues to move forward and the droplets remain in the microwell. It can be seen from this process that liquid samples in adjacent microwells do not contaminate each other.
实施例 13 Example 13
微流分配装置的工作过程。 本实施例的微流分配装置中的微流分配芯片结构示意图见图 7。 图 12清楚地展示了该微流分配装置的工作过程。 图 12(a): 具有 8个分配通道的微流分配 芯片的外观图; 图 12(b): 右起第 1个微流通道被打开, 而其他的微流通道被关闭; 图 12(c): 右起第 3个微流通道被打开, 而其他的微流通道被关闭; 图 12(d)-(f): 用微流分配芯片在不 同的位置分配液体样品形成的图形字母 "N"、 锯齿状和 "PKU"。  The working process of the microfluidic distribution device. A schematic diagram of the structure of the microfluid distribution chip in the microfluidic distribution device of this embodiment is shown in FIG. Figure 12 clearly shows the operation of the microfluidic distribution device. Figure 12 (a): Appearance of the microfluidic distribution chip with 8 distribution channels; Figure 12 (b): The first microfluidic channel is opened from the right, while the other microfluidic channels are closed; Figure 12 (c) ): The third microfluidic channel is opened from the right, while the other microfluidic channels are turned off; Figure 12(d)-(f): The graphic letter "N" formed by dispensing the liquid sample at different locations using the microfluidic distribution chip ", jagged and "PKU".

Claims

1. 一种微流分配装置, 包括一个微流分配芯片, 其特征在于所述微流分配芯片具有至少 一个微流层; 所述至少一个微流层中具有至少两条并列的微流通道或者至少一组由一条根微 流通道经过至少一次分叉而形成的微流通道树; 所述至少两条并列的微流通道中, 其中每一 条微流通道在微流分配芯片上都具有两个开口, 其中的一个开口为微流入口, 另外一个开口 为微流出口; 所述微流通道树中, 根微流通道在微流分配芯片上的开口为微流入口, 而其他 由分叉形成的微流通道在微流分配芯片上的开口为微流出口; 所述微流通道横截面积为 1 μ m2〜lmm2, 且除了入口、 出口与外界相通外, 其他部分都在微流分配芯片的内部。 A microfluidic distribution device comprising a microfluidic distribution chip, characterized in that said microfluidic distribution chip has at least one microfluidic layer; said at least one microfluidic layer having at least two juxtaposed microfluidic channels or At least one set of microfluidic channel trees formed by at least one bifurcation of one microfluidic channel; wherein each of the at least two juxtaposed microfluidic channels has two openings on the microfluidic distribution chip One of the openings is a microfluidic inlet, and the other opening is a microfluidic outlet; in the microfluidic channel tree, the opening of the microfluidic channel on the microfluidic distribution chip is a microfluidic inlet, and the other is formed by a bifurcation. The opening of the microfluidic channel on the microfluidic distribution chip is a microfluidic outlet; the microfluidic channel has a cross-sectional area of 1 μ m 2 to 1 mm 2 , and other parts are distributed in the microfluid except that the inlet and the outlet communicate with the outside world. The inside of the chip.
2. 根据权利要求 1所述的微流分配装置, 其特征在于该微流分配装置还包括一个与微流 分配芯片配合使用的可以接受微流分配芯片分配出来的液体样品的微流承载芯片。  2. The microfluidic dispensing device of claim 1 wherein the microfluidic dispensing device further comprises a microfluidic carrier chip for use with the microfluidic distribution chip to accept a liquid sample dispensed by the microfluidic dispensing chip.
3. 根据权利要求 2所述的微流分配装置, 其特征在于所述微流承载芯片上设置有至少两 个可以用来容纳微流分配芯片分配出来的液体样品的微井, 微井的排列方式与微流分配芯片 上的微流通道出口的排列方式相适应。  3. The microfluidic distribution device according to claim 2, wherein the microfluidic carrier chip is provided with at least two microwells that can be used to accommodate the liquid sample dispensed by the microfluidic distribution chip, and the arrangement of the microwells The mode is adapted to the arrangement of the microfluidic channel outlets on the microfluidic distribution chip.
4. 根据权利要求 3所述的微流分配装置, 其特征在于微流通道树的分叉为二分叉, 由一 条微流通道经过二分叉而形成两条新的微流通道, 上述三条微流通道一起形成字母 Y形或者 字母 T形, 新的微流通道又可以二分叉。  4. The microfluidic distribution device according to claim 3, wherein the bifurcation of the microfluidic channel tree is a bifurcation, and a microfluidic channel is bifurcated to form two new microfluidic channels, the three The microfluidic channels together form a letter Y or a letter T, and the new microfluidic channel can be bifurcated.
5. 根据权利要求 3或 4所述的微流分配装置, 其特征在于微流通道树以根微流通道为轴 左右对称, 分叉形成的新的微流通道通过一个弧形部分转到与根微流通道平行的方向上, 除 上述弧形部分外, 微流通道的其他部分都是直线形。  The microfluidic distribution device according to claim 3 or 4, wherein the microfluidic channel tree is bilaterally symmetric with the root microfluidic channel as an axis, and the new microfluidic channel formed by the bifurcation is turned to an arc portion In the direction parallel to the root microfluidic channel, except for the above-mentioned curved portion, the other portions of the microfluidic channel are linear.
