WO2008002660A9 - Crosslinked polymeric dielectric materials and methods of manufacturing and use thereof - Google Patents

Crosslinked polymeric dielectric materials and methods of manufacturing and use thereof

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Publication number
WO2008002660A9
WO2008002660A9 PCT/US2007/015147 US2007015147W WO2008002660A9 WO 2008002660 A9 WO2008002660 A9 WO 2008002660A9 US 2007015147 W US2007015147 W US 2007015147W WO 2008002660 A9 WO2008002660 A9 WO 2008002660A9
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WIPO (PCT)
Prior art keywords
group
alkyl
crosslinker
divalent
occurrence
Prior art date
Application number
PCT/US2007/015147
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French (fr)
Other versions
WO2008002660A2 (en
WO2008002660A3 (en
Inventor
Tobin J Marks
Antonio Facchetti
Zhiming Wang
Hyuk-Jin Choi
Original Assignee
Univ Northwestern
Tobin J Marks
Antonio Facchetti
Zhiming Wang
Hyuk-Jin Choi
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Application filed by Univ Northwestern, Tobin J Marks, Antonio Facchetti, Zhiming Wang, Hyuk-Jin Choi filed Critical Univ Northwestern
Publication of WO2008002660A2 publication Critical patent/WO2008002660A2/en
Publication of WO2008002660A3 publication Critical patent/WO2008002660A3/en
Publication of WO2008002660A9 publication Critical patent/WO2008002660A9/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K10/00Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having a potential-jump barrier or a surface barrier
    • H10K10/40Organic transistors
    • H10K10/46Field-effect transistors, e.g. organic thin-film transistors [OTFT]
    • H10K10/462Insulated gate field-effect transistors [IGFETs]
    • H10K10/468Insulated gate field-effect transistors [IGFETs] characterised by the gate dielectrics
    • H10K10/471Insulated gate field-effect transistors [IGFETs] characterised by the gate dielectrics the gate dielectric comprising only organic materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes

Definitions

  • OTFTs organic thin-film transistors
  • RFID radiofrequency identification
  • OTFTs Although various polymers have been employed as dielectrics for OTFTs, two major limitations with current-generation polymeric dielectric-based OTFTs exist. First, OTFTs function at relatively large operating voltages due to the intrinsically low (compared to crystalline semiconductors) semiconductor charge carrier mobilities. Second, because very few polymeric dielectric materials can perform optimally with a wide range of both hole-transporting (p-type) and electron- transporting (n-type) organic semiconductors, there has been limited complementary circuit application. These problems are exacerbated when printed dielectric/circuits are fabricated.
  • C ⁇ ⁇ » — (Eq. 2), where k is the dielectric constant, SQ is the d vacuum permittivity, and d is the thickness of the dielectric material, Cj is increased when k increases and/or d decreases.
  • k of most insulating polymers is low ( ⁇ 3-6). Additionally, most insulating polymers need to be quite thick (usually ⁇ 1 ⁇ m) to avoid considerable current leakage through the gate electrode.
  • polymeric dielectrics such as crosslinked melamine/Cr 6+ salts-polyvinylphenol (PVP) and crossl inked benzocyclobutene (BCB) have been introduced.
  • PVP polyvinylphenol
  • BCB crossl inked benzocyclobutene
  • these polymer films require high annealing temperatures and C, values are typically « 20 nF cm "2 .
  • the choice of dielectric material can affect ⁇ , which is an important device parameter.
  • the gate dielectric permits the creation of the gate field and the establishment of the two-dimensional channel charge sheet. Upon application of a source-drain bias, the accumulated charges move very close to the dielectric-semiconductor interface from the source electrode to the drain electrode.
  • the nature of the dielectric-semiconductor interface can greatly affect how these charges move within the semiconductor, i.e., the carrier mobility.
  • the surface morphology of the dielectric material and variations in its surface energies have been shown to modify the growth, morphology, and microstructure of the vapor/solution-deposited semiconductor, each of these being a factor affecting ⁇ and I on ⁇ off t the latter being the drain-source current ratio between the "on" and "off states, another important device parameter.
  • the properties of the dielectric material can also affect the density of state distribution for both amorphous and single-crystal semiconductors.
  • dielectric materials that adhere well to diverse substrates, i.e., the dielectric materials do not delaminate easily, to ensure device integrity under operating conditions, and to have dielectric materials that are hydrophobic such that device performance is not affected by humidity.
  • polymeric dielectric materials that can exhibit relatively high capacitance and low current leakage, that can be prepared from commercially available polymer/molecular precursors via solution processes at low temperatures and atmospheric pressures, that can be compatible with diverse gate materials and semiconductors, that can adhere well to various substrates, and that can be resistant to the absorption of ambient moisture.
  • the present teachings provide dielectric materials and related precursor compositions and/or associated devices that address various deficiencies and shortcomings of the prior art, including some of those outlined above.
  • the present teachings provide a precursor composition that includes in solution at least one of (i) a polymeric component and a crosslinker component, and (ii) a polymeric crosslinker that includes a pendant group having a thermally curable crosslinking moiety.
  • the composition is adapted to form a dielectric material after crosslinking (e.g., by thermally curing) the precursor composition.
  • the crosslinker component can include a thermally curable crosslinker having the formula: (X) 3-m (Y) m Si-Z-Si(Y) m (X) 3-m
  • the polymeric crosslinker can include a thermally curable crosslinking moiety having the formula:
  • thermally curable crosslinkers of the present teachings can include [CH 3 C(O)O] 3 Si-(CH 2 ) 3 -O-(CH 2 ) 2 -O-(CH2) 3 -Si[CH 3 C(O)O]3 5 Cl 3 Si- (CH 2 ) 3 -O-(CH 2 ) 2 -O-(CH 2 )3-SiCl3 J (CH 3 O) 3 Si-(CH2)2-phenyKCH 2 ) 2 -Si(OCH3)3, Cl 3 SKCH 2 ) 2 -(CF 2 ) 2 -(CH 2 ) 2 -SiCl 3J and [CH3C(O)O] 3 Si-(CH 2 ) 2 (CF2)2(CH 2 ) 2 - Si[CH 3 C(O)O] 3
  • the precursor composition can further include at least one of (in) a crosslinker component comprising a photochemically curable crosslinker and (iv) a photochemically curable polymeric crosslinker.
  • a crosslinker component comprising a photochemically curable crosslinker and (iv) a photochemically curable polymeric crosslinker.
  • photochemically curable crosslinkers typically include an alkenyl group (i.e., one or more double bonds), for example, an allyl group, a phenylethenyl group, or a cinnamoyl group.
  • the polymeric component of the composition can include a polymer selected from a polyalkylene, a substituted polyalkylene, a siloxane polymer and a copolymer thereof.
  • polyalkylenes and substituted polyalkylenes include, but are not limited to, polyethylenes, polypropylenes, polyvinylalcohols, polystyrenes, ring-functionalized derivatives of polystyrenes (e.g. polyvinylphenol (PVP)), and polyacrylates (e.g., polymethylmethacrylates (PMMA)).
  • At least one of the polymeric component and the crosslinker component typically is dissolved in an anhydrous solvent.
  • the anhydrous solvent can be selected from ethyl acetate, dioxane, bis(2-methoxyethyl) ether (diglyme), tetrahydrofuran, toluene, xylene, various alcohols including methanol and ethanol, and various ketones including acetone, cyclopentanone (CP), methylethylketone, and the like.
  • the precursor composition can further include a metal oxide component, for example, to increase the dielectric constant (k) of a dielectric formed from the composition.
  • the metal oxide component can be in particulate form and can be blended, mixed and/or incorporated in the composition.
  • the metal oxide component can include a metal component selected from a Group I metal, a Group II metal, a Group III metal, a Group IV metal, a transition metal, and combinations thereof.
  • the present teachings provide dielectric materials that include a crosslinked polymeric material that is a thermally cured product and/or a photochemically cured product of any of the precursor compositions described above.
  • electronic devices that can incorporate one or more dielectric materials of the present teachings include, but are not limited to, organic thin film transistors (OTFTs) (e.g., organic field effect transistors (OFETs)) and capacitors.
  • OFTs organic thin film transistors
  • these devices can include, for example, a substrate component, a semiconductor component, and/or one or more metallic contact components.
  • the present teachings provide various methods for preparing a dielectric material.
  • the methods can include applying a precursor composition of the present teachings onto a substrate, and thermally curing the precursor composition (i.e., the coated substrate) to provide a dielectric material.
  • the applying step can be performed by, for example, spin-coating, printing, spraying, or casting.
  • the curing step can include heating at a temperature within a range of about 7O 0 C to about 15O 0 C in a high humidity atmosphere.
  • the curing step can include exposing the precursor composition (i.e., the coated substrate) to ultraviolet light, e.g., by irradiation at a wavelength of about 245 nm.
  • the curing step can include first heating at a temperature within a range of about 70 0 C and about 15O 0 C in a high humidity atmosphere, followed by irradiation with a wavelength of about 245 nm, or vice versa.
  • the crosslinking reaction can be achieved by electron beam irradiation.
  • Figure 1 is a schematic representation of different crosslinking strategies that can be employed using dielectric precursor compositions of the present teachings.
  • Figure 2 A is a schematic representation of a crosslinking-patterning process, illustrating in order: depositing a dielectric precursor composition onto a substrate, photochemically curing the coated substrate, washing the dielectric/substrate composite, and heating the dielectric material to induce further crosslinking/patterning.
  • Figure 2B includes optical and atomic force microscopy (AFM) micrographs of unpatterned (left) and patterned (right) embodiments of dielectric films of the present teachings.
  • AFM optical and atomic force microscopy
  • Figure 3 shows representative leakage current plots for several embodiments of dielectric films of the present teachings. Specifically, the films have a thickness between about 40 nm and 50 nm and were fabricated on doped silicon (Si) substrates using the polymer-crosslinker ratios listed in Table 1.
  • Figure 4 shows representative leakage current plots for the same embodiments of dielectric films as Figure 3, except that they were fabricated on aluminium-polyethylene naphthalate (Al-PEN) and indium tin oxide (ITO)-glass substrates.
  • Al-PEN aluminium-polyethylene naphthalate
  • ITO indium tin oxide
  • Figure 5 shows AFM images of several embodiments of dielectric films of the present teachings.
  • the films in the top row were fabricated on top Si substrates and those in the bottom row were fabricated on bottom Al substrates.
  • the ratios are polymerxrosslinker ratios, and a higher ratio indicates a higher polymer concentration and thus a thicker film.
  • Figure 6 shows current-voltage (I- V) plots for several embodiments of dielectric films of the present teachings fabricated in capacitor structures.
  • Figure 7 shows the transfer plots of several embodiments of OFETs of the present teachings (the present dielectric material on a silicon substrate (CPB-Si) and the present dielectric material on an aluminum substrate (CPB-Al)) and a comparative OFET having SiO 2 as the dielectric material.
  • Figure 8 shows AFM images of a C ⁇ Cl-based dielectric film (A) and an EGO Ac-based dielectric film (B) 5 each prepared according to the present teachings.
  • Figure 9 shows leakage current density vs voltage (J-V) plots (A) and leakage current density vs electric field (J-E) plots for thin dielectric films according to the present teachings prepared from precursor compositions including PVP and one of the following crosslinkers: C 6 Cl, C 6 OAc, EGOAc 3 and C 6 NMe 2 .
  • FIG 10 shows the transfer plots of several embodiments of OFETs of the present teachings.
  • the OFETs were fabricated with an ultra-thin dielectric film prepared from a precursor composition that includes PVP and one of the following crosslinkers: C O CI, C 6 OAc, EGOAc, and C 6 NMe 2 , and either a pentacene semiconductor layer (A) or a DFHC O-4T semiconductor layer (B).
  • a precursor composition that includes PVP and one of the following crosslinkers: C O CI, C 6 OAc, EGOAc, and C 6 NMe 2 , and either a pentacene semiconductor layer (A) or a DFHC O-4T semiconductor layer (B).
  • Figure 11 shows AFM images of various composites including a 50-nm thick pentacene film deposited on one of the following dielectric films: (A) PVP/C 6 C1 (6:6), (B) PVP/C 6 OAc (4:6), (C) PVP/EGOAc (4:6), (D) PVP/C 6 NMe 2 (4:6), and (E) PVP/F 4 C 5 C1 (4:4).
  • Figure 12 provides AFM images of different gravure-printed dielectric films of the present teachings.
  • Figure 13 provides optical images of dielectric films with vapor- deposited gold (Au) electrical contacts.
  • Figure 14 is a plot of leakage current density versus applied bias for two embodiments of dielectric precursor compositions of the present teachings.
  • Figure 15 shows a transfer plot (A) and an output plot (B) for a pentacene-OFET that includes a dielectric material of the present teachings.
  • Figure 16 shows output plots for an OFET including a dielectric layer of the present teachings and an organic semiconductor layer prepared with N,N'-bis(n- octyl)-(l,7 and 1 ,6)-dicyanoperylene-3,4:9,10-bis(dicarboximide) (PDI-8CN 2 ) (A) 5 and an OFET including a dielectric layer of the present teachings and an organic semiconductor- layer prepared with bis(n-hexylphenyl)dithiophene (DH-PTTP) (B).
  • PDI-8CN 2 N,N'-bis(n- octyl)-(l,7 and 1 ,6)-dicyanoperylene-3,4:9,10-bis(dicarboximide)
  • DH-PTTP bis(n-hexylphenyl)dithiophene
  • Figure 17 shows wide angle x-ray diffraction (WAXRD) spectra of composites including a 50 nm-thick semiconductor film (pentancene, PDI-8CN 2 , and DH-6T) vapor-deposited on a dielectric film of the present teachings.
  • WAXRD wide angle x-ray diffraction
  • Figure 18 provides a series of photographs of printed OFET devices of the present teachings.
  • Figure 19 provides the transfer plots of two pentacene OFETs including gate dielectrics of the present teachings.
  • the present teachings relate to dielectric materials and precursor compositions for preparing the same, as well as to electronic devices that include such dielectric materials.
  • the present teachings provide crosslinked polymeric dielectric materials that can exhibit good insulating properties (e.g., with leakage currents in the order of ⁇ 10 '6 -10 "7 A/cm 2 ) and can be fabricated using low-temperature solution processes (e.g., spin-coating and printing). Solution-processed thin films ( ⁇ 300 nm) of the present dielectric materials can exhibit high mechanical flexibility and have very smooth surfaces.
  • the dielectric materials disclosed herein were found to adhere well to different substrates (e.g., gate materials such as doped silicon, aluminum, and indium tin oxide) and can be compatible with a wide range of ⁇ -type and n-type organic and inorganic semiconductors, making them attractive materials for fabricating various organic electronic devices.
  • organic thin film transistors incorporating dielectric materials of the present teachings can operate at low biases, hence minimizing power consumption, particularly when the dielectric materials of the present teachings are in the form of ultra-thin films ( ⁇ about 50 nm), which can exhibit capacitance as high as ⁇ 300 nF cm "2 .
  • the present teachings provide dielectric materials that include crosslinked polymeric matrices in which polymeric chains can be either covalently crosslinked by one or more thermally curable and/or photochemically curable crosslinkers, or embedded within or otherwise incorporated (e.g., mixed or blended) in a crosslinked matrix formed by the thermally curable and/or photochemically curable crosslinkers.
  • These crosslinked polymeric matrices can be structurally robust and can exhibit good insulating properties.
  • the present teachings also provide precursor compositions that can enable high-throughput fabrication (e.g., via fast and quantitative reactions under mild conditions) of such dielectric materials.
  • compositions are described as having, including, or comprising specific components, or where processes are described as having, including, or comprising specific process steps, it is contemplated that compositions of the present teachings also consist essentially of, or consist of, the recited components, and that the processes of the present teachings also consist essentially of, or consist of, the recited processing steps.
  • polymer or “polymeric compound” refers to a molecule including at least three or more repeating units connected by covalent chemical bonds.
  • the polymer or polymeric compound can have only one type of repeating unit as well as two or more types of different repeating units.
  • the term "copolymer” or “copolymeric compound” can be used herein instead, especially when the polymer includes chemically significantly different repeating units.
  • the assembly of the repeating units in the copolymer can be head-to-tail, head-to-head, or taiL-to-tail.
  • the copolymer can be a random copolymer, an alternating copolymer, or a block copolymer.
  • the polymer can include one or more pendant groups.
  • a "pendant group” refers to a moiety that is substituted on the backbone of a polymer.
  • solution-processable refers to compounds, materials, or compositions that can be used in various solution-phase processes including spin- coating, printing (e.g., inkjet printing), spray coating, electrospray coating, drop casting, dip coating, and blade coating.
  • alkoxy refers to -O-alkyl group. Examples of alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy (e.g., n-propoxy and isopropoxy), t-butoxy groups, and the like.
  • alkyl refers to a straight-chain or branched saturated hydrocarbon group.
  • alkyl groups include methyl (Me), ethyl (Et) 5 propyl (e.g., n-propyl and isopropyl), butyl (e.g., n-butyl, isobutyl, s-butyl, t-butyl), pentyl groups (e.g., n-pentyl, isopentyl, neopentyl), and the like.
  • a lower alkyl group typically has up to 4 carbon atoms.
  • lower alkyl groups include methyl, ethyl, propyl (e.g., n-propyl and isopropyl), and butyl groups (e.g., n-butyl, isobutyl, s-butyl, t-butyl).
  • haloalkyl refers to an alkyl group having one or more halogen substituents.
  • haloalkyl groups include CF 3 , C 2 Fs, CHF 2 , CH 2 F 1 CCl 3 , CHCl 2 , CH 2 Cl, C 2 Cl 5 , and the like.
  • Perhaloalkyl groups i.e., alkyl groups wherein all of the hydrogen atoms are replaced with halogen atoms (e.g., CF 3 and C 2 Fs), are included within the definition of "haloalkyl.”
  • a Ci -20 haloalkyl group can have the formula -C a X 2a +i- or
  • X is F, Cl, Br, or I 3 a is an integer in the range of 1 to 20, and b is an integer in the range of 0 to 40, provided that b ⁇ 2a+l .
  • arylalkyl refers to an —alkyl— aryl group, wherein the arylalkyl group is covalently linked to the defined chemical structure via the alkyl group.
  • An arylalkyl group is within the definition of an -L-C 6 .14 aryl group, wherein L is as defined herein.
  • An example of an arylalkyl group is a benzyl group (-CH 2 -CeHs).
  • An arylalkyl group can be optionally substituted, i.e., the aryl group and/or the alkyl group can be substituted as disclosed herein.
  • alkenyl refers to a straight-chain or branched alkyl group having one or more carbon-carbon double bonds.
  • alkenyl groups include, but are not limited to, ethenyl, propenyl, butenyl, pentenyl, hexenyl, butadienyl, pentadienyl, hexadienyl groups, and the like.
  • the one or more carbon- carbon double bonds can be internal (such as in 2-butene) or terminal (such as in 1- butene).
  • cycloalkyl refers to a non-aromatic carbocyclic group including cyclized alkyl, alkenyl, and alkynyl groups.
