WO2005067440A2 - Removable toner cartridge universal adapter - Google Patents

Removable toner cartridge universal adapter Download PDF

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Publication number
WO2005067440A2
WO2005067440A2 PCT/US2004/027687 US2004027687W WO2005067440A2 WO 2005067440 A2 WO2005067440 A2 WO 2005067440A2 US 2004027687 W US2004027687 W US 2004027687W WO 2005067440 A2 WO2005067440 A2 WO 2005067440A2
Authority
WO
WIPO (PCT)
Prior art keywords
toner cartridge
printer
leading end
signal
hopper
Prior art date
Application number
PCT/US2004/027687
Other languages
French (fr)
Other versions
WO2005067440A3 (en
Inventor
Steven Miller
Original Assignee
Steven Miller
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=34678420&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2005067440(A2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Steven Miller filed Critical Steven Miller
Priority to CA2548821A priority Critical patent/CA2548821C/en
Priority to BRPI0417289-2A priority patent/BRPI0417289A/en
Priority to EP04782220A priority patent/EP1695153A4/en
Publication of WO2005067440A2 publication Critical patent/WO2005067440A2/en
Publication of WO2005067440A3 publication Critical patent/WO2005067440A3/en

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/10Collecting or recycling waste developer
    • G03G21/12Toner waste containers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0848Arrangements for testing or measuring developer properties or quality, e.g. charge, size, flowability
    • G03G15/0849Detection or control means for the developer concentration
    • G03G15/0855Detection or control means for the developer concentration the concentration being measured by optical means
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0865Arrangements for supplying new developer
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0865Arrangements for supplying new developer
    • G03G15/0867Arrangements for supplying new developer cylindrical developer cartridges, e.g. toner bottles for the developer replenishing opening
    • G03G15/0868Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0822Arrangements for preparing, mixing, supplying or dispensing developer
    • G03G15/0877Arrangements for metering and dispensing developer from a developer cartridge into the development unit
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0894Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
    • G03G21/1642Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements for connecting the different parts of the apparatus
    • G03G21/1652Electrical connection means
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
    • G03G21/18Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
    • G03G21/1875Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit provided with identifying means or means for storing process- or use parameters, e.g. lifetime of the cartridge
    • G03G21/1878Electronically readable memory
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
    • G03G21/18Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
    • G03G21/1875Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit provided with identifying means or means for storing process- or use parameters, e.g. lifetime of the cartridge
    • G03G21/1896Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit provided with identifying means or means for storing process- or use parameters, e.g. lifetime of the cartridge mechanical or optical identification means, e.g. protrusions, bar codes
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/06Developing structures, details
    • G03G2215/066Toner cartridge or other attachable and detachable container for supplying developer material to replace the used material
    • G03G2215/0695Toner cartridge or other attachable and detachable container for supplying developer material to replace the used material using identification means or means for storing process or use parameters
    • G03G2215/0697Toner cartridge or other attachable and detachable container for supplying developer material to replace the used material using identification means or means for storing process or use parameters being an electronically readable memory
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00Apparatus for electrophotographic processes
    • G03G2215/08Details of powder developing device not concerning the development directly
    • G03G2215/0802Arrangements for agitating or circulating developer material
    • G03G2215/085Stirring member in developer container
    • G03G2215/0852Stirring member in developer container reciprocating
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2221/00Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
    • G03G2221/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
    • G03G2221/18Cartridge systems
    • G03G2221/1815Cartridge systems for cleaning or developing but not being a process cartridge
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2221/00Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
    • G03G2221/16Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
    • G03G2221/18Cartridge systems
    • G03G2221/1823Cartridges having electronically readable memory

Definitions

  • This invention relates, generally, to toner cartridges. More particularly, it relates to a toner cartridge that fits a large plurality of printers of differing brands and models.
  • printer cartridges such as those manufactured by Hewlett Packard, employ a single component design.
  • most companies make a toner cartridge that includes a waste bin containing waste toner and a hopper containing the toner supply.
  • the hopper is connected to the trailing end ofthe waste bin.
  • the leading end ofthe waste bin is inserted into the printer first when a toner cartridge is being installed.
  • the user holds the trailing end ofthe waste bin when the toner cartridge is installed and removed.
  • Each printer manufacturer designs its printers to accept toner cartridges manufactured by it and to reject the toner cartridges manufactured by others.
  • printer manufacturers have added structural features to the printers and to the toner cartridges that do not enhance the functional performance ofthe printer in any way but which serve to prevent use of a competitor's toner cartridge in the printer.
  • Printer manufacturers also prefer to sell new toner cartridges to replace empty toner cartridges. Therefore, they do not support the re-cycling industry.
  • the waste bin and hopper in conventional toner cartridges are pivotally interconnected to one another so that the hopper may move up and down in a vertical plane while the waste bin is secured into an immovable position.
  • a full hopper has a weight sufficient to prevent it from pivotal movement, but as the hopper grows lighter as the toner therein is consumed, the hopper pivots upwardly under the influence of biasing means positioned at its opposite ends.
  • pivotal interconnection ensures that a proper nip is formed between the photoconductive drum ofthe waste bin and the developer roller ofthe hopper.
  • Such pivotal mounting requires the use of springs to interconnect the waste bin to the hopper. It also requires use of a shipping lock strap during shipping to prevent the hopper from bouncing inside the printer or toner cartridge shipping box during transportation.
  • each spring must be secured to the waste bin and a second end thereof must be secured to the hopper. This makes the assembly ofthe toner cartridge more difficult and increases the time required to complete the assembly. Moreover, during remanufacturing of the toner cartridge, additional handling ofthe spring can cause the loss of necessary spring tension causing improper nip between the developer roller and the photoconductive drum.
  • the improved interconnecting means should eliminate the pivotal mounting ofthe toner cartridge within the printer, eliminate the springs, and eliminate the need to use a shipping strap during transportation ofthe cartridge.
  • toner hopper and waste bin are not pivotally connected to one another, a new construction is required for holding the hopper and waste bin together.
  • the new construction must ensure that a proper nip is formed between the photoconductive drum that forms a part ofthe waste bin and the developer roller that forms a part ofthe hopper.
  • a laterally extending wing is formed integrally with each side wall ofthe waste bin and is slidingly received within guide grooves formed on opposite sides ofthe waste bin-receiving cavity formed in the printer body.
  • the known planar wings are thin at their respective leading ends so that they can more easily enter into the guide grooves ofthe printer and thick at their respective trailing ends to provide more structural integrity.
  • the leading ends are thus somewhat fragile and can be broken if a user does not exercise care when inserting a toner cartridge into a printer.
  • a conventional waste bin may include a small circuit board that, if present, must enter into electrical communication with electrical contacts on the printer to activate the printer. More particularly, one or more connection pads are mounted on the circuit board. Electrical contacts mounted on the printer at a preselected location, such as a printer door, communicate electrically with said circuit board through said connection pads.
  • This invention also includes optical communication means that may replace any electrical communication means mentioned herein.
  • Some waste bins have a small, substantially horizontally-disposed mounting pad on a left edge of a top wall thereof that supports the circuit board that is aligned to mate with (through the aforementioned connection pads) the electrical contacts secured to an associated printer.
  • waste bins have a small mounting pad just to the right ofthe left edge-mounted pad to mate with the electrical contacts of other printers. Still other waste bins have a small, vertically disposed mounting pad on a front wall ofthe waste bin.
  • Conventional printers further include a microswitch that enables the printer to operate when its cartridge door is fully closed. More particularly, when the cartridge door is fully closed, it engages a door-closed microswitch-actuating tab having a thin, upstanding construction. As a printer ages, its hinges and latches become worn to the extent that the cartridge door no longer engages the actuating tab even when the cartridge door is fully closed. The microswitch is therefore not closed and no "door closed” signal is sent to activate the printer. Thus there is a need for an improved tab that is engaged by a closed cartridge door even when the hinges and latches of a printer door have become worn.
  • the cartridge Since the cartridge has no dedicated handle, the user will most likely grasp the cartridge off center and the weight ofthe hopper and waste bin together will cause the toner cartridge to tilt relative to a horizontal plane as the user attempts to insert the toner cartridge into the printer. The toner cartridge often jams as a result.
  • Printers are also subject to jamming due to poorly designed media guides that are formed on the lower wall ofthe waste bin of a toner cartridge.
  • Printers typically include downward forcing levers that bear against the toner cartridge after it has been inserted to keep the toner cartridge from rattling during printer operation.
  • the levers bear against flat surfaces.
  • the levers bear against the cartridge and hold it in said improper position.
  • a toner cartridge is removed from a printer by manually lifting the trailing end ofthe toner cartridge relative to the stationary printer.
  • very little clearance is provided for this lifting procedure, thereby increasing the degree of difficulty encountered when removing a toner cartridge.
  • the small clearance also increases the difficulty associated with inserting a toner cartridge into a printer.
  • the known toner cartridges also have a door, known as the shutter or upper shutter, that is hingedly mounted to the top ofthe cartridge.
  • the shutter pivots downwardly like a conventional door on a simple two pin hinge.
  • the novel toner cartridge is adapted to fit within a toner cartridge-receiving cavity of a printer. It includes a waste bin positioned at a leading end ofthe toner cartridge and a hopper connected to the waste bin at a trailing end ofthe waste bin.
  • the waste bin and hopper are fixedly interconnected to one another and are held against movement relative to one another when fully installed within the toner cartridge-receiving cavity.
  • the waste bin has a leading end sculpted to mate with the cartridge-receiving cavity of a plurality of printers. Therefore, the novel toner cartridge fits printers made by differing manufacturers and differing printer models made by a manufacturer.
  • the leading end ofthe waste bin has a hollow structure defined by a leading wall, a pair of sidewalls, a top wall, a bottom wall, and an open trailing end in open communication with the hopper.
  • the leading wall has a transverse extent less than a transverse extent ofthe open trailing end so that the leading end ofthe waste bin mates with a printer having a toner cartridge receiving cavity having a relatively wide opening that tapers down to a relatively narrow opening.
  • a plurality of recesses is formed in the leading end ofthe waste bin to enable the leading end to mate with a plurality of printers.
  • Some printers have no protrusions in their cartridge- receiving cavities, and others have one or more protrusions positioned at differing locations in said cavities.
  • each ofthe novel waste bins disclosed herein can mate with any printer.
  • the novel waste bin as a universal waste bin.
  • a waste bin connected to a hopper forms a toner cartridge
  • it is appropriate to refer to the novel toner cartridge as a universal toner cartridge because it may be used with any printer among a plurality of printer families manufactured by differing companies that requires a removable toner cartridge..
  • the recesses may be provided in any shape that accepts the protuberances formed in the toner cartridge-receiving cavity.
  • a "N"-shaped protuberance in a printer's cartridge-receiving cavity may be accepted or received within a "N"-shaped recess formed in the waste bin ofthe toner cartridge that is at least slightly larger than the protuberance.
  • a square or rectangular recess could also accept a "N"-shaped protuberance.
  • the advantage to having a recess that closely mates with a protuberance is that such a recess maximizes the amount of toner that may be stored in a waste bin. If a recess formed in the waste bin is larger than it needs to be, then the space for toner within the waste bin is compromised.
  • the waste bin has a total of five recesses.
  • Three equidistantly spaced apart recesses are formed in the leading end ofthe waste bin in laterally spaced relation to one another, and a recess is formed in each outboard corner ofthe waste bin.
  • the three leading end recesses are hereinafter sometimes referred to as the first, second and third leading end recesses, and the two outboard recesses are sometimes hereinafter referred to as the first and second outboard recesses.
  • Another way of describing the respective positions ofthe recesses ofthe first embodiment, as well as the recesses of additional embodiments, is to define the leading end ofthe waste bin as having a first half and a second half.
  • the first leading end recess is described as being positioned in the middle ofthe first half
  • the second leading end recess is described as being positioned at the mid-point or middle ofthe leading end
  • the third recess is described as being positioned at the middle ofthe second half of the leading end.
  • the three leading edge recesses ofthe first embodiment are merged together to form a single elongate leading edge recess, and the two outboard recesses ofthe first embodiment are unchanged.
  • the second embodiment includes first and second outboard recesses and an elongate leading end recess formed in the center of the leading end that has an extent sufficient to occupy almost all ofthe leading end.
  • a third embodiment ofthe waste bin includes an elongate step formed in the waste bin along the entire extent thereof. This may be understood as a merging together of all five recesses ofthe first embodiment.
  • a fourth embodiment merges together the first outboard recess and the first and second leading end recesses ofthe first embodiment. It further merges together the third leading end recess and the second outboard recess ofthe first embodiment.
  • the fourth embodiment includes a first elongate recess that extends from a first outboard end ofthe leading end to a point about half-way along the extent ofthe first half of the leading end of the waste bin, and a second recess that extends from a second outboard end ofthe leading end to a point about half-way along the extent ofthe second half of the leading end of said waste bin.
  • the third leading end recess ofthe first embodiment is merged with the second outboard recess ofthe first embodiment.
  • the first outboard recess and the first and second leading end recesses ofthe first embodiment are unchanged.
  • this embodiment may be described as having said first outboard recess, said first and second leading end recesses, and a fourth recess that extends from the second outboard end ofthe leading end to a point about mid-length ofthe second half of said leading end.
  • a sixth embodiment merges together the first and second leading end recesses ofthe first embodiment.
  • the first and second outboard recesses and the third leading end recess are unchanged from the first embodiment.
  • This sixth embodiment therefore includes said first outboard recess, a second recess formed in said leading end that occupies almost all ofthe first half of the leading end from a mid-point of said leading end to a point near said first outboard recess, said third leading end recess, and said second outboard recess.
  • a seventh embodiment merges together the second and third leading end recesses ofthe first embodiment. The first and second outboard recesses and the first leading end recess are unchanged from the first embodiment.
  • the seventh embodiment therefore may be said to include said first outboard recess, said first leading end recess, a second leading end recess that occupies the second half of said leading end, extending from about the mid-point of said second half to a point near the second outboard recess, and said second outboard recess.
  • An eighth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment.
  • the second and third leading end recesses and the second outboard recess are unchanged from the first embodiment.
  • This embodiment thus includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point about mid-length ofthe first half of said leading end, said second and third leading end recesses and the second outboard recess.
  • a ninth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment. It further merges together the second and third leading end recesses and the second outboard recess ofthe first embodiment.
  • this embodiment includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point about mid-length ofthe first half of said leading end, and a second recess that extends from said second outboard end of said leading end to a point about mid-length of said leading end of said waste bin.
  • a tenth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment. It further merges together the third leading end recess and the second outboard recess ofthe first embodiment.
  • the second leading end recess ofthe first embodiment is unchanged. It is therefore said that this tenth embodiment includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point near said second leading end recess, said second leading end recess, and a third recess extending from said second end of said leading end to a point near said second leading end recess.
  • the Optra® S printer has no protrusions in its cartridge-receiving cavity.
  • none ofthe recesses formed in any ofthe ten embodiments are needed when the universal toner cartridge is inserted into the printer cavity of such printer.
  • the Optra® T printer however, has one outboard protrusion.
  • Printers in the 520 family of printers include a center protrusion that mates with the second leading edge recess but such printer family includes no outboard protrusions.
  • Printers in the 620 printer family have no protrusions that mate with the three leading edge recesses, but they have two outboard protrusions.
  • Printers in the 630 printer family have one protrusion that mates with the first leading edge protrusion and no outboard protrusions.
  • Printers in the 632 and 634 sub-families have one protrusion that mates with the third leading edge recess and no outboard protrusions.
  • leading end recesses and outboard recesses will work with all currently known printer families and sub-families and in view of this disclosure any future changes in printer-receiving cavity designs can be met.
  • the waste bin includes multiple additional improvements as well, none of which depend upon the sculpted leading end thereof.
  • a first improvement unrelated to the sculpted leading end ofthe waste bin is a first circuit board mounting pad formed in a substantially horizontal top wall ofthe waste bin.
