WO2006083393A1 - Exhaust gas aftertreatment system for a combustion engine - Google Patents
Exhaust gas aftertreatment system for a combustion engine Download PDFInfo
- Publication number
- WO2006083393A1 WO2006083393A1 PCT/US2005/044530 US2005044530W WO2006083393A1 WO 2006083393 A1 WO2006083393 A1 WO 2006083393A1 US 2005044530 W US2005044530 W US 2005044530W WO 2006083393 A1 WO2006083393 A1 WO 2006083393A1
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- WIPO (PCT)
- Prior art keywords
- trap
- cylinder
- engine
- clai
- exhaust
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/008—Controlling each cylinder individually
- F02D41/0087—Selective cylinder activation, i.e. partial cylinder operation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/021—Introducing corrections for particular conditions exterior to the engine
- F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
- F02D41/024—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus
- F02D41/0245—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus by increasing temperature of the exhaust gas leaving the engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/021—Introducing corrections for particular conditions exterior to the engine
- F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
- F02D41/027—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus
- F02D41/0275—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus the exhaust gas treating apparatus being a NOx trap or adsorbent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/146—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration
- F02D41/1463—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an NOx content or concentration of the exhaust gases downstream of exhaust gas treatment apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D17/00—Controlling engines by cutting out individual cylinders; Rendering engines inoperative or idling
- F02D17/02—Cutting-out
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D2041/001—Controlling intake air for engines with variable valve actuation
- F02D2041/0012—Controlling intake air for engines with variable valve actuation with selective deactivation of cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/08—Exhaust gas treatment apparatus parameters
- F02D2200/0806—NOx storage amount, i.e. amount of NOx stored on NOx trap
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/08—Exhaust gas treatment apparatus parameters
- F02D2200/0811—NOx storage efficiency
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
- F02D41/1446—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being exhaust temperatures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/402—Multiple injections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/402—Multiple injections
- F02D41/405—Multiple injections with post injections
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Abstract
An aftertreatment system for an engine emissions trap or adsorber having a mechanism for increasing exhaust temperature of an engine to regenerate the trap or adsorber. The mechanism may include a cylinder cutout. The cylinder cutout may be actuated various ways including a use of cylinder valve control.Cutout of a cylinder or cylinders may be rotated among the cylinders of the engine. A processor may provide an output indicating a degree of need for regenerating the trap or adsorber. An output of the processor also may be connected to the mechanism for increasing exhaust temperature so as to effect regeneration as needed.
Description
EXHAUST GAS AFTERTREATMENT SYSTEM FOR A COMBUSTION ENGINE
Background
[Para 1 ] The present invention pertains to internal combustion engines, and particularly to engines with aftertreatment systems. More particularly, the invention pertains to NOx reduction in the exhaust stream of an engine.
Summary
[Para 2] The present system may use a cylinder cutout system for regeneration of a lean NOx trap or adsorber in the exhaust of an internal combustion engine.
Brief Description of the Drawing
[Para 3] Figure 1 is a top view of an engine and its various components;
[Para 4] Figure 2 is a cut-away side view of a cylinder and associated components of the engine; and
[Para 5] Figure 3 is a graph of fuel injection events revealing fuel control for the engine.
Description
[Para 6] Diesel engines may offer a 30 to 50 percent improved fuel economy over conventional gasoline engines in automobiles, but at a potential cost of increased emissions. However, a lean NOx trap system may be used
to reduce NOx emissions. NOx traps generally require periodic regeneration by raising the temperature of the exhaust stream. A related-art, full flow lean NOx trap achieves regeneration through enriched operation of the engine, an approach that has several disadvantages including a high fuel penalty
[Para 7] A cylinder cutout system may be used in lieu of an enriched operation to overcome the fuel economy penalty. In a conventional gasoline engine, the intake charge may be throttled under partial load on the engine in order to control the air flow, fuel flow and power generated by the engine. In an engine employing cylinder cutout, instead of throttling to control air flow, one or more cylinders may be "cut-out" in a controlled fashion by using, for example, a variable valve actuation mechanism. This approach may reduce or eliminate pumping work losses of the engine. The cylinder cut-out approach may be applied specifically to diesel engines for potentially controlling exhaust temperature and achieving increased fuel economy.