  • a cycloalkyl group can be monocyclic (e.g., cyclohexyl) or polycyclic (e.g., containing fused, bridged, and/or spiro ring systems), wherein the carbon atoms are located inside or outside of the ring system. Any suitable ring position of the cycloalkyl group can be covalently linked to the defined chemical structure.
  • cycloalkyl groups include, but are not limited to, cyclopropyl, cyclopropylmethyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclohexylmethyl, cyclohexylethyl, cycloheptyl, cyclopentenyl, cyclohexenyl, cyclohexadienyl, cycloheptatrienyl, norbornyl, no ⁇ inyl, norcaryl, adamantyl, and spiro[4.5]decanyl groups, as well as their homologs, isomers, and the like.
  • cycloalkyl groups can be substituted as disclosed herein.
  • heteroatom refers to an atom of any element other than carbon or hydrogen and includes, for example, nitrogen, oxygen, sulfur, phosphorus, and selenium.
  • cycloheteroalkyl refers to a non-aromatic cycloalkyl group that contains at least one ring heteroatom selected from O 3 N and S, and optionally contains one or more double or triple bonds.
  • One or more N or S atoms in a cycloheteroalkyl ring may be oxidized (e.g., morpholine N-oxide, thiomorpholine S-oxide, thiomorpholine S,S-dioxide).
  • nitrogen atoms of cycloheteroalkyl groups can bear a substituent, for example, a hydrogen atom, an alkyl group, or other substituents as described herein.
  • Cycloheteroalkyl groups can also contain one or more oxo groups, such as piperidone, oxazolidinone, pyrimidine-2,4(lH,3H)-dione, pyridin-2(l ⁇ )-one, and the like.
  • oxo groups such as piperidone, oxazolidinone, pyrimidine-2,4(lH,3H)-dione, pyridin-2(l ⁇ )-one, and the like.
  • Examples of cycloheteroalkyl groups include, among others, morpholine, thiomorpholine, pyran, imidazolidine, imidazoline, oxazolidine, pyrazolidine, pyrazoline, pyrrolidine, pyrroline, tetrahydrofuran, tetrahydrothiophene, piperidine, piperazine, and the like.
  • cycloheteroalkyl groups can be substituted as disclosed herein.
  • aryl refers to an aromatic monocyclic hydrocarbon ring system or a polycyclic ring system in which two or more aromatic hydrocarbon rings are fused (i.e., having a bond in common with) together or at least one aromatic monocyclic hydrocarbon ring is fused to one or more cycloalkyl and/or cycloheteroalkyl rings.
  • An aryl group can have from 6 to 14 carbon atoms in its ring system, which can include multiple fused rings.
  • a polycyclic aryl group can have from 8 to 14 carbon atoms.
  • aryl groups having only aromatic carbocyclic ring(s) include, but are not limited to, phenyl, 1 -naphthyl (bicyclic), 2-naphthyl (bicyclic), anthracenyl (tricyclic), phenanthrenyl (tricyclic) and like groups.
  • polycyclic ring systems in which at least one aromatic carbocyclic ring is fused to one or more cycloalkyl and/or cycloheteroalkyl rings include, among others, benzo derivatives of cyclopentane (i.e., an indanyl group, which is a 5,6-bicyclic cycloalkyl/aromatic ring system), cyclohexane (i.e., a tetrahydronaphthyl group, which is a 6,6-bicyclic cycloalkyl/aromatic ring system), imidazoline (i.e., a benzimidazolinyl group, which is a 5,6-bicyclic cycloheteroalkyl/aromatic ring system), and pyran (i.e., a chromenyl group, which is a 6,6-bicyclic cycloheteroalkyl/aromatic ring system).
  • aryl groups include, but are not limited to, benzodioxanyl, benzodioxolyl, chromanyl, indolinyl groups, and the like. In some embodiments, aryl groups can be substituted as disclosed herein.
  • heteroaryl refers to an aromatic monocyclic ring system containing at least 1 ring heteroatom selected from oxygen (O), nitrogen (N) and sulfur (S) or a polycyclic ring system where at least one of the rings present in the ring system is aromatic and contains at least 1 ring heteroatom.
  • Polycyclic heteroaryl groups include two or more heteroaryl rings fused together and monocyclic heteroaryl rings fused to one or more aromatic carbocyclic rings, non- aromatic carbocyclic rings, and/or non-aromatic cycloheteroalkyl rings.
  • a heteroaryl group, as a whole, can have, for example, from 5 to 14 ring atoms and contain 1-5 ring heteroatoms.
  • heteroaryl group can be attached to the defined chemical structure at any heteroatom or carbon atom that results in a stable structure.
  • heteroaryl rings do not contain O-O, S-S, or S-O bonds.
  • one or more N or S atoms in a heteroaryl group can be oxidized (e.g., pyridine N-oxide, thiophene S-oxide, thiophene S,S-dioxide).
  • heteroaryl groups include, for example, the 5-membered monocyclic and 5-6 bicyclic ring systems shown below:
  • T is O, S, NH, N-alkyl, N-aryl, or N-(arylalkyl) (e.g., N-benzyl).
  • heteroaryl rings include, but are not limited to, pyrrole, furan, thiophene, pyridine, pyrimidine, pyridazine, pyrazine, triazole, tetrazole, pyrazole, imidazole, isothiazole, thiazole, thiadiazole, isoxazole, oxazole, oxadiazole, indole, isoindole, benzofuran, benzothiophene, quinoline, 2-methylquinoline, isoquinoline, quinoxaline, quinazoline, benzotriazole, benzimidazole, benzothiazole, benzisothiazole, benzisoxazole, benzoxadiazole, be
  • heteroaryl groups include, but are not limited to, 4,5,6,7-tetrahydroindole, tetrahydroquinoline, benzothienopyridine, benzofuropyridine, and the like. In some embodiments, heteroaryl groups can be substituted as disclosed herein.
  • substituents of compounds are disclosed in groups or in ranges. It is specifically intended that the description include each and every individual subcombination of the members of such groups and ranges.
  • the term "Cue alkyl" is specifically intended to individually disclose Ci, C 2 , C 3 , C 4 , C 5 , C 6 , C r C 6 , Ci-C 5 , Ci-C 4 , Ci-C 3 , Ci-C 2 , C 2 - C 6 , C 2 -C 5 , C 2 -C 4 , C 2 -C 3 , C 3 -C 6 , C 3 -C 5 , C 3 -C 4 , C 4 -C 6 , C 4 -C 5 , and C 5 -C 6 alkyl.
  • an integer in the range of 0 to 40 is specifically intended to individually disclose 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, and 40, and an integer in the range of 1 to 20 is specifically intended to individually disclose 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20.
  • phrases "optionally substituted with 1-5 substituents” is specifically intended to individually disclose a chemical group that can include 0, 1, 2, 3, 4, 5, 0-5, 0-4, 0-3, 0-2, 0-1, 1-5, 1-4, 1-3, 1-2, 2-5, 2-4, 2-3, 3-5, 3-4, and 4-5 substituents.
  • the present teachings provide precursor compositions including one or more polymers (i.e., a polymeric component) and one or more crosslinking moieties or crosslinkers (i.e., a crosslinker component) which, upon crosslinking (e.g., by thermally curing or photochemically curing), can provide crosslinked polymeric . materials that are suitable for use as dielectric materials.
  • the precursor composition can include the polymeric component and the crosslinker component as separate chemical moieties.
  • the crosslinker component can include one or more crosslinkers that are small molecule compounds having one or more crosslinking groups.
  • the polymeric component and the crosslinker component can be chemically combined in the form of a polymeric crosslinker, specifically, a polymer having one or more pendant crosslinking groups on its backbone.
  • the precursor composition can include one or more solvents in which at least one of the polymeric component and the crosslinker component is substantially soluble.
  • the crosslinker component of the precursor composition can include thermally curable crosslinkers that include two or more silyl groups.
  • silyl groups can include one or more (e.g., one, two, or three) hydrolyzable moieties such as halo groups, amino groups, alkoxy groups, and carboxylate groups that can react with OH groups and induce crosslinking.
  • the thermally curable crosslinkers can have the formula:
  • X 5 at each occurrence is independently selected from a halogen, -NR 1 R 2 , -OR 3 , and -OC(O)R 3 ;
  • Y at each occurrence, is independently selected from H, a Ci -6 alkyl group, and a d.6 haloalkyl group;
  • Z is Q-W-Q
  • Q at each occurrence, is independently selected from -L-, — O-, — O-L—, ' -L-O-,
  • L at each occurrence, is independently a divalent C
  • W is selected from -SiXX-, -SiXY-, -SiYY-, -SiXX-O-, -O- SiXX-,
  • R 1 and R 2 are independently selected from H 5 a Ci -6 alkyl group, a Cg- 14 aryl group, a 5-14 membered heteroaryl group, a -Ci-6 alkyl-C ⁇ - ⁇ aryl group, and a -Cj. 6 alkyl-5-14 membered heteroaryl group;
  • R 3 is selected from H, a d. 6 alkyl group, a Ci.6 haloalkyl group, a C 2 . 6 alkenyl group, a C 2-6 alkynyl group, a Ce.14 aryl group, a 5-14 membered heteroaryl group, a
  • R 4 and R 5 are independently selected from H, a halogen, a C]. 6 alkyl group, a C
  • X at each occurrence, can be independently selected from Cl, OCH 3 , OCH 2 CH 3 , -N(CH 3 ) 2 - -N(CH 2 CH 3 ) 2 - -OC(O)CH 3 , and -OC(O)CH 2 CH 3 ; and Y, at each occurrence, can be independently selected from H, CF 3 , a methyl group, and an ethyl group.
  • the thermally curable crosslinkers can be ⁇ , ⁇ -bisfunctionalized with SiX 3 groups, wherein X is selected from Cl, OCH 3 , OCH 2 CH 3 , -N(CHj) 2 - -N(CH 2 CH 3 ) 2 -, -OC(O)CH 3 , and - OC(O)CH 2 CH 3 .
  • X is selected from Cl, OCH 3 , OCH 2 CH 3 , -N(CHj) 2 - -N(CH 2 CH 3 ) 2 -, -OC(O)CH 3 , and - OC(O)CH 2 CH 3 .
  • the linker Z as defined above, can exclude certain combinations of Q— W-Q.
  • Z cannot be — O— , a divalent C
  • Z can be a divalent linker that can be symmetrical or asymmetrical.
  • Q at each occurrence, can be independently selected from -O-, a divalent CM 0 alkyl group (e.g., -(CH 2 H, a divalent Ci-io haloalkyl group (e.g.,
  • W can be selected from -O-[(CR 4 2 )t-O] p - [(CR 5 2 ),-O] q - (e.g., -O-[(CH 2 ) 2 -O]r- and -O-[(CF 2 ) 2 -O] t -), a divalent phenyl group, and a covalent bond, wherein R 4 and R 5 can be independently H or F, and p, q, and t are as defined herein.
  • Z can be an alkylene glycol linker.
  • Z can be Q— W— Q, wherein Q, at each occurrence, is independently a divalent Ci -6 alkyl group or a covalent bond, and W is — O— ⁇ [(CH 2 ) 3 -O]p-[(CH 2 ) 2 -O] q ⁇ - wherein p is 0. 1, 2, 3, 4, 5 or 6, and q is 1, 2, 3, 4, 5 or 6.
  • Crosslinkers according to the formula given above include, but are not limited to,
  • Z can include one or more -Q-Si(Y) 01 (X) 3-01 substituents to provide additional groups for crosslinking.
  • Z can be Q-W-Q, wherein Q, at each occurrence, can be independently a divalent C i.io alkyl group or a divalent Ci.
  • io haloalkyl group, and W can be selected from — O-[(CR 4 2 ) t - O] p -[(CR 5 2)r O] q - and a divalent phenyl group, wherein the divalent C MO alkyl group, the divalent Ci-io haloalkyl group, and the divalent phenyl group can be substituted with 1-4 -Q-Si(Y) m (X)3-m groups (thereby creating a higher order valency group, e.g., a trivalent or tetravalent phenyl group), R 4 and R 5 can be independently H, F, or -Q-Si(Y) m (X) 3-m , and Q, X 3 Y, m 3 p, q, and t are as defined herein.
  • a non-limiting example of these embodiments is a crosslinker having the formula:
  • the precursor composition can include a polymeric crosslinker, i.e., a polymer having one or more crosslinking pendant groups.
  • the pendant group can include a thermally curable crosslinking moiety having the formula:
  • the thermally curable polymeric crosslinker can have the formula:
  • R 6 at each occurrence, is independently H, a halogen, or a Ci -6 alkyl group
  • R 7 is selected from H, OH, a halogen, C(O)O-R 3 , a Ci -6 alkyl group, a C
  • R 6 at each occurrence, can be H or a methyl group;
  • R 7 can be selected from H, OH 3 a methyl group, C(O)O-Ci -6 alkyl, and a phenyl group optionally substituted with OH or — O— Ci -6 alkyl;
  • R 8 can be selected from — O— , — C(O)O-, a divalent Ci -4 alkyl group, and a divalent phenyl group;
  • Q can be selected from -L-, -O-L— , and a covalent bond, wherein L is as defined herein.
  • a non-limiting example of such a thermally curable polymeric crosslinker is
  • Ac is an acetyl group (i.e., CHaC(O)-), and x and y are as defined herein.
  • crosslinking reactions with these thermally curable crosslinkers typically rely on the fast and quantitative coupling reactions of the functional groups (e.g., the one or more halo groups, alkoxy groups, amino groups, and carboxylate groups) on the silicon with water and/or the hydroxyl group(s) of a OH-functionalized molecule or polymer to produce a robust siloxane network.
  • the functional groups e.g., the one or more halo groups, alkoxy groups, amino groups, and carboxylate groups
  • photochemically curable crosslinkers can be utilized alone or in conjunction with one or more thermally curable crosslinkers.
  • photochemically curable crosslinkers are well known in the art and typically include an alkenyl group (i.e., one or more double bonds), for example, an allyl group, a phenylethenyl group, or a cinnamoyl group.
  • these photochemically curable crosslinkers are polymers that include one or more photochemically curable crosslinking groups.
  • a photochemically curable polymeric crosslinker can have the formula:
  • R 6 , R 7 , R 8 , Q 3 x and y are as defined herein.
  • the crosslinking chemistry involving these photochemically curable crosslinkers can consist of a 2+2 photo-stimulated cycloaddition that provides stable cyclobutane moieties.
  • the crosslinking chemistry can also involve free radical additions.
  • the polymeric component of the precursor compositions described above can include various electrically non-conducting polymers, including those that have been used as dielectric materials. Examples include, but are not limited to, polyalkylenes, substituted polyalkylenes, siloxane polymers, and copolymers of polyalkylenes, substituted polyalkylenes, and/or siloxane polymers.
  • polyalkylenes and substituted polyalkylenes can include, but are not limited to, polyethylenes (PE), polypropylenes (PP), polyvinylalcohols (PVA), polystyrenes (PS), ring-functionalized derivatives of polystyrenes (e.g., polyvinylphenols (PVP)), and polyacrylates (e.g., polymethylmethacrylates (PMMA)).
  • PE polyethylenes
  • PP polypropylenes
  • PVA polyvinylalcohols
  • PS polystyrenes
  • PS ring-functionalized derivatives of polystyrenes
  • PVP polyvinylphenols
  • PMMA polymethylmethacrylates
  • R 9 at each occurrence, is independently selected from H, a C
  • the siloxane polymer can have the formula:
  • the precursor compositions described above also can include a metal oxide component.
  • the metal oxide component typically has a high dielectric constant (k). Therefore, the incorporation of such a metal oxide component into a precursor composition can help increase the dielectric constant of the resulting dielectric material.
  • the metal oxide component can be in particulate form and can be blended, mixed and/or otherwise incorporated in the composition.
  • the metal oxide component can include a metal component selected from a Group I metal, a Group II metal, a Group III metal, a Group IV metal, a transition metal, and combinations thereof.
  • the various crosslinkers and polymers described above typically are somewhat soluble, and preferably highly soluble, in various solvents (e.g., various anhydrous solvents).
  • the crosslinker component and the polymeric component can be dissolved in the same solvent or in different solvents before combining with each other to provide the precursor compositions of the present teachings.
  • a compound can be considered soluble in a solvent when at least 1 mg of the compound is soluble in 1 mL of the solvent.
  • Examples of common solvents include petroleum ethers; acetonitrile; aromatic hydrocarbons such as benzene, toluene, xylene, and mesitylene; ketones such as acetone, cyclopentanone (CP) 5 methyl ethyl ketone, and 2-butanone; ethers such as tetrahydrofuran (THF), dioxane, bis(2-methoxyethyl) ether (diglyme), diethyl ether, di-isopropyl ether, and t-butyl methyl ether; alcohols such as methanol, ethanol, butanol, and isopropyl alcohol; aliphatic hydrocarbons such as hexanes; acetates such as methyl acetate, ethyl acetate (EtOAc), methyl formate, ethyl formate, isopropyl acetate; and halogenated aliphatic and aromatic hydrocarbons such as
  • the precursor compositions are adapted to form dielectric materials that can exhibit a wide range of desirable properties and characteristics.
  • the dielectric materials prepared from the precursor compositions described above can be very thin and pinhole-free, can have a high breakdown voltage and good long-term stability, can exhibit high capacitance and low current leakage, can show good adhesion to various substrates, and can be patterned using conventional techniques without delamination.
  • the present dielectric materials also can demonstrate other advantageous characteristics such as, but not limited to, solution- processability, fabricability at low temperatures and/or atmospheric pressures, and compatibility with a diverse range of materials used in fabricating various electronic devices (e.g., thin film transistors, field-effect devices, organic light emitting diodes (OLEDs), organic photovoltaics, photodetectors, capacitors, and sensors).
  • various electronic devices e.g., thin film transistors, field-effect devices, organic light emitting diodes (OLEDs), organic photovoltaics, photodetectors, capacitors, and sensors.
  • a dielectric material in the form of a film using the precursor compositions of the present teachings various film deposition techniques can be used. These techniques include casting (e.g., drop-casting), dip coating, blade coating, spraying, printing, and spin-coating. Spin-coating involves applying an excess amount of a precursor composition (e.g., a solution of a polymeric component and a crosslinker component) onto a substrate, then rotating the substrate at high speed to spread the fluid by centrifugal force. The thickness and the surface morphology of the resulting dielectric film prepared by this technique is dependent on the spin-coating rate, the concentration of the solution, as well as the solvent used.
  • a precursor composition e.g., a solution of a polymeric component and a crosslinker component
  • Printing can be performed, for example, with a rotogravure printing press, a flexo printing press, or an inkjet printer.
  • the thickness of the dielectric film in these cases will similarly be dependent on the concentration of the solution, the choice of solvent, and the number of printing repetitions.
  • Much of the printed electronics technology has focused on inkjet printing, primarily because this technique offers greater control over feature position and multilayer registration.
  • InkJet printing is a noncontact process, which offers the benefits of not requiring a preformed master (compared to contact printing techniques), as well as digital control of ink ejection, thereby providing drop-on-demand printing.
  • contact printing techniques have the key advantage of being well-suited for very fast roll-to-roll processing.
  • Exemplary contact printing techniques include screen-printing, gravure, offset, and microcontact printing.