  • the mounting pad accommodates a user-operated selector switch that indicates a printer brand with which the novel universal toner cartridge is to be used.
  • the first circuit board mounting pad has a size sufficient to hold a large circuit board with large electrical contacts that mates with printer-mounted contacts that may be in a first, left position or a second, right position.
  • circuit board is also a universal circuit board because it has a size sufficient to enter into electrical communication with printers having left-mounted contacts or right-mounted contacts.
  • a second improvement unrelated to the sculpted leading end includes a second circuit board mounting pad positioned on a vertical wall ofthe waste bin.
  • the second circuit board mounting pad is smaller than the first circuit board mounting pad and is adapted to mate with a third group of printers that include relatively small circuit boards that mate with mounting pads positioned near the front left edge ofthe waste bin.
  • the second circuit board mounting pad is also designed to accommodate a larger circuit board that supports larger components or a greater number of components.
  • the second circuit board mounting pad is also universal in operation because it can receive small and large circuit boards.
  • a thumb grip dished to accept a thumb, is formed in the trailing end ofthe waste bin, centrally thereof, An arch extends transversely across the trailing end ofthe waste bin and rises to a height sufficient to accommodate a user's fingers when the user's thumb is positioned in the thumb grip.
  • a toner cartridge is further improved by enhancing the media guides formed in a bottom wall ofthe waste bin. Specifically, rounded surfaces are formed in each ofthe media guides to reduce friction as paper is dragged over them.
  • a hopper torque tab receptacle having a relatively larger opening and rounded edges, is formed in the waste bin and is adapted to vertically receive a tab formed in the hopper when the waste bin is comiected to the hopper. In this way, the hopper is keyed to the waste bin, preventing lateral movement between the hopper and waste bin when a driving force is applied to the hopper.
  • An improved microswitch actuating tab is formed in upstanding relation to a top wall ofthe waste bin. It is adapted to actuate a microswitch that is adapted to activate the printer when a printer door is fully closed.
  • the microswitch-actuating tab has a height sufficient to actuate the microswitch even when the door ofthe printer has worn latches or hinges and therefore does not fully close.
  • a first embodiment ofthe novel microswitch has a uniform thickness and is taller than a conventional actuating tab. It therefore provides a more positive engagement ofthe microswitch.
  • a second embodiment is somewhat diamond-shaped, being thicker at mid-height than at its top and bottom. Both embodiments are structurally stronger than prior art microswitch actuating tabs and have greater height so that they remain effective even when the hinges and latches ofthe printer door are worn, loose, or on otherwise poor condition.
  • the printer therefore receives an activating signal when the door ofthe printer is closed even if the printer has worn latches and hinges.
  • the first embodiment ofthe microswitch-actuating tab has a uniform thickness and taller protrusion that provides for a more positive engagement ofthe microswitch.
  • the second embodiment ofthe microswitch-actuating tab has a top section, a mid-section, and a bottom section. The top section widens from top to bottom, the bottom section narrows from top to bottom, and the mid-section is wider than the top section and the bottom section.
  • each planar wing is adapted to slidingly engage an associated guide groove formed in opposite sides ofthe printer.
  • each planar wing has a uniform thickness along its extent, thereby providing structural integrity and preventing the planar wing from flexing when the waste bin is being installed into the printer. The reduction in rearward sloping angle ofthe planar wing allows for easier installation and removal ofthe cartridge from the printer.
  • a second embodiment ofthe planar wing includes three supporting wheels in lieu of a continuous plane. These wheels provide support at key positions to allow for support during installation, engagement and removal ofthe cartridge from the printer.
  • a concave depression adapted to receive downward forcing levers that form a part ofthe printer is formed in a top edge of each sidewall. The concave depression is effective to center downwardly directed force provided by the downward forcing levers.
  • a recess is also formed in a top edge of each waste bin sidewall to provide clearance for the waste bin when it is pivoted upwardly relative to the printer during removal.
  • a hopper pin-mounting hole is formed in each waste bin sidewall and is adapted to receive a mounting pin formed in the hopper with zero vertical clearance. Accordingly, the hopper does not move relative to the waste bin when the hopper and waste bin are interconnected to one another. Moreover, no shipping strap is required when the hopper and waste bin are transported as a unit in interconnected relation to one another.
  • a latching means for interconnecting the waste bin and the hopper to one another in a non- pivotal interconnection includes a hopper wheel horizontal retainer and a hopper wheel vertical lock formed integrally with the waste bin.
  • the hopper wheel horizontal retainer and the hopper wheel vertical lock are disposed in cooperative relation to one another and are adapted to engage a hopper wheel that forms a part ofthe hopper.
  • To assemble the toner cartridge the waste bin is held above the hopper so that the hopper wheel horizontal retainer and the hopper wheel vertical lock are positioned directly above the hopper wheel. The waste bin is lowered until the hopper wheel horizontal retainer engages the hopper wheel and the hopper wheel vertical lock.
  • the hopper wheel horizontal retainer has an upwardly inclined surface, a concavity, and a hump between the upwardly inclined surface and the concavity.
  • the hopper wheel engages the upwardly inclined surface and causes the hopper wheel horizontal retainer to momentarily deflect from its position of repose when the waste bin is lowered with respect to the hopper.
  • the hopper wheel rolls over the hump and the resiliency ofthe hopper wheel horizontal retainer causes the hopper wheel horizontal retainer to return to its position of repose, thereby capturing the hopper wheel in the concavity.
  • the hopper wheel simultaneously causes the hopper wheel vertical lock to deflect away from its position of repose as well.
  • the hopper wheel vertical lock has a straight construction and a hook formed at a free leading end thereof.
  • the vertical lock returns to its position of repose, thereby capturing a bottom ofthe hopper wheel when the hopper wheel clears the hook. Accordingly, the hopper wheel is captured on a trailing side thereof by the concavity and on its bottom side by said hook.
  • the invention also includes an embodiment having the hopper wheel horizontal retainer but no hopper wheel vertical lock.
  • the hopper wheel vertical lock is formed in depending relation to a preselected sidewall ofthe waste bin.
  • a guide rail is integrally formed with a preselected sidewall ofthe waste bin. The hopper wheel rollingly engages the guide rail as the waste bin is lowered into interconnecting relation to the hopper. The hopper wheel rolls along the guide rail until the hook captures it.
  • An aperture adapted to receive a mounting pin from the hopper is formed in each sidewall of the waste bin near a trailing end thereof.
  • a taper is formed in the aperture so that the aperture is smaller on the outside surface ofthe sidewall than on an inside surface thereof.
  • the hopper wheel has an axle.
  • a retainer is formed by a raised wall formed in a preselected sidewall ofthe waste bin that captures and guides the hopper wheel axle when the waste bin is lowered into interconnecting relation to the hopper.
  • a lowermost end ofthe retainer has a forwardly extending bend formed therein so that as the taper urges the hopper into abutting relation to the waste bin, the hopper wheel axle is pushed into the forward bend.
  • a nip formed by contact between the photoconductive drum ofthe waste bin and the developer roller ofthe hopper is thereby maintained.
  • a straight, horizontally disposed slot is formed in the waste bin sidewalls on both the driving and the driven sides thereof.
  • the hopper wheel axles are aligned with the slots and are slidingly introduced thereinto to join the waste bin and hopper to one another.
  • the hopper mounting pins are inserted into the tapered aperture so that the respective tapered walls shove the hopper forward until the hopper wheel axles are fully pressed into said forward ends ofthe slots.
  • a flat mounting surface adapted to receive a first circuit board is formed in a vertical wall of the waste bin, an upper arcuate member extends from a point just above the flat mounting surface to a lower surface ofthe planar wing and a lower arcuate member extends from a point just below the flat mounting surface to a preselected point at a still further lower elevation,
  • the upper and lower arcuate blocking members obstruct the placing of an unauthorized circuit board over an authorized circuit board.
  • a slot is added to the inner and upper sidewall ofthe driven side ofthe waste bin.
  • the shutter is made in the form of a bi- fold door and the two halves are hinged to one another by a hinge that extends into the slot and is therefore constrained to travel along the length ofthe slot.
  • the driving side ofthe shutter travels freely.
  • a substantially horizontal slot is formed in an interior sidewall ofthe toner cartridge on a driven side ofthe toner cartridge.
  • the substantially horizontal slot is adapted to slidingly receive a hinge pin of a shutter door.
  • the shutter has a bi-fold door construction.
  • the shutter door assembly has an accordion construction.
  • it has a tri-fold construction, a sliding pocket door construction that is telescopically received within a pocket when retracted, and in a final illustrative embodiment, the shutter is flexible and is coiled about a reel when retracted and uncoiled from the reel when extended.
  • An important object of this invention is to provide a toner cartridge that can be used with substantially any commercially available printer of certain families.
  • Another important object is to provide a waste bin and hopper construction that positively engage one another in the absence of a pivotal connection.
  • Additional objects include the provision of a toner cartridge having improved planar wings, a plurality of circuit board mounts, an improved "door open” microswitch depressor, a dedicated gripping surface, enhanced media guides, an improved interface with the downward forcing levers ofthe printer, and improved clearance.
  • Fig. 1 A is a side elevational view ofthe novel toner cartridge
  • Fig. IB is a side elevational view ofthe novel toner cartridge universal adapter
  • Fig. 1C is a side elevational view of a conventional hopper
  • Fig. 2 A is a front perspective view of a first embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2B is a side perspective view of a second embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2C is a side perspective view of a third embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2D is a front perspective view of a fourth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2E is a side perspective view of a fifth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2F is a side perspective view of a sixth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2G is a side perspective view of a seventh embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2H is a side perspective view of an eighth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 21 is a side perspective view of a ninth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 2J is a side perspective view of a tenth embodiment ofthe novel toner cartridge universal adapter
  • Fig. 3 A is a front elevational view ofthe novel toner cartridge universal adapter
  • Fig. 3B is a rear elevational view ofthe novel toner cartridge universal adapter
  • Fig. 3C is a rear perspective view ofthe novel toner cartridge universal adapter
  • Fig. 3D is an enlarged perspective view ofthe novel reduced drag media guides that form a part ofthe cleaner chamber
  • Fig. 3E is front perspective view of an improved microswitch actuating tab
  • Fig. 3F is a side perspective view of said improved microswitch actuating tab
  • Fig. 4A is a side elevational view ofthe drive side ofthe novel toner cartridge universal adapter
  • Fig. 4B is a side elevational view ofthe driven side ofthe novel toner cartridge universal adapter
  • Fig. 4C is a perspective view of a prior art hopper and its shipping lock strap
  • Fig. 4D is a detailed perspective view of a first end ofthe prior art shipping lock strap
  • Fig. 4E is a detailed perspective view of a second end of said prior art shipping lock strap
  • Fig. 5 A is a first perspective inside view ofthe drive side ofthe novel toner cartridge universal adapter
  • Fig. 5B is a second perspective inside view ofthe drive side ofthe novel toner cartridge universal adapter
  • Fig. 5C is perspective inside view like that of Fig. 5B but depicting an embodiment having no hopper wheel vertical lock;
  • Fig. 5D is a cutaway perspective view ofthe driving side ofthe novel toner cartridge universal adapter
  • Fig. 6 A is a first perspective inside view ofthe driven side ofthe novel toner cartridge universal adapter
  • Fig. 6B is a second perspective inside view ofthe driven side ofthe novel toner cartridge universal adapter
  • Fig. 7 A is a perspective view of an alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
  • Fig. 7B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 7 A taken from the interior, driven side ofthe waste bin;
  • Fig. 7C is a top plan view of a side wall ofthe driven side ofthe waste bin, depicting an opening formed therein that is adapted to receive a hopper mounting pin;
  • Fig. 8 A is a perspective view of another alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
  • Fig. 8B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 8 A taken from the interior, driven side ofthe waste bin;
  • Fig. 9 A is a perspective view of another alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
  • Fig. 9B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 9 A taken from the interior, driven side ofthe waste bin;
  • Fig. 10A is a perspective view of a structure that prevents installation of overlapping circuit boards
  • Fig. 1 OB is a perspective view ofthe Fig. 10A structure depicting a larger circuit board mounting surface positioned above a smaller circuit board mounting surface;
  • Fig. IOC is an enlarged perspective view ofthe novel circuit board mounting pad
  • Fig. 11 is a rear perspective view ofthe waste bin, including a rear perspective view of a printer downward forcing roller assembly;
  • Fig. 12A is the first animation in a series of six animations depicting the insertion of a first embodiment of a planar wing into a printer guide groove;
  • Fig. 12B is the second animation in said series
  • Fig. 12C is the third animation in said series
  • Fig. 12D is the fourth animation in said series
  • Fig. 12E is the fifth animation in said series
  • Fig. 12F is the sixth animation in said series
  • Fig. 13 is a side perspective view ofthe novel waste bin depicting a second embodiment of the novel planar wings
  • Fig. 14 is a side perspective view ofthe novel waste bin depicting a third embodiment of the novel planar wings.
  • Fig. 15 A is the first animation in a series of six animations depicting the insertion ofthe third embodiment of a planar wing into a printer guide groove;
  • Fig. 15B is the second animation in said series
  • Fig. 15C is the third animation in said series
  • Fig. 15D is the fourth animation in said series
  • Fig. 15E is the fifth animation in said series
  • Fig. 15F is the sixth animation in said series
  • Fig. 16A is a top plan view of an embodiment having a dial setting for each printer brand with which the novel toner cartridge will operate;
  • Fig. 16B is a perspective view ofthe embodiment of Fig. 16A;
  • Fig. 16C is a front perspective view depicting a variation ofthe embodiments of Figs. 16A and 16B;
  • Fig. 16D is a perspective view ofthe embodiment of Fig. 16C but with a few parts removed to further illustrate the structure;
  • Fig. 16E is a perspective view of a toner cartridge-receiving cavity having a pair of outboard protrusions and outboard electrical contacts that mate with vertical front circuit boards;
  • Fig. 16F is a perspective view of a toner cartridge-receiving cavity having a left-of center protrusion and outboard electrical contacts that mate with vertical front circuit boards;
  • Fig. 16G is a perspective view of a toner cartridge-receiving cavity having a center protrusion and outboard electrical contacts that mate with vertical front circuit boards
  • Fig. 16H is a perspective view of a toner cartridge-receiving cavity having a right-of center protrusion and outboard electrical contacts that mate with vertical front circuit boards
  • Fig. 161 is a perspective view of a toner cartridge-receiving cavity no protrusion and no outboard electrical contacts
  • Fig. 17A is a perspective view of an embodiment having actuators of a type that is different from the actuators ofthe embodiment of Figs. 16A and 16B;
  • Fig. 17B is a perspective view ofthe embodiment of Fig. 17A but with a few parts removed to further illustrate the structure;
  • Fig. 17C is a front perspective view ofthe removable toner cartridge universal adapter of Figs. 17A and 17B that shows further structural details;
  • Fig. 17D is a perspective view ofthe embodiment of Figs. 17A and 17C but with a few parts removed to further illustrate the structure;
  • Fig. 17E is a top plan, detailed view ofthe horizontally-mounted circuit board and related parts
  • Fig. 17F is an exploded perspective view ofthe horizontally and vertically-mounted circuit boards and the ribbon cable that interconnects them to one another and to the strategically- positioned switch actuators of this invention;
  • Fig. 17G is a perspective view depicting an alternative embodiment ofthe vertically- mounted circuit board
  • Fig. 18A is a perspective view depicting a slot formed in the inner and upper sidewall ofthe waste bin.
  • Fig. 18B is a cutaway perspective view depicting a bi-fold shutter having a center hinge that is constrained to move in the slot depicted in Fig. 18 A.
  • Novel toner cartridge 10 denotes an illustrative embodiment ofthe novel toner cartridge as a whole.