[Para 8] Figures 1 and 2 show a system 1 0 having an engine 1 1 . No turbocharger or supercharger is included in the present description for clarity of description. These Figures are not necessarily drawn to scale relative to themselves or each other. For illustrative purposes, orientation of the components of the engine may not necessarily be the same in Figures 1 and 2.
[Para 9] In Figures 1 and 2, air 1 6 may enter from air intake 1 8 to cylinders 1 7 via the manifold 1 5 and intake ports 1 9 at appropriate times. The air 16 may enter the respective cylinder during an intake cycle as permitted by an intake valve 25 to the cylinder 1 7 while a piston 21 is
moving down the cylinder. Subsequently, the intake valve 25 may close and a piston 21 may move up in the cylinder to compress the air 1 6 up against a head structure 1 3 (head) that is attached to the top of the block 49 containing the cylinder 1 7 (see Figure 2). The intake valve 25 and an exhaust valve 26 may be situated in head 1 3. With valves 25 and 26 closed, head 1 3 may cap off and seal the cylinder 1 7 encompassing a volume between the piston 21 and the head 1 3. As the piston 21 moves towards its closest position to the head 1 3 (i.e., top dead center — TDC 41 ), the volume of the air 16 may decrease and the pressure may increase dramatically with closed valves 25 and 26, thereby maintaining a sealed volume containing air 16. This action may be regarded as a compression cycle. Sometime before the piston 21 reaches its closest position to the head 1 3, some fuel 27 pumped from a fuel supply 57 via a tube 58 may be provided to be injected by an injector 1 2, situated in the head 1 3, into the cylinder 1 7 resulting in a mixture with the air 16. The injector may instead be located in the intake port of the head or in the intake manifold. In some instances, a carburetor-like or other fuel entry system may be implemented in lieu of the injector.
[Para 10] Manifolds 1 5 and 23 may be attached to the head 1 3 having ports 1 9 and 22 which connect the manifolds to their respective valves 25 and 26. The valves 25 and 26 may be round but appear oval in Figure 1 because of their slanted orientation in the head 1 3 relative to the top of piston 21 (as shown in Figure 2). Alternatively, valves 25 and 26 may be situated in the top of the cylinder block of an engine (not shown) along with respective intake and exhaust manifolds being attached to the block.
[Para 1 1 ] The intake valve 25 and exhaust valve 26 may be opened and closed by the movement of lobes 29 and 33 on camshafts 31 and 32, respectively. Although engine 1 1 may have a dual overhead camshaft arrangement in Figure 2, any other mechanical valve actuation arrangement, such as one using lifters, pushrods and rocker arms, may be implemented. Also in Figure 2, valves 25 and 26 may appear slightly open with the lobes away from the valve stems. That presentation may be for illustrative purposes to indicate that valve control is not necessarily due solely to camshaft position. Valve control may be actuated by lifters, solenoids or other actuating components 43 and 44 inserted in the valve stems 35 and 36, which may be discontinuous, within the components, between the valves and the cams, for adjusting the lengths of the stems or disabling cam actuation of the valves 25 and 26, respectively. The valves may be retained closed or open via the components 43 and 44 despite cam movement. Other mechanisms instead of components 43 and 44 may be incorporated for valve control.
[Para 12] Valve springs 47 and 48 may be situated between components 43 and 44 and spring base supports 51 and 52. Supports 51 and 52 may be secured top head 1 3. Under conventional operation and with no actuation, springs 47 and 48 may keep valves 25 and 26 normally closed.