  • the thickness of the dielectric materials of the present teachings can be controlled, and can be made as thin as 10 nm to several microns as established by profilometry and/or atomic force microscopy (AFM).
  • dielectric films prepared according to the present teachings can have a thickness range from about 10 nm to about 20 nm and up to 10 ⁇ m or more. Films of greater thicknesses, if desired or required, can be obtained by 1) multiple spin-on depositions/printing repetitions before curing, as the dielectric materials of the present teachings can be stable to and not adversely affected by precursor or processing solutions; or 2) adjusting and/or increasing the polymer precursor concentration(s).
  • dielectric films of the present teachings are relatively thin (e.g., less than about 300 nm), and in some embodiments, ultra-thin (e.g., less than about 50 nm or less than about 30 nm).
  • crosslinked polymeric material can be a thermally cured product and/or a photochemically cured product of the precursor composition.
  • four different crosslinking strategies can be employed depending on the type and the order of the crosslinking chemistry. Referring to Figure 1, these processes include: /) thermal/high-humidity curing; H) photochemical curing; Ui) thermal/high- humidity curing followed by photochemical curing; and iv) photochemical curing followed by thermal/high-humidity curing.
  • the thermal curing step can include annealing at an elevated temperature range in a high-humidity environment ( ⁇ 70%- 90% humidity) for a short period of time (e.g., 5-10 minutes), followed by dry curing (e.g., in a vacuum oven) at a similar temperature range for a longer period of time (e.g., 1-3 hours).
  • the elevated temperature range can be from about 7O 0 C to about 150 0 C, from about 9O 0 C to about 14O 0 C, and from about 100 0 C to about 130 0 C.
  • the photocuring step can include exposure to ultraviolet light (e.g., irradiation with a wavelength of about 245 run) for about 5-15 minutes depending on the thickness of the film.
  • crosslinking also can be achieved by electron beam irradiation alone or in conjunction with one or both of the techniques discussed above.
  • Crosslinked polymeric dielectric materials with different and/or complementary properties can be obtained using one or more of these processes.
  • photochemically curable crosslinkers can facilitate patterning, for example, as demonstrated in the process illustrated in Figure 2.
  • fabrication of a dielectric material can be performed in air (e.g., in a simple fume hood) in a controllable manner.
  • Silane hydrolysis, condensation, and/or crosslinking typically occurs within seconds after deposition under ambient conditions.
  • the process can be optimized by using controlled- atomosphere conditions during film deposition and annealing.
  • the structural integrity of the resulting dielectric material can be evident by its insolubility in the mother solution.
  • the curing temperatures typically lower than 130°C, are compatible with common plastic substrates employed in organic electronics such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN).
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • the crosslinking chemistry according to the present teachings can ensure strong adhesion to a substrate, for example, a bottom gate electrode, thus preventing delamination upon successive deposition and/or patterning of subsequent device layers, as well as during device operation.
  • the present teachings further provide an article of manufacture, for example, a composite, that comprises a dielectric material of the present teachings and a substrate component and/or a semiconductor component.
  • the substrate component can be selected from, but is not limited to, a doped silicon, an indium tin oxide (ITO), ITO-coated glass, ITO-coated mylar, aluminum, a doped polythiophene, and the like.
  • the composite can include a semiconductor component.
  • the semiconductor component can be selected from, but is not limited to, various fused heterocycles, polythiophenes, fused aromatics, and other such semiconductor compounds or materials, whether p-type or n-type, otherwise known or found useful in the art.
  • the semiconductor component also can include inorganic semiconductor materials such as silicon, germanium, gallium arsenide, and the like.
  • One or more of the composites described above can be embodied within an organic electronic device such as an OTFT, specifically, an OFET. Such an OFET can operate at low biases due to the high capacitance of the dielectric materials of the present teachings.
  • dielectric materials were prepared and characterized by AFM, metal-insulator-metal (MIM) device and metal-insulator-semiconductor (MIS) device leakage and impedance spectroscopy measurements, to demonstrate, among other things, their compatibility with various p-type and n-type organic semiconductors.
  • Organic electronic devices e.g., organic thin film transistors (OTFTs), specifically, organic field effect transistors (OFETs), based on these dielectric films also have been fabricated and characterized, data of which are provided below.
  • Example 1 Preparation of l-trichlorosilanyI-3-[2-(3-trichlorosilanyl- propoxy)-ethoxy]-propane (EGCl) and l-triacetoxysiIanyl-3-[2-(3- triacetoxysilanyl-propoxy)-ethoxy]-propane (EGOAc)
  • EVCl l-trichlorosilanyI-3-[2-(3-trichlorosilanyl-propoxy)-ethoxy]-propane
  • EGOAc l-triacetoxysilanyl-3-[2-(3-triacetoxysilanyl-propoxy)-ethoxy]-propane
  • Step 1 Preparation of 3 -(2-allyloxy-ethoxy)-propene
  • Step 2 Preparation of l-t ⁇ chlorosilanyl-3-[2-(3-trichlorosilanyl- propoxy)-ethoxy] -propane (EGCl)
  • Step 3 Preparation of l-triacetoxysilanyl-3-[2-(3-triacetoxysilanyl- propoxy)-ethoxy] -propane (EGOAc) [0101] Di(3-trichlorosilyl)propyl ethylene ether (10 g, 0.0242 mol) and acetic anhydride (27 mL, 0.048 mol) were slowly added to a 100 mL air-free flask. The reaction solution was stirred at 8O 0 C for 5 hours. Acetyl chloride was removed by distillation occasionally during the reaction.
  • Example 3 Preparation of l,6-bis(trich!orosilyI)-3,3,4,4- tetrafluorohexane (F 4 CeCl) and l,6-bis(triacetoxysilyl)-3,3,4,4- tetrafluorohexane (F 4 C OAC)
  • Scheme 2 depicts an exemplary synthetic route for the preparation of 1.6-bis(trichlorosilyl)-3 5 3 5 4,4-tetrafluorohexane (F 4 C 6 Cl) and 1 ,6- bis(triacetoxysi Iy l)-3 ,3 ,4,4-tetrafluorohexane (F 4 CeOAc).
  • Step 1 Preparation of l,6-bis(trichlorosilyl)-3,3,4,4-tetrafluorohexane (F 4 C 6 Cl)
  • Step 2 Preparation of l,6-bis(triacetoxysilyl)-3 5 3,4,4-tetrafluorohexane (F 4 C 6 OAc)
  • Example 4 Preparation of poly [4-methoxystyrene-co-4-(3- triacetoxysilyl propoxystyrene)]
  • Scheme 3 depicts an exemplary synthetic route for the preparation of poly [4-methoxystyrene-co-4-(3-triacetoxysilylpropoxystyrene)] .
  • Step 1 Preparation of poly[4-methoxystyrene-co-4-allyloxystyrene]
  • Step 2 Preparation of poly[4-methoxystyrene-co-4-(3-triacetoxysilyl propoxystyrene)]
  • Poly(4-methoxystyrene-co-4-allyloxystyrene) from Step 1 (1.0 gram), 3 mg of hydrogen hexachloroplatinate (IV) hydrate, and 30 mL dried THF were added to a 250-mL air-free flask with a condenser.
  • Trichlorosilane (2 mL, 0.0198 mol) was added dropwise to the solution and the solution was subsequently heated in an oil bath of 8O 0 C.
  • Scheme 4 below depicts an exemplary synthetic route for the preparation of poly(vinylphenol-co- 4-cinnamoylstyrene).
  • Example 6 Surface morphology and dielectric properties of spin- coated ultrathin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers
  • precursor compositions were prepared from different combinations of various polymers, thermally curable crosslinkers, and solvents. These precursor compositions were subsequently spin-coated onto silicon substrates to provide ultrathin ( ⁇ 50 nm) dielectric films.
  • Poly(4- vinyl phenol-co-styrene) [P(VP x -Sy)] was synthesized according to the procedures described in Lei et al. (2003), Macromolecules, 23: 5071-5074.
  • 1,6-Bis(trimethoxysilyl)hexane (C 6 OMe) and 1,6- bis(triacetoxysilyl)hexane (C 6 OAc) were synthesized from the chloro precursors C 6 Cl.
  • 1,4-Bis(trimethoxysilylethyl)benzene (PhOMe) was synthesized according to procedures described in Kabeta et al., J. Polym. Sci. A. Polym. Chem., 34(14): 2991- 2998 (1996).
  • the solvents used were tetrahydrofuran (THF), dioxane, and ethyl acetate (AcOEt).
  • the silicon substrates were highly n-doped silicon wafers obtained from Montco Silicon Tech, Inc. (Spring City, PA) and cleaned according to standard procedures, e.g., sonication in organic solvent, Pirahna solution, and oxygen plasma treatment, before use.
  • Example 7 Insulating properties of of spin-coated ultrathin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers
  • Comparable leakage current densities were obtained using other gate substrates, specifically, Al-PEN and ITO-glass substrates.
  • Al-PEN substrates were prepared according to literature reports; e.g., by sputtering aluminum (about 20-100 nm in thickness) on an Ch-plasma treated commercially-available PEN substrate.
  • ITO-glass substrates were cleaned with an oxygen plasma before use. Representative leakage current-voltage plots are provided in Figure 4.
  • Example 8 Surface morphology and dielectric characteristics of spin-coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers
  • Spin-coated dielectric films were prepared using thermally curable precursor compositions containing bifunctionalized triacetoxylated-silane ethylene glycol crosslinkers (EGOAc) following procedures described in Examples 1 and 6.
  • EGOAc bifunctionalized triacetoxylated-silane ethylene glycol crosslinkers
  • Ci PVP EGOAc (nm) (nF cm-2)
  • Dielectric films prepared with bifunctionalized-silane ethylene glycol crosslinkers exhibited excellent surface smoothness, with an RMS roughness of about 0.3 nm to about 0.7 nm as demonstrated by the AFM images shown in Figure
  • Example 9 Insulating properties of spin-coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers
  • Example 10 Device performance of OFETs fabricated with spin- coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers
  • Pentacene OFETs were fabricated with dielectric films of Example 8 on both silicon and aluminium gate materials.
  • the silicon substrates were highly n-doped silicon wafers obtained from Montco Silicon Tech, Inc. (Spring City, PA) and cleaned according to standard procedures, e.g., sonication in organic solvent, Pirahna solution, and oxygen plasma treatment, before use.
  • the aluminium substrates were cut from commercially available aluminium foil (Reynolds Wrap®).
  • Pentacene was purchased from Sigma- Aldrich (St. Louis, MO) and vacuum- deposited at about 2 x 10 "6 Torr (500 A, 0.2 A/s) while maintaining the substrate temperature at about 5O 0 C to about 7O 0 C.
  • Gold electrodes were vacuum-deposited through shadow masks at 3-4 x 10 '6 Torr (1000 A, 0.5 A/s).
  • the channel length is 100 ⁇ m
  • the channel width is 2000 ⁇ m.
  • a comparative pentacene OFET device was fabricated using silicon oxide (SiO 2 ) as the dielectric material.
  • the silicon oxide film has a thickness of 300 nm.
  • the carrier mobilities of this comparative device was found to be about 0.1 cm 2 /Vs to about 0.3 cmVVs at larger operating voltages.
  • Example 11 Surface morphology and dielectric properties of spin- coated thin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers
  • Thin dielectric films (about 50-300 ran) were prepared using precursor compositions employing PVP as the polymer and C 6 Cl, C 6 OAc, EGOAc, C 6 NMe 2 and F 4 CeCl 5 respectively as the crosslinker component.
  • the precursor compositions were spin-coated on Si and flexible Al/PEN substrates following procedures described in Example 6. Table 3 summarizes the compositions of the precursor compositions, as well as the electrical and physical properties of the resulting dielectric films on Si substrates.
  • Thin dielectric films fabricated with crosslinkers C 6 Cl and C 6 NMe 2 afford ⁇ 10 times higher leakage current densities ( ⁇ 1 x lO '6 A/cm 2 ) compared to those fabricated with EGOAc and F 4 C 6 Cl ( ⁇ 1 x 10 "7 A/cm 2 ) at an electric field of 2 MV/cm.
  • EGO Ac-based dielectric films also afford smoother film morphology (RMS ⁇ 0.2-0.3 nm) than C 6 Cl-based ( ⁇ 0.3-0.4 nm) or C 6 NMe 2 -based ( ⁇ 2-3 nm) films. While dielectric films fabricated with C 6 Cl show relatively smooth film morphology at a small area, the overall film morphology is not as smooth as
  • EGO Ac-based films (Figure 8). Compared to films fabricated on Si substrates, dielectric films fabricated on Al/PEN substrates afford relatively rough surface morphologies (RMS ⁇ 0.5—0.6 nm) and higher leakage current densities ( ⁇ 1 x 10 "6 A/cm 2 ) at an electric field of 2 MV/cm. Representative leakage current-voltage plots are shown in Figure 9.
  • Example 12 Fabrication and performance of thin film transistors using ultra-thin and thin spin-coated dielectric films
  • Top-contact OFETs were fabricated with ultra-thin ( ⁇ 50 nm) and thin (about 50-300 nm) spin-coated dielectric films prepared with PVP and a crosslinker selected from C 6 Cl 5 C 6 OAc 5 EGOAc, C 6 NMe 2 and F 4 C 6 Cl.
  • Si and Al/PEN substrates were used, along with pentacene (P5) and 5,5'"-diperfluorohexylcarbonyI- 2,2':5',2":5",2 m -quaterthiophene (DFHCO-4T) as the p-type and n-type semiconductor, respectively.
  • P5 was purchased from Sigma- Aldrich (St.
  • DFHCO-4T were prepared and deposited as described in U.S. Patent Application Publication No. 2006/0186401, the disclosure of which is incorporated by reference in its entirety.
  • Gold electrodes were vacuum-deposited through shadow masks at 3-4 x 10 "6 Torr (1000 A, 0.5 A/s). The channel length is 100 ⁇ m, and the channel width is 2000 ⁇ m.
  • Example 13 Printability of dielectric precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
  • Example 5 Similar to the procedures described in Example 6, the polymer and the crosslinker were individually dissolved in solvent and combined at a specific volume ratio. The resulting formulation was gravure-printed (also can be flexo printed) onto freshly oxygen plasma-treated ITO-mylar or Al-PEN substrates. Table 5
  • Example 14 Surface morphology of dielectric films printed from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers.
  • Figure 12 shows AFM micrographs of dielectric films printed from optimized precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers (see Tables 5 and 6). These micrographs demonstrate that the optimized printed dielectric films exhibit a very smooth surface which is a prerequisite for good OFET charge transport.
  • Identifying the optimal composition of the dielectric precursor formulations is critical to achieve pinhole-free defect-free dielectric films.
  • Figure 13 shows optical pictures of gravure-printed dielectric films fabricated using unoptimized and optimized formulations. It can be clearly seen that the film quality is significantly different, with the top film being extremely smooth and defect-free, and the bottom film exhibiting a large number of defects and cracks.
  • Example 15 Dielectric data of dielectric films printed from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers.
  • Table 7 summarizes representative dielectric data (film roughness, capacitance (Cj) and breakdown voltage (BV)) of dielectric films printed from precursor compositions containing PVP and C 6 OAc or EGOAc, following procedures described in Examples 6, 8 and 13. Use of the ethylene glycol-based crosslinkers was shown to reduce film roughness and improve dielectric strength. Table 7
  • Example 16 Insulating properties of dielectric films printed from precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
  • Example 17 Device performance of OFET fabricated with dielectric films printed from precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
  • FIGS. 15A and 15B are representative transfer and output plots for one of the printed PVP-EGOAc formulations (Entry 7, Table 7). All OTFT measurements described herein were carried out in air using a Keithly 6430 subfemtoammeter and a Keithly 2400 source meter, operated by a local Labview program and GPIB communication. Triaxial and/or coaxial shielding was incorporated into Signaton probe stations to minimize the noise level. A digital capacitance meter (Model 3000, GLK Instruments) and an HP4192A Impedance Analyzer were used for capacitance measurements.
  • Figures 16A and 16B provide output plots for OFETs fabricated with the printed PVP-EGOAc formulation of Entry 7 in Table 5 as the dielectric component and, as the semiconductor component N,N'-bis(n-octyl)-(l ,7 and 1,6)- dicyanoperylene-3,4:9.,10-bis(dicarboximide) (PDI-8CN 2 ) and 5,5'-di-(p- hexylphenyl)-2,2'-bithiophene (DH-PTTP), respectively.
  • PDI-8CN 2 was prepared according to the procedures described in U.S. Patent Application Publication No. US 2005/0176970, the disclosure of which is incorporated by reference herein.
  • Carrier mobility has been calculated in saturation.
  • WAXRD wide angle x-ray diffraction
  • Figure 18 provides a series of photographs of printed OFETs demonstrating mechanical flexibility.
  • Example 18 Dielectric properties of dielectric films prepared from precursor compositions containing polymeric crosslinkers.
  • Tables 9 and 10 summarize the properties of various dielectric films obtained from different polymer-crosslinkable copolymer precursor formulations having the formula:
  • Table 9 shows that relatively high capacitance films can be fabricated both by spin-coating and printing various precursor formulations employing a thermally curable polymeric crosslinker having the formula: Table 9
  • Table 10 shows that relatively high capacitance films can be fabricated both by spin-coating and printing various photochemically curable polymer- crosslinkable copolymer precursor formulations.
  • crosslinked polymeric dielectric films of excellent quality were fabricated by spin-coating or printing various precursor formulations including a conventional polymer such as PVP, a thermally curable crosslinker such as EGOAc, and optionally a photochemically curable polymeric crosslinker such as PVP x Cxn y .
  • a conventional polymer such as PVP
  • a thermally curable crosslinker such as EGOAc
  • a photochemically curable polymeric crosslinker such as PVP x Cxn y .

Abstract

Solution-processable dielectric materials are provided, along with precursor compositions and processes for preparing the same. Composites and electronic devices including the dielectric materials also are provided.

Description

CROSSLINKED POLYMERIC DIELECTRIC MATERIALS AND METHODS OF MANUFACTURING AND USE THEREOF
Statement Regarding Federally Sponsored Research or Development
[0001] The United States government has certain rights to the invention(s) pursuant to government support under Grant Nos. NOOO 14-02-0909 (0650-300-F445), DMR-0076097 (MRC), and NCC 2-3163 awarded by the Office of Naval Research, the National Science Foundation, and the National Aeronautics and Space Administration, respectively, all to Northwestern University.
Background
[0002] The development of polymeric dielectric materials has been fundamental for the progress of both traditional and organic electronic devices. In particular, emerging display and labeling technologies based on organic thin-film transistors (OTFTs), such as electronic paper and radiofrequency identification (RFID) cards, require fabrication of OTFTs on flexible plastic substrates over very large areas and via high throughput processes. Therefore, there has been considerable effort in developing new materials for OTFT components (semiconductor, dielectric, and contacts) that can be deposit via solution-processing methods such as spin- citing, casting, and priming.
[0003] Many organic semiconductors are readily deposited from solution either directly or as molecular/polymeric soluble precursors which are then converted into the insoluble form. Doped conjugated polymers and nanoparticle-based conductive inks allow solution fabrication of sufficiently low resistivity lines for source/drain and gate contact applications.