  • Novel toner cartridge 10 is made by interconnecting waste bin 12 of Fig. IB to hopper 14 of Fig. 1C to one another. More particularly, as suggested by the alignment of parts in Figs. IB and 1C, trailing end 11 of waste bin 12 is positioned over hopper 14 and said waste bin is then lowered until said two parts are interconnected. The details of how the interconnection is accomplished are disclosed more fully hereinafter.
  • leading end 13 of waste bin 12 is sculpted so that it can mate with a plurality of families of printers manufactured by differing manufacturers.
  • Leading end 13 includes flat top wall 15a that is disposed in a substantially horizontal plane when waste bin 12 is properly installed and flat vertical front wall 15b.
  • leading end recesses 16a, 16b, and 16c having a common size and configuration are formed in leading end 13 in equidistantly spaced relation to one another and in centered relation with respect to said leading end.
  • Each ofthe leading end recesses includes an arcuate back wall 17a, flat vertical sidewalls
  • Both ofthe outboard recesses include an arcuate back wall 17a having less transverse extent than the respective arcuate back walls 17a ofthe full recesses, one vertical flat wall 17b, and a flat bottom wall 17c having less transverse extent than the respective flat bottom walls 17c ofthe leading end recesses.
  • Infoprint 1140, Infoprint 1332, Infoprint 1352, and Infoprint 1372 with Source Technology printer models ST915, ST920, ST925, ST935, ST9120, ST9125, ST9130, ST 9140, ST
  • Nashuatec P6220 Nashuatec P6225, Nashuatec P6230, and with the Nashuatec P6240.
  • printer models that are accommodated by the novel universal toner cartridge of this invention and the invention is not limited to use with the printer models , expressly listed herein.
  • the above lengthy list of printer models is provided merely to establish the universal nature ofthe present invention.
  • Figs. IA and IB further depict the uppermost end of a first embodiment of an improved microswitch actuating tab 19.
  • Tab 19 is thicker (wider) and taller than the tabs heretofore known; note from said Figs. 1 A and IB that it is higher than the handle of waste bin 12.
  • Tab 19, as best depicted in Figs. 2B and 2D, is supported on the outboard side of its base by a structure 19a that includes a horizontal wall supported at its leading and trailing ends by a pair of vertical walls as best depicted in Fig. 2B.
  • the increased height ensures that tab 19 continues to function in its intended manner even when the hinges and latches ofthe printer have become worn.
  • Support structure 19a helps prevent flexing and breakage of tab 19 by a misaligned printer door having worn hinges and latches.
  • leading end recesses 16a, 16b, 16c ofthe Fig. IA embodiment are merged together to create one elongate centered leading end recess 18 having flat back wall 18a, arcuate walls 18b, 18b at opposite ends of said flat back wall, flat sidewalls 18c, 18c, and flat bottom wall 18d.
  • Outboard recesses 16d, 16e ofthe Fig. 2 A embodiment are retained in this second embodiment.
  • a leading end sculptured in the manner of Fig. 2B mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • leading end recesses 16a, 16b, 16c, and outboard recesses 16d, 16e ofthe Fig. 2 A embodiment are merged with one another to create step-shaped recess 20 that extends the entire transverse extent of leading end 13 of waste bin 12.
  • a leading end sculptured in the manner of Fig. 2C mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • Fig. 2C leading end recesses 16a, 16b, 16c, and outboard recesses 16d, 16e ofthe Fig. 2 A embodiment are merged with one another to create step-shaped recess 20 that extends the entire transverse extent of leading end 13 of waste bin 12.
  • a leading end sculptured in the manner of Fig. 2C mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may
  • outboard recess 16d and leading end recesses 16a, 16b are merged together to form elongate recess 21 as are leading end recess 16c and outboard recess 16e ofthe Fig. 2 A embodiment to form recess 22.
  • a leading end sculptured in the manner of Fig. 2D mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • the embodiment of Fig. 2E is attained by modifying the embodiment of Fig. 2A by merging together leading end recess 16c and outboard recess 16e to form recess 22.
  • FIG. 2E Outboard recess 16d and leading end recesses 16a and 16b of said Fig. 2 A embodiment are unchanged.
  • a leading end sculptured in the manner of Fig. 2E mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • Fig. 2F The embodiment of Fig. 2F is attained by modifying the embodiment of Fig. 2 A by merging together leading end recesses 16a and 16b thereby creating elongate recess 23. Leading end recess 16c and outboard recesses 16d and 16e ofthe Fig. 2 A embodiment are unchanged.
  • a leading end sculptured in the manner of Fig. 2F mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • Fig. 2G The embodiment of Fig. 2G is attained by modifying the embodiment of Fig. 2A by merging together leading end recesses 16b and 16c, thereby creating elongate recess 24.
  • Leading end recess 16a and outboard recesses 16d, 16e of said Fig. 2A embodiment are unchanged.
  • a leading end sculptured in the manner of Fig. 2G mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • the embodiment of Fig. 2H is attained by modifying the embodiment of Fig. 2 A by merging together outboard recess 16d and leading end recess 16a, thereby creating recess 26, Leading end recesses 16b and 16c and outboard recess 16e are unchanged.
  • a leading end sculptured in the manner of Fig. 2H mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • the embodiment of Fig. 21 is attained by modifying the embodiment of Fig.
  • a leading end sculptured in the manner of Fig. 21 mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
  • Fig. 2J The embodiment of Fig. 2J is attained by modifying the embodiment of Fig. 2 A by merging together outboard recess 16d and leading end recess 16a to form recess 26 and by merging together leading end recess 16c and outboard recess 16e to form recess 22.
  • Leading end recess 16b ofthe Fig. 2 A embodiment is unchanged.
  • a leading end sculptured in the manner of Fig. 2J mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included iii said list.
  • novel first circuit board mounting pad 30 is substantially larger than its prior art predecessors so that it can hold a circuit board having a width that is about twice the width of a common printer circuit board. (In Figs. 17A and 17E, mounting pad 30 provides support for wide circuit board 110a).
  • wide circuit board 110a mates with a first group of printers that include contact pins that engage contacts I lia and 113a positioned on wide circuit board 110a in position "30L” and it also mates with a second group of printers that include contact pins that engage contacts Ilia and 113a positioned on wide circuit board 110a in position "30R.”
  • Large circuit board mounting pad 30 also has sufficient size to accommodate a printer selector switch 120 or 120a, disclosed hereinafter in connection with Figs. 16A-C.
  • Second circuit board mounting port 32 is smaller than first circuit board mounting pad 30. It mates with a third group of printers that include relatively small circuit boards that mate with mounting pads positioned near the front left edge of cleaner chamber 12.
  • Thumb grip 34 is formed in trailing end 11 of waste bin 12, centrally thereof. It is dished to comfortably accept a thumb and a user will recognize that said thumb grip 34 is dedicated to receiving the user's thumb.
  • arch 36 extends transversely across trailing end 11, rising to a height sufficient to accommodate a user's fingers when the user's thumb is positioned in thumb grip 34. This structure ensures that toner cartridge 10 is held level when it is inserted into the printer. It also eliminates the narrow finger-receiving slots ofthe prior art.
  • a plurality of novel media guides are formed in a bottom wall of cleaner chamber 12.
  • Media guides 38 are shown in enlarged configuration in Fig. 3D. They have rounded surfaces as best understood in connection with said Fig. 3D to reduce the friction as paper is dragged over them. The reduced friction substantially eliminates the jamming problem caused by the high friction media guides ofthe prior art.
  • Fig. 3C depicts hopper torque tab receptacle 40 which is formed in cleaner chamber 12. When cleaner chamber 12 is lowered vertically to engage hopper 14, hopper torque tab 43 (Fig. 1C), is received within receptacle 40.
  • single-headed directional arrow 42 indicates the lateral direction hopper 14 is displaced when said hopper 14 is driven.
  • the plastic to the right of receptacle 40 denoted 41 as a whole, provides reinforcement where it is most needed, i.e., in the direction of said arrow 42.
  • a radius 40a is formed in waste bin 12 at the periphery of receptacle 40 to help canter and guide torque tab 43 into said receptacle 40.
  • receptacle 40 is wider than heretofore known to further facilitate vertical entry of torque tab 43 into said torque tab receptacle 40.
  • microswitch actuating tab 19 is denoted in Figs. 3E and 3F by the reference numeral 44 as a whole.
  • Microswitch actuating tab 44 has a construction that extends to a higher elevation than the microswitch actuating tabs ofthe prior art. Moreover, top section 44a thereof widens from top to bottom and bottom section 44b narrows from top to bottom. Thus, mid- section 44c is the widest part of said tab 44. A "door closed" signal is generated and sent to activate the printer even if the printer has worn hinges and latches, due to the increased height of tab 44.
  • tab 44 facilitates its entry into a narrow opening formed in the bottom edge ofthe printer door, not shown, and widened middle section 44c helps it positively engage said narrow opening while centering the printer door.
  • the novel structure also provides additional protection against breakage of said tab 44.
  • a thicker and taller embodiment of microswitch actuating tab 44 is depicted in Fig. 2 A and denoted by the reference numeral 19. Its increased height allows for even more wear in the hinges and latches and its increased thickness provides enhanced durability and structural strength to center the door.
  • planar wing 50 is shorter than a conventional planar wing by about one-quarter inch as indicated as at 51. This shortening is required because planar wing 50 is thicker than a conventional planar wing at said leading end. Unlike conventional planar wings, planar wing 50 has a uniform thickness along its extent. This structure increases the strength of planar wing 50 and eliminates flexing that causes binding and cocking ofthe toner cartridge during its installation into a printer. The uniform thickness also makes the novel planar wing less prone to cracking and breaking than the planar wings heretofore known.
  • planar wing The trailing end of planar wing is bifurcated into upper section 53a and lower section 53b.
  • Concave depression 52 helps to lock waste bin 12 into its functional position in the printer.
  • concave depression 52 extends from about point 52a to about point 52b and receives downward forcing levers that form a part ofthe printer. Concavity 52 thus helps to center the force provided by said downward forcing levers.
  • Wall 54 has a lower elevation than its prior art counterpart to provide additional clearance for waste bin 12 when it is pivoted upwardly relative to the printer during removal. This makes the novel toner cartridge easier to remove.
  • Vent 56 enhances cooling air flow to the photoconductor drum, not shown.
  • a plurality of strengthening ribs collectively denoted 58, improve the structural integrity of waste bin 12.
  • Hopper pin mounting aperture 60 receives a mounting pin 62 (Figs. 1 A and 1C) mounted to hopper 14 with zero vertical clearance.
  • Upper spacer 61a and lower spacer 61b reduce the vertical clearance of said mounting aperture 60.
  • the hopper pin mounting aperture ofthe prior art provides vertical clearance because prior art hoppers are pivotally mounted to their associated waste bins. By eliminating the pivotal interconnection between waste bin 12 and hopper 14, various springs are eliminated. Moreover, the zero clearance locks novel hopper
  • Fig. 4B is a side elevational view ofthe driven side ofthe toner cartridge. It therefore shows much ofthe same structure, as indicated by the common reference numerals.
  • One difference is the three photoconductive drum cooling vent holes, collectively denoted 56, instead ofthe single vent hole formed in the drive side of waste bin 12.
  • FIG. 4B Another difference is that a structure for preventing problematic "piggy backing" of circuit boards onto a host circuit board may be seen in said Fig. 4B, said structure not being present on the drive side of waste bin 12.
  • This novel structure is denoted 101, generally, and is disclosed more fully in connection with Figs. lOA-C.
  • FIGs. 4C-E depict the shipping lock strap mentioned above.
  • Shipping lock strap 11a includes brackets 1 lb and l ie formed integrally at its opposite ends. Such brackets are secured to opposite ends of a prior art hopper 14 because the hopper pins of such prior art hopper is free to move about inside its mating aperture. Hence the need for hold-down strap 1 la in prior art hopper 14, such need being eliminated by the absence of vertical clearance between said pin and aperture in the novel structure as aforesaid.
  • Hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are formed integrally with waste bin 12 and cooperate with one another to engage hopper wheel 64 (Fig. 1 A and
  • Horizontal retainer 70 exerts an upward force on hopper wheel 64, causing it to make snug contact at a point on the bottom side of level planar wing 53c. Such snug contact ensures proper alignment and orientation of cartridge components when the cartridge is installed into and removed from the printer.
  • waste bin 12 is held above hopper 14 as mentioned earlier in connection with Figs. 1 A-C so that hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are positioned directly above hopper wheel 64.
  • hopper wheel 64 engages upwardly inclined surface 70a (Figs. 5A-B) of horizontal retainer 70 and causes horizontal retainer 70 to deflect from its Figs. 5A-B position of repose.
  • Hopper wheel 64 rolls over hump 70b and the resiliency of horizontal retainer 70 causes it to move back toward its position of repose, thereby capturing hopper wheel 64 in concavity 70c.
  • hopper wheel 64 When hopper wheel 64 is causing horizontal retainer 70 to deflect away from its position of repose as aforesaid, said hopper wheel simultaneously causes hopper wheel vertical lock 72 to deflect away from its Figs. 5A-B position of repose as well. When hopper wheel 64 clears hook 72a at the free end of vertical lock 72, said vertical lock moves back toward its position of repose, thereby capturing the bottom of hopper wheel 64. In this way, hopper wheel 64 is captured on a trailing side thereof by concavity 70c and on its bottom side by flat wall 72b of hook 72a.
  • hopper wheel 64 The deflection of hopper wheel 64 toward cleaner chamber 12 is limited by contact ofthe developer roller (not shown) in the hopper and the photoconductor drum, not shown, in the removable toner cartridge universal adapter.
  • Fig. 5B illustrates hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 from a forward perspective relative to the rear perspective of Fig. 5 A. It should be understood that both Figs. 5A and 5B are taken from inside waste bin 12. Fig. 5B shows more clearly that said parts 70 and 72 are separate parts.
  • Fig. 5C depicts an improved hopper wheel horizontal retainer 70.
  • Arcuate part 70c has a greater circumferential extent in this embodiment and thus more fully captures hopper wheel
  • FIG. 5D how the bottom of hopper wheel 64 is supported by flat surface 64a of hopper wheel vertical lock 72.
  • Figs. 7A and 7B depict an alternative structure for interlocking waste bin 12 and hopper 14. Both Figures are taken from the inside of said waste bin.
  • Fig. 7A depicts the structure ofthe driving side
  • Fig. 7B depicts the structure ofthe driven side.
  • This alternative structure eliminates hopper wheel horizontal retainer 70 but it does not eliminate hopper wheel vertical lock 72.
  • Guide rail 74 is integrally formed with a sidewall of the driving side of waste bin 12. As waste bin 12 is lowered toward hopper 14, hopper wheel 64 rollingly engages guide rail 74 and said hopper wheel continues to roll down said guide rail until it is captured by hook 72a of vertical lock 72.
  • vertical lock 72 is supported from behind by a waste bin sidewall. Accordingly, hopper torque tab 43 is eliminated as is hopper torque tab receptacle 40. Hopper torque tab 43 must be cut off from the hopper before the hopper is inserted into the novel removable toner cartridge universal adapter.
  • FIGs. 7A-C depicts yet another important feature of novel waste bin 12.
  • a thirty degree (30°) taper is formed in aperture 80 formed in a trailing end of a side wall of waste bin 12, said aperture being formed in both the driving and driven sides thereof as depicted in said Figs. 7 A and 7B.
  • trailing wall 80a of aperture 80 is angled at a thirty degree (30°) angle so that aperture 80 is smaller on the outside surface ofthe sidewall than it is on the inside surface thereof.
  • Both hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are eliminated in the embodiment of Figs. 8 A and 8B which depict the driving and driven sides of waste bin 12, respectively.
  • Hopper wheel axle retainer 90 is formed on the inside surface ofthe driving and driven side walls of waste bin 12 and is adapted to slidingly receive axle 65 that extends from the hopper of Fig. 1C modified so that hopper wheel 64 is removed. More particularly, a raised wall forms retainer 90 that captures and guides said hopper wheel axle.