[Para 1 3] Camshafts 31 and 32 may be linked to a crankshaft 24 for rotation by one of several ways. For examples, the camshafts may be mechanically connected to the crankshaft or the camshafts may be electronically and/or hydraulically actuated with movement in accordance with a sensed position or angle of the crankshaft. Various devices
such as solenoids may be utilized to actuate the valves. Other intake and exhaust approaches, even those without valves, may be alternatively incorporated in the engine.
[Para 14] When the cams 31 and 32 rotate, the lobes 29 and 33 may turn toward and push the stems 35 and 36 to open the valves 25 and 26, respectively. Rollers 45 and 46 may be attached to the ends of the valve stems 35 and 36 to remove contact and friction between the stem ends and the cam surfaces during actuation of valves 25 and 26, respectively. The valves 25 and 26 may generally be opened and closed at different times. The camshafts 31 and 32 may rotate at about one-half the rotation rate of the crankshaft 24. Various other kinds of mechanisms, besides valves and injectors, may be utilized for bringing air and fuel to the engine and for removing exhaust gases from the engine.
[Para 1 5] As piston 21 approaches its closest position (TDC 41 ) to head 1 3 which is highest point of a connecting rod 38 from the center of crankshaft 24, the compressed mixture of air 16 and fuel 27 may ignite (due to the heat of a highly compressed mixture in a diesel engine or the spark of a plug in a gasoline engine) and expand thereby providing much pressure on the piston 21 and pushing the piston down the sealed cylinder 1 7 and away from the head 1 3. Piston 21 may be connected via the connecting rod 38 to the crankshaft 24 that is rotated by the force of the burning mixture upon the piston. The piston 21 being forced down by the burning and expanding mixture of air 1 6 and fuel 27 may be regarded as a power cycle.
[Para 16] As the piston approaches its farthest position from the head (i.e., bottom dead center — BDC 42, which is the lowest position of the connecting rod 38 relative to the
center of the crankshaft), the exhaust valve 26 may open and the piston 21 return back up the cylinder 1 7 and push a burnt mixture or exhaust gas 14 out of the cylinder 1 7 through the exhaust valve 26 into the exhaust manifold 23 via an exhaust port 22, resulting in an exhaust cycle.
[Para 1 7] The exhaust valve 26 may close and the intake valve 25 open thereby permitting the piston 21 to draw in another amount of air 1 6 into the cylinder 1 7 during its next intake cycle as the piston 21 moves down cylinder 17 away from the head 1 3.
[Para 1 8] The sequence of intake, compression, power and exhaust cycles may repeat themselves for a given piston 21 and cylinder 1 7 over the next two rotations of the crankshaft 24. Each of the pistons 21 of the other cylinders 1 7 may proceed through the same process. However, each piston may have its sequence of cycles offset from the other pistons in the engine by somewhere from one-half to one- and-one-half revolutions of the crankshaft 24. Thus, in the case of the four cylinder engine 1 1 shown in Figure 1 , there may be one power cycle from one of the pistons 21 during each half revolution of the crankshaft 24.
[Para 1 9] Engine 1 1 may instead have a different number of cylinders and configuration such as an in-line, "V" or opposed cylinder arrangement. The engine may be an internal combustion engine of another kind not having pistons in cylinders. An example of such engine may be a Wankel engine.
[Para 20] The present system 10 may incorporate a cylinder 1 7 cutout mechanism tailored for regeneration of a lean NOx trap 50 (i.e., NOx adsorber) in Figures 1 and 2. For illustrative clarity, additional components for emissions
control of system 10 are not necessarily shown in the Figures.