[0004] Although various polymers have been employed as dielectrics for OTFTs, two major limitations with current-generation polymeric dielectric-based OTFTs exist. First, OTFTs function at relatively large operating voltages due to the intrinsically low (compared to crystalline semiconductors) semiconductor charge carrier mobilities. Second, because very few polymeric dielectric materials can perform optimally with a wide range of both hole-transporting (p-type) and electron- transporting (n-type) organic semiconductors, there has been limited complementary circuit application. These problems are exacerbated when printed dielectric/circuits are fabricated.
[0005] In a typical organic field effect transistor (OFET), the conductance of the source-drain channel region is modulated by the source-gate electric field (EG). When the device is in the off-state (Eo = O)3 the channel conductance is very low (typically > 1012 Ω). When the device is in the on-state (EG ≠ 0), a sharp increase in conductance is observed (< 106 Ω), and the output current flow (in saturation) between the source and the drain (IDS) is defined by:
/rø = — μGlVa -Vrf
IL (Eq. 1) where W is the width of the channel, L is the length of the channel, μ is the semiconductor charge carrier mobility, C, is the dielectric capacitance per unit area, Vg is the source-gate voltage, and Vγ is the threshold voltage. It can be seen that for a given device geometry and semiconductor, equivalent current gains (IDS) can be achieved at lower operating biases by increasing Ci.
k
[0006] Because Cι = ε» — (Eq. 2), where k is the dielectric constant, SQ is the d vacuum permittivity, and d is the thickness of the dielectric material, Cj is increased when k increases and/or d decreases. However, k of most insulating polymers is low (~ 3-6). Additionally, most insulating polymers need to be quite thick (usually ~ 1 μm) to avoid considerable current leakage through the gate electrode.
[0007] To reduce current leakage for thinner films, polymeric dielectrics such as crosslinked melamine/Cr6+ salts-polyvinylphenol (PVP) and crossl inked benzocyclobutene (BCB) have been introduced. However, these polymer films require high annealing temperatures and C, values are typically « 20 nF cm"2. [0008] Furthermore, the choice of dielectric material can affect μ, which is an important device parameter. In particular, the gate dielectric permits the creation of the gate field and the establishment of the two-dimensional channel charge sheet. Upon application of a source-drain bias, the accumulated charges move very close to the dielectric-semiconductor interface from the source electrode to the drain electrode. Therefore, the nature of the dielectric-semiconductor interface, more particularly, the dielectric surface morphology prior to the deposition of the semiconductor material, can greatly affect how these charges move within the semiconductor, i.e., the carrier mobility. Moreover, the surface morphology of the dielectric material and variations in its surface energies (e.g., surface treatment via self-assembled monolayers) have been shown to modify the growth, morphology, and microstructure of the vapor/solution-deposited semiconductor, each of these being a factor affecting μ and Ion^offt the latter being the drain-source current ratio between the "on" and "off states, another important device parameter. The properties of the dielectric material can also affect the density of state distribution for both amorphous and single-crystal semiconductors.
[0009] It is also desirable to have dielectric materials that adhere well to diverse substrates, i.e., the dielectric materials do not delaminate easily, to ensure device integrity under operating conditions, and to have dielectric materials that are hydrophobic such that device performance is not affected by humidity.
[0010] Accordingly, there is a desire in the art for polymeric dielectric materials that can exhibit relatively high capacitance and low current leakage, that can be prepared from commercially available polymer/molecular precursors via solution processes at low temperatures and atmospheric pressures, that can be compatible with diverse gate materials and semiconductors, that can adhere well to various substrates, and that can be resistant to the absorption of ambient moisture.
Summary
[0011] In light of the foregoing, the present teachings provide dielectric materials and related precursor compositions and/or associated devices that address various deficiencies and shortcomings of the prior art, including some of those outlined above.
[0012] In one aspect, the present teachings provide a precursor composition that includes in solution at least one of (i) a polymeric component and a crosslinker component, and (ii) a polymeric crosslinker that includes a pendant group having a thermally curable crosslinking moiety. The composition is adapted to form a dielectric material after crosslinking (e.g., by thermally curing) the precursor composition. The crosslinker component can include a thermally curable crosslinker having the formula: (X)3-m(Y)mSi-Z-Si(Y)m(X)3-m, and the polymeric crosslinker can include a thermally curable crosslinking moiety having the formula:
-Q-Si(Y)m(X)3.m, wherein Q, X, Y, Z, and m are as defined herein. [0013] For example, thermally curable crosslinkers of the present teachings can include [CH3C(O)O]3Si-(CH2)3-O-(CH2)2-O-(CH2)3-Si[CH3C(O)O]35 Cl3Si- (CH2)3-O-(CH2)2-O-(CH2)3-SiCl3J (CH3O)3Si-(CH2)2-phenyKCH2)2-Si(OCH3)3, Cl3SKCH2)2-(CF2)2-(CH2)2-SiCl3J and [CH3C(O)O]3Si-(CH2)2(CF2)2(CH2)2- Si[CH3C(O)O]3. [0014] An exemplary polymeric crosslinker having a thermally curable crosslinking moiety according to the present teachings can have the formula:
Figure imgf000005_0001
wherein R >6 , D R7 , R , Q5 X, Y, and m are as defined herein. [0015] In certain embodiments, the precursor composition can further include at least one of (in) a crosslinker component comprising a photochemically curable crosslinker and (iv) a photochemically curable polymeric crosslinker. Such photochemically curable crosslinkers typically include an alkenyl group (i.e., one or more double bonds), for example, an allyl group, a phenylethenyl group, or a cinnamoyl group.
[0016] In some embodiments, the polymeric component of the composition can include a polymer selected from a polyalkylene, a substituted polyalkylene, a siloxane polymer and a copolymer thereof. Examples of polyalkylenes and substituted polyalkylenes include, but are not limited to, polyethylenes, polypropylenes, polyvinylalcohols, polystyrenes, ring-functionalized derivatives of polystyrenes (e.g. polyvinylphenol (PVP)), and polyacrylates (e.g., polymethylmethacrylates (PMMA)).
[0017] At least one of the polymeric component and the crosslinker component typically is dissolved in an anhydrous solvent. The anhydrous solvent can be selected from ethyl acetate, dioxane, bis(2-methoxyethyl) ether (diglyme), tetrahydrofuran, toluene, xylene, various alcohols including methanol and ethanol, and various ketones including acetone, cyclopentanone (CP), methylethylketone, and the like.
[0018] In some embodiments, the precursor composition can further include a metal oxide component, for example, to increase the dielectric constant (k) of a dielectric formed from the composition. The metal oxide component can be in particulate form and can be blended, mixed and/or incorporated in the composition. The metal oxide component can include a metal component selected from a Group I metal, a Group II metal, a Group III metal, a Group IV metal, a transition metal, and combinations thereof.
[0019] In another aspect, the present teachings provide dielectric materials that include a crosslinked polymeric material that is a thermally cured product and/or a photochemically cured product of any of the precursor compositions described above. Also embraced with the scope of the present teachings are various compositions, composites (e.g., structures) and articles of manufacture (e.g., electronic devices) that incorporate the dielectric materials disclosed herein. Examples of electronic devices that can incorporate one or more dielectric materials of the present teachings include, but are not limited to, organic thin film transistors (OTFTs) (e.g., organic field effect transistors (OFETs)) and capacitors. In addition to a dielectric component, these devices can include, for example, a substrate component, a semiconductor component, and/or one or more metallic contact components.
[0020] In a further aspect, the present teachings provide various methods for preparing a dielectric material. The methods can include applying a precursor composition of the present teachings onto a substrate, and thermally curing the precursor composition (i.e., the coated substrate) to provide a dielectric material. The applying step can be performed by, for example, spin-coating, printing, spraying, or casting. In some embodiments, the curing step can include heating at a temperature within a range of about 7O0C to about 15O0C in a high humidity atmosphere. In embodiments in which the precursor composition includes a photochemically curable crosslinker, the curing step can include exposing the precursor composition (i.e., the coated substrate) to ultraviolet light, e.g., by irradiation at a wavelength of about 245 nm. For a dielectric precursor composition that includes both a thermally curable crosslinker and a photochemically curable crosslinker, the curing step can include first heating at a temperature within a range of about 700C and about 15O0C in a high humidity atmosphere, followed by irradiation with a wavelength of about 245 nm, or vice versa. In some embodiments, the crosslinking reaction can be achieved by electron beam irradiation.
[0021] The foregoing as well as other features and advantages of the present teachings, will be more fully understood from the following figures, description, and claims. Brief Description of the Drawings
[0022] It should be understood that the drawings described below are for illustration purposes only and are not necessarily to scale. The drawings are not intended to limit the scope of the present teachings in any way.
[0023] Figure 1 is a schematic representation of different crosslinking strategies that can be employed using dielectric precursor compositions of the present teachings.
[0024] Figure 2 A is a schematic representation of a crosslinking-patterning process, illustrating in order: depositing a dielectric precursor composition onto a substrate, photochemically curing the coated substrate, washing the dielectric/substrate composite, and heating the dielectric material to induce further crosslinking/patterning.
[0025] Figure 2B includes optical and atomic force microscopy (AFM) micrographs of unpatterned (left) and patterned (right) embodiments of dielectric films of the present teachings.
[0026] Figure 3 shows representative leakage current plots for several embodiments of dielectric films of the present teachings. Specifically, the films have a thickness between about 40 nm and 50 nm and were fabricated on doped silicon (Si) substrates using the polymer-crosslinker ratios listed in Table 1.
[0027] Figure 4 shows representative leakage current plots for the same embodiments of dielectric films as Figure 3, except that they were fabricated on aluminium-polyethylene naphthalate (Al-PEN) and indium tin oxide (ITO)-glass substrates.
[0028] Figure 5 shows AFM images of several embodiments of dielectric films of the present teachings. The films in the top row were fabricated on top Si substrates and those in the bottom row were fabricated on bottom Al substrates. The ratios are polymerxrosslinker ratios, and a higher ratio indicates a higher polymer concentration and thus a thicker film. [0029] Figure 6 shows current-voltage (I- V) plots for several embodiments of dielectric films of the present teachings fabricated in capacitor structures.
[0030] Figure 7 shows the transfer plots of several embodiments of OFETs of the present teachings (the present dielectric material on a silicon substrate (CPB-Si) and the present dielectric material on an aluminum substrate (CPB-Al)) and a comparative OFET having SiO2 as the dielectric material.
[0031] Figure 8 shows AFM images of a CδCl-based dielectric film (A) and an EGO Ac-based dielectric film (B)5 each prepared according to the present teachings.
[0032] Figure 9 shows leakage current density vs voltage (J-V) plots (A) and leakage current density vs electric field (J-E) plots for thin dielectric films according to the present teachings prepared from precursor compositions including PVP and one of the following crosslinkers: C6Cl, C6OAc, EGOAc3 and C6NMe2.
[0033] Figure 10 shows the transfer plots of several embodiments of OFETs of the present teachings. The OFETs were fabricated with an ultra-thin dielectric film prepared from a precursor composition that includes PVP and one of the following crosslinkers: COCI, C6OAc, EGOAc, and C6NMe2, and either a pentacene semiconductor layer (A) or a DFHC O-4T semiconductor layer (B).
[0034] Figure 11 shows AFM images of various composites including a 50-nm thick pentacene film deposited on one of the following dielectric films: (A) PVP/C6C1 (6:6), (B) PVP/C6OAc (4:6), (C) PVP/EGOAc (4:6), (D) PVP/C6NMe2 (4:6), and (E) PVP/F4C5C1 (4:4).
[0035] Figure 12 provides AFM images of different gravure-printed dielectric films of the present teachings.
[0036] Figure 13 provides optical images of dielectric films with vapor- deposited gold (Au) electrical contacts.
[0037] Figure 14 is a plot of leakage current density versus applied bias for two embodiments of dielectric precursor compositions of the present teachings. [0038] Figure 15 shows a transfer plot (A) and an output plot (B) for a pentacene-OFET that includes a dielectric material of the present teachings.
[0039] Figure 16 shows output plots for an OFET including a dielectric layer of the present teachings and an organic semiconductor layer prepared with N,N'-bis(n- octyl)-(l,7 and 1 ,6)-dicyanoperylene-3,4:9,10-bis(dicarboximide) (PDI-8CN2) (A)5 and an OFET including a dielectric layer of the present teachings and an organic semiconductor- layer prepared with bis(n-hexylphenyl)dithiophene (DH-PTTP) (B).
[0040] Figure 17 shows wide angle x-ray diffraction (WAXRD) spectra of composites including a 50 nm-thick semiconductor film (pentancene, PDI-8CN2, and DH-6T) vapor-deposited on a dielectric film of the present teachings.
[0041] Figure 18 provides a series of photographs of printed OFET devices of the present teachings.
[0042] Figure 19 provides the transfer plots of two pentacene OFETs including gate dielectrics of the present teachings.
Detailed Description
[0043] The present teachings relate to dielectric materials and precursor compositions for preparing the same, as well as to electronic devices that include such dielectric materials.
[0044] The present teachings provide crosslinked polymeric dielectric materials that can exhibit good insulating properties (e.g., with leakage currents in the order of ~ 10'6-10"7 A/cm2) and can be fabricated using low-temperature solution processes (e.g., spin-coating and printing). Solution-processed thin films (< 300 nm) of the present dielectric materials can exhibit high mechanical flexibility and have very smooth surfaces. The dielectric materials disclosed herein were found to adhere well to different substrates (e.g., gate materials such as doped silicon, aluminum, and indium tin oxide) and can be compatible with a wide range of ρ-type and n-type organic and inorganic semiconductors, making them attractive materials for fabricating various organic electronic devices. For example, organic thin film transistors (OTFTs) incorporating dielectric materials of the present teachings can operate at low biases, hence minimizing power consumption, particularly when the dielectric materials of the present teachings are in the form of ultra-thin films (< about 50 nm), which can exhibit capacitance as high as ~ 300 nF cm"2.
[0045] More specifically, the present teachings provide dielectric materials that include crosslinked polymeric matrices in which polymeric chains can be either covalently crosslinked by one or more thermally curable and/or photochemically curable crosslinkers, or embedded within or otherwise incorporated (e.g., mixed or blended) in a crosslinked matrix formed by the thermally curable and/or photochemically curable crosslinkers. These crosslinked polymeric matrices can be structurally robust and can exhibit good insulating properties. The present teachings also provide precursor compositions that can enable high-throughput fabrication (e.g., via fast and quantitative reactions under mild conditions) of such dielectric materials.
[0046] Throughout the description, where compositions are described as having, including, or comprising specific components, or where processes are described as having, including, or comprising specific process steps, it is contemplated that compositions of the present teachings also consist essentially of, or consist of, the recited components, and that the processes of the present teachings also consist essentially of, or consist of, the recited processing steps.
[0047] In the application, where an element or component is said to be included in and/or selected from a list of recited elements or components, it should be understood that the element or component can be any one of the recited elements or components and can be selected from a group consisting of two or more of the recited elements or components. Further, it should be understood that elements and/or features of a composition, an apparatus, or a method described herein can be combined in a variety of ways without departing from the spirit and scope of the present teachings, whether explicit or implicit herein. [0048] The use of the terms "include," "includes", "including," "have," "has," or "having" should be generally understood as open-ended and non-limiting unless specifically stated otherwise.
[0049] The use of the singular herein includes the plural (and vice versa) unless specifically stated otherwise. In addition, where the use of the term "about" is before a quantitative value, the present teachings also include the specific quantitative value itself, unless specifically stated otherwise.
[0050] It should be understood that the order of steps or order for performing certain actions is immaterial so long as the present teachings remain operable. Moreover, two or more steps or actions may be conducted simultaneously.
[0051] As used herein, "polymer" or "polymeric compound" refers to a molecule including at least three or more repeating units connected by covalent chemical bonds. The polymer or polymeric compound can have only one type of repeating unit as well as two or more types of different repeating units. In the latter case, the term "copolymer" or "copolymeric compound" can be used herein instead, especially when the polymer includes chemically significantly different repeating units. Unless specified otherwise, the assembly of the repeating units in the copolymer can be head-to-tail, head-to-head, or taiL-to-tail. In addition, unless specified otherwise, the copolymer can be a random copolymer, an alternating copolymer, or a block copolymer. The polymer can include one or more pendant groups. As used herein, a "pendant group" refers to a moiety that is substituted on the backbone of a polymer.
[0052] As used herein, "solution-processable" refers to compounds, materials, or compositions that can be used in various solution-phase processes including spin- coating, printing (e.g., inkjet printing), spray coating, electrospray coating, drop casting, dip coating, and blade coating.
[0053] As used herein, "halo" or "halogen" refers to fluoro, chloro, bromo, and iodo. [0054] As used herein, "alkoxy" refers to -O-alkyl group. Examples of alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy (e.g., n-propoxy and isopropoxy), t-butoxy groups, and the like.
[0055] As used herein, "alkyl" refers to a straight-chain or branched saturated hydrocarbon group. Examples of alkyl groups include methyl (Me), ethyl (Et)5 propyl (e.g., n-propyl and isopropyl), butyl (e.g., n-butyl, isobutyl, s-butyl, t-butyl), pentyl groups (e.g., n-pentyl, isopentyl, neopentyl), and the like. A lower alkyl group typically has up to 4 carbon atoms. Examples of lower alkyl groups include methyl, ethyl, propyl (e.g., n-propyl and isopropyl), and butyl groups (e.g., n-butyl, isobutyl, s-butyl, t-butyl).
[0056] As used herein, "haloalkyl" refers to an alkyl group having one or more halogen substituents. Examples of haloalkyl groups include CF3, C2Fs, CHF2, CH2F1 CCl3, CHCl2, CH2Cl, C2Cl5, and the like. Perhaloalkyl groups, i.e., alkyl groups wherein all of the hydrogen atoms are replaced with halogen atoms (e.g., CF3 and C2Fs), are included within the definition of "haloalkyl." For example, a Ci-20 haloalkyl group can have the formula -CaX2a+i- or
-CaH2a+ι-bXb-, wherein X is F, Cl, Br, or I3 a is an integer in the range of 1 to 20, and b is an integer in the range of 0 to 40, provided that b < 2a+l .
[0057] As used herein, "arylalkyl" refers to an —alkyl— aryl group, wherein the arylalkyl group is covalently linked to the defined chemical structure via the alkyl group. An arylalkyl group is within the definition of an -L-C6.14 aryl group, wherein L is as defined herein. An example of an arylalkyl group is a benzyl group (-CH2-CeHs). An arylalkyl group can be optionally substituted, i.e., the aryl group and/or the alkyl group can be substituted as disclosed herein.