  • each retainer 90 has a forwardly extending bend 90a formed therein so that as trailing wall 80a urges hopper 14 in said forward direction, i.e., toward the leading end of waste bin 12 and thus toward the printer, said hopper wheel axle is pushed into said forward bend 90a. This maintains the nip formed by the contact between the photoconductive drum of waste bin 12 and the developer roller of hopper 14.
  • hopper wheel axle retainer 90 formed in the inner surface ofthe waste bin side wall at the driving side ofthe waste bin is supported by said side wall and thus there is no need for torque tab 43 to be formed in hopper 14 and thus there is no need for hopper torque tab receptacle 40.
  • hopper wheel axle retainer 90 is not a raised wall as in the embodiment of Figs. 8 A and 8B but is a straight, horizontally disposed slot 92 formed in the waste bin side walls on both the driving and the driven sides of waste bin 12. Hopper wheel axles 65 with wheel 64 removed are aligned with slots 92 and slidingly introduced thereinto. Hopper mounting pins 62, 62 (Figs.
  • Fig. 10A provides an enlarged view ofthe novel structure 101 that prevents "piggy backing" of a problematic circuit board over a vertically-mounted host circuit board. There is no “piggy backing" problem associated with horizontally-mounted circuit boards.
  • Flat mounting surface 100 is recessed with respect to raised flat mounting surface 112 and said mounting surface 100 is therefore adapted to receive thereon a circuit board that is smaller than a circuit board supported by raised surface 112. Whether small or large, the circuit board is electrically contacted by spring-loaded contacts in the printer.
  • the spring-loaded contacts in the printer urge the contacts onto the "piggy back” circuit board with a force that can damage the spring-loaded contacts by over-compressing the contacts in the printer beyond their normal limits due to the double thickness ofthe two circuit boards.
  • a pair of arcuate blocking members is therefore provided.
  • Upper arcuate member 102 extends from a point just above raised mounting surface 112 to a lower surface of planar wing 50.
  • Lower arcuate member 104 extends from a point just below said raised mounting surface 112 to a preselected point at a still further lower elevation.
  • Both arcuate members are preferably formed of a high impact plastic.
  • Unauthorized circuit boards are substantially larger than the authorized board, so the presence of arcuate blocking members 102, 104 obstructs the placing of a "piggy back" circuit board over the host circuit board.
  • Wall 103 to which arcuate members 102 and 104 are mounted is called a skeg wall in the industry.
  • the driven side skeg wall because it is positioned on the driven side of toner cartridge 10.
  • Directional arrows 103a at the lower right corner of Fig. 10A indicate that the lower edge of skeg wall 103 has been cut so that it is flat. Specifically, about four millimeters (4mm) have been shaved from the bottom edge of a skeg wall ofthe prior art. This enables the mated hopper and waste bin to sit in a stable position, i.e., without wobbling, on a flat surface external to a printer, i.e., when said mated waste bin and hopper are not positioned in a printer-receiving cavity.
  • Plastic brace 106 is bent downwardly in an arc as shown to provide additional support to upper arcuate member 102 so that said arcuate member 102 cannot be displaced rearwardly to make room for a "piggy back" circuit board.
  • Fig. 10B is a perspective view of recessed surface 100 and raised surface 112.
  • Fig. 10C provides an enlarged view of embodiment of Fig. 10B.
  • Recess 100 is adapted to receive a small circuit board, not shown in this figure, and raised surface 112 receives a larger circuit board, not shown in this figure.
  • Fig. 11 is a rear perspective view of waste bin 12. Downward forcing wheel 55a that forms a part of downward forcing lever assembly 55 is depicted in rolling engagement with concavity 52.
  • Figs. 12A-F provide an animation depicting the insertion of a planar wing 50 into receiving cavity 57 of a printer.
  • the trailing end of planar wing 50 is bifurcated into upper section 53a and lower section 53b and performs a latch function when lower section 53b is fully received within catch cavity 57a at the trailing end of receiving cavity 57.
  • the small size of lower section 53b reduces its contact area with receiving cavity 57, thereby making it easy to insert and remove toner cartridge 10 into and from the printer, respectively.
  • Fig. 13 is a perspective view depicting an embodiment of planar wing 50 where said planar wing is discontinuous.
  • the leading part is denoted 50a and the trailing part thereof is denoted 50b.
  • Fig. 14 is a perspective view depicting still another alternative embodiment where continuous planar wing 50 and discontinuous planar wings 50a and 50b are both replaced by a plurality of wheel assemblies.
  • Wheels 59a, 59b, and 59c are mounted on axles 63a, 63b, and 63c, respectively.
  • the axles are formed of a flexible and resilient material and are diametrically split as at 63d, 63e, and 63f, respectively.
  • Flat plate 66 and locating pin 68 collectively perform the function of parts 53a, 53b in the above-disclosed embodiments of planar wing 50.
  • Figs. 15A-F depict how the assembly of Fig. 14 is inserted into printer receiving cavity 57. These wheels provide support at key positions during installation, engagement and removal ofthe cartridge from the printer.
  • Figs. 16A and 16B depict an embodiment ofthe novel toner cartridge where two independently-generated electrical signals are used to activate a printer. Both signals are fed to a circuit board that activates the printer. One ofthe signals identifies a family of printers to which a printer belongs, and the other signal identifies the brand name ofthe printer within that family.
  • Rotatably mounted dial 120 also known as a brand selector switch, is mounted on circuit board 110a. It has a plurality of discrete settings, collectively denoted 122. Dial 120 enables a user to visually identify a printer by its brand name and to set dial 120 to a setting 122 that tells circuit board 110 what that brand name is.
  • a conductive ribbon 124 interconnects circuit board 110 and a microswitch having an actuator that is actuated when contacted by a protuberance formed in a printer.
  • the protuberance depresses the actuator and the microswitch sends a signal that indicates the printer family through ribbon 124 to circuit board 110 that enables the operation ofthe cartridge in the printer.
  • Selector switch 120a is also in electrical communication with circuit board 110. In this way, the signal carried to the circuit board by ribbon 124 tells circuit board 110 what family the printer belongs to and the user, by manipulating selector switch 120a, tells the circuit board the brand name ofthe printer within the family. So that the correct communication occurs, the brand and family information are then sent to an electronic device, not shown, that would be mounted on circuit board 110.
  • This semiautomatic switching system allows a cartridge to determine within which particular printer it has been installed.
  • the microswitch may be provided in many different forms.
  • depressible keypads ofthe type commonly used in microwave ovens which may also be referred to as pressure-sensitive flexible printed circuit board switches, may be used in lieu ofthe switch depicted in said Figs.
  • the microswitch may take the form of an optical microswitch. All known microswitches are within the scope of this invention.
  • microswitch 126 is positioned in a recess 126a at the bight of leading end recess 16b so that microswitch actuator 128 extends into said leading end recess. Accordingly, a force applied in the direction of directional arrow 130 activates actuator 128. Such force is applied by a protrusion or protuberance formed in the printer into which the novel toner cartridge is inserted. Depression of actuator 128 by said protuberance activates microswitch 126 and said microswitch sends a signal to circuit board 110. Second switch actuator 132 is positioned in one ofthe outboard recesses.
  • actuator 1208 It operates in the same way as actuator 128, i.e., a force exerted in the direction of directional arrow 134 causes actuator 132 to close a switch and send a signal to circuit board 110.
  • the invention is not limited to this particular arrangement of microswitches because printer manufacturers may in the future change their respective printer structures.
  • the principle of universality disclosed herein enables the designer of toner cartridges to change the switch positions or to add more switches as needed.
  • the two switch/switch actuator a ⁇ angement of Figs. 16A-C is very powerful in that it enables the identification of all ofthe printer families mentioned above. Thus, it enables the identification of all printers in the 520, 620, and 630 family of printers. It also identifies all printers in the Se/T family of printers as well as printers having no circuit boards. It does not identify the brand name of a printer within a family, said function being performed by a user as disclosed above.
  • a toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and first and second protuberances 25a, 25b formed therein at opposite ends thereof as depicted in Fig. 16E is identified by contact with second switch actuator 132 which is positioned at the outboard edge ofthe novel universal waste bin as aforesaid.
  • the switch associated with said actuator when closed, sends a signal to the printer controller electronics, or universal printer chip, that activates a family of printers having said arrangement of first and second protuberances.
  • the signal would activate any member ofthe 620 family of printers.
  • the signal will activate all ofthe following printers: Optra SE3455, Lexmark T620*, Lexmark T622*, LBM Infoprint 1130*, LBM Infoprint 1140*, Nashuatec P6015, Nashuatec P6230*, Nashuatec P6240*, Source Technologies ST915, Source Technologies ST920, Source Technologies ST925, Source Technologies ST935*, Source Technologies ST9130*, Source Technologies ST9140*, Source Technologies ST1130*, Source Technologies 1140*, Unisys UDS15, Unisys UDS20, Unisys UDS25, Unisys UDS35, Unisys UDS134*, Unisys UDS136*, Toshiba E-Studio 30P* and Toshiba E-Studio 40P*.
  • a toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a left of center protuberance 25d formed therein as depicted in Fig. 16F is identified by absence of contact with actuator switch 128 positioned in the center recess of the waste bin and by absence of contact with actuator switch 132 positioned in a recess formed in the outboard edge ofthe waste bin. The lack of communication from either of such switches indicates that the printer is a member ofthe 630 family of printers.
  • 16F has utility with the following printers: Dell W5300n*, Lexmark T632*, Lexmark T634*, IBM Infoprint 1352*, LBM Infoprint 1372*, Source Technologies ST9340*, Source Technologies 1352*, Toshiba e-Studio 400P*, Unisys UDS 142*, and Unisys 144*.
  • the asterisk (*) indicates that the printer uses front contacts, i.e., contacts that electrically engage vertically-mounted circuit boards.
  • a toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a centered protuberance 25e formed therein as depicted in Fig.
  • 16G is identified by contact with actuator switch 128 positioned in the center recess ofthe waste bin.
  • Switch 126 when closed, sends a signal to the printer controller electronics, or universal printer chip, that activates any member ofthe 520 family of printers. Printers in this family would not activate second switch actuator 132.
  • the 520 family is identified by the presence of a signal from first switch 126 and an absence of a signal from the switch actuated by actuator 132.
  • the toner cartridge-receiving cavity of Fig. 16G has utility with the following printer models: Lexmark T520*, Lexmark T522*, Nashuatec P6220*, Nashuatec P6225*, LBM Infoprint 1120*, LBM Infoprint 1125*, Source Technologies ST9120*, Source Technologies ST9125*, Source Technologies 1120*, Source Technologies 1125*, Unisys UDS 130*, Unisys UDS 132*, Toshiba E-Studio 20P*, and Toshiba E-Studio 25P*, all of which use front contacts as indicated by the asterisk associated with each model.
  • a toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a right of center protuberance 25 f formed therein as depicted in Fig. 16H is identified by absence of contact with actuator switch 128 positioned in the center recess of the waste bin and by absence of contact with actuator switch 132 positioned in a recess formed in the outboard edge ofthe waste bin.
  • the lack of communication from either of such switches indicates that the printer is also a member ofthe 630 family of printers.
  • the toner cartridge-receiving cavity of Fig. 16F has utility with the following printer models, all of which use front contacts as indicated by the asterisk associated with each model: Lexmark T630*, LBM 1332*, Dell M5200N*, Source Technologies 9335*, and Source Technologies 1332*.
  • a printer having a top-mounted, generally horizontally disposed circuit board takes precedence over any switch signals that might otherwise be communicated to denote a family of printers that singularly employ such horizontal circuit board mounting.
  • signals from a switch or switches actuated by the presence of a particular a ⁇ angement of protuberances ofthe type that might be found in printers having front- mounted, vertical circuit boards are ignored if a top-mounted, generally horizontally disposed circuit board is detected. Any printer in the Se/T family of printers would thus be recognized.
  • the novel universal waste bin of this invention is also compatible with printers having no circuit board ports, such as depicted in Fig. 161. Such printers do not electrically communicate with their associated toner cartridges. A printer of such type requires no communication from its associated toner cartridge so there is no need for any switch to be actuated. Thus, signals that may be sent upon depression of switch actuators by a toner cartridge are ignored when a printer of this type is detected.
  • Printers having no circuit board ports include the Optra S, Optra S 1250, Optra S 1255, Optra S 1620, Optra S 1625, Optra S 1650, Optra SI 855, Optra S 2420, Optra S 2455, Unisys UDS 9712, Unisys UDS 9716, and2 Unisys UDS 9718.
  • the 520 family includes printers sold under the brand names Lexmark®, Source Technologies®, Toshiba®, and IBM®.
  • the 620 family includes printers sold under the same brand names as the 520 family, but the model numbers ofthe 620 family printers are different from the model numbers ofthe 520 family.
  • the 630 family includes the same printer brands as the 520 and 620 families, and with Dell® printers as well, but again with model numbers different from the model numbers ofthe 520 and 620 families.
  • the user need not know which family the printer belongs to because that is determined by the structure just disclosed.
  • the electronic circuitry then knows both the family and the printer within that family and the printer may then be activated with the co ⁇ ect electrical handshake and other required data.
  • the printer selector switch 120 depicted in Figs. 16A and 16B is ofthe rotary type.
  • the printer selector switch 120a depicted in Fig. 16C is ofthe slide type, as is the switch depicted in Figs. 17A and 17C.
  • the invention is not limited to these two (2) types of selector switches. More particularly, in addition to rotary and slide-type selector switches, jumpers, button array, and other selector switches are within the scope of this invention.
  • Figs. 17A and 17C depict the use ofthe above-mentioned pressure-sensitive flexible printed circuit board switches. They are denoted 128a and 132a to suggest that they are one of many substitute switches and switch actuators that maybe used in lieu of actuators 128 and 132.
  • Fig. 17A also better depicts ribbon cable 124. It should be understood, however, that ribbon cable 124 maybe replaced by any equivalent conductor, including optical fibers, conventional wires, flexible circuit boards, and the like.
  • a channel 124a is formed in the novel toner cartridge to accommodate ribbon cable 124 or its equivalent.
  • the recessed mounting provided by the channel prevents damage to conductor 124 during insertion ofthe toner cartridge into the printer.
  • recess 132b accommodates switch actuator 132a and as indicated in Fig. 17D, recess 128b accommodates switch actuator 128a.
  • An opening 134 (Figs. 17C and 17D) is formed in a vertical wall of waste bin 12 between the outboard edge of toner cartridge 10 and an outboard edge ofthe sculpted leading end of said waste bin.
  • the opening is structurally reinforced about its perimeter as denoted by the reference numeral 135. Opening 134 enables ribbon cable 124, and its equivalents, to follow a path of travel from vertical circuit board 110 to switch actuators 126 and 132 and their equivalents where at least part of that path of travel is internal to toner cartridge 10.
  • opening 138 in the absence of opening 134, opening 138 must be formed in wall
  • Connection pads 11 la, 113a are mounted on horizontally-mounted circuit board 110a and are adapted to make electrical contact with upper door-mounted electrical contacts that are provided on printers ofthe Se/T family.
  • Connection pads 111, 113 are mounted on vertically-mounted circuit board 110 and are adapted to make electrical contact with electrical contacts ofthe type provided on printers of the 520, 620, and 630 families.
  • Label 115 is mounted in recessed area 117 and provides instructions to the user.
  • An example of typical instructions is provided in Fig. 17E.
  • the invention is not limited to four brands of printers as indicated in the illustrative label of said Fig. 17E.
  • Fig. 17E also provides a view that clearly depicts connector 123 that provides electrical communication between a first end of ribbon cable 124 and horizontal circuit board 110a.
  • terminal connector 123 a is mounted to the end of ribbon cable 124 and said terminal connector 123 a makes electrical contact with said connector 123.