[Para 21 ] Several benefits may result from the NOx trap or adsorber 50 regeneration approach of the present system 1 0. Relative to a first benefit, when regeneration of NOx trap 50 is triggered, a cylinder 1 7 cutout may be employed. One or more cylinders 1 7 may be cutout. Cutout may be rotated among cylinders to maintain mechanical (e.g., rotational) balance and thermal balance in the engine. For instance, an engine having a cutout applied sequentially to all of the cylinders may run smoother than if a cutout is constantly applied to the same cylinder or cylinders. Also, the heat in the engine may be more evenly distributed in it with a sequenced cutout. The rotation of the cutout among the cylinders may be of various sequences, patterns or forms. Cutout may raise the load on the remaining cylinders 1 7 of engine 1 1 , and consequently raise exhaust 14 temperature and reduce oxygen concentration (i.e., NOx reduction). Any variable valve actuation mechanism may be employed for a regeneration-driven cylinder cutout.
[Para 22] Additional control of exhaust 14 temperature, oxygen and CO/hydrocarbon concentration may be achieved by secondary post-injection of fuel 27 in the cylinder 1 7, supplementary injection in the exhaust 1 4 and/or injection duration control. Fuel injection systems may be designed to provide injection events, such as the pilot event 65, pre- event 66, main event 67, after event 68, post event 69 and a second post event 70 injections, in that order of time and crankshaft position, as shown in the graph of fuel 27 injection rate control in Figure 3. The main injection event 67 may be near TDC 41 and the post injection event 69 and
70 may be somewhere between TDC 41 and BDC 42. The pilot event 65 injection may be useful for noise control in cold operation and low rpm of the engine 1 1 . The pre-event 66, main event 67 and after event 68 injections may aid in injection duration control and combustion rate shaping.
[Para 23] All of the combustion of the injected fuel 27 does not necessarily take place in cylinder 1 7. After-event injection 68 and post-event injections 69 and 70 do not necessarily contribute to the power developed by engine 1 1 , but may be used judiciously to heat the exhaust 14 and use up excess oxygen. In some cases when the temperature during an expansion (power) stroke in cylinder 1 7 is very low (e.g., while under light load conditions), the post event injection fuel may go out as raw fuel and become difficult to manage. Yet, there are times when two post event injections 69 and 70 may be used—one to raise the combustion and exhaust temperature early in the expansion stroke and the second to further raise the temperature later in the stroke for more effect in the downstream regeneration process. However, there may be an impact on the fuel economy of the engine 1 1 due to the post event injections or fuel injection duration. These added fuel injection events, if utilized, may be implemented to merely tweak the cylinder 1 7 cutout approach for the NOx adsorber 50 aftertreatment, not to replace the cutout.
[Para 24] Relative to a second benefit, regeneration may be triggered based on an NOx sensor or sensors 54 or on a model-based calculation of NOx emissions. This calculation may be used to estimate the total NOx adsorbed since the last regeneration event and/or determine the current
adsorption efficiency. Either of these results may be used to trigger regeneration and cutout.
[Para 25] Relative to a third benefit, cylinder 1 7 cutout may be used to maintain an exhaust 1 4 operating temperature within the optimum or desired adsorption temperature window, for trapping and storing emissions, thereby extending the period over which the NOx adsorber 50 can operate before needing regeneration.
[Para 26] An integrated sensing and control system may be used, including a calculation module in an ECU 40 that determines when cylinder 1 7 cutout is to be employed. Calculations by the module may be based on sensor readings, in particular, exhaust 14 temperatures from sensor 55 and sensor 56, NOx emission measurements from sensor 54, and the adsorber state as known or estimated from sensed data or calculations. Other variables such as current engine 1 1 load and speed may also be incorporated in the calculation.
[Para 27] In the case where accurate NOx sensors are not available, a mathematical or NOx emissions model may be incorporated within or connected to the calculation module. This model may also be used in a predictive capacity, for forecasting future emission levels based on projected operating conditions of the engine.