[0058] As used herein, "alkenyl" refers to a straight-chain or branched alkyl group having one or more carbon-carbon double bonds. Examples of alkenyl groups include, but are not limited to, ethenyl, propenyl, butenyl, pentenyl, hexenyl, butadienyl, pentadienyl, hexadienyl groups, and the like. The one or more carbon- carbon double bonds can be internal (such as in 2-butene) or terminal (such as in 1- butene). [0059] As used herein, "cycloalkyl" refers to a non-aromatic carbocyclic group including cyclized alkyl, alkenyl, and alkynyl groups. A cycloalkyl group can be monocyclic (e.g., cyclohexyl) or polycyclic (e.g., containing fused, bridged, and/or spiro ring systems), wherein the carbon atoms are located inside or outside of the ring system. Any suitable ring position of the cycloalkyl group can be covalently linked to the defined chemical structure. Examples of cycloalkyl groups include, but are not limited to, cyclopropyl, cyclopropylmethyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclohexylmethyl, cyclohexylethyl, cycloheptyl, cyclopentenyl, cyclohexenyl, cyclohexadienyl, cycloheptatrienyl, norbornyl, noφinyl, norcaryl, adamantyl, and spiro[4.5]decanyl groups, as well as their homologs, isomers, and the like. In some embodiments, cycloalkyl groups can be substituted as disclosed herein.
[0060] As used herein, "heteroatom" refers to an atom of any element other than carbon or hydrogen and includes, for example, nitrogen, oxygen, sulfur, phosphorus, and selenium.
[0061] As used herein, "cycloheteroalkyl" refers to a non-aromatic cycloalkyl group that contains at least one ring heteroatom selected from O3 N and S, and optionally contains one or more double or triple bonds. One or more N or S atoms in a cycloheteroalkyl ring may be oxidized (e.g., morpholine N-oxide, thiomorpholine S-oxide, thiomorpholine S,S-dioxide). In some embodiments, nitrogen atoms of cycloheteroalkyl groups can bear a substituent, for example, a hydrogen atom, an alkyl group, or other substituents as described herein. Cycloheteroalkyl groups can also contain one or more oxo groups, such as piperidone, oxazolidinone, pyrimidine-2,4(lH,3H)-dione, pyridin-2(lΗ)-one, and the like. Examples of cycloheteroalkyl groups include, among others, morpholine, thiomorpholine, pyran, imidazolidine, imidazoline, oxazolidine, pyrazolidine, pyrazoline, pyrrolidine, pyrroline, tetrahydrofuran, tetrahydrothiophene, piperidine, piperazine, and the like. In some embodiments, cycloheteroalkyl groups can be substituted as disclosed herein. [0062] As used herein, "aryl" refers to an aromatic monocyclic hydrocarbon ring system or a polycyclic ring system in which two or more aromatic hydrocarbon rings are fused (i.e., having a bond in common with) together or at least one aromatic monocyclic hydrocarbon ring is fused to one or more cycloalkyl and/or cycloheteroalkyl rings. An aryl group can have from 6 to 14 carbon atoms in its ring system, which can include multiple fused rings. In some embodiments, a polycyclic aryl group can have from 8 to 14 carbon atoms. Any suitable ring position of the aryl group can be covalently linked to the defined chemical structure. Examples of aryl groups having only aromatic carbocyclic ring(s) include, but are not limited to, phenyl, 1 -naphthyl (bicyclic), 2-naphthyl (bicyclic), anthracenyl (tricyclic), phenanthrenyl (tricyclic) and like groups. Examples of polycyclic ring systems in which at least one aromatic carbocyclic ring is fused to one or more cycloalkyl and/or cycloheteroalkyl rings include, among others, benzo derivatives of cyclopentane (i.e., an indanyl group, which is a 5,6-bicyclic cycloalkyl/aromatic ring system), cyclohexane (i.e., a tetrahydronaphthyl group, which is a 6,6-bicyclic cycloalkyl/aromatic ring system), imidazoline (i.e., a benzimidazolinyl group, which is a 5,6-bicyclic cycloheteroalkyl/aromatic ring system), and pyran (i.e., a chromenyl group, which is a 6,6-bicyclic cycloheteroalkyl/aromatic ring system). Other examples of aryl groups include, but are not limited to, benzodioxanyl, benzodioxolyl, chromanyl, indolinyl groups, and the like. In some embodiments, aryl groups can be substituted as disclosed herein.
[0063] As used herein, "heteroaryl" refers to an aromatic monocyclic ring system containing at least 1 ring heteroatom selected from oxygen (O), nitrogen (N) and sulfur (S) or a polycyclic ring system where at least one of the rings present in the ring system is aromatic and contains at least 1 ring heteroatom. Polycyclic heteroaryl groups include two or more heteroaryl rings fused together and monocyclic heteroaryl rings fused to one or more aromatic carbocyclic rings, non- aromatic carbocyclic rings, and/or non-aromatic cycloheteroalkyl rings. A heteroaryl group, as a whole, can have, for example, from 5 to 14 ring atoms and contain 1-5 ring heteroatoms. The heteroaryl group can be attached to the defined chemical structure at any heteroatom or carbon atom that results in a stable structure. Generally, heteroaryl rings do not contain O-O, S-S, or S-O bonds. However, one or more N or S atoms in a heteroaryl group can be oxidized (e.g., pyridine N-oxide, thiophene S-oxide, thiophene S,S-dioxide). Examples of heteroaryl groups include, for example, the 5-membered monocyclic and 5-6 bicyclic ring systems shown below:
Figure imgf000016_0001
CQ CC- OO CO O> OO
Figure imgf000016_0002
where T is O, S, NH, N-alkyl, N-aryl, or N-(arylalkyl) (e.g., N-benzyl). Examples of such heteroaryl rings include, but are not limited to, pyrrole, furan, thiophene, pyridine, pyrimidine, pyridazine, pyrazine, triazole, tetrazole, pyrazole, imidazole, isothiazole, thiazole, thiadiazole, isoxazole, oxazole, oxadiazole, indole, isoindole, benzofuran, benzothiophene, quinoline, 2-methylquinoline, isoquinoline, quinoxaline, quinazoline, benzotriazole, benzimidazole, benzothiazole, benzisothiazole, benzisoxazole, benzoxadiazole, benzoxazole, cinnoline, IH- indazole, 2H-indazole, indolizine, isobenzofuran, naphthyridine, phthalazine, pteridine, purine, oxazolopyridine, thiazolopyridine, imidazopyridine, furopyridine, thienopyridine, pyridopyrimidine, pyridopyrazine, pyridopyridazine, thienothiazole, thienoxazole, and thienoimidazole. Further examples of heteroaryl groups include, but are not limited to, 4,5,6,7-tetrahydroindole, tetrahydroquinoline, benzothienopyridine, benzofuropyridine, and the like. In some embodiments, heteroaryl groups can be substituted as disclosed herein.
[0064] At various places in the present specification, substituents of compounds are disclosed in groups or in ranges. It is specifically intended that the description include each and every individual subcombination of the members of such groups and ranges. For example, the term "Cue alkyl" is specifically intended to individually disclose Ci, C2, C3, C4, C5, C6, CrC6, Ci-C5, Ci-C4, Ci-C3, Ci-C2, C2- C6, C2-C5, C2-C4, C2-C3, C3-C6, C3-C5, C3-C4, C4-C6, C4-C5, and C5-C6 alkyl. By way of other examples, an integer in the range of 0 to 40 is specifically intended to individually disclose 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, and 40, and an integer in the range of 1 to 20 is specifically intended to individually disclose 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20. Additional examples include that the phrase "optionally substituted with 1-5 substituents" is specifically intended to individually disclose a chemical group that can include 0, 1, 2, 3, 4, 5, 0-5, 0-4, 0-3, 0-2, 0-1, 1-5, 1-4, 1-3, 1-2, 2-5, 2-4, 2-3, 3-5, 3-4, and 4-5 substituents.
[0065] Throughout the specification, structures may or may not be presented with chemical names. Where any question arises as to nomenclature, the structure prevails.
[0066] The present teachings provide precursor compositions including one or more polymers (i.e., a polymeric component) and one or more crosslinking moieties or crosslinkers (i.e., a crosslinker component) which, upon crosslinking (e.g., by thermally curing or photochemically curing), can provide crosslinked polymeric . materials that are suitable for use as dielectric materials. In some embodiments, the precursor composition can include the polymeric component and the crosslinker component as separate chemical moieties. For example, the crosslinker component can include one or more crosslinkers that are small molecule compounds having one or more crosslinking groups. In other embodiments, the polymeric component and the crosslinker component can be chemically combined in the form of a polymeric crosslinker, specifically, a polymer having one or more pendant crosslinking groups on its backbone. The precursor composition can include one or more solvents in which at least one of the polymeric component and the crosslinker component is substantially soluble.
[0067] In some embodiments, the crosslinker component of the precursor composition can include thermally curable crosslinkers that include two or more silyl groups. These silyl groups can include one or more (e.g., one, two, or three) hydrolyzable moieties such as halo groups, amino groups, alkoxy groups, and carboxylate groups that can react with OH groups and induce crosslinking. For example, the thermally curable crosslinkers can have the formula:
(X)3-m(Y)mSi-Z-Si(Y)m(X)3-m, and (ii) a polymeric crosslinker comprising a pendant group, the pendant group comprising a thermally curable crosslinking moiety having the formula:
Figure imgf000018_0001
wherein: m, at each occurrence, is independently selected from 0, 1 , and 2;
X5 at each occurrence, is independently selected from a halogen, -NR1R2, -OR3, and -OC(O)R3;
Y, at each occurrence, is independently selected from H, a Ci-6 alkyl group, and a d.6 haloalkyl group;
Z is Q-W-Q; and
Q, at each occurrence, is independently selected from -L-, — O-, — O-L—, ' -L-O-,
-NR4-, -NR4-L- -L-NR4- and a covalent bond; wherein:
L, at each occurrence, is independently a divalent C|.ιo alkyl group or a divalent Cj. io haloalkyl group, each of which is optionally substituted with 1-4 R4 groups;
W is selected from -SiXX-, -SiXY-, -SiYY-, -SiXX-O-, -O- SiXX-,
-SiXY-O-, -O-SiXY- -SiYY-O-, -0-SiYY- -O-{[(CR4 2),-O]p- [(CR5 2)t— O]q}— , a divalent Cβ-u aryl group, a divalent 5-14 membered heteroaryl group, and a covalent bond, wherein each of the divalent C6-H aryl group and the divalent 5-14 membered heteroaryl group is optionally substituted with 1-4 R4 groups; R1 and R2 are independently selected from H5 a Ci-6 alkyl group, a Cg- 14 aryl group, a 5-14 membered heteroaryl group, a -Ci-6 alkyl-Cβ-π aryl group, and a -Cj.6 alkyl-5-14 membered heteroaryl group;
R3 is selected from H, a d.6 alkyl group, a Ci.6 haloalkyl group, a C2. 6 alkenyl group, a C2-6 alkynyl group, a Ce.14 aryl group, a 5-14 membered heteroaryl group, a
-Ci-6 alkyl-C6.i4 aryl group, and a -Cj-6 alkyl-5-14 membered heteroaryl group;
R4 and R5, at each occurrence, are independently selected from H, a halogen, a C].6 alkyl group, a C|.g haloalkyl group, a C6-M aryl group, a
5-14 membered heteroaryl group, a -Ci-6 alkyl-Cβ-π aryl group, a -Ci-6 alkyl— 5-14 membered heteroaryl group, and -Q-Si(Y)m(X)3.m; t, at each occurrence, is independently 1, 2, 3, 4, 5 or 6; p is 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1, 12, 13, 14, 15, 16, 17, 18 or 19; and q is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20, provided that p + q < 20.
[0068] In certain embodiments, X, at each occurrence, can be independently selected from Cl, OCH3, OCH2CH3, -N(CH3)2- -N(CH2CH3)2- -OC(O)CH3, and -OC(O)CH2CH3; and Y, at each occurrence, can be independently selected from H, CF3, a methyl group, and an ethyl group. For example, the thermally curable crosslinkers can be α,ω-bisfunctionalized with SiX3 groups, wherein X is selected from Cl, OCH3, OCH2CH3, -N(CHj)2- -N(CH2CH3)2-, -OC(O)CH3, and - OC(O)CH2CH3. [0069] It should be understood that the linker Z, as defined above, can exclude certain combinations of Q— W-Q. For example, it should be understood that Z cannot be — O— , a divalent C|.2o alkyl group, or a covalent bond.
[0070] In some embodiments, Z can be a divalent linker that can be symmetrical or asymmetrical. In certain embodiments, Q, at each occurrence, can be independently selected from -O-, a divalent CM0 alkyl group (e.g., -(CH2H, a divalent Ci-io haloalkyl group (e.g.,
-(CF2)I-), and a covalent bond; and W can be selected from -O-[(CR4 2)t-O]p- [(CR5 2),-O]q- (e.g., -O-[(CH2)2-O]r- and -O-[(CF2)2-O]t-), a divalent phenyl group, and a covalent bond, wherein R4 and R5 can be independently H or F, and p, q, and t are as defined herein. In particular embodiments, Z can be an alkylene glycol linker. For example, Z can be Q— W— Q, wherein Q, at each occurrence, is independently a divalent Ci-6 alkyl group or a covalent bond, and W is — O— {[(CH2)3-O]p-[(CH2)2-O]q}- wherein p is 0. 1, 2, 3, 4, 5 or 6, and q is 1, 2, 3, 4, 5 or 6.
[0071] Crosslinkers according to the formula given above include, but are not limited to,
'°\^ V^Si[OC(O)CH3I3
[CH3C(O)O]3Si '
,SiCI3 CI3Si-
Figure imgf000020_0001
[0072] In certain embodiments, Z can include one or more -Q-Si(Y)01(X)3-01 substituents to provide additional groups for crosslinking. For example, Z can be Q-W-Q, wherein Q, at each occurrence, can be independently a divalent C i.io alkyl group or a divalent Ci. io haloalkyl group, and W can be selected from — O-[(CR4 2)t- O]p-[(CR52)r O]q- and a divalent phenyl group, wherein the divalent CMO alkyl group, the divalent Ci-io haloalkyl group, and the divalent phenyl group can be substituted with 1-4 -Q-Si(Y)m(X)3-m groups (thereby creating a higher order valency group, e.g., a trivalent or tetravalent phenyl group), R4 and R5 can be independently H, F, or -Q-Si(Y)m(X)3-m, and Q, X3 Y, m3 p, q, and t are as defined herein. A non-limiting example of these embodiments is a crosslinker having the formula:
Figure imgf000021_0001
[0073] As aforementioned, the precursor composition can include a polymeric crosslinker, i.e., a polymer having one or more crosslinking pendant groups. For example, the pendant group can include a thermally curable crosslinking moiety having the formula:
-Q-Si(Y)m(X)3.m, wherein Q5 X, Y, and m are as defined herein. In certain embodiments, the thermally curable polymeric crosslinker can have the formula:
Figure imgf000021_0002
. wherein:
R6, at each occurrence, is independently H, a halogen, or a Ci-6 alkyl group;
R7 is selected from H, OH, a halogen, C(O)O-R3, a Ci-6 alkyl group, a C|.6 haloalkyl group, a C6-H aryl group, a 5-14 membered heteroaryl group, a 3-14 membered cycloheteroalkyl group, a -Ci-6 alkyl-Cό-π aryl group, a -Cj-6 alkyl-5-14 membered heteroaryl group, and a -Cj-6 alkyl-3-14 membered cycloheteroalkyl group, wherein each of the C6-I4 aryl groups, the 5-14 membered heteroaryl groups, and the 3-14 membered cycloheteroalkyl groups is optionally substituted with 1-5 substituents independently selected from a halogen, an oxo group, OH, CN, NO2, C(O)O-Ci-6 alkyl, a C1-6 alkyl group, a Ci-6 alkoxy group, and a Ci-6 haloalkyl group; R8 is selected from -O-, -C(O)O-, a divalent Ci-6 alkyl group, and a divalent phenyl group; x and y are independently a real number, wherein 0 < x < l, 0 < y < l, and x + y = 1 ; and Q, X, Y and m are as defined herein.
[0074] In some embodiments of the polymeric crosslinker having the formula described above, R6, at each occurrence, can be H or a methyl group; R7 can be selected from H, OH3 a methyl group, C(O)O-Ci-6 alkyl, and a phenyl group optionally substituted with OH or — O— Ci-6 alkyl; R8 can be selected from — O— , — C(O)O-, a divalent Ci-4 alkyl group, and a divalent phenyl group; and Q can be selected from -L-, -O-L— , and a covalent bond, wherein L is as defined herein. A non-limiting example of such a thermally curable polymeric crosslinker is
Figure imgf000022_0001
wherein Ac is an acetyl group (i.e., CHaC(O)-), and x and y are as defined herein.
[0075] Without wishing to be bound to any particular theory, crosslinking reactions with these thermally curable crosslinkers typically rely on the fast and quantitative coupling reactions of the functional groups (e.g., the one or more halo groups, alkoxy groups, amino groups, and carboxylate groups) on the silicon with water and/or the hydroxyl group(s) of a OH-functionalized molecule or polymer to produce a robust siloxane network.
[0076] To enable efficient patterning and enhance the robustness of the polymeric network even further, one or more photochemically curable crosslinkers can be utilized alone or in conjunction with one or more thermally curable crosslinkers. Such photochemically curable crosslinkers are well known in the art and typically include an alkenyl group (i.e., one or more double bonds), for example, an allyl group, a phenylethenyl group, or a cinnamoyl group.
[0077] In some embodiments, these photochemically curable crosslinkers are polymers that include one or more photochemically curable crosslinking groups. For example, a photochemically curable polymeric crosslinker can have the formula:
Figure imgf000023_0001
wherein R6, R7, R8, Q3 x and y are as defined herein.
[0078] Without wishing to be bound to any particular theory, the crosslinking chemistry involving these photochemically curable crosslinkers can consist of a 2+2 photo-stimulated cycloaddition that provides stable cyclobutane moieties. The crosslinking chemistry can also involve free radical additions.
[0079] The polymeric component of the precursor compositions described above can include various electrically non-conducting polymers, including those that have been used as dielectric materials. Examples include, but are not limited to, polyalkylenes, substituted polyalkylenes, siloxane polymers, and copolymers of polyalkylenes, substituted polyalkylenes, and/or siloxane polymers.
[0080] More specifically, polyalkylenes and substituted polyalkylenes can include, but are not limited to, polyethylenes (PE), polypropylenes (PP), polyvinylalcohols (PVA), polystyrenes (PS), ring-functionalized derivatives of polystyrenes (e.g., polyvinylphenols (PVP)), and polyacrylates (e.g., polymethylmethacrylates (PMMA)). [0081] Siloxane polymers can have a repeating unit of the formula:
R9
\* wherein R9, at each occurrence, is independently selected from H, a C|_6 alkyl group, a Ci-6 haloalkyl group, a Cg-M aryl group, a 5-14 membered heteroaryl group, wherein each of the Ci-β alkyl group, the Cό-\4 aryl group, the 5-14 membered heteroaryl group can be optionally substituted with 1-5 substituents independently selected from a halogen, CN, OH, and a Ci-6 haloalkyl group. For example, the siloxane polymer can have the formula:
Figure imgf000024_0001
wherein x and y are as defined herein.
[0082] The precursor compositions described above also can include a metal oxide component. The metal oxide component typically has a high dielectric constant (k). Therefore, the incorporation of such a metal oxide component into a precursor composition can help increase the dielectric constant of the resulting dielectric material. The metal oxide component can be in particulate form and can be blended, mixed and/or otherwise incorporated in the composition. The metal oxide component can include a metal component selected from a Group I metal, a Group II metal, a Group III metal, a Group IV metal, a transition metal, and combinations thereof.