  • a similar construction is employed at a second, opposite end of ribbon cable 124 as depicted in Fig. 17F where said ribbon cable is in electrical communication with vertically-mounted circuit board 110.
  • Terminal connector 125a is mounted to the second end of ribbon cable
  • terminal connector 127a is mounted to a first end of ribbon cable 124a and said terminal connector 127a makes electrical contact with receiving connector 127 that is mounted to circuit board 110.
  • "L"-shaped circuit board 110a depicted in Fig. 17G, has utility because it provides a mount for vertically-disposed receiving connector 129 to which vertically-disposed terminal connector 125a may be secured in the absence of any bends in ribbon cable 124. Note in the embodiment of Fig. 17F that connectors 125 and 125a are horizontally and vertically disposed, respectively.
  • Figs. 18A and 18B depict a substantially horizontal slot 142 having a flat, horizontally disposed upper wall 142a and a flat, horizontally disposed lower wall 142b.
  • Slot 142 is formed in an interior sidewall ofthe driven side ofthe waste bin between protrusion 16a and hopper wheel vertical lock 70.
  • a novel upper shutter 144 is a bi-fold door having half parts 144a,
  • Trailing half part 144b is hingedly connected as at 146a, 146b to the top wall of toner cartridge 12 and leading half part 144a is similarly connected to said toner cartridge top wall.
  • the two half parts meet at folding line 148.
  • the trailing end of leading half 144a is hingedly connected to the leading end of trailing half 144b.
  • Hinge 150 is in alignment with folding line 148 and extends from the driven side of shutter 144 into slot 142. Hinge 150 is therefore constrained to move within slot 142 as shutter 144 is opened and closed.
  • hinge 150 travels within slot 142 in a trailing-to-leading direction when shutter 144 is opened, and said hinge 150 travels within slot 142 in a leading-to- trailing direction when shutter 142 is closed.
  • the driving side of shutter 144 is unconstrained.

Abstract

A universal adapter for a toner cartridge enables a single toner cartridge to be used with printers made by different manufacturers and differing printer models made by a common manufacturer. The toner cartridge includes a waste bin having a leading end that is sculpted to mate with the cartridge-receiving cavities of a large number of printers. Additional improvements include an improved planar having a common thickness along its extent, the elimination of a pivotal motion between the waste bin and the hopper, an enhanced interconnection between the waste bin and the hopper, improved ergonomics along a trailing edge of the waste bin to facilitate its handling, a structure that prevents mounting of a circuit board over a host circuit board, reduced friction media guide ribs, an improved circuit board mounting pad, and a microswitch actuating tab that functions even in a printer with worn hinges and latches.

Description

Removable Toner Cartridge Universal Adapter
CROSS-REFERENCE TO RELATED DISCLOSURES
This application claims priority of a non-provisional application entitled "Removable Toner Cartridge Universal Adapter," filed December 19, 2003 by the present inventors and bearing application number 10/742,323. BACKGROUND OF THE INVENTION
L Field of the invention This invention relates, generally, to toner cartridges. More particularly, it relates to a toner cartridge that fits a large plurality of printers of differing brands and models.
2. Description ofthe prior art
Printer manufacturers such as IBM, Lexmark, and the like also make the toner cartridges that fit their respective printers.
Some printer cartridges, such as those manufactured by Hewlett Packard, employ a single component design. However, most companies make a toner cartridge that includes a waste bin containing waste toner and a hopper containing the toner supply. The hopper is connected to the trailing end ofthe waste bin. The leading end ofthe waste bin is inserted into the printer first when a toner cartridge is being installed. The user holds the trailing end ofthe waste bin when the toner cartridge is installed and removed.
Each printer manufacturer designs its printers to accept toner cartridges manufactured by it and to reject the toner cartridges manufactured by others.
More particularly, to increase sales of their own toner cartridges, printer manufacturers have added structural features to the printers and to the toner cartridges that do not enhance the functional performance ofthe printer in any way but which serve to prevent use of a competitor's toner cartridge in the printer.
Printer manufacturers also prefer to sell new toner cartridges to replace empty toner cartridges. Therefore, they do not support the re-cycling industry.
Thus there is a need for a universal adapter that enables a single toner cartridge to be used with printers made by differing manufacturers and with differing printers models made by a common manufacturer. Such a universal adapter could be re-filled with toner when empty by the re-cycling industry.
The waste bin and hopper in conventional toner cartridges are pivotally interconnected to one another so that the hopper may move up and down in a vertical plane while the waste bin is secured into an immovable position. A full hopper has a weight sufficient to prevent it from pivotal movement, but as the hopper grows lighter as the toner therein is consumed, the hopper pivots upwardly under the influence of biasing means positioned at its opposite ends.
The pivotal interconnection ensures that a proper nip is formed between the photoconductive drum ofthe waste bin and the developer roller ofthe hopper. Such pivotal mounting requires the use of springs to interconnect the waste bin to the hopper. It also requires use of a shipping lock strap during shipping to prevent the hopper from bouncing inside the printer or toner cartridge shipping box during transportation.
There are several drawbacks to a pivotal interconnection of a waste bin and a hopper. The most obvious drawback is the need for an elongate spring at each end of the toner cartridge.
A first end of each spring must be secured to the waste bin and a second end thereof must be secured to the hopper. This makes the assembly ofthe toner cartridge more difficult and increases the time required to complete the assembly. Moreover, during remanufacturing of the toner cartridge, additional handling ofthe spring can cause the loss of necessary spring tension causing improper nip between the developer roller and the photoconductive drum.
Thus there is a need for an improved means for interconnecting a waste bin and a hopper.
The improved interconnecting means should eliminate the pivotal mounting ofthe toner cartridge within the printer, eliminate the springs, and eliminate the need to use a shipping strap during transportation ofthe cartridge.
If the toner hopper and waste bin are not pivotally connected to one another, a new construction is required for holding the hopper and waste bin together.
The new construction must ensure that a proper nip is formed between the photoconductive drum that forms a part ofthe waste bin and the developer roller that forms a part ofthe hopper.
To insert a toner cartridge into a printer, the leading end ofthe waste bin is introduced into a waste bin-receiving cavity formed in the printer. A laterally extending wing, usually called a planar wing, is formed integrally with each side wall ofthe waste bin and is slidingly received within guide grooves formed on opposite sides ofthe waste bin-receiving cavity formed in the printer body.
The known planar wings are thin at their respective leading ends so that they can more easily enter into the guide grooves ofthe printer and thick at their respective trailing ends to provide more structural integrity. The leading ends are thus somewhat fragile and can be broken if a user does not exercise care when inserting a toner cartridge into a printer.
Thus there is a need for an improved, more robust planar wing design having a uniform thickness along its extent so that the leading end thereof is no thinner than the trailing end thereof. The more robust planar shape also improves installation and removal ofthe toner cartridge into and out ofthe printer.
A conventional waste bin may include a small circuit board that, if present, must enter into electrical communication with electrical contacts on the printer to activate the printer. More particularly, one or more connection pads are mounted on the circuit board. Electrical contacts mounted on the printer at a preselected location, such as a printer door, communicate electrically with said circuit board through said connection pads.
This invention also includes optical communication means that may replace any electrical communication means mentioned herein.
Some waste bins have a small, substantially horizontally-disposed mounting pad on a left edge of a top wall thereof that supports the circuit board that is aligned to mate with (through the aforementioned connection pads) the electrical contacts secured to an associated printer.
Other waste bins have a small mounting pad just to the right ofthe left edge-mounted pad to mate with the electrical contacts of other printers. Still other waste bins have a small, vertically disposed mounting pad on a front wall ofthe waste bin.
Thus there is a need for a waste bin having both horizontally and vertically mounted pads that accommodate the circuit boards of all waste bins and which are positioned so that said circuit boards are properly positioned for electrical communication with the electrical contacts ofthe printer with which the waste bin is used. Such a waste bin does not appear in the prior art.
Conventional printers further include a microswitch that enables the printer to operate when its cartridge door is fully closed. More particularly, when the cartridge door is fully closed, it engages a door-closed microswitch-actuating tab having a thin, upstanding construction. As a printer ages, its hinges and latches become worn to the extent that the cartridge door no longer engages the actuating tab even when the cartridge door is fully closed. The microswitch is therefore not closed and no "door closed" signal is sent to activate the printer. Thus there is a need for an improved tab that is engaged by a closed cartridge door even when the hinges and latches of a printer door have become worn. More particularly, when the hinges and latches of a printer door have become worn, the needed tab would act to better position the closing ofthe door by centering on the microswitch port. Conventional toner cartridges are also difficult to insert into a printer. No dedicated gripping surface is provided so most users simply grasp the trailing end ofthe waste bin and hopper in a haphazard manner. The plastic on the trailing end ofthe waste bin has a lattice work or open mesh structure and a user is expected to place his or her fingers through various narrow slots provided by such lattice work when lifting and installing the toner cartridge. The fingers of many people cannot fit between the minimal clearance between the waste bin handle and hopper, thereby making the handling ofthe toner cartridge difficult. Since the cartridge has no dedicated handle, the user will most likely grasp the cartridge off center and the weight ofthe hopper and waste bin together will cause the toner cartridge to tilt relative to a horizontal plane as the user attempts to insert the toner cartridge into the printer. The toner cartridge often jams as a result.
Thus, there is a need for a toner cartridge with a dedicated gripping means that centers a user's hands relative to the trailing end ofthe toner cartridge so that it can be placed into the printer while being held in a horizontal plane. Nor should an improved handle rely on narrow slots as part ofthe gripping means.
Printers are also subject to jamming due to poorly designed media guides that are formed on the lower wall ofthe waste bin of a toner cartridge.
Accordingly, there is a need for an improved waste bin having improved media guides that reduce the frequency of paper jams.
Printers typically include downward forcing levers that bear against the toner cartridge after it has been inserted to keep the toner cartridge from rattling during printer operation. However, on the known cartridges, the levers bear against flat surfaces. Thus, if the toner cartridge is not installed properly, the levers bear against the cartridge and hold it in said improper position. There is therefore a need for an improved design that would ensure that the toner cartridge is in its optimal position relative to the printer when the downward forcing levers ofthe printer engage the toner cartridge.
A toner cartridge is removed from a printer by manually lifting the trailing end ofthe toner cartridge relative to the stationary printer. However, in the known printer designs, very little clearance is provided for this lifting procedure, thereby increasing the degree of difficulty encountered when removing a toner cartridge. The small clearance also increases the difficulty associated with inserting a toner cartridge into a printer.
Thus there is a need for a design that increases the clearance to facilitate the introduction and removal of a toner cartridge into and from a printer, respectively.
The known toner cartridges also have a door, known as the shutter or upper shutter, that is hingedly mounted to the top ofthe cartridge. The shutter pivots downwardly like a conventional door on a simple two pin hinge.
Thus a need is extant for an improved shutter construction.
However, in view ofthe prior art considered as a whole at the time the present invention was made, it was not obvious to those of ordinary skill in the pertinent art how the identified needs could be fulfilled. SUMMARY OF THE INVENTION
The long-standing but heretofore unfulfilled need for a toner cartridge that is adapted to engage a large number of printers made by different manufacturers and which also includes improvements that overcome the limitations of prior art toner cartridges is now met by a new, useful, and non-obvious invention.
The novel toner cartridge is adapted to fit within a toner cartridge-receiving cavity of a printer. It includes a waste bin positioned at a leading end ofthe toner cartridge and a hopper connected to the waste bin at a trailing end ofthe waste bin.
The waste bin and hopper are fixedly interconnected to one another and are held against movement relative to one another when fully installed within the toner cartridge-receiving cavity.
The waste bin has a leading end sculpted to mate with the cartridge-receiving cavity of a plurality of printers. Therefore, the novel toner cartridge fits printers made by differing manufacturers and differing printer models made by a manufacturer. The leading end ofthe waste bin has a hollow structure defined by a leading wall, a pair of sidewalls, a top wall, a bottom wall, and an open trailing end in open communication with the hopper. The leading wall has a transverse extent less than a transverse extent ofthe open trailing end so that the leading end ofthe waste bin mates with a printer having a toner cartridge receiving cavity having a relatively wide opening that tapers down to a relatively narrow opening.
A plurality of recesses is formed in the leading end ofthe waste bin to enable the leading end to mate with a plurality of printers. Some printers have no protrusions in their cartridge- receiving cavities, and others have one or more protrusions positioned at differing locations in said cavities. Significantly, each ofthe novel waste bins disclosed herein can mate with any printer. Thus it is appropriate to refer to the novel waste bin as a universal waste bin. Moreover, since a waste bin connected to a hopper forms a toner cartridge, it is appropriate to refer to the novel toner cartridge as a universal toner cartridge because it may be used with any printer among a plurality of printer families manufactured by differing companies that requires a removable toner cartridge..
The recesses may be provided in any shape that accepts the protuberances formed in the toner cartridge-receiving cavity. For example, a "N"-shaped protuberance in a printer's cartridge-receiving cavity may be accepted or received within a "N"-shaped recess formed in the waste bin ofthe toner cartridge that is at least slightly larger than the protuberance. However, a square or rectangular recess could also accept a "N"-shaped protuberance. The advantage to having a recess that closely mates with a protuberance is that such a recess maximizes the amount of toner that may be stored in a waste bin. If a recess formed in the waste bin is larger than it needs to be, then the space for toner within the waste bin is compromised.
In a first embodiment, the waste bin has a total of five recesses. Three equidistantly spaced apart recesses are formed in the leading end ofthe waste bin in laterally spaced relation to one another, and a recess is formed in each outboard corner ofthe waste bin. The three leading end recesses are hereinafter sometimes referred to as the first, second and third leading end recesses, and the two outboard recesses are sometimes hereinafter referred to as the first and second outboard recesses.
Another way of describing the respective positions ofthe recesses ofthe first embodiment, as well as the recesses of additional embodiments, is to define the leading end ofthe waste bin as having a first half and a second half. Thus, the first leading end recess is described as being positioned in the middle ofthe first half, the second leading end recess is described as being positioned at the mid-point or middle ofthe leading end, and the third recess is described as being positioned at the middle ofthe second half of the leading end. In a second embodiment, the three leading edge recesses ofthe first embodiment are merged together to form a single elongate leading edge recess, and the two outboard recesses ofthe first embodiment are unchanged. Thus it can be said that the second embodiment includes first and second outboard recesses and an elongate leading end recess formed in the center of the leading end that has an extent sufficient to occupy almost all ofthe leading end. A third embodiment ofthe waste bin includes an elongate step formed in the waste bin along the entire extent thereof. This may be understood as a merging together of all five recesses ofthe first embodiment.
A fourth embodiment merges together the first outboard recess and the first and second leading end recesses ofthe first embodiment. It further merges together the third leading end recess and the second outboard recess ofthe first embodiment. In other words, the fourth embodiment includes a first elongate recess that extends from a first outboard end ofthe leading end to a point about half-way along the extent ofthe first half of the leading end of the waste bin, and a second recess that extends from a second outboard end ofthe leading end to a point about half-way along the extent ofthe second half of the leading end of said waste bin.
In a fifth embodiment, the third leading end recess ofthe first embodiment is merged with the second outboard recess ofthe first embodiment. The first outboard recess and the first and second leading end recesses ofthe first embodiment are unchanged. Thus, this embodiment may be described as having said first outboard recess, said first and second leading end recesses, and a fourth recess that extends from the second outboard end ofthe leading end to a point about mid-length ofthe second half of said leading end. A sixth embodiment merges together the first and second leading end recesses ofthe first embodiment. The first and second outboard recesses and the third leading end recess are unchanged from the first embodiment. This sixth embodiment therefore includes said first outboard recess, a second recess formed in said leading end that occupies almost all ofthe first half of the leading end from a mid-point of said leading end to a point near said first outboard recess, said third leading end recess, and said second outboard recess. A seventh embodiment merges together the second and third leading end recesses ofthe first embodiment. The first and second outboard recesses and the first leading end recess are unchanged from the first embodiment. The seventh embodiment therefore may be said to include said first outboard recess, said first leading end recess, a second leading end recess that occupies the second half of said leading end, extending from about the mid-point of said second half to a point near the second outboard recess, and said second outboard recess. An eighth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment. The second and third leading end recesses and the second outboard recess are unchanged from the first embodiment. This embodiment thus includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point about mid-length ofthe first half of said leading end, said second and third leading end recesses and the second outboard recess.