[Para 28] The calculation module may render a cylinder 1 7 cutout decision based on a heuristic or model-based algorithm. An example of a heuristic algorithm may be a simple rule that dictates cylinder 1 7 cutout when the adsorber state is below a predetermined threshold. Another example may be a rule that dictates cylinder 1 7 cutout when the adsorber state is acceptable but exhaust temperature
has been too low for optimum adsorber operation for some predetermined duration. An example of a model-based algorithm may be a predictive calculation, based on current operation and sensed parameters of engine 1 1 , indicating when the adsorber is likely to become saturated.
[Para 29] A provision may be included for a higher-level mode command from the central engine computer unit (ECU 40) that can override an aftertreatment-centered calculation. The ECU 40 may incorporate a processor, a computer, a controller, a calculation module and/or an emissions model. The output of the cylinder 1 7 cutout calculation may be routed to either a dedicated cylinder controller or the engine ECU 40. The fuel penalty for this additional control may be much less than for that without cylinder cutout.
[Para 30] If a cylinder 1 7 cutout is desired or needed, it may be actuated with the valve mechanism shown as an illustrative example. Other approaches may be implemented such as fuel 27 shut off to the particular cylinder 1 7 involved. In the present approach, the injector 1 2 may be turned off and additionally the valves 25 and 26 may be deactivated in a closed position. However, the valves may be deactivated in a combination of various positions, for example, a closed exhaust valve 25 and an open intake valve 26. The desired combination of deactivated positions may depend on other parameters such as oil leakage into the cylinder.
[Para 31 ] Injector 1 2 may be controlled with a signal along line 59 from ECU 40. For instance, a signal to activate or turn on injector 12 may be sent by ECU 40 at an appropriate time when the valves are activated to result in a power
stroke. In a similar manner, injector 1 2 may be inactivated or shut off with appropriate timing.
[Para 32] In Figure 2, valves 25 and 26 may have either a split or telescoping stem 35 and 36, respectively. The stems 35 and 36 may be extended or shortened as needed for cylinder 1 7 cutout. The devices 43 and 44 may affect or control the length or movement of stems 35 and 36. The ECU 40 may receive signals from temperature sensors 55 and 56, NOx sensor 54, and crankshaft rate and/or position sensor 39. Devices 43 and 44 may be deactivatable or actuatable hydraulic lifters, solenoids or similar mechanisms. Control of devices 43 and 44 may be via signals along lines 61 and 62, respectively, from ECU 40.
[Para 33] If cylinder 1 7 is to be cutout, a signal from ECU 40 may go along line 61 to device 43 to effectively deactivate valve 25, which means that lobe 29 of cam 31 may push down on the upper portion of stem 35 without lower portion of stem 35 moving down to open valve 25. Without a signal along line 61 to device 43, the pushing down of the upper portion of stem 35 would result in similar downward movement of the lower portion of stem 35 thereby opening valve 25. Similarly, a signal from ECU 40 may go along line 62 to device 44 to effectively deactivate valve 26, which means that lobe 33 of cam 32 may push down on the upper portion of stem 36 without the lower portion of stem 36 moving down to open valve 26. Without a signal along line 62 to device 44, the pushing down of the upper portion of stem 36 would result in a similar downward movement of the lower portion of stem 36 thereby opening valve 26.
[Para 34] The times of the activation and non-activation of valves 25 and 26 may be electronically controlled by ECU 40. Similarly, the times of activation of injector 1 2 may be electronically controlled by ECU 40. Cylinder 1 7 cutout may be achieved by a variety of patterns of activation and deactivation of valves 25 and 26, with specific timing for each of the valves' activations and deactivations. For instance, it may be possible to deactivate only one of the valves for certain durations of time. Also, the deactivation and corresponding durations of injector 1 2 may be a part of cylinder 1 7 cutout. Various sorts of calculations and programs may be selected and executed by ECU 40, for effecting cylinder 1 7 cutout, depending on the various inputs to ECU 40.