[0083] To provide desirable processing advantages, the various crosslinkers and polymers described above typically are somewhat soluble, and preferably highly soluble, in various solvents (e.g., various anhydrous solvents). The crosslinker component and the polymeric component can be dissolved in the same solvent or in different solvents before combining with each other to provide the precursor compositions of the present teachings. As used herein, a compound can be considered soluble in a solvent when at least 1 mg of the compound is soluble in 1 mL of the solvent. Examples of common solvents include petroleum ethers; acetonitrile; aromatic hydrocarbons such as benzene, toluene, xylene, and mesitylene; ketones such as acetone, cyclopentanone (CP)5 methyl ethyl ketone, and 2-butanone; ethers such as tetrahydrofuran (THF), dioxane, bis(2-methoxyethyl) ether (diglyme), diethyl ether, di-isopropyl ether, and t-butyl methyl ether; alcohols such as methanol, ethanol, butanol, and isopropyl alcohol; aliphatic hydrocarbons such as hexanes; acetates such as methyl acetate, ethyl acetate (EtOAc), methyl formate, ethyl formate, isopropyl acetate; and halogenated aliphatic and aromatic hydrocarbons such as dichloromethane, chloroform, ethylene chloride, chlorobenzene, dichlorobenzene, and trichlorobenzene.
[0084] The precursor compositions are adapted to form dielectric materials that can exhibit a wide range of desirable properties and characteristics. For example, the dielectric materials prepared from the precursor compositions described above can be very thin and pinhole-free, can have a high breakdown voltage and good long-term stability, can exhibit high capacitance and low current leakage, can show good adhesion to various substrates, and can be patterned using conventional techniques without delamination. The present dielectric materials also can demonstrate other advantageous characteristics such as, but not limited to, solution- processability, fabricability at low temperatures and/or atmospheric pressures, and compatibility with a diverse range of materials used in fabricating various electronic devices (e.g., thin film transistors, field-effect devices, organic light emitting diodes (OLEDs), organic photovoltaics, photodetectors, capacitors, and sensors).
[0085] To prepare a dielectric material in the form of a film using the precursor compositions of the present teachings, various film deposition techniques can be used. These techniques include casting (e.g., drop-casting), dip coating, blade coating, spraying, printing, and spin-coating. Spin-coating involves applying an excess amount of a precursor composition (e.g., a solution of a polymeric component and a crosslinker component) onto a substrate, then rotating the substrate at high speed to spread the fluid by centrifugal force. The thickness and the surface morphology of the resulting dielectric film prepared by this technique is dependent on the spin-coating rate, the concentration of the solution, as well as the solvent used. Printing can be performed, for example, with a rotogravure printing press, a flexo printing press, or an inkjet printer. The thickness of the dielectric film in these cases will similarly be dependent on the concentration of the solution, the choice of solvent, and the number of printing repetitions. Much of the printed electronics technology has focused on inkjet printing, primarily because this technique offers greater control over feature position and multilayer registration. InkJet printing is a noncontact process, which offers the benefits of not requiring a preformed master (compared to contact printing techniques), as well as digital control of ink ejection, thereby providing drop-on-demand printing. However, contact printing techniques have the key advantage of being well-suited for very fast roll-to-roll processing. Exemplary contact printing techniques include screen-printing, gravure, offset, and microcontact printing.
[0086] The thickness of the dielectric materials of the present teachings can be controlled, and can be made as thin as 10 nm to several microns as established by profilometry and/or atomic force microscopy (AFM). For example, dielectric films prepared according to the present teachings can have a thickness range from about 10 nm to about 20 nm and up to 10 μm or more. Films of greater thicknesses, if desired or required, can be obtained by 1) multiple spin-on depositions/printing repetitions before curing, as the dielectric materials of the present teachings can be stable to and not adversely affected by precursor or processing solutions; or 2) adjusting and/or increasing the polymer precursor concentration(s). Generally, dielectric films of the present teachings are relatively thin (e.g., less than about 300 nm), and in some embodiments, ultra-thin (e.g., less than about 50 nm or less than about 30 nm).
[0087] Various curing or crosslinking strategies can be employed to form a crosslinked polymeric material from the precursor compositions described above. The crosslinked polymeric material can be a thermally cured product and/or a photochemically cured product of the precursor composition. For example, four different crosslinking strategies can be employed depending on the type and the order of the crosslinking chemistry. Referring to Figure 1, these processes include: /) thermal/high-humidity curing; H) photochemical curing; Ui) thermal/high- humidity curing followed by photochemical curing; and iv) photochemical curing followed by thermal/high-humidity curing. The thermal curing step can include annealing at an elevated temperature range in a high-humidity environment (~ 70%- 90% humidity) for a short period of time (e.g., 5-10 minutes), followed by dry curing (e.g., in a vacuum oven) at a similar temperature range for a longer period of time (e.g., 1-3 hours). The elevated temperature range can be from about 7O0C to about 1500C, from about 9O0C to about 14O0C, and from about 1000C to about 1300C. The photocuring step can include exposure to ultraviolet light (e.g., irradiation with a wavelength of about 245 run) for about 5-15 minutes depending on the thickness of the film. In some embodiments, crosslinking also can be achieved by electron beam irradiation alone or in conjunction with one or both of the techniques discussed above. Crosslinked polymeric dielectric materials with different and/or complementary properties can be obtained using one or more of these processes. The use of photochemically curable crosslinkers can facilitate patterning, for example, as demonstrated in the process illustrated in Figure 2.
[0088] Accordingly, fabrication of a dielectric material can be performed in air (e.g., in a simple fume hood) in a controllable manner. Silane hydrolysis, condensation, and/or crosslinking typically occurs within seconds after deposition under ambient conditions. The process can be optimized by using controlled- atomosphere conditions during film deposition and annealing.
[0089] The structural integrity of the resulting dielectric material can be evident by its insolubility in the mother solution. The curing temperatures, typically lower than 130°C, are compatible with common plastic substrates employed in organic electronics such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN). In addition, the crosslinking chemistry according to the present teachings can ensure strong adhesion to a substrate, for example, a bottom gate electrode, thus preventing delamination upon successive deposition and/or patterning of subsequent device layers, as well as during device operation. [0090] The present teachings further provide an article of manufacture, for example, a composite, that comprises a dielectric material of the present teachings and a substrate component and/or a semiconductor component. The substrate component can be selected from, but is not limited to, a doped silicon, an indium tin oxide (ITO), ITO-coated glass, ITO-coated mylar, aluminum, a doped polythiophene, and the like. The composite can include a semiconductor component. The semiconductor component can be selected from, but is not limited to, various fused heterocycles, polythiophenes, fused aromatics, and other such semiconductor compounds or materials, whether p-type or n-type, otherwise known or found useful in the art. The semiconductor component also can include inorganic semiconductor materials such as silicon, germanium, gallium arsenide, and the like. One or more of the composites described above can be embodied within an organic electronic device such as an OTFT, specifically, an OFET. Such an OFET can operate at low biases due to the high capacitance of the dielectric materials of the present teachings.
[0091] In the following examples, dielectric materials according to the present teachings were prepared and characterized by AFM, metal-insulator-metal (MIM) device and metal-insulator-semiconductor (MIS) device leakage and impedance spectroscopy measurements, to demonstrate, among other things, their compatibility with various p-type and n-type organic semiconductors. Organic electronic devices, e.g., organic thin film transistors (OTFTs), specifically, organic field effect transistors (OFETs), based on these dielectric films also have been fabricated and characterized, data of which are provided below.
[0092] The following examples are provided to illustrate further and to facilitate the understanding of the present teachings and are not in any way intended to limit the invention.
[0093] Example 1: Preparation of l-trichlorosilanyI-3-[2-(3-trichlorosilanyl- propoxy)-ethoxy]-propane (EGCl) and l-triacetoxysiIanyl-3-[2-(3- triacetoxysilanyl-propoxy)-ethoxy]-propane (EGOAc) [0094] Scheme 1 below depicts an exemplary synthetic route for the preparation of l-trichlorosilanyl-3-[2-(3-trichlorosilanyl-propoxy)-ethoxy]-propane (EGCl) and l-triacetoxysilanyl-3-[2-(3-triacetoxysilanyl-propoxy)-ethoxy]-propane (EGOAc).
Scheme 1
NaH, <^-Br _ o _ _ ^ HSiC|3
Figure imgf000029_0001
[0095] Step 1: Preparation of 3 -(2-allyloxy-ethoxy)-propene
[0096] Sodium hydride (NaH, 5.0 g, 0.208 mol) was slowly added to a solution of 2-allyloxy-ethanol (20 mL, 0.187 mol) while stirring. Allyl bromide (32 mL , 0.370 mol) was added and the mixture was stirred at 6O0C for 10 hours. After cooling, the reaction mixture was filtered and a dark oil was obtained after solvent evaporation. The oil was fractionally distilled to give 22 grams of 3-(2-allyloxy- ethoxy)-propene (0.155 mol, yield 83%) as a colorless oil. 1H NMR (400Mz, CDCl3): δ 3.6 (t, 2H), 4.0 (d, 2H)3 5.1 (d IH), 5.3 (d IH), 5.9 (q, IH).
[0097] Step 2: Preparation of l-tπchlorosilanyl-3-[2-(3-trichlorosilanyl- propoxy)-ethoxy] -propane (EGCl)
[0098] 3-(2-Allyloxy-ethoxy)-propene (20 g, 0.141 mol) and 40 mg of hydrogen hexachloroplatinate (IV) hydrate were added to a 250-mL air-free flask with a condenser. Trichlorosilane (40 mL, 0.396 mol) was added dropwise to the stirred solution which was subsequently heated in an oil bath of 800C. The reaction mixture was heated at reflux for 4 hours and then distilled in vacuum. The fraction containing di(3-trichlorosilyl)propyl ethylene ether (39 g, 0.0944 mol) at 9O0C and 20 mtorr was collected with a yield of 70% based on 3-(2-aIlyloxy-ethoxy)-propene. 1H NMR (400Mz, CDCl3): δ 1.5 (t, 2H), 1.8 (m, 2H), 3.4 (t, 2H), 3.6 (t, 2H). 29Si NMR (79.6Mz, CDCl3): 13.4 (s).
[0100] Step 3: Preparation of l-triacetoxysilanyl-3-[2-(3-triacetoxysilanyl- propoxy)-ethoxy] -propane (EGOAc) [0101] Di(3-trichlorosilyl)propyl ethylene ether (10 g, 0.0242 mol) and acetic anhydride (27 mL, 0.048 mol) were slowly added to a 100 mL air-free flask. The reaction solution was stirred at 8O0C for 5 hours. Acetyl chloride was removed by distillation occasionally during the reaction. After all the volatiles were removed (1200C at 5 mtorr), 13.4 g (0.0241 mol) of di(3-triacetoxysilyl)propyl ethylene ether (EGOAc) were obtained with a yield of 99.6%. 1H NMR (400Mz5 CDCl3): δ 1.1 (t, 2H), 1.7 (m, 2H)5 2.0 (s5 9H)5 3.3 (t, 2H)5 3.5 (t, 2H). 29Si NMR (79.6Mz5 CDCl3): - 44.9 (s). Anal. Calcd for C2oH34Oi4Si2: C 43.31, H 6.18. Found: C 42.79. H 6.16.
[0102] Example 2: Preparation of l,6-bis(tri(dimethylamino)silyl)hexane (C6NMe2)
[0103] A solution of 156-bis(trichlorosilyl)hexane (2 mL, 7.518 mmol) in 25 mL of tetrahydrofuran (THF) was placed in a 100 mL air-free flask under nitrogen atmosphere. The solution was then cooled in an ice bath and a solution of dimethylamine (2M5 90.2 mmol) in 50 mL of THF was added dropwise while stirring. After the addition of dimethylamine, the mixture was allowed to slowly warm up to 500C5 kept overnight then filtered with an air-free grit. The solvent was removed under vacuum and 3.0 g of l,6-bis(tri(dimethylamino)silyl)hexane was obtained with a yield of 98%. 1H NMR (400Mz, CDCl3): δ 0.65 (t, 4H)5 1.35 (m, 8H)5 2.42 (s, 36H). 29Si NMR (79.6Mz5 CDCl3): -16.6 (s). Anal. Calcd for C18H48N6Si2: C 53.41, H 1 1.95, N 20.76. Found: C 51.07, H 11.39, N 18.11.
[0104] Example 3: Preparation of l,6-bis(trich!orosilyI)-3,3,4,4- tetrafluorohexane (F4CeCl) and l,6-bis(triacetoxysilyl)-3,3,4,4- tetrafluorohexane (F4COOAC)
[0105] Scheme 2 below depicts an exemplary synthetic route for the preparation of 1.6-bis(trichlorosilyl)-35354,4-tetrafluorohexane (F4C6Cl) and 1 ,6- bis(triacetoxysi Iy l)-3 ,3 ,4,4-tetrafluorohexane (F4CeOAc). Scheme 2
Figure imgf000031_0001
F4C6CI F4C6OAc
[0106] Step 1 : Preparation of l,6-bis(trichlorosilyl)-3,3,4,4-tetrafluorohexane (F4C6Cl)
[0107] 1,2-Diethenyltetrafluoroethane (1 g, 6.5 mmol) and 4 mg of hydrogen hexachloroplatinate (IV) hydrate were dissolved in dried CH2Cl2 (15 mL). Trichlorosilane (10 mL, 9.9 mmol) was added dropwise to the stirred solution. The reaction mixture was heated at 400C overnight, followed by removal of excess HSiCl3 and solvent by vacuum evaporation. The crude product was recovered in a yield of greater than about 96% (2.6 g). 1H NMR (400Mz5 CDCl3): δ 2.4 (m, 4H)5 1.4 (m, 4H). 29Si NMR (CDCl3): 14.1 (s). 19F NMR (CDCl3): -115.1 (t, J = 12 Hz5 4F).
[0108] Step 2: Preparation of l,6-bis(triacetoxysilyl)-353,4,4-tetrafluorohexane (F4C6OAc)
[0109] l,6-Bis(trichlorosilyl)-3,3,4,4-tetrafluorohexane (1 g, 2.35 mmol) and acetic anhydride (4 mL) were added to a 10 mL air-free flask. The reaction solution was stirred at 8O0C for 5 hours. After all the volatiles were removed (12O0C at 5 mtorr), 1.24 g (2.20 mol) of the product were obtained with a yield of 99.6%. 1H NMR (400Mz5 CDCl3): δ 2.4 (m5 4H)5 1.3 (m, 4H). 29Si NMR (79.6Mz5 CDCl3): - 45.3 (s). 19F NMR (CDCl3): -114.6 (t, J = 13 Hz5 4F).
[01 10] Example 4: Preparation of poly [4-methoxystyrene-co-4-(3- triacetoxysilyl propoxystyrene)]
[01 1 1] Scheme 3 below depicts an exemplary synthetic route for the preparation of poly [4-methoxystyrene-co-4-(3-triacetoxysilylpropoxystyrene)] . Scheme 3
Figure imgf000032_0001
[01 12] Step 1 : Preparation of poly[4-methoxystyrene-co-4-allyloxystyrene]
[0113] Poly(4-vinyl phenol) (1.0 g, Mw = 8,000 g/mol or 20,000 g/mol) was dissolved in 30 mL of dried THF, followed by the addition of 6.7 g of sodium carbonate, 0.25 mL (4.2 mmol) of iodomethane and 6 mL (69 mmol) of allyl bromide. The reaction mixture was heated at reflux in an oil bath of 7O0C for 24 hours and subsequently slowly poured into 500 mL of deionized water. The precipitated viscous solid was dried in vacuum. Based on 1H NMR spectra, the composition of the resulting poly[4-methoxystyrene-cσ-4-allyloxystyrene] was determined to be 10:90 (mol. %) 4-methoxystyrene:4-allyloxystyrene. 1H NMR (400Mz, CDCl3): δ 1.1- 2.5 (b), 3.7 (s), 4.5 (d), 5.2 (d), 5.4 (d), 5.9 (d), 6.2-7.3 (b).
[0114] Step 2: Preparation of poly[4-methoxystyrene-co-4-(3-triacetoxysilyl propoxystyrene)] [0115] Poly(4-methoxystyrene-co-4-allyloxystyrene) from Step 1 (1.0 gram), 3 mg of hydrogen hexachloroplatinate (IV) hydrate, and 30 mL dried THF were added to a 250-mL air-free flask with a condenser. Trichlorosilane (2 mL, 0.0198 mol) was added dropwise to the solution and the solution was subsequently heated in an oil bath of 8O0C. The reaction mixture was heated at reflux for 4 hours, followed by filtration and condensation of the filtrate. The resulting yellowish viscous solid (1.9 g) was dissolved in 20 mL of dried THF. Distilled acetic anhydride (5 mL) was added to the solution which was subsequently heated to 8O0C for 10 hours. After all the volatile fractions had been removed by distillation at 12O0C and 5 mtorr, 1.9 g of the viscous residue poly[4-methoxystyrene-co-4-(3-triacetoxysilylpropoxystyrene)] was obtained. 1H NMR (400Mz, CDCl3): δ 0.9 (t), 1.1 - 2.0 (b), 2.0 (b), 3.5 (s), 3.7 (t), 6.2-7.0 (b).
[0116] Example 5: Preparation of poly(vinylphenol-co- 4-cinnamoylstyrene)
[0117] Scheme 4 below depicts an exemplary synthetic route for the preparation of poly(vinylphenol-co- 4-cinnamoylstyrene).
Scheme 4
Figure imgf000033_0001
[0118] Poly(4-vinylphenol) (1.0 g, Mw = 8,000 g/mol or 20,000 g/mol, hydroxyl group: 8.33 mmol) was dissolved in 20 mL of THF. Cinnamoyl chloride (0.70 g, 4.2 mmol) and triethylamine (1.0 mL, 8.33 mmol) were slowly added to the solution which was subsequently heated to 5O0C for 4 hours. The reaction mixture was poured into 500 mL of deionized water. The precipitated solid was filtered, washed with 100 mL of methanol three times and dried in vacuum. 1H NMR verified 50% cinnamation of the poly(vinylphenol). 1H NMR (400Mz, CDCl3): δ 1.1 - 2.6 (b), 6.4 (d), 6.5-7.6 (b), 7.7 (d).
[0119] Example 6: Surface morphology and dielectric properties of spin- coated ultrathin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers
[0120] To assess how the surface morphology and various dielectric characteristics of a CPB dielectric film can be affected by the choice of the polymeric component and the crosslinker component of the precursor composition, precursor compositions were prepared from different combinations of various polymers, thermally curable crosslinkers, and solvents. These precursor compositions were subsequently spin-coated onto silicon substrates to provide ultrathin (< 50 nm) dielectric films.
[0121] The following polymers were used:
Figure imgf000034_0001
[0122] Poly(4-vinyl phenol) (PVP, Mw = 8-20K), poly(styrene) (PS8 Mw = IM), poly(vinyl alcohol) (PVA), and poly(methylmethacrylate) (PMMA) were purchased from Sigma-Aldrich (St. Louis, MO) and used without further purification. Poly(4- vinyl phenol-co-styrene) [P(VPx-Sy)] was synthesized according to the procedures described in Lei et al. (2003), Macromolecules, 23: 5071-5074.