6. 根据权利要求 5所述的微流分配装置, 其特征在于微井内表面涂覆有亲水材料, 而微 井开口那一侧的微流承载芯片外表面涂覆有疏水材料; 或者微井内表面涂覆有疏水材料, 而 微井开口那一侧的微流承载芯片外表面涂覆有亲水材料。  6. The microfluidic distribution device according to claim 5, wherein the inner surface of the microwell is coated with a hydrophilic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophobic material; or the microwell The surface is coated with a hydrophobic material, and the outer surface of the microfluidic bearing chip on the side of the microwell opening is coated with a hydrophilic material.
7. 根据权利要求 6所述的微流分配装置, 其特征在于微流出口等间距地排列在微流分配 芯片的同一个侧壁上。  7. The microfluidic distribution device according to claim 6, wherein the microfluidic outlets are equally spaced on the same side wall of the microfluidic distribution chip.
8. 根据权利要求 7所述的微流分配装置, 其特征在于所述侧壁所在的平面与微流分配芯 片所在的平面的夹角为 10° 〜80° 。  8. The microfluidic dispensing device according to claim 7, wherein the plane of the side wall and the plane of the microfluidic distribution chip are at an angle of 10[deg.] to 80[deg.].
9. 根据权利要求 8所述的微流分配装置, 其特征在于所有微流通道的横截面积相同。 9. The microfluidic distribution device according to claim 8, wherein all of the microfluidic channels have the same cross-sectional area.
10. 根据权利要求 1-9的任意一项所述的微流分配装置,其特征在于微流分配芯片由柔性 材料构成。 The microfluidic distribution device according to any one of claims 1 to 9, wherein the microfluidic distribution chip is composed of a flexible material.
11. 根据权利要求 10所述的微流分配装置, 其特征在于微流分配芯片还包括至少一个微 流控制层, 微流控制层具有微流控制通道, 微流控制通道在与微流通道对应的位置设有可以 控制微流通道开或闭的阀门。 11. The microfluidic distribution device according to claim 10, wherein the microfluid distribution chip further comprises at least one micro The flow control layer, the micro flow control layer has a micro flow control channel, and the micro flow control channel is provided with a valve that can control the opening or closing of the micro flow channel at a position corresponding to the micro flow channel.
12. 根据权利要求 11所述的微流分配装置, 其特征在于所述阀门为集成弹性液压阀门。 12. The microfluidic dispensing device of claim 11 wherein the valve is an integrated resilient hydraulic valve.
13. 根据权利要求 1-12所述的微流分配芯片的制备方法, 其特征在于该方法包括如下步 骤: 13. A method of fabricating a microfluidic distribution chip according to any of claims 1-12, characterized in that the method comprises the following steps:
(1) 准备一块具有微流通道图案的镂空的遮光板;  (1) Preparing a hollowed-out visor with a microfluidic channel pattern;
(2) 在一块基板上均匀地涂覆一层光刻胶, 烘烤使其固化;  (2) uniformly coating a layer of photoresist on a substrate and baking it to cure;
(3) 在遮光板的遮挡下, 使用紫外光对光刻胶进行曝光;  (3) Exposing the photoresist with ultraviolet light under the occlusion of the visor;
(4) 用显影剂对光刻胶进行显影, 得到具有微流通道图案的模板;  (4) developing the photoresist with a developer to obtain a template having a microfluidic channel pattern;
(5) 在模板上涂覆一层未固化的可塑性聚合物, 对其进行固化后将其从模板上揭下, 在 微流通道的合适位置打孔以形成微流入口;  (5) coating an uncured plastic polymer on the stencil, curing it, removing it from the stencil, and perforating at a suitable position of the microfluidic channel to form a microfluidic inlet;
(6) 在基片上涂覆一层未硬化的可塑性聚合物并对其固化, 将其与步骤 (5)中得到的聚合 物层的具有微流通道的那一面粘结在一起, 将粘结在一起的聚合物层进一步固化; (6) coating a layer of uncured plastic polymer on the substrate and curing it, bonding it to the side of the polymer layer obtained in step (5) having a microfluidic channel, and bonding The polymer layers together are further cured;
(7) 从基片上取下已固化的聚合物层, 沿着微流通道的终端切除掉多余的聚合物以形成 微流出口。 (7) The cured polymer layer is removed from the substrate, and excess polymer is removed along the end of the microfluidic channel to form a microfluidic outlet.
14. 根据权利要求 1-12所述的微流分配芯片在微流体、 微分析、 药物筛选、 细胞检测、 组合化学反应领域的应用。  14. Use of a microfluidic dispensing chip according to claims 1-12 in the fields of microfluidics, microanalysis, drug screening, cell detection, combinatorial chemical reactions.
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