A ninth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment. It further merges together the second and third leading end recesses and the second outboard recess ofthe first embodiment. Thus this embodiment includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point about mid-length ofthe first half of said leading end, and a second recess that extends from said second outboard end of said leading end to a point about mid-length of said leading end of said waste bin.
A tenth embodiment merges together the first outboard recess and the first leading end recess ofthe first embodiment. It further merges together the third leading end recess and the second outboard recess ofthe first embodiment. The second leading end recess ofthe first embodiment is unchanged. It is therefore said that this tenth embodiment includes a first recess that extends from a first outboard end ofthe leading end ofthe waste bin to a point near said second leading end recess, said second leading end recess, and a third recess extending from said second end of said leading end to a point near said second leading end recess.
These ten (10) embodiments are illustrative ofthe invention and are not exhaustive thereof. As printer manufacturers add additional or different protuberances, still further recesses may be required in future embodiments ofthe invention but all such future embodiments are within the scope of this invention. Moreover, as mentioned earlier, each embodiment ofthe ten (10) illustrative embodiments will fit into any printer cavity of certain brands and models, regardless ofthe number and placement of protrusions therein.
For example, the Optra® S printer has no protrusions in its cartridge-receiving cavity. Thus, none ofthe recesses formed in any ofthe ten embodiments are needed when the universal toner cartridge is inserted into the printer cavity of such printer.
The Optra® T printer, however, has one outboard protrusion.
Printers in the 520 family of printers include a center protrusion that mates with the second leading edge recess but such printer family includes no outboard protrusions.
Printers in the 620 printer family have no protrusions that mate with the three leading edge recesses, but they have two outboard protrusions.
Printers in the 630 printer family have one protrusion that mates with the first leading edge protrusion and no outboard protrusions.
Printers in the 632 and 634 sub-families have one protrusion that mates with the third leading edge recess and no outboard protrusions.
Thus, the various combination of leading end recesses and outboard recesses will work with all currently known printer families and sub-families and in view of this disclosure any future changes in printer-receiving cavity designs can be met.
In addition to the aforesaid embodiments ofthe sculpted leading end ofthe waste bin, the waste bin includes multiple additional improvements as well, none of which depend upon the sculpted leading end thereof.
A first improvement unrelated to the sculpted leading end ofthe waste bin is a first circuit board mounting pad formed in a substantially horizontal top wall ofthe waste bin. The mounting pad accommodates a user-operated selector switch that indicates a printer brand with which the novel universal toner cartridge is to be used. The first circuit board mounting pad has a size sufficient to hold a large circuit board with large electrical contacts that mates with printer-mounted contacts that may be in a first, left position or a second, right position.
Thus it is understood that the circuit board is also a universal circuit board because it has a size sufficient to enter into electrical communication with printers having left-mounted contacts or right-mounted contacts.
A second improvement unrelated to the sculpted leading end includes a second circuit board mounting pad positioned on a vertical wall ofthe waste bin. The second circuit board mounting pad is smaller than the first circuit board mounting pad and is adapted to mate with a third group of printers that include relatively small circuit boards that mate with mounting pads positioned near the front left edge ofthe waste bin. However, the second circuit board mounting pad is also designed to accommodate a larger circuit board that supports larger components or a greater number of components. Thus, the second circuit board mounting pad is also universal in operation because it can receive small and large circuit boards.
Another improvement enhances the ergonomics of a toner cartridge. A thumb grip, dished to accept a thumb, is formed in the trailing end ofthe waste bin, centrally thereof, An arch extends transversely across the trailing end ofthe waste bin and rises to a height sufficient to accommodate a user's fingers when the user's thumb is positioned in the thumb grip. A toner cartridge is further improved by enhancing the media guides formed in a bottom wall ofthe waste bin. Specifically, rounded surfaces are formed in each ofthe media guides to reduce friction as paper is dragged over them.
A hopper torque tab receptacle, having a relatively larger opening and rounded edges, is formed in the waste bin and is adapted to vertically receive a tab formed in the hopper when the waste bin is comiected to the hopper. In this way, the hopper is keyed to the waste bin, preventing lateral movement between the hopper and waste bin when a driving force is applied to the hopper.
An improved microswitch actuating tab is formed in upstanding relation to a top wall ofthe waste bin. It is adapted to actuate a microswitch that is adapted to activate the printer when a printer door is fully closed. The microswitch-actuating tab has a height sufficient to actuate the microswitch even when the door ofthe printer has worn latches or hinges and therefore does not fully close. A first embodiment ofthe novel microswitch has a uniform thickness and is taller than a conventional actuating tab. It therefore provides a more positive engagement ofthe microswitch. A second embodiment is somewhat diamond-shaped, being thicker at mid-height than at its top and bottom. Both embodiments are structurally stronger than prior art microswitch actuating tabs and have greater height so that they remain effective even when the hinges and latches ofthe printer door are worn, loose, or on otherwise poor condition.
The printer therefore receives an activating signal when the door ofthe printer is closed even if the printer has worn latches and hinges. The first embodiment ofthe microswitch-actuating tab has a uniform thickness and taller protrusion that provides for a more positive engagement ofthe microswitch. The second embodiment ofthe microswitch-actuating tab has a top section, a mid-section, and a bottom section. The top section widens from top to bottom, the bottom section narrows from top to bottom, and the mid-section is wider than the top section and the bottom section. The narrow top edge ofthe microswitch actuating tab facilitates its entry into a narrow opening formed in the bottom edge ofthe printer door and the widened middle section helps the microswitch actuating tab to positively engage the narrow opening. This structure therefore is operative to center a printer door having worn hinges. Yet another improvement relates to a planar wing that is formed in each sidewall ofthe waste bin. Each planar wing is adapted to slidingly engage an associated guide groove formed in opposite sides ofthe printer. Advantageously, each planar wing has a uniform thickness along its extent, thereby providing structural integrity and preventing the planar wing from flexing when the waste bin is being installed into the printer. The reduction in rearward sloping angle ofthe planar wing allows for easier installation and removal ofthe cartridge from the printer.
A second embodiment ofthe planar wing includes three supporting wheels in lieu of a continuous plane. These wheels provide support at key positions to allow for support during installation, engagement and removal ofthe cartridge from the printer. A concave depression adapted to receive downward forcing levers that form a part ofthe printer is formed in a top edge of each sidewall. The concave depression is effective to center downwardly directed force provided by the downward forcing levers. A recess is also formed in a top edge of each waste bin sidewall to provide clearance for the waste bin when it is pivoted upwardly relative to the printer during removal. A hopper pin-mounting hole is formed in each waste bin sidewall and is adapted to receive a mounting pin formed in the hopper with zero vertical clearance. Accordingly, the hopper does not move relative to the waste bin when the hopper and waste bin are interconnected to one another. Moreover, no shipping strap is required when the hopper and waste bin are transported as a unit in interconnected relation to one another.
A latching means for interconnecting the waste bin and the hopper to one another in a non- pivotal interconnection includes a hopper wheel horizontal retainer and a hopper wheel vertical lock formed integrally with the waste bin. The hopper wheel horizontal retainer and the hopper wheel vertical lock are disposed in cooperative relation to one another and are adapted to engage a hopper wheel that forms a part ofthe hopper. To assemble the toner cartridge, the waste bin is held above the hopper so that the hopper wheel horizontal retainer and the hopper wheel vertical lock are positioned directly above the hopper wheel. The waste bin is lowered until the hopper wheel horizontal retainer engages the hopper wheel and the hopper wheel vertical lock.
The hopper wheel horizontal retainer has an upwardly inclined surface, a concavity, and a hump between the upwardly inclined surface and the concavity. The hopper wheel engages the upwardly inclined surface and causes the hopper wheel horizontal retainer to momentarily deflect from its position of repose when the waste bin is lowered with respect to the hopper. The hopper wheel rolls over the hump and the resiliency ofthe hopper wheel horizontal retainer causes the hopper wheel horizontal retainer to return to its position of repose, thereby capturing the hopper wheel in the concavity. The hopper wheel simultaneously causes the hopper wheel vertical lock to deflect away from its position of repose as well. The hopper wheel vertical lock has a straight construction and a hook formed at a free leading end thereof. The vertical lock returns to its position of repose, thereby capturing a bottom ofthe hopper wheel when the hopper wheel clears the hook. Accordingly, the hopper wheel is captured on a trailing side thereof by the concavity and on its bottom side by said hook.
The invention also includes an embodiment having the hopper wheel horizontal retainer but no hopper wheel vertical lock.
In another embodiment, the hopper wheel vertical lock is formed in depending relation to a preselected sidewall ofthe waste bin. A guide rail is integrally formed with a preselected sidewall ofthe waste bin. The hopper wheel rollingly engages the guide rail as the waste bin is lowered into interconnecting relation to the hopper. The hopper wheel rolls along the guide rail until the hook captures it.
An aperture adapted to receive a mounting pin from the hopper is formed in each sidewall of the waste bin near a trailing end thereof. A taper is formed in the aperture so that the aperture is smaller on the outside surface ofthe sidewall than on an inside surface thereof. When the waste bin is lowered onto the hopper to interconnect the waste bin and hopper together, the hopper mounting pin enters into the tapered aperture. The taper urges the hopper into abutting relation to the waste bin and eliminates play from the aperture and therefore eliminates any need for springs to urge the hopper into abutting relation with the waste bin.
In a further embodiment, the hopper wheel has an axle. A retainer is formed by a raised wall formed in a preselected sidewall ofthe waste bin that captures and guides the hopper wheel axle when the waste bin is lowered into interconnecting relation to the hopper. A lowermost end ofthe retainer has a forwardly extending bend formed therein so that as the taper urges the hopper into abutting relation to the waste bin, the hopper wheel axle is pushed into the forward bend. A nip formed by contact between the photoconductive drum ofthe waste bin and the developer roller ofthe hopper is thereby maintained.
In another embodiment, a straight, horizontally disposed slot is formed in the waste bin sidewalls on both the driving and the driven sides thereof. The hopper wheel axles are aligned with the slots and are slidingly introduced thereinto to join the waste bin and hopper to one another. The hopper mounting pins are inserted into the tapered aperture so that the respective tapered walls shove the hopper forward until the hopper wheel axles are fully pressed into said forward ends ofthe slots. This structure eliminates the hopper wheel horizontal retainer and the hopper wheel vertical lock. This structure also maintains a nip fonned by contact between the photoconductive drum ofthe waste bin and the developer roller ofthe hopper.
To prevent piggybacking of an unauthorized circuit board over an authorized circuit board, a flat mounting surface adapted to receive a first circuit board is formed in a vertical wall of the waste bin, an upper arcuate member extends from a point just above the flat mounting surface to a lower surface ofthe planar wing and a lower arcuate member extends from a point just below the flat mounting surface to a preselected point at a still further lower elevation, The upper and lower arcuate blocking members obstruct the placing of an unauthorized circuit board over an authorized circuit board.
To improve the he construction ofthe upper shutter door, a slot is added to the inner and upper sidewall ofthe driven side ofthe waste bin. The shutter is made in the form of a bi- fold door and the two halves are hinged to one another by a hinge that extends into the slot and is therefore constrained to travel along the length ofthe slot. The driving side ofthe shutter travels freely.
More particularly, a substantially horizontal slot is formed in an interior sidewall ofthe toner cartridge on a driven side ofthe toner cartridge. The substantially horizontal slot is adapted to slidingly receive a hinge pin of a shutter door. In a first embodiment ofthe shutter assembly, the shutter has a bi-fold door construction. In a second embodiment, the shutter door assembly has an accordion construction. In further embodiments, it has a tri-fold construction, a sliding pocket door construction that is telescopically received within a pocket when retracted, and in a final illustrative embodiment, the shutter is flexible and is coiled about a reel when retracted and uncoiled from the reel when extended.
An important object of this invention is to provide a toner cartridge that can be used with substantially any commercially available printer of certain families.
Another important object is to provide a waste bin and hopper construction that positively engage one another in the absence of a pivotal connection.
Additional objects include the provision of a toner cartridge having improved planar wings, a plurality of circuit board mounts, an improved "door open" microswitch depressor, a dedicated gripping surface, enhanced media guides, an improved interface with the downward forcing levers ofthe printer, and improved clearance.
These and other important objects, advantages, and features ofthe invention will become clear as this description proceeds.