[Para 35] Inputs to ECU 40 via line 71 from sensor 39 may include revolutions per minute (rpm) and positions at various times of crankshaft 24 with signals on line 71 . Temperatures of the exhaust 14 before and after adsorber 50 may be detected by sensors 55 and 56, respectively. These pre-adsorber and post-adsorber exhaust 14 temperatures may be in the form of signals along lines 72 and 73 from sensors 55 and 56, respectively, to ECU 40. Also, a sensor 54, or the like, may be positioned near an exit of adsorber 50 to measure the amount of NOx in the exhaust 14. A signal indicating a measurement of the NOx may go along a line 74 from sensor 54 to ECU 40. Various other signals of operating parameters of the engine 1 1 , such as cooling system temperature, oil pressure, exhaust oxygen, mass air flow, air/fuel ratio, detonation, and the like, may be conveyed to ECU 40 along lines from the corresponding sensors (not necessarily shown in the Figures).
[Para 36] Other inputs to ECU 40 may be entered from a user interface 63 and other engine sensors. Such other inputs may include engine throttle control, programs for the ECU 40, setpoints, selection among various modes of operation of the engine and the ECU, adjustments of performance and emissions related parameters, and so forth.
[Para 37] In the present specification, some of the material may be of a hypothetical or prophetic nature although stated in another manner or tense.
[Para 38] Although the invention has been described with respect to at least one illustrative embodiment, many variations and modifications will become apparent to those skilled in the art upon reading the present specification. It is therefore the intention that the appended claims be interpreted as broadly as possible in view of the prior art to include all such variations and modifications.
Claims
What is clai med is : [Claim 1 ] 1 . An aftertreatment system comprising: an emissions trap connected to an exhaust system of a multi-cylinder internal combustion engine; and a first mechanism connected to the engine for heating the exhaust system to a temperature sufficient to regenerate the trap.
[Claim 2] 2. The system of claim 1 , wherein the first mechanism comprises: a cylinder disabling device connected to the engine; at least one temperature sensor situated in the exhaust system; and a control unit connected to the cylinder disabling device and the at least one temperature sensor.
[Clai m 3] 3. The system of claim 2, further comprising a second mechanism for keeping the trap within an optimum temperature range to trap and store emissions.
[Clai m 4] 4. The system of claim 2, further comprising an emissions sensor proximate to the trap connected to the control unit.
[Clai m 5] 5. The system of claim 4, wherein the cylinder disabling device is for disabling at least one cylinder to heat the exhaust system.
[Claim 6] 6. The system of claim 5, wherein the disabling at least one cylinder is rotated among cylinders of the engine.
[Clai m 7] 7. The system of claim 6, wherein the engine is a diesel.
[Clai m 8] 8. The system of claim 5, wherein heating the exhaust system results in regeneration of the trap.
[Clai m 9] 9. The system of claim 8, wherein the trap is for adsorbing NOx from an exhaust from the engine.
[Clai m 1 0] 1 0. The system of claim 9, wherein regeneration of the trap is for removing NOx from the trap.
[Claim 1 1 ] 1 1 . The system of claim 5, wherein the control unit may provide signals to the cylinder disabling device to heat the exhaust as needed to regenerate the trap.
[Clai m 1 2] 1 2. The system of claim 1 1 , wherein the control unit receives a temperature indication from the at least one temperature sensor and an emissions indication from the emissions sensor to determine when to provide signals to the cylinder disabling device.
[Clai m 1 3] 1 3. The system of claim 2, wherein the cylinder disabling device is for cutting out at least one cylinder to heat the exhaust system to regenerate the trap.
[Clai m 1 4] 14. The system of claim 1 3, wherein to regenerate the trap is for removing emissions material from the trap.
[Claim 1 5] 1 5. The system of claim 14, wherein the control unit may provide signals to the cylinder disabling device to heat the exhaust as needed to regenerate the trap.
[Claim 1 6] 1 6. The system of claim 2, wherein the control unit may provide enabling signals to the cylinder disabling device according to a mathematical model.
[Claim 1 7] 1 7. The system of claim 2, wherein the control unit may provide enabling signals to the cylinder disabling device according to an algorithm.