[0123] The following crosslinkers (cxn) were used:
Figure imgf000034_0002
C6OMe C6NMe2 C6OAc
Figure imgf000034_0003
Figure imgf000034_0004
F4C6OAc PhOWIe [0124] Hexachlorodisiioxane (C0Cl) and l,6-bis(trichlorosilyl)hexane (C6Cl) were purchased from Acros Organics (Geel, Belgium) and Gelest, Inc. (Morrisville, PA), respectively, and purified by distillation. l,12-Bis(trichlorosilyl)dodecane (Ci2Cl) was synthesized by hydrosilylation of commercially available 1,11- dodecadiene. 1,6-Bis(trimethoxysilyl)hexane (C6OMe) and 1,6- bis(triacetoxysilyl)hexane (C6OAc) were synthesized from the chloro precursors C6Cl. 1,4-Bis(trimethoxysilylethyl)benzene (PhOMe) was synthesized according to procedures described in Kabeta et al., J. Polym. Sci. A. Polym. Chem., 34(14): 2991- 2998 (1996). 1.6-Bis(tri(dimethylamino)silyl)hexane (C6NMe2), 1,6- bis(trichlorosilyl)-3,3,4,4-tetrafluorohexane (F4C6Cl), and l,6-bis(triacethoxysilyl)- 3,3,4,4-tetrafluorohexane (F4C6OAc) were prepared as described in Examples 2 and 3.
[0125] The solvents used were tetrahydrofuran (THF), dioxane, and ethyl acetate (AcOEt).
[0126] The silicon substrates were highly n-doped silicon wafers obtained from Montco Silicon Tech, Inc. (Spring City, PA) and cleaned according to standard procedures, e.g., sonication in organic solvent, Pirahna solution, and oxygen plasma treatment, before use.
[0127] To prepare the precursor composition, solutions of the polymer and the crosslinker were prepared with the selected solvent and the solutions combined in a specific volume ratio. The precursor composition was then spin-coated onto freshly oxygen plasma-treated silicon substrates. The thickness of the film samples was partially controlled by adjusting the spin coating rate between about 1500 rpm and about 5000 rpm (acceleration 60). After the spin-coating step, the resulting dielectric films were annealed (thermally cured) in a high humidity atmosphere (70- 90%) at about 1000C to about 13O0C for 5-10 minutes and then for 1-3 hours in a vacuum oven (dry curing) at the same temperature. Film thickness and surface smoothness (represented by root mean square (RMS)) were determined by profilometry and AFM. MIS capacitor structures were fabricated using the resulting dielectric films, and the capacitance of the dielectric films was measured. The results are summarized in Table 1 below. Table 1
Thickness
Polymer Crosslinker RMS
Entry Solvent Ratio Ci PolymeπCxn (nm) (nm) (nF cm'2)
1 PVP C0Cl THF 4:4 18-40 6-8 150-305
2 PVP C6Cl THF 4:4 18-40 1-3 150-300
3 PVP C12Cl THF 4:4 20-40 4-6 150-290
4 PVP C6OMe Dioxane 4:8 17-40 0.5-1 160-250
5 PVP PhOMe Dioxane 4:8 18-40 0.5-1 170-320
6 PVP C6OAc AcOEt 4:8 17-40 0.4-0.5 150-250
7 PVP C6OAc AcOEt 4:6 13-35 0.2-0.3 160-300 δ PVP C6OAc AcOEt 4:4 12-25 0.2-0.3 170-325
9 PVP C6OAc AcOEt 4:2 10-20 0.2-0.3 180-340
10 PVP C6NMe2 AcOEt 4:6 15-25 0.5-0.9 170-320
I l PVP F4C6Cl AcOEt 4:4 13-20 0.4-0.5 180-350
12 PVP F4C6OAc AcOEt 4:4 12-18 0.2-0.3 200-360
13 PS C0Cl THF 4:4 12-25 8-10 120-220
14 PS C6Cl THF 4:4 10-20 1 -2 120-220
15 PS C12Cl THF 4:4 13-30 4-5 100-200
16 cPVPS C6OAc Dioxane 4:4 22-45 0.5-1 130-280
17 PVA C6OAc Dioxane 4:4 10-20 0.5-2 400-600
18 PMMA C6OAc Dioxane 4:4 19-40 1-2 160-320
[0128] Example 7: Insulating properties of of spin-coated ultrathin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers
[0129] All of the dielectric films prepared in Example 6 exhibit very low leakage currents, ranging between 10"6 and 10"7 A/cm2 at 2-4 MV/cm. Representative leakage current-voltage plots are shown in Figure 3.
[0130] Comparable leakage current densities were obtained using other gate substrates, specifically, Al-PEN and ITO-glass substrates. Al-PEN substrates were prepared according to literature reports; e.g., by sputtering aluminum (about 20-100 nm in thickness) on an Ch-plasma treated commercially-available PEN substrate. ITO-glass substrates were cleaned with an oxygen plasma before use. Representative leakage current-voltage plots are provided in Figure 4.
[0131] Example 8: Surface morphology and dielectric characteristics of spin-coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers [0132] Spin-coated dielectric films were prepared using thermally curable precursor compositions containing bifunctionalized triacetoxylated-silane ethylene glycol crosslinkers (EGOAc) following procedures described in Examples 1 and 6. The compositions of the precursor compositions were summarized in Table 2, along with the thickness and the capacitance values of the resulting dielectric films and the substrate used. Both ultrathin (< 50 nm) and thin dielectric films (about 50-400 nm) were prepared.
Table 2
Ratio
Entry Gate Thickness Ci PVP: EGOAc (nm) (nF cm-2)
1 Si 80:80 325 15.25
2 Si 60:60 220 21.0
3 Si 40:40 145 29.5
4 Si 30:30 80 52.7
5 Si 20:20 40 85.0
6 Al 80:80 320-330 16.25
7 Al 60:60 210-230 22.5
8 Al 40:40 140-150 36.0
9 Al 30:30 80 55.75
10 Al 20:20 40 80.75
1 1 ITO 80:80 320-330 18.5
12 ITO 60:60 210-230 23.0
13 ITO 40:40 140-150 38.5
14 ITO 30:30 80 56.0
15 ITO 20:20 40 82.7 [0133] Dielectric films prepared with bifunctionalized-silane ethylene glycol crosslinkers exhibited excellent surface smoothness, with an RMS roughness of about 0.3 nm to about 0.7 nm as demonstrated by the AFM images shown in Figure
5.
[0134] Example 9: Insulating properties of spin-coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers
[0135] The dielectric films from Example 8 were used to fabricate capacitor structures and were found to exhibit very large dielectric strength as demonstrated by the current-voltage plots shown in Figure 6. [0136] Example 10: Device performance of OFETs fabricated with spin- coated dielectric films prepared from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers
[0137] Pentacene OFETs were fabricated with dielectric films of Example 8 on both silicon and aluminium gate materials. Specifically, the silicon substrates were highly n-doped silicon wafers obtained from Montco Silicon Tech, Inc. (Spring City, PA) and cleaned according to standard procedures, e.g., sonication in organic solvent, Pirahna solution, and oxygen plasma treatment, before use. The aluminium substrates were cut from commercially available aluminium foil (Reynolds Wrap®). Pentacene was purchased from Sigma- Aldrich (St. Louis, MO) and vacuum- deposited at about 2 x 10"6 Torr (500 A, 0.2 A/s) while maintaining the substrate temperature at about 5O0C to about 7O0C. Gold electrodes were vacuum-deposited through shadow masks at 3-4 x 10'6 Torr (1000 A, 0.5 A/s). The channel length is 100 μm, and the channel width is 2000 μm.
[0138] These OFETs were found to perform very well at variable operating voltages, indicating a high capacitance of the dielectric materials. Representative OFET transfer plots are shown in Figure 7. The use of thinner dielectric films (20:20) compared to thicker ones (e.g., 60:60) were shown to achieve similar output current. However, the thinner films allowed much lower operating voltages due to their higher capacitance (see Eq. 2). The carrier mobilities of these devices are about 0.5 cm2/Vs to about 3 cm2/Vs, which are typical for pentacene films grown at 5O0C. Current modulations (I0n :Ionr ratios) were measured to be > 106.
[0139] A comparative pentacene OFET device was fabricated using silicon oxide (SiO2) as the dielectric material. The silicon oxide film has a thickness of 300 nm. The carrier mobilities of this comparative device was found to be about 0.1 cm2/Vs to about 0.3 cmVVs at larger operating voltages.
[0140] Example 11: Surface morphology and dielectric properties of spin- coated thin dielectric films prepared from precursor compositions containing bifunctionalized-silane crosslinkers [0141] Thin dielectric films (about 50-300 ran) were prepared using precursor compositions employing PVP as the polymer and C6Cl, C6OAc, EGOAc, C6NMe2 and F4CeCl5 respectively as the crosslinker component. The precursor compositions were spin-coated on Si and flexible Al/PEN substrates following procedures described in Example 6. Table 3 summarizes the compositions of the precursor compositions, as well as the electrical and physical properties of the resulting dielectric films on Si substrates.
Table 3
Ratio Thickness RMS
Entry Polymer Crosslinker Solvent „ , _ , . , •» / r« * -2*
J * Polymer:Cxn (nm) (nm) (nF cm )
1 PVP C6Cl THF 40:40 155 0.3-0.4 32
2 PVP C6OAc Dioxane 20:20 50 0.2-0.3 91
3 PVP C6OAc Dioxane 40:40 130 0.2-0.3 33
4 PVP C6OAc Dioxane 60:60 205 0.2-0.3 22
5 PVP C6OAc Dioxane 80:80 305 0.2-0.3 12
6 PVP C6NMe2 AcOEt 40:40 90 2-3 56
7 PVP F4C6CI AcOEt 40:40 1 15 0.6-0.9 47
[0142] Thin dielectric films fabricated with crosslinkers C6Cl and C6NMe2 afford ~ 10 times higher leakage current densities (~ 1 x lO'6 A/cm2) compared to those fabricated with EGOAc and F4C6Cl (~ 1 x 10"7 A/cm2) at an electric field of 2 MV/cm. EGO Ac-based dielectric films also afford smoother film morphology (RMS ~ 0.2-0.3 nm) than C6Cl-based (~ 0.3-0.4 nm) or C6NMe2-based (~ 2-3 nm) films. While dielectric films fabricated with C6Cl show relatively smooth film morphology at a small area, the overall film morphology is not as smooth as
EGO Ac-based films (Figure 8). Compared to films fabricated on Si substrates, dielectric films fabricated on Al/PEN substrates afford relatively rough surface morphologies (RMS ~ 0.5—0.6 nm) and higher leakage current densities (~ 1 x 10"6 A/cm2) at an electric field of 2 MV/cm. Representative leakage current-voltage plots are shown in Figure 9.
[0143] Example 12: Fabrication and performance of thin film transistors using ultra-thin and thin spin-coated dielectric films
[0144] Top-contact OFETs were fabricated with ultra-thin (< 50 nm) and thin (about 50-300 nm) spin-coated dielectric films prepared with PVP and a crosslinker selected from C6Cl5 C6OAc5 EGOAc, C6NMe2 and F4C6Cl. Si and Al/PEN substrates were used, along with pentacene (P5) and 5,5'"-diperfluorohexylcarbonyI- 2,2':5',2":5",2m-quaterthiophene (DFHCO-4T) as the p-type and n-type semiconductor, respectively. P5 was purchased from Sigma- Aldrich (St. Louis, MO) and vacuum-deposited at about 2 x 10"6 Torr (500 A, 0.2 A/s) while maintaining the substrate temperature at about 5O0C to about 7O0C. DFHCO-4T were prepared and deposited as described in U.S. Patent Application Publication No. 2006/0186401, the disclosure of which is incorporated by reference in its entirety. Gold electrodes were vacuum-deposited through shadow masks at 3-4 x 10"6 Torr (1000 A, 0.5 A/s). The channel length is 100 μm, and the channel width is 2000 μm.
[0145] Transfer characteristics of the devices were measured in the saturation regime and transfer plots for 50-nm thick film FETs are shown in Figure 10. Table 4 summarizes the OFET performance parameters, carrier mobility (μsai) and current on/off ratio
Figure imgf000040_0001
The charge carrier mobility shows strong correlation with the thickness of the dielectric films. Thin (< 50 nm) dielectric films show relatively low mobility of 0.02 - 0.16 cm2/Vs for both P5 and DFHCO-4T devices, compared to thicker films (~ 50-300 nm) fabricated with EGOAc (~ 0.30-0.50 cmVVs). For all dielectric films, /:/o#- shows comparable values between ~105-106.
Table 4
Figure imgf000040_0002
C6OAc 4:6 0.12 10s 0.12 10s
4:6 0.15 105 0.16 106
20:20 0.40 105 0.44 106
EGOAc 40:40 0.31 106 0.43 106
60:60 0.38 106 0.47 105
80:80 0.47 106 0.52 105
C6NMe2 4:6 0.03 105 0.02 105
F4QCI 4:4 0.04 105 0.09 105
" Calculated for the charge carrier concentration («Q = C1 - VQ I e = 5 - 6x1012 cm"2).
[0146] The trend in mobility values is consistent with the aforementioned dielectric film morphologies. For thin dielectric films, the P5 FET device fabricated with EGOAc, with the smoothest film morphology, afford the highest carrier mobility of 0.15 cmVVs among all crosslinkers, followed by C6OAc (0.12 cmVVs), C6Cl (0.07 cnvVVs), F4C6Cl (0.04 cm2/Vs), and C6NMe2 (0.03 cm2/Vs). Similar trend in charge carrier mobility for n-type semiconductor DFHCO-4T was observed. Because charge transport in OTFT is confined to the small region at the semiconductor/dielectric interface, the smoothness of the dielectric film is a prerequisite for improved OTFT performance. It has been reported with pentacene film FETs that rough gate dielectric surfaces afford smaller pentacene grains compared to very smooth substrates, leading to poorer FET performance. Grain boundaries between semiconductor crystallites are considered to be one type of interfacial charge trapping sites, which disrupt charge transport. Pentacene films grown on relatively smooth dielectric films fabricated with C6OAc and EGOAc afford large, dendritic grains (> 3 μm), while very small (< 0.3 μm) pentacene grains are grown on C6Cl-based and C6NMe2-based dielectric films (see Figure 11).
[0147] Example 13: Printability of dielectric precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
[0148] Using acetoxy-bisfunctionalized crosslinkers such as C6OAc from Example 6 and EGOAc from Example 8, printable dielectric materials were fabricated. Experiments were performed to identify the best printing solvent for a certain polymer-crosslinker precursor composition. For instance, in the case of PVP and C6OAc or EGOAc, the solvents tested are shown in Table 5 below. The experiments were performed using an IGT Reprotest Fl printing press (IGT, Amsterdam, Netherlands) in gravure mode with the following parameters: Anilox force 100 N, printing speed 0.4 m/s, anilox cylinder 402.206 (copper engraved- chromium plated, stylus 120°, screen angle 45, volume 7.5 mL/m2). Similar to the procedures described in Example 6, the polymer and the crosslinker were individually dissolved in solvent and combined at a specific volume ratio. The resulting formulation was gravure-printed (also can be flexo printed) onto freshly oxygen plasma-treated ITO-mylar or Al-PEN substrates. Table 5
Entry PVP (mg) Crαsslinker Solvent
Quality (mg) (0.4 mL)
C6OAc
1 100 50 THF Good
2 100 50 Dioxane Poor
3 100 50 AcOEt Excellent
4 100 50 CP Poor
5 100 50 EtOH Good
6 100 50 MeOH Poor
7 100 40 AcOEt Excellent
EGOAc
8 100 50 THF Excellent
9 100 50 Dioxane Good
I O 100 50 AcOEt Excellent
I l 100 50 CP Poor
12 100 50 EtOH Excellent
13 100 50 MeOH Excellent
14 100 40 AcOEt Excellent
[0149] Similarly, experiments were performed to determine the best polymer- crosslinker concentration ratios using the same printing press and printing parameters as provided above. The tested concentration ratios are summarized in Table 6 below.
Table 6
Crosslinker
Entry PVP (mg) Solvent Quality (mg) (0.4 m L)
C6OAc
1 100 50 AcOEt excellent
2 100 60 AcOEt good
3 100 40 AcOEt good
4 100 30 AcOEt poor
5 100 20 AcOEt poor
6 100 10 AcOEt excellent
7 100 70 AcOEt good
EGOAc
S 100 50 AcOEt excellent
9 100 60 AcOEt excellent
10 100 40 AcOEt excellent
1 1 100 30 AcOEt good
12 100 20 AcOEt poor
13 100 50 AcOEt excellent
14 100 70 AcOEt good [0150] In Tables 5 and 6, the dielectric quality was rated from excellent to poor based on the dielectric performance (leakage current, breakdown characteristics) as well as film morphological (roughness) and mechanical (robustness/solubility) characteristics.
[0151] Example 14: Surface morphology of dielectric films printed from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers.
[0152] Figure 12 shows AFM micrographs of dielectric films printed from optimized precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers (see Tables 5 and 6). These micrographs demonstrate that the optimized printed dielectric films exhibit a very smooth surface which is a prerequisite for good OFET charge transport.
[0153] Identifying the optimal composition of the dielectric precursor formulations (type of polymer, crosslinker, solvent, as well as polymeπcrosslinker concentration ratio) is critical to achieve pinhole-free defect-free dielectric films.
Figure 13 shows optical pictures of gravure-printed dielectric films fabricated using unoptimized and optimized formulations. It can be clearly seen that the film quality is significantly different, with the top film being extremely smooth and defect-free, and the bottom film exhibiting a large number of defects and cracks.
[0154] Example 15: Dielectric data of dielectric films printed from precursor compositions containing bifunctionalized-silane ethylene glycol crosslinkers.
[0155] Table 7 summarizes representative dielectric data (film roughness, capacitance (Cj) and breakdown voltage (BV)) of dielectric films printed from precursor compositions containing PVP and C6OAc or EGOAc, following procedures described in Examples 6, 8 and 13. Use of the ethylene glycol-based crosslinkers was shown to reduce film roughness and improve dielectric strength. Table 7
PVP(mg):QOAc(mg) Roughness C1 BV
Entry (0.4 mL AcOEt) (nm) (nF/cni2> (V)
1 100:50 0.3-0.5 5-7 >100
2 100:40 0.3-0.4 5-7 >100
3 100:30 0.4-0.6 4-6 >80
4 50:25 0.4-0.6 13-16 >90
5 50:20 0.3-0.8 13-16 >80
6 50: 15 0.6-1.0 13-16 >50
PVP(mg):EGOAc(mg) Roughness Ci BV
Entry
(0.4 mL AcOEt) (nm) (nF/cm2) (V)
7 100:50 0.3-0.4 5-7 >120
8 100:40 0.3-0.4 5-7 >100
9 100:30 0.3-0.5 5-7 >80
10 50:25 0.4-0.5 13-16 >90
11 50:20 0.3-0.8 13-16 >80
12 50:15 0.5-0.9 13-16 >60
[0156] Example 16: Insulating properties of dielectric films printed from precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
[0157] The leakge current at various operating voltages was measured for the dielectric films of Example 16. Figure 14 is a representative plot, using dielectric films of Entries 7 and 10 from Example 16. These films were shown to have good insulating properties.