The invention accordingly comprises the features of construction, combination of elements, and arrangement of parts that will be exemplified in the description set forth hereinafter and the scope ofthe invention will be indicated in the claims. BRIEF DESCRIPTION OF THE DRAWINGS
For a fuller understanding ofthe nature and objects ofthe invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
Fig. 1 A is a side elevational view ofthe novel toner cartridge;
Fig. IB is a side elevational view ofthe novel toner cartridge universal adapter;
Fig. 1C is a side elevational view of a conventional hopper;
Fig. 2 A is a front perspective view of a first embodiment ofthe novel toner cartridge universal adapter;
Fig. 2B is a side perspective view of a second embodiment ofthe novel toner cartridge universal adapter; Fig. 2C is a side perspective view of a third embodiment ofthe novel toner cartridge universal adapter;
Fig. 2D is a front perspective view of a fourth embodiment ofthe novel toner cartridge universal adapter;
Fig. 2E is a side perspective view of a fifth embodiment ofthe novel toner cartridge universal adapter;
Fig. 2F is a side perspective view of a sixth embodiment ofthe novel toner cartridge universal adapter;
Fig. 2G is a side perspective view of a seventh embodiment ofthe novel toner cartridge universal adapter;
Fig. 2H is a side perspective view of an eighth embodiment ofthe novel toner cartridge universal adapter;
Fig. 21 is a side perspective view of a ninth embodiment ofthe novel toner cartridge universal adapter;
Fig. 2J is a side perspective view of a tenth embodiment ofthe novel toner cartridge universal adapter;
Fig. 3 A is a front elevational view ofthe novel toner cartridge universal adapter;
Fig. 3B is a rear elevational view ofthe novel toner cartridge universal adapter;
Fig. 3C is a rear perspective view ofthe novel toner cartridge universal adapter;
Fig. 3D is an enlarged perspective view ofthe novel reduced drag media guides that form a part ofthe cleaner chamber;
Fig. 3E is front perspective view of an improved microswitch actuating tab;
Fig. 3F is a side perspective view of said improved microswitch actuating tab;
Fig. 4A is a side elevational view ofthe drive side ofthe novel toner cartridge universal adapter;
Fig. 4B is a side elevational view ofthe driven side ofthe novel toner cartridge universal adapter;
Fig. 4C is a perspective view of a prior art hopper and its shipping lock strap;
Fig. 4D is a detailed perspective view of a first end ofthe prior art shipping lock strap;
Fig. 4E is a detailed perspective view of a second end of said prior art shipping lock strap;
Fig. 5 A is a first perspective inside view ofthe drive side ofthe novel toner cartridge universal adapter; Fig. 5B is a second perspective inside view ofthe drive side ofthe novel toner cartridge universal adapter;
Fig. 5C is perspective inside view like that of Fig. 5B but depicting an embodiment having no hopper wheel vertical lock;
Fig. 5D is a cutaway perspective view ofthe driving side ofthe novel toner cartridge universal adapter;
Fig. 6 A is a first perspective inside view ofthe driven side ofthe novel toner cartridge universal adapter;
Fig. 6B is a second perspective inside view ofthe driven side ofthe novel toner cartridge universal adapter;
Fig. 7 A is a perspective view of an alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
Fig. 7B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 7 A taken from the interior, driven side ofthe waste bin;
Fig. 7C is a top plan view of a side wall ofthe driven side ofthe waste bin, depicting an opening formed therein that is adapted to receive a hopper mounting pin;
Fig. 8 A is a perspective view of another alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
Fig. 8B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 8 A taken from the interior, driven side ofthe waste bin;
Fig. 9 A is a perspective view of another alternative embodiment ofthe novel interconnection means taken from the interior, driving side ofthe waste bin;
Fig. 9B is a perspective view ofthe alternative embodiment ofthe novel interconnection means of Fig. 9 A taken from the interior, driven side ofthe waste bin;
Fig. 10A is a perspective view of a structure that prevents installation of overlapping circuit boards;
Fig. 1 OB is a perspective view ofthe Fig. 10A structure depicting a larger circuit board mounting surface positioned above a smaller circuit board mounting surface;
Fig. IOC is an enlarged perspective view ofthe novel circuit board mounting pad;
Fig. 11 is a rear perspective view ofthe waste bin, including a rear perspective view of a printer downward forcing roller assembly; Fig. 12A is the first animation in a series of six animations depicting the insertion of a first embodiment of a planar wing into a printer guide groove;
Fig. 12B is the second animation in said series;
Fig. 12C is the third animation in said series;
Fig. 12D is the fourth animation in said series;
Fig. 12E is the fifth animation in said series;
Fig. 12F is the sixth animation in said series;
Fig. 13 is a side perspective view ofthe novel waste bin depicting a second embodiment of the novel planar wings;
Fig. 14 is a side perspective view ofthe novel waste bin depicting a third embodiment ofthe novel planar wings; and
Fig. 15 A is the first animation in a series of six animations depicting the insertion ofthe third embodiment of a planar wing into a printer guide groove;
Fig. 15B is the second animation in said series;
Fig. 15C is the third animation in said series;
Fig. 15D is the fourth animation in said series;
Fig. 15E is the fifth animation in said series;
Fig. 15F is the sixth animation in said series;
Fig. 16A is a top plan view of an embodiment having a dial setting for each printer brand with which the novel toner cartridge will operate;
Fig. 16B is a perspective view ofthe embodiment of Fig. 16A;
Fig. 16C is a front perspective view depicting a variation ofthe embodiments of Figs. 16A and 16B;
Fig. 16D is a perspective view ofthe embodiment of Fig. 16C but with a few parts removed to further illustrate the structure;
Fig. 16E is a perspective view of a toner cartridge-receiving cavity having a pair of outboard protrusions and outboard electrical contacts that mate with vertical front circuit boards;
Fig. 16F is a perspective view of a toner cartridge-receiving cavity having a left-of center protrusion and outboard electrical contacts that mate with vertical front circuit boards;
Fig. 16G is a perspective view of a toner cartridge-receiving cavity having a center protrusion and outboard electrical contacts that mate with vertical front circuit boards; Fig. 16H is a perspective view of a toner cartridge-receiving cavity having a right-of center protrusion and outboard electrical contacts that mate with vertical front circuit boards; Fig. 161 is a perspective view of a toner cartridge-receiving cavity no protrusion and no outboard electrical contacts;
Fig. 17A is a perspective view of an embodiment having actuators of a type that is different from the actuators ofthe embodiment of Figs. 16A and 16B;
Fig. 17B is a perspective view ofthe embodiment of Fig. 17A but with a few parts removed to further illustrate the structure;
Fig. 17C is a front perspective view ofthe removable toner cartridge universal adapter of Figs. 17A and 17B that shows further structural details;
Fig. 17D is a perspective view ofthe embodiment of Figs. 17A and 17C but with a few parts removed to further illustrate the structure;
Fig. 17E is a top plan, detailed view ofthe horizontally-mounted circuit board and related parts;
Fig. 17F is an exploded perspective view ofthe horizontally and vertically-mounted circuit boards and the ribbon cable that interconnects them to one another and to the strategically- positioned switch actuators of this invention;
Fig. 17G is a perspective view depicting an alternative embodiment ofthe vertically- mounted circuit board;
Fig. 18A is a perspective view depicting a slot formed in the inner and upper sidewall ofthe waste bin; and
Fig. 18B is a cutaway perspective view depicting a bi-fold shutter having a center hinge that is constrained to move in the slot depicted in Fig. 18 A.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to Fig. 1A5 it will there be seen that the reference numeral 10 denotes an illustrative embodiment ofthe novel toner cartridge as a whole. Novel toner cartridge 10 is made by interconnecting waste bin 12 of Fig. IB to hopper 14 of Fig. 1C to one another. More particularly, as suggested by the alignment of parts in Figs. IB and 1C, trailing end 11 of waste bin 12 is positioned over hopper 14 and said waste bin is then lowered until said two parts are interconnected. The details of how the interconnection is accomplished are disclosed more fully hereinafter.
As best understood in connection with Figs. 2A-J, leading end 13 of waste bin 12 is sculpted so that it can mate with a plurality of families of printers manufactured by differing manufacturers.
Leading end 13 includes flat top wall 15a that is disposed in a substantially horizontal plane when waste bin 12 is properly installed and flat vertical front wall 15b.
In Fig. 2 A, leading end recesses 16a, 16b, and 16c having a common size and configuration are formed in leading end 13 in equidistantly spaced relation to one another and in centered relation with respect to said leading end.
Each ofthe leading end recesses includes an arcuate back wall 17a, flat vertical sidewalls
17b, and a flat bottom wall 17c. Two (2) outboard recesses having a common size and configuration 16d and 16e are formed in opposite ends of leading end 13. Both ofthe outboard recesses include an arcuate back wall 17a having less transverse extent than the respective arcuate back walls 17a ofthe full recesses, one vertical flat wall 17b, and a flat bottom wall 17c having less transverse extent than the respective flat bottom walls 17c ofthe leading end recesses.
A leading end sculptured in the manner of Fig. 2 A mates with Lexmark printer models Optra
S 1250, Optra S 1255, Optra S 1620, Optra S 1625, Optra S 1650, Optra S 1855, Optra S
2420, Optra S 2450, Optra S 2455, Optra SE 3455, Optra T610, Optra T612, Optra T614,
Optra T616, Optra T520, Optra T522, Optra T620, Optra T622, Optra T630, Optra T632, and Optra T634, with IBM printer models Infoprint 1120, Infoprint 1125, Infoprint 1130,
Infoprint 1140, Infoprint 1332, Infoprint 1352, and Infoprint 1372, with Source Technology printer models ST915, ST920, ST925, ST935, ST9120, ST9125, ST9130, ST 9140, ST
9325, ST9335, and ST9340, with Unisys printer models UDS 9712, UDS9716, UDS9718,
UDS9724, UDS3034, UDS15, UDS20, UDS25, UDS35, UDS130, UDS132, UDS134,
UDS136, UDS140, and UDS142, with Toshiba printer models e-Studio20P, e-Studio25P, e-
Studio30P, e-Studio 40P and e-Studio 400P, with Dell printer models M5200n and W5300n,
Nashuatec P6220, Nashuatec P6225, Nashuatec P6230, and with the Nashuatec P6240.
There may be other printer models that are accommodated by the novel universal toner cartridge of this invention and the invention is not limited to use with the printer models , expressly listed herein. The above lengthy list of printer models is provided merely to establish the universal nature ofthe present invention.
Figs. IA and IB further depict the uppermost end of a first embodiment of an improved microswitch actuating tab 19. Tab 19 is thicker (wider) and taller than the tabs heretofore known; note from said Figs. 1 A and IB that it is higher than the handle of waste bin 12. Tab 19, as best depicted in Figs. 2B and 2D, is supported on the outboard side of its base by a structure 19a that includes a horizontal wall supported at its leading and trailing ends by a pair of vertical walls as best depicted in Fig. 2B. The increased height ensures that tab 19 continues to function in its intended manner even when the hinges and latches ofthe printer have become worn. Support structure 19a helps prevent flexing and breakage of tab 19 by a misaligned printer door having worn hinges and latches.
In Fig. 2B, leading end recesses 16a, 16b, 16c ofthe Fig. IA embodiment are merged together to create one elongate centered leading end recess 18 having flat back wall 18a, arcuate walls 18b, 18b at opposite ends of said flat back wall, flat sidewalls 18c, 18c, and flat bottom wall 18d. Outboard recesses 16d, 16e ofthe Fig. 2 A embodiment are retained in this second embodiment. A leading end sculptured in the manner of Fig. 2B mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
In Fig. 2C, leading end recesses 16a, 16b, 16c, and outboard recesses 16d, 16e ofthe Fig. 2 A embodiment are merged with one another to create step-shaped recess 20 that extends the entire transverse extent of leading end 13 of waste bin 12. A leading end sculptured in the manner of Fig. 2C mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list. In Fig. 2D, outboard recess 16d and leading end recesses 16a, 16b are merged together to form elongate recess 21 as are leading end recess 16c and outboard recess 16e ofthe Fig. 2 A embodiment to form recess 22. A leading end sculptured in the manner of Fig. 2D mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list. The embodiment of Fig. 2E is attained by modifying the embodiment of Fig. 2A by merging together leading end recess 16c and outboard recess 16e to form recess 22. Outboard recess 16d and leading end recesses 16a and 16b of said Fig. 2 A embodiment are unchanged. A leading end sculptured in the manner of Fig. 2E mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
The embodiment of Fig. 2F is attained by modifying the embodiment of Fig. 2 A by merging together leading end recesses 16a and 16b thereby creating elongate recess 23. Leading end recess 16c and outboard recesses 16d and 16e ofthe Fig. 2 A embodiment are unchanged. A leading end sculptured in the manner of Fig. 2F mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
The embodiment of Fig. 2G is attained by modifying the embodiment of Fig. 2A by merging together leading end recesses 16b and 16c, thereby creating elongate recess 24. Leading end recess 16a and outboard recesses 16d, 16e of said Fig. 2A embodiment are unchanged. A leading end sculptured in the manner of Fig. 2G mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
The embodiment of Fig. 2H is attained by modifying the embodiment of Fig. 2 A by merging together outboard recess 16d and leading end recess 16a, thereby creating recess 26, Leading end recesses 16b and 16c and outboard recess 16e are unchanged. A leading end sculptured in the manner of Fig. 2H mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list. The embodiment of Fig. 21 is attained by modifying the embodiment of Fig. 2 A by merging together outboard recess 16d and leading end recess 16a to form recess 26 and by merging together leading end recesses 16b, 16c, and outboard recess 16e to form elongate recess 28. A leading end sculptured in the manner of Fig. 21 mates with the printer models listed above in connection with the embodiment of Fig. 2 A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included in said list.
The embodiment of Fig. 2J is attained by modifying the embodiment of Fig. 2 A by merging together outboard recess 16d and leading end recess 16a to form recess 26 and by merging together leading end recess 16c and outboard recess 16e to form recess 22. Leading end recess 16b ofthe Fig. 2 A embodiment is unchanged. A leading end sculptured in the manner of Fig. 2J mates with the printer models listed above in connection with the embodiment of Fig. 2A and with the above-mentioned printer models that may presently exist, or which may in the future be provided, that are not expressly included iii said list. Returning now to Fig. 2 A, it will there be seen that novel first circuit board mounting pad 30 is substantially larger than its prior art predecessors so that it can hold a circuit board having a width that is about twice the width of a common printer circuit board. (In Figs. 17A and 17E, mounting pad 30 provides support for wide circuit board 110a). Accordingly, wide circuit board 110a mates with a first group of printers that include contact pins that engage contacts I lia and 113a positioned on wide circuit board 110a in position "30L" and it also mates with a second group of printers that include contact pins that engage contacts Ilia and 113a positioned on wide circuit board 110a in position "30R." Large circuit board mounting pad 30 also has sufficient size to accommodate a printer selector switch 120 or 120a, disclosed hereinafter in connection with Figs. 16A-C. Second circuit board mounting port 32 is smaller than first circuit board mounting pad 30. It mates with a third group of printers that include relatively small circuit boards that mate with mounting pads positioned near the front left edge of cleaner chamber 12. Older printer models such as Optra Se and Optra T have contact pins that mate with a circuit board positioned on mounting pad 30 and newer printer models such as Optra T520, Optra T522, Optra T620, Optra T622, and Optra T63X, have contact pins that mate with a circuit board mounted in circuit board port 32. The Optra S models do not include a circuit board. Still further novel features are perhaps best depicted in Figs. 3A-F. Thumb grip 34 is formed in trailing end 11 of waste bin 12, centrally thereof. It is dished to comfortably accept a thumb and a user will recognize that said thumb grip 34 is dedicated to receiving the user's thumb. The cartridge is installed and removed without binding when a user's hand is centered thereon due to placement ofthe user's thumb in said thumb grip 34. Moreover, as best indicated in Figs. 3B and 3C, arch 36 extends transversely across trailing end 11, rising to a height sufficient to accommodate a user's fingers when the user's thumb is positioned in thumb grip 34. This structure ensures that toner cartridge 10 is held level when it is inserted into the printer. It also eliminates the narrow finger-receiving slots ofthe prior art.
A plurality of novel media guides, collectively denoted 38 in Figs. 3A and 3C, are formed in a bottom wall of cleaner chamber 12. Media guides 38 are shown in enlarged configuration in Fig. 3D. They have rounded surfaces as best understood in connection with said Fig. 3D to reduce the friction as paper is dragged over them. The reduced friction substantially eliminates the jamming problem caused by the high friction media guides ofthe prior art. Fig. 3C depicts hopper torque tab receptacle 40 which is formed in cleaner chamber 12. When cleaner chamber 12 is lowered vertically to engage hopper 14, hopper torque tab 43 (Fig. 1C), is received within receptacle 40. This keys hopper 14 to waste bin 12, preventing lateral movement between said two parts when a driving force is applied to the hopper. More particularly, single-headed directional arrow 42 indicates the lateral direction hopper 14 is displaced when said hopper 14 is driven. Note that the plastic to the right of receptacle 40, denoted 41 as a whole, provides reinforcement where it is most needed, i.e., in the direction of said arrow 42. As best shown in Fig. 5 A, a radius 40a is formed in waste bin 12 at the periphery of receptacle 40 to help canter and guide torque tab 43 into said receptacle 40. Moreover, receptacle 40 is wider than heretofore known to further facilitate vertical entry of torque tab 43 into said torque tab receptacle 40.
As perhaps best understood in connection with Figs. 3E and 3F, a second embodiment of microswitch actuating tab 19 is denoted in Figs. 3E and 3F by the reference numeral 44 as a whole. Microswitch actuating tab 44 has a construction that extends to a higher elevation than the microswitch actuating tabs ofthe prior art. Moreover, top section 44a thereof widens from top to bottom and bottom section 44b narrows from top to bottom. Thus, mid- section 44c is the widest part of said tab 44. A "door closed" signal is generated and sent to activate the printer even if the printer has worn hinges and latches, due to the increased height of tab 44. The narrow top edge of tab 44 facilitates its entry into a narrow opening formed in the bottom edge ofthe printer door, not shown, and widened middle section 44c helps it positively engage said narrow opening while centering the printer door. The novel structure also provides additional protection against breakage of said tab 44. A thicker and taller embodiment of microswitch actuating tab 44 is depicted in Fig. 2 A and denoted by the reference numeral 19. Its increased height allows for even more wear in the hinges and latches and its increased thickness provides enhanced durability and structural strength to center the door.
A number of additional novel features are depicted in Fig. 4A which provides an elevational view ofthe drive side of novel waste bin 12. Beginning at the left side of said Figure, it will first be observed that planar wing 50 is shorter than a conventional planar wing by about one-quarter inch as indicated as at 51. This shortening is required because planar wing 50 is thicker than a conventional planar wing at said leading end. Unlike conventional planar wings, planar wing 50 has a uniform thickness along its extent. This structure increases the strength of planar wing 50 and eliminates flexing that causes binding and cocking ofthe toner cartridge during its installation into a printer. The uniform thickness also makes the novel planar wing less prone to cracking and breaking than the planar wings heretofore known.