[Claim 1 8] 1 8. The system of claim 1 5, wherein the engine is a diesel.
[Claim 1 9] 1 9. The system of claim 1 8, wherein the cylinder disabling device may inactivate valves to cutout at least one cylinder.
[Claim 20] 20. The system of claim 1 , wherein the first mechanism comprises: a control unit connected to a fuel injection system of the engine; and at least one temperature sensor situated in the exhaust system connected to the control unit.
[Claim 21 ] 21 . The system of claim 20, wherein the control unit may affect duration of fuel injection and injection shutoff for changing the temperature of the exhaust system.
[Clai m 22] 22. An aftertreatment system comprising: an emissions trap connected to an exhaust system of a internal combustion engine; and a mechanism connected to the engine for keeping the trap within an optimum temperature range to trap and store emissions.
[Clai m 23] 23. The system of claim 22, wherein the mechanism comprises: a cylinder disabling device connected to the engine; at least one temperature sensor situated in the exhaust system; and a control unit connected to the cylinder disabling device and the temperature sensor.
[Clai m 24] 24. The system of claim 23, wherein the cylinder disabling device is for heating the exhaust system.
[Clai m 25] 25. The system of claim 24, wherein heating the exhaust system is for maintaining the trap within the optimum temperature range.
[Claim 26] 26. The system of claim 24, wherein the control unit may provide signals to the cylinder disabling device for disabling at least one cylinder for heating the exhaust as needed for maintaining the trap within the optimum temperature range.
[Clai m 27] 27. The system of claim 26, wherein the disabling at least one cylinder is rotated among the cylinders of the engine.
[Clai m 28] 28. The system of claim 26, wherein the control unit may receive a temperature indication from the at least one temperature sensor and an emissions indication from the emissions sensor to determine when to provide signals to the cylinder disabling device.
[Clai m 29] 29. The system of claim 28, wherein the control unit may determine when to provide signals to the cylinder disabling device according to a mathematical model.
[Claim 30] 30. An aftertreatment means comprising: means for regenerating an engine exhaust emissions trap; and means for determining a need to regenerate the emissions trap.
[Claim 31 ] 31 . The means of claim 30, wherein the means for regenerating comprises: a cylinder cutout mechanism connected to the means for determining a need to regenerate; and at least one temperature sensor, situated proximate to the exhaust emissions trap, connected to the means for determining a need to regenerate.
[Claim 32] 32. The means of claim 31 , wherein the means for determining a need to regenerate comprises a processor connected to the at least one temperature sensor and the cylinder cutout mechanism.
[Clai m 33] 33. The means of claim 32, further comprising a means for maintaining an appropriate temperature of the exhaust emissions trap to trap and store emissions.
[Clai m 34] 34. The means of claim 33, wherein the cylinder cutout mechanism may cut out a cylinder in a rotational manner among cylinders of the engine for mechanical and thermal balance.
[Claim 35] 35. The means of claim 32, wherein the exhaust emissions trap is connected to a diesel engine.
[Clai m 36] 36. The means of claim 32, wherein the exhaust emissions is NOx.
[Clai m 37] 37. The means of claim 36, wherein the cylinder cutout mechanism comprises a cylinder valve disabling device connected to the means for determining a need to regenerate.
[Claim 38] 38. The means of claim 37, wherein: the means for determining a need to regenerate comprises a calculation module connected to the processor; and an emissions model connected to the calculation module.
[Claim 39] 39. The means of claim 37, further comprising: an NOx sensor proximate to the exhaust emissions trap; and wherein the NOx sensor is connected to the processor.
[Claim 40] 40. A method for regeneration of an emissions trap connected to an exhaust of an engine, comprising: determining a time when the trap needs to be regenerated; and regenerating the trap at the time; and wherein: regenerating the trap comprises increasing the temperature of the trap; the temperature of the trap is increased by increasing the temperature of the exhaust of the engine; and the temperature of the exhaust is increased by deactivating at least one cylinder of the engine.