[0158] Example 17: Device performance of OFET fabricated with dielectric films printed from precursor compositions containing thermally curable bifunctionalized-silane ethylene glycol crosslinkers.
[0159] Pentacene transistors fabricated on the printed dielectric films from Example 15 were found to exhibit excellent device performance. Figures 15A and 15B are representative transfer and output plots for one of the printed PVP-EGOAc formulations (Entry 7, Table 7). All OTFT measurements described herein were carried out in air using a Keithly 6430 subfemtoammeter and a Keithly 2400 source meter, operated by a local Labview program and GPIB communication. Triaxial and/or coaxial shielding was incorporated into Signaton probe stations to minimize the noise level. A digital capacitance meter (Model 3000, GLK Instruments) and an HP4192A Impedance Analyzer were used for capacitance measurements.
[0160] Compatibility with various p-type and n-type semiconductors was also demonstrated. Figures 16A and 16B provide output plots for OFETs fabricated with the printed PVP-EGOAc formulation of Entry 7 in Table 5 as the dielectric component and, as the semiconductor component N,N'-bis(n-octyl)-(l ,7 and 1,6)- dicyanoperylene-3,4:9.,10-bis(dicarboximide) (PDI-8CN2) and 5,5'-di-(p- hexylphenyl)-2,2'-bithiophene (DH-PTTP), respectively. PDI-8CN2 was prepared according to the procedures described in U.S. Patent Application Publication No. US 2005/0176970, the disclosure of which is incorporated by reference herein.
[0161] It was also found that very high carrier mobilities (μ) and current on-off ratios (I0n: lord could be achieved by OFETs fabricated with the dielectric films of the present teachings, implying very low charge trapping states and good semiconductor film crystallinity. Table 8 summarizes data (carrier mobilities, current on-off ratios) related to OFET performance for different semiconductors (pentacene, PDI-8CN2s DFHCO-4T, and dihexylsexithiophene (DH-6T)) on a variety of dielectric films of the present teachings. DH-6T was prepared according to the procedures described in U.S. Patent No. 6,585,914, the disclosure of which is incorporated by reference herein. In all cases, the transistors were active and the reported carrier mobilities were among the highest obtained for these semiconductor materials.
Table 8
Entry PVP(mg): C6OAc(HIg) (0.4 mL AcOEt) Semiconductor μ (cmVvs) •on* "off
1 Not measured Not measured "Not measured Not measured
2 100:50 (ITO) Pentacene 10-90 4-6xI0Λ4
3 100:40 (ITO) Pentacene 5-20 2-3x10Λ4
4 100:30 (ITO) Pentacene 4-15 l-2x!0Λ4
5 100:50 (AI) Pentacene 4-30 !-2xI0Λ4
6 50:25 (Al) Pentacene 10-20 4-6x 10Λ4
7 100:50 (ITO) DH-6T 0.006-0.008 l -5xl OΛ2
8 100:50 (ITO) PD1-8CN2 0.08 l-5xlOΛ2
10 100:40 (ITO) PDI-8CN2 0.06 l-5xlOΛ2
1 1 100:30 (ITO) PDI-8CN2 0.05 l-5xl OΛ2
12 100:30 (ITO) DFHCO-4T 0.05 l-5xl OΛ3 PVP(mg):EGOAc(mg)
Entry Semiconductor μ (cm /Vs) (M mL AcOEt) lon∑Iofϊ
13 100:50 (Al) Pentacene 5-10 l-2xlOΛ6
14 100:40 (Al) Pentacene 5-7 2-3x10Λ6 15 50:25 (Al) Pentacene 5-7 l-2xlOΛ6 16 100:50 (ITO) Pentacene 10-15 4-6x10Λ5
Carrier mobility has been calculated in saturation.
[0162] WAXRD (wide angle x-ray diffraction) spectra of pentacene as well as PDI-8CN2 and DH-6T on dielectric films of the present teachings (Figure 17) exhibit sharp multiple reflections demonstrating a great degree of texture.
[0163] Figure 18 provides a series of photographs of printed OFETs demonstrating mechanical flexibility.
[0164] Example 18: Dielectric properties of dielectric films prepared from precursor compositions containing polymeric crosslinkers.
[0165] Tables 9 and 10 summarize the properties of various dielectric films obtained from different polymer-crosslinkable copolymer precursor formulations having the formula:
P
Figure imgf000046_0001
PVAn0-40CXn0-60 x = 40%, y = 60% PVP0.7SCxn0-25 x = 75%, y = 25%
PVAn0-60CXn0-4O x = 60%, y = 40% PVP0-50CXn0 50 x = 50%, y = 50%
PVAn0-90CXn0-10 x = 90%, y = 10% PVP0.25Cxn0 75 x = 25%, y = 75%
[0166] Table 9 shows that relatively high capacitance films can be fabricated both by spin-coating and printing various precursor formulations employing a thermally curable polymeric crosslinker having the formula: Table 9
Figure imgf000047_0001
2 60 20 Dioxane (2 mL) SC excellent 54-55 > 60
3 60 40 Dioxane (2 mL) SC good 34-35 > 60
4 60 40 Dioxane (2 mL) SC good 32-33 > 60
5 120 40 AcOEt (0.6 mL) Print 12-13 > 60
6 120 40 AcOEt (0.6 mL) Print excellent 17-18 > 60
7 120 40 AcOEt (LO mL) Print excellent 18-19 > 60
[0167] Table 10 shows that relatively high capacitance films can be fabricated both by spin-coating and printing various photochemically curable polymer- crosslinkable copolymer precursor formulations.
Table 10
Figure imgf000047_0002
1 100 0 50 AcOEt (0.4 mL) Print (i)
2 80 0 80 Dioxane (2 mL) SC (i) excellent 14-16 > 80
3 40 0 40 Dioxane (2 mL) SC (i) excellent 28-32 > 70
4 20 0 20 THF (2 mL) SC (i) good 80-90 > 60
5 100 0 30 AcOEt (0.4 mL) Print (i) excellent 5-7 >80
6 50 0 25 AcOEt (0.4 mL) Print (i) good 13-16 >90
7 0 40 30 Dioxane (2 mL) SC (iv) excellent 38-39 >90
8 0 40 20 Dioxane (2 mL) SC (iv) excellent 41-42 >90
10 0 40 10 Dioxane (2 mL) SC (iv) excellent 43-45 >90
1 1 0 40 0 Dioxane (2 mL) SC (iv) good 42-43 >90
12 0 40 30 Dioxane (2 mL) SC (iii) excellent 37-39 >90
13 0 40 20 Dioxane (2 mL) SC (iii) excellent 41 -43 >90
14 0 40 10 Dioxane (2 mL) SC (iii) good 43-45 >90
14 0 40 0 Dioxane (2 mL) SC (iii) good 42-43 >90
15 0 100 50 AcOEt (0.4 mL) Print(iv) poor 8-20 > 60
16 0 200 100 AcOEt (0.3 mL) Print(iv) poor 8-16 > 60
17 0 200 0 AcOEt (0.3 mL) Print(iv) excellent 12-13 > 60
18 200 50 AcOEt (0.3 mL) Print(iv) excellent 12-13 > 90
19 100 100 50 AcOEt (0.3 mL) Print(iv) excellent 12-13 > 90
20 100 50 50 AcOEt (0.3 mL) Print(iv) excellent 15-16 > 90
[0168] As shown in Table 10, crosslinked polymeric dielectric films of excellent quality were fabricated by spin-coating or printing various precursor formulations including a conventional polymer such as PVP, a thermally curable crosslinker such as EGOAc, and optionally a photochemically curable polymeric crosslinker such as PVPxCxny. Referring back to Figure 1, different crosslinking strategies (ii-iv) were employed (using the same numbering schemes).
[0169] Using these thermally and/or photochemically curable dielectric materials, high-performance OFETs were fabricated on patterned dielectrics. Figure 19 shows the transfer plots for pentacene transistors exhibiting carrier mobilities close to 30 cmVVs and current on-off ratios greater than 105, demonstrating the great potential of the compositions and processes of the present teachings.
[0170] The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The foregoing embodiments are therefore to be considered in all respects illustrative rather than limiting on the present teachings described herein. Scope of the invention is thus indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are intended to be embraced therein.

Claims

ClaimsWhat is claimed is:
1. A crosslinked polymeric material comprising a thermally cured product of a precursor composition, the precursor composition comprising at least one of (i) a polymeric component and a crosslinker component, the crosslinker component comprising a thermally curable crosslinker having the formula:
(X)3-m(Y)mSi-Z-Si(Y)m(X)3-m, and (ii) a polymeric crosslinker comprising a pendant group, the pendant group comprising a thermally curable crosslinking moiety having the formula: . -Q-Si(Y)m(X)3-m, wherein: m, at each occurrence, is independently selected from 0, 1, and 2;
X, at each occurrence, is independently selected from a halogen, -NR1R2, -OR3, and -OC(O)R3; Y, at each occurrence, is independently selected from H, a Ci-6 alkyl group, and a Ci-6 haloalkyl group;
Z is Q-W-Q; and
Q, at each occurrence, is independently selected from -L-, -O— , -O- L— , -L-O-, -NR4-, ~NR4-L-, -L-NR4- and a covalent bond; wherein:
L, at each occurrence, is independently a divalent Cj. io alkyl group or a divalent C MO haloalkyl group, each of which is optionally substituted with 1-4 R4 groups; W is selected from -SiXX-, -SiXY-, -SiYY-, -SiXX-O-, -O-
SiXX-, -SiXY-O-, -O-SiXY-, -SiYY-O- -Q-SiYY-, -O-{[(CR4 2)t-O]p- [(CR5 2)t-O]q}-, a divalent C6-I4 aryl group, a divalent 5-14 membered heteroaryl group, and a covalent bond, wherein each of the divalent Cβ-i4 aryl group and the divalent 5-14 membered heteroaryl group is optionally substituted with 1-4 R4 groups; R1 and R2 are independently selected from H, a Ci-6 alkyl group, a C6-
14 aryl group, a 5-14 membered heteroaryl group, a -Ci-e alkyl-Ce-π aryl group, and a -Ci-6 alkyl-5-14 membered heteroaryl group;
R3 is selected from H, a Ci-6 alkyl group, a Ci-6 haloalkyl group, a C2- 6 alkenyl group, a C2-6 alkynyl group, a C6-I4 aryl group, a 5-14 membered heteroaryl group, a
— C i-6 alkyl— Cg- 14 aryl group, and a — Ci-6 alkyl— 5-14 membered heteroaryl group;
R4 and R5, at each occurrence, are independently selected from H, a halogen, a Ci-6 alkyl group, a CL6 haloalkyl group, a C6-H aryl group, a 5-14 membered heteroaryl group, a -Ci-6 alkyl-C6-i4 aryl group, a -Ci-6 alkyl-5-14 membered heteroaryl group, and -Q-Si(Y)m(X)3-m; t, at each occurrence, is independently 1, 2, 3, 4, 5 or 6; p is 0, 1, 2, 3, 45 5, 6, 7, 8, 9, 10. 11, 12, 13, 14, 15, 16, 17, 18 or 19; and q is 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20, provided that p + q < 20; and provided that Z is not — O— , a divalent Ci-2o alkyl group, or a covalent bond.
2. The crosslinked polymeric material of claim 1, wherein the polymeric component comprises one or more polymers selected from a polyalkylene, a substituted polyalkylene, a siloxane polymer, and a copolymer thereof.
3. The crosslinked polymeric material of claim 1 or 2, wherein the polymeric component comprises one or more polymers selected from polyethylene, polypropylene, polyvinylalcohol, polystyrene, a ring-functionalized derivative of polystyrene, polyacrylate, a siloxane polymer, and copolymers thereof.
4. The crosslinked polymeric material of any one of claims 1-3, wherein Q, at each occurrence, is independently selected from -O-, -(CH2)I-, -(CF2)t-, and a covalent bond; W is selected from -O-[(CH2)2-O]t-, -0-[(CF2^-O]1-, a divalent phenyl group, and a covalent bond; wherein t is as defined in claim 1.
5. The crosslinked polymeric material of any one of claims 1-4, wherein X, at each occurrence, is independently selected from Cl, OCH3, OCH2CH3, -N(CHa)2-, - N(CH2CH3)2-
-OC(O)CH3, and -OC(O)CH2CH3; and Y3 at each occurrence, is independently selected from H, CF3, a methyl group, and an ethyl group.
6. The crosslinked polymeric material of any one of claims 1-5, wherein the the crosslinker component comprises a crosslinker selected from [CH3C(O)O]3Si- (CH2)3-O-(CH2)2-O-(CH2)3-Si[CH3C(O)O]3, Cl3Si-(CH2)3-O-(CH2)2-O-(CH2)3- SiCl3, (CH3O)3Si-(CH2)2-phenyl-(CH2)2-Si(OCH3)3, Cl3Si-(CH2)2-(CF2)2-(CH2)2- SiCl3, and [CH3C(O)O]3Si-(CH2)2(CF2)2(CH2)2-Si[CH3C(O)O]3.
7. The crosslinked polymeric material of claim 1, wherein the polymeric crosslinker has the formula:
Figure imgf000051_0001
wherein:
R6, at each occurrence, is independently H, a halogen, or a Ci-6 alkyl group; R7 is selected from H, OH, a halogen, C(O)O-R3, a Ci-6 alkyl group, a Ci-6 haloalkyl group, a C6-I4 aryl group, a 5-14 membered heteroaryl group, a 3-14 membered cycloheteroalkyl group, a -C|.6 alkyl-Cβ-π aryl group, a -C 1-6 alkyl-5-14 membered heteroaryl group, and a -Ci-6 alkyl-3-14 membered cycloheteroalkyl group, wherein each of the C6-I4 aryl groups, the 5-14 membered heteroaryl groups, and the 3-14 membered cycloheteroalkyl groups is optionally substituted with 1-5 substituents independently selected from a halogen, an oxo group, OH, CN, NO2, C(O)O-C i-6 alkyl, a C|.6 alkyl group, a C1-6 alkoxy group, and a Cj-6 haloalkyl group;
R8 is selected from -O— , -C(O)O-, a divalent Cι-6 alkyl group, and a divalent phenyl group; x and y are independently a real number, wherein 0 < x < l, 0 < y < l, and x + y = 1; and
Q, X, Y and m are as defined in claim 1.
8. The crosslinked polymeric material of any one of claims 1-7, wherein the precursor composition further comprises at least one of (iii) a crosslinker component comprising a photochemically curable crosslinker and (iv) a photochemically curable polymeric crosslinker.
9. A dielectric material comprising the crosslinked polymeric material of any one of claims 1-8.
10. The dielectric material of claim 9 comprising a plurality of metal oxide particles, the metal oxide particles comprising a metal component selected from a Group I metal, a Group Il metal, a Group III metal, a Group IV metal, a transition metal, and combinations thereof.
11. The dielectric material of claim 9 or 10 having a thickness of less than about 50 run.
12. A thin film transistor comprising the dielectric material of any one of claims 9-1 1 and an organic semiconductor material.
13. A thin film transistor comprising the dielectric material of any one of claims 9-1 1 and an inorganic semiconductor material.
14. A method for preparing a dielectric material, the method comprising applying a precursor composition onto a substrate and curing thermally the precursor composition to provide a dielectric material, the precursor composition comprising at least one of (i) a polymeric component and a crosslinker component and (ii) a polymeric crosslinker dissolved in one or more solvents, wherein the crosslinker component comprises a thermally curable crosslinker having the formula:
(X)3-m(Y)mSi-Z-Si(Y)m(X)3-m, and the polymeric crosslinker comprises a pendant group comprising a thermally curable crosslinking moiety having the formula: -Q-Si(Y)m(X)3-m, wherein: m, at each occurrence, is independently selected from 0, 1 , and 2;
X, at each occurrence, is independently selected from a halogen, -NR1R2, -OR3, and -OC(O)R3; Y, at each occurrence, is independently selected from H, a Ci-6 alkyl group, and a Ci-6 haloalkyl group;
Z is Q-W-Q; and
Q, at each occurrence, is independently selected from -L-, — O— , — O— L— , -L-O-, -NR4-, -NR4-L-, -L-NR4-, and a covalent bond; wherein:
L, at each occurrence, is independently a divalent C MO alkyl group or a divalent C MO haloalkyl group, each of which is optionally substituted with 1 -4 R4 groups; W is selected from -SiXX-, -SiXY-, -SiYY-, -SiXX-O-, -O-
SiXX-
-SiXY-O-, -0-SiXY-, -SiYY-O-, -O-SiYY-5 -O-{[(CR4 2),-O]p- [(CR52)t-O]q}-, a divalent Ce-i4 aryl group, a divalent 5-14 membered heteroaryl group, and a covalent bond, wherein each of the divalent C6-H aryl group and the divalent 5-14 rnembered heteroaryl group is optionally substituted with 1-4 R4 groups;
R1 and R2 are independently selected from H, a Ci-6 alkyl group, a Cg- 14 aryl group, a 5-14 membered heteroaryl group, a -Ci-6 alkyl-Cβ-H aryl group, and a -Ci.6 alkyl-5-14 membered heteroaryl group;
R3 is selected from H, a C1-6 alkyl group, a Ci.β haloalkyl group, a C2. 6 alkenyl group, a C2-6 alkynyl group, a C6-I4 aryl group, a 5-14 rnembered heteroaryl group, a
— C i-6 alkyl— C6-I4 aryl group, and
Figure imgf000054_0001
alkyl— 5-14 membered heteroaryl group;
R4 and R5, at each occurrence, are independently selected from H, a halogen, a Cj-6 alkyl group, a Ci-g haloalkyl group, a Cβ-u aryl group, a 5-14 membered heteroaryl group, a -Ci-β alkyl-Cβ-w aryl group, a -Ci-6 alkyl-5-14 membered heteroaryl group, and -Q-Si(Y)m(X)3-m; t, at each occurrence, is independently 1, 2, 3, 4, 5 or 6; p is 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1, 12, 13, 14, 15, 16, 17, 18 or 19; and q is I3 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20, provided that p + q < 20; and provided that Z is not -O-, a divalent C 1-20 alkyl group, or a covalent bond.
15. The method of claim 14, wherein the one or more solvents are selected from ethyl acetate, dioxane, bis(2-methoxyethyl)ether, and tetrahydrofuran.
16. The method of claim 14 or 15 comprising spin-coating the precursor composition onto the substrate.
17. The method of claim 14 or 15 comprising printing the precursor composition onto the substrate.
18. The method of any one of claims 14-17 comprising heating the precursor composition at a temperature within a range of about 700C and about 15O0C in a high humidity atmosphere.
19. The method of any one of claims 14-18, wherein the precursor composition further comprises at least one of (iii) a crosslinker component comprising a photochemically curable crosslinker and (iv) a photochemically curable polymeric crosslinker, the method further comprising curing photochemically the precursor composition.
20. The method of claim 19 comprising exposing the precursor composition to ultraviolet light.
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