The trailing end of planar wing is bifurcated into upper section 53a and lower section 53b.
Said parts cooperate with one another to form a latch member having a function disclosed in connection with Figs. 12A-F.
Concave depression 52 helps to lock waste bin 12 into its functional position in the printer.
Specifically, concave depression 52 extends from about point 52a to about point 52b and receives downward forcing levers that form a part ofthe printer. Concavity 52 thus helps to center the force provided by said downward forcing levers.
Wall 54 has a lower elevation than its prior art counterpart to provide additional clearance for waste bin 12 when it is pivoted upwardly relative to the printer during removal. This makes the novel toner cartridge easier to remove.
Vent 56 enhances cooling air flow to the photoconductor drum, not shown.
A plurality of strengthening ribs, collectively denoted 58, improve the structural integrity of waste bin 12.
Hopper pin mounting aperture 60 receives a mounting pin 62 (Figs. 1 A and 1C) mounted to hopper 14 with zero vertical clearance. Upper spacer 61a and lower spacer 61b reduce the vertical clearance of said mounting aperture 60. The hopper pin mounting aperture ofthe prior art provides vertical clearance because prior art hoppers are pivotally mounted to their associated waste bins. By eliminating the pivotal interconnection between waste bin 12 and hopper 14, various springs are eliminated. Moreover, the zero clearance locks novel hopper
14 into position relative to novel waste bin 12 so no shipping strap is required when novel toner cartridge 10 is shipped.
Fig. 4B is a side elevational view ofthe driven side ofthe toner cartridge. It therefore shows much ofthe same structure, as indicated by the common reference numerals. One difference is the three photoconductive drum cooling vent holes, collectively denoted 56, instead ofthe single vent hole formed in the drive side of waste bin 12.
Another difference is that a structure for preventing problematic "piggy backing" of circuit boards onto a host circuit board may be seen in said Fig. 4B, said structure not being present on the drive side of waste bin 12. This novel structure is denoted 101, generally, and is disclosed more fully in connection with Figs. lOA-C.
Figs. 4C-E depict the shipping lock strap mentioned above. Shipping lock strap 11a includes brackets 1 lb and l ie formed integrally at its opposite ends. Such brackets are secured to opposite ends of a prior art hopper 14 because the hopper pins of such prior art hopper is free to move about inside its mating aperture. Hence the need for hold-down strap 1 la in prior art hopper 14, such need being eliminated by the absence of vertical clearance between said pin and aperture in the novel structure as aforesaid.
A first embodiment ofthe novel latching means for interconnecting waste bin 12 and hopper
14 to one another in a non-pivotal interconnection appears to some extent in Figs. 4A-B but is best illustrated in Figs. 5A-B and 6A-B.
Hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are formed integrally with waste bin 12 and cooperate with one another to engage hopper wheel 64 (Fig. 1 A and
1C) that is snapped onto hopper axle 65 near its leading end as best understood in connection with Fig. lC.
When hopper wheel 64 is engaged in horizontal retainer 70 and hopper wheel vertical lock
72, its captured position dictates the elevation ofthe rear of planar wing 53c as depicted in
Figs. 1 A and 4A. Horizontal retainer 70 exerts an upward force on hopper wheel 64, causing it to make snug contact at a point on the bottom side of level planar wing 53c. Such snug contact ensures proper alignment and orientation of cartridge components when the cartridge is installed into and removed from the printer.
The leveling ofthe planar wing provides for a smoother glide over printer guides during installation ofthe cartridge into and removal ofthe cartridge from the printer. To assemble novel toner cartridge 10, waste bin 12 is held above hopper 14 as mentioned earlier in connection with Figs. 1 A-C so that hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are positioned directly above hopper wheel 64. As waste bin 12 is lowered, hopper wheel 64 engages upwardly inclined surface 70a (Figs. 5A-B) of horizontal retainer 70 and causes horizontal retainer 70 to deflect from its Figs. 5A-B position of repose. Hopper wheel 64 rolls over hump 70b and the resiliency of horizontal retainer 70 causes it to move back toward its position of repose, thereby capturing hopper wheel 64 in concavity 70c.
When hopper wheel 64 is causing horizontal retainer 70 to deflect away from its position of repose as aforesaid, said hopper wheel simultaneously causes hopper wheel vertical lock 72 to deflect away from its Figs. 5A-B position of repose as well. When hopper wheel 64 clears hook 72a at the free end of vertical lock 72, said vertical lock moves back toward its position of repose, thereby capturing the bottom of hopper wheel 64. In this way, hopper wheel 64 is captured on a trailing side thereof by concavity 70c and on its bottom side by flat wall 72b of hook 72a.
The deflection of hopper wheel 64 toward cleaner chamber 12 is limited by contact ofthe developer roller (not shown) in the hopper and the photoconductor drum, not shown, in the removable toner cartridge universal adapter.
Fig. 5B illustrates hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 from a forward perspective relative to the rear perspective of Fig. 5 A. It should be understood that both Figs. 5A and 5B are taken from inside waste bin 12. Fig. 5B shows more clearly that said parts 70 and 72 are separate parts.
It is also best understood from Fig. 5B that neither part 70 or 72 is laterally supported by a wall; note opening 71 formed in sidewall 73 of waste bin 12. It is this lack or lateral support that requires the engagement of hopper torque tab 43 (Fig. 1C) and hopper torque tab receptacle 40.
Fig. 5C depicts an improved hopper wheel horizontal retainer 70. Arcuate part 70c has a greater circumferential extent in this embodiment and thus more fully captures hopper wheel
64, thereby eliminating the need for hopper wheel vertical lock 72.
Note in Fig. 5D how the bottom of hopper wheel 64 is supported by flat surface 64a of hopper wheel vertical lock 72. Figs. 6A and 6B depict hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 that are positioned on the driven side of waste bin 12. They perform the same function as their drive side counterparts and engage and capture the hopper wheel associated with the non-drive side of waste bin 12.
Figs. 7A and 7B depict an alternative structure for interlocking waste bin 12 and hopper 14. Both Figures are taken from the inside of said waste bin. Fig. 7A depicts the structure ofthe driving side and Fig. 7B depicts the structure ofthe driven side. This alternative structure eliminates hopper wheel horizontal retainer 70 but it does not eliminate hopper wheel vertical lock 72. Guide rail 74 is integrally formed with a sidewall of the driving side of waste bin 12. As waste bin 12 is lowered toward hopper 14, hopper wheel 64 rollingly engages guide rail 74 and said hopper wheel continues to roll down said guide rail until it is captured by hook 72a of vertical lock 72.
In this embodiment, vertical lock 72 is supported from behind by a waste bin sidewall. Accordingly, hopper torque tab 43 is eliminated as is hopper torque tab receptacle 40. Hopper torque tab 43 must be cut off from the hopper before the hopper is inserted into the novel removable toner cartridge universal adapter.
Essentially the same structure is provided on the driven side of waste bin 12, as depicted in Fig. 7B.
Figs. 7A-C depicts yet another important feature of novel waste bin 12. A thirty degree (30°) taper is formed in aperture 80 formed in a trailing end of a side wall of waste bin 12, said aperture being formed in both the driving and driven sides thereof as depicted in said Figs. 7 A and 7B. As perhaps best understood in connection with the top plan view of Fig. 7C, trailing wall 80a of aperture 80 is angled at a thirty degree (30°) angle so that aperture 80 is smaller on the outside surface ofthe sidewall than it is on the inside surface thereof. When the trailing end of waste bin 12 is lowered onto hopper 14 to interconnect said waste bin and hopper together, the flexible and resilient trailing ends ofthe waste bin sidewalls are slightly diverged from one another so that pins 62 that extend from opposite ends of hopper 14 may enter into the tapered aperture 80 formed in each of said side walls. As mentioned above, springs are used in prior art toner cartridges to urge the hopper forwardly toward cleaner chamber 12 so that the photoconductive drum ofthe waste bin will properly contact the developer roller ofthe hopper. The untapered prior art aperture thus provides a mounting means for loosely securing the hopper to the waste bin, but such prior art untapered aperture performs no role in biasing the hopper toward the cleaner chamber.
Thus it is understood that the taper of trailing wall 80a urges hopper 14 forwardly, i.e., toward cleaner chamber 12. This eliminates the need for the prior art springs that perform such function.
Both hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are eliminated in the embodiment of Figs. 8 A and 8B which depict the driving and driven sides of waste bin 12, respectively. Hopper wheel axle retainer 90 is formed on the inside surface ofthe driving and driven side walls of waste bin 12 and is adapted to slidingly receive axle 65 that extends from the hopper of Fig. 1C modified so that hopper wheel 64 is removed. More particularly, a raised wall forms retainer 90 that captures and guides said hopper wheel axle. The lowermost end of each retainer 90 has a forwardly extending bend 90a formed therein so that as trailing wall 80a urges hopper 14 in said forward direction, i.e., toward the leading end of waste bin 12 and thus toward the printer, said hopper wheel axle is pushed into said forward bend 90a. This maintains the nip formed by the contact between the photoconductive drum of waste bin 12 and the developer roller of hopper 14. Note further that hopper wheel axle retainer 90 formed in the inner surface ofthe waste bin side wall at the driving side ofthe waste bin is supported by said side wall and thus there is no need for torque tab 43 to be formed in hopper 14 and thus there is no need for hopper torque tab receptacle 40.
Perhaps the best harnessing ofthe forward bias supplied by tapered wall 80a is disclosed in the embodiment of Figs 9A and 9B. In this embodiment, both hopper wheel horizontal retainer 70 and hopper wheel vertical lock 72 are again eliminated, as is hopper wheel axle retainer 90. In this alternative embodiment, the hopper wheel axle retainer is not a raised wall as in the embodiment of Figs. 8 A and 8B but is a straight, horizontally disposed slot 92 formed in the waste bin side walls on both the driving and the driven sides of waste bin 12. Hopper wheel axles 65 with wheel 64 removed are aligned with slots 92 and slidingly introduced thereinto. Hopper mounting pins 62, 62 (Figs. 1 A-C) on opposite ends of hopper 14 are then inserted into their respective apertures 80, 80. The respective tapered walls 80a, 80a shove hopper 14 forward until the developer roller in the hopper contacts the photoconductive drum in the removable toner cartridge universal adapter. As in the preceding embodiment, there is no need for torque tab 43 formed in hopper 14 and thus there is no need for hopper torque tab receptacle 40.
Fig. 10A provides an enlarged view ofthe novel structure 101 that prevents "piggy backing" of a problematic circuit board over a vertically-mounted host circuit board. There is no "piggy backing" problem associated with horizontally-mounted circuit boards. Flat mounting surface 100 is recessed with respect to raised flat mounting surface 112 and said mounting surface 100 is therefore adapted to receive thereon a circuit board that is smaller than a circuit board supported by raised surface 112. Whether small or large, the circuit board is electrically contacted by spring-loaded contacts in the printer. When a "piggy back" circuit board is placed over the host circuit board, the spring-loaded contacts in the printer urge the contacts onto the "piggy back" circuit board with a force that can damage the spring-loaded contacts by over-compressing the contacts in the printer beyond their normal limits due to the double thickness ofthe two circuit boards.
A pair of arcuate blocking members is therefore provided. Upper arcuate member 102 extends from a point just above raised mounting surface 112 to a lower surface of planar wing 50. Lower arcuate member 104 extends from a point just below said raised mounting surface 112 to a preselected point at a still further lower elevation. Both arcuate members are preferably formed of a high impact plastic. Unauthorized circuit boards are substantially larger than the authorized board, so the presence of arcuate blocking members 102, 104 obstructs the placing of a "piggy back" circuit board over the host circuit board. Wall 103 to which arcuate members 102 and 104 are mounted is called a skeg wall in the industry. More particularly, it is called the driven side skeg wall because it is positioned on the driven side of toner cartridge 10. Directional arrows 103a at the lower right corner of Fig. 10A indicate that the lower edge of skeg wall 103 has been cut so that it is flat. Specifically, about four millimeters (4mm) have been shaved from the bottom edge of a skeg wall ofthe prior art. This enables the mated hopper and waste bin to sit in a stable position, i.e., without wobbling, on a flat surface external to a printer, i.e., when said mated waste bin and hopper are not positioned in a printer-receiving cavity. The skeg wall of prior art toner cartridges introduces instability and said prior art toner cartridges therefore wobble when placed on a flat surface external to a printer. Plastic brace 106 is bent downwardly in an arc as shown to provide additional support to upper arcuate member 102 so that said arcuate member 102 cannot be displaced rearwardly to make room for a "piggy back" circuit board.
Fig. 10B is a perspective view of recessed surface 100 and raised surface 112. Fig. 10C provides an enlarged view of embodiment of Fig. 10B. Recess 100 is adapted to receive a small circuit board, not shown in this figure, and raised surface 112 receives a larger circuit board, not shown in this figure.
Fig. 11 is a rear perspective view of waste bin 12. Downward forcing wheel 55a that forms a part of downward forcing lever assembly 55 is depicted in rolling engagement with concavity 52.
Figs. 12A-F provide an animation depicting the insertion of a planar wing 50 into receiving cavity 57 of a printer. The trailing end of planar wing 50 is bifurcated into upper section 53a and lower section 53b and performs a latch function when lower section 53b is fully received within catch cavity 57a at the trailing end of receiving cavity 57. The small size of lower section 53b reduces its contact area with receiving cavity 57, thereby making it easy to insert and remove toner cartridge 10 into and from the printer, respectively. Fig. 13 is a perspective view depicting an embodiment of planar wing 50 where said planar wing is discontinuous. The leading part is denoted 50a and the trailing part thereof is denoted 50b.
Fig. 14 is a perspective view depicting still another alternative embodiment where continuous planar wing 50 and discontinuous planar wings 50a and 50b are both replaced by a plurality of wheel assemblies. Wheels 59a, 59b, and 59c are mounted on axles 63a, 63b, and 63c, respectively. The axles are formed of a flexible and resilient material and are diametrically split as at 63d, 63e, and 63f, respectively. Thus, they are squeezed when the wheels are placed thereon so that when said axles are released from said squeeze, the axles expand and hold the wheels in place. Flat plate 66 and locating pin 68 collectively perform the function of parts 53a, 53b in the above-disclosed embodiments of planar wing 50. Figs. 15A-F depict how the assembly of Fig. 14 is inserted into printer receiving cavity 57. These wheels provide support at key positions during installation, engagement and removal ofthe cartridge from the printer. Figs. 16A and 16B depict an embodiment ofthe novel toner cartridge where two independently-generated electrical signals are used to activate a printer. Both signals are fed to a circuit board that activates the printer. One ofthe signals identifies a family of printers to which a printer belongs, and the other signal identifies the brand name ofthe printer within that family.
Rotatably mounted dial 120, also known as a brand selector switch, is mounted on circuit board 110a. It has a plurality of discrete settings, collectively denoted 122. Dial 120 enables a user to visually identify a printer by its brand name and to set dial 120 to a setting 122 that tells circuit board 110 what that brand name is.
A conductive ribbon 124 interconnects circuit board 110 and a microswitch having an actuator that is actuated when contacted by a protuberance formed in a printer. Thus, the protuberance depresses the actuator and the microswitch sends a signal that indicates the printer family through ribbon 124 to circuit board 110 that enables the operation ofthe cartridge in the printer. Selector switch 120a is also in electrical communication with circuit board 110. In this way, the signal carried to the circuit board by ribbon 124 tells circuit board 110 what family the printer belongs to and the user, by manipulating selector switch 120a, tells the circuit board the brand name ofthe printer within the family. So that the correct communication occurs, the brand and family information are then sent to an electronic device, not shown, that would be