[Clai m 41 ] 41 . The method of claim 40, further comprising keeping temperature of the trap at an optimum range for trapping and storing emissions.
[Clai m 42] 42. The method of claim 41 , wherein the engine is a diesel engine.
[Claim 43] 43. The method of claim 42, wherein the trap is an NOx trap.
[Clai m 44] 44. The method of claim 40, wherein the deactivating at least one cylinder comprises deactivating a valve mechanism for at least one cylinder.
[Clai m 45] 45. The method of claim 43, wherein the deactivating at least one cylinder is rotated among cylinders of the engine.
[Clai m 46] 46. The method of claim 40, wherein determining a time when the trap needs to be regenerated comprises monitoring an amount of NOx in the trap.
[Clai m 47] 47. The method of claim 40, wherein determining a time when the trap needs to be regenerated comprises calculating an amount of NOx in the trap.
[Clai m 48] 48. The method of claim 47, wherein the calculating an amount of NOx is performed according to an emissions model.
[Clai m 49] 49. The method of claim 47, wherein the calculating an amount of NOx is performed according to an algorithm.
[Clai m 50] 50. The method of claim 41 , adding at least one post-event injection of fuel to the engine to adjust the temperature of the exhaust.
[Claim 51 ] 51 . A regeneration system, comprising: an emissions material trap connected to an exhaust of an engine; at least one temperature sensor proximate to the trap; a controller connected to the at least one temperature sensor; and a cylinder cutout mechanism connected to the controller.
[Claim 52] 52. The system of claim 51 , wherein the engine is a diesel engine.
[Claim 53] 53. The system of claim 52, wherein: the trap is for adsorbing NOx; and the trap is regenerated with an increased temperature of the exhaust.
[Clai m 54] 54. The system of claim 53, wherein the temperature of the exhaust is increased by the cylinder cutout mechanism.
[Clai m 55] 55. The system of claim 54, wherein the cylinder cutout mechanism may rotate the cylinder cutout among cylinders of the engine to maintain the engine in a rotational and thermal balance.
[Clai m 56] 56. The system of claim 54, further comprising a device for determining an amount of NOx in the trap.
[Clai m 57] 57. The system of claim 56, wherein the amount of NOx exceeding a certain level indicates a need for regenerating the trap.
[Clai m 58] 58. The system of claim 57 wherein the device for determining an amount of NOx in the trap is an algorithm processed by the controller.
[Claim 59] 59. The system of claim 57, wherein the device for determining an amount of NOx in the trap is an NOx sensor proximate to the trap and connected to the controller.
[Claim 60] 60. The system of claim 57, wherein the cylinder cutout mechanism comprises a cylinder valve disabler.
[Claim 61 ] 61 . A trap temperature maintaining system comprising: an emissions trap connected to an exhaust system of an engine; and a heating mechanism connected to the engine for keeping the emissions trap at an appropriate temperature to trap and store emissions.
[Claim 62] 62. The system of claim 61 , wherein the heating mechanism is an engine cylinder cutout device.
[Claim 63] 63. The system of claim 62, wherein the engine cylinder cutout device may rotate a cylinder cutout among cylinders of the engine to maintain the engine in rotational balance and in thermal balance.
[Claim 64] 64. The system of claim 63, wherein the heating mechanism at certain times heats the trap to a temperature to regenerate the trap.
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US10/906,079 US20060168945A1 (en) | 2005-02-02 | 2005-02-02 | Aftertreatment for combustion engines |
US10/906,079 | 2005-02-02 |
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PCT/US2005/044530 WO2006083393A1 (en) | 2005-02-02 | 2005-12-08 | Exhaust gas aftertreatment system for a combustion engine |
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US20060168945A1 (en) | 2006-08-03 |
WO2006083393A9 (en) | 2006-09-28 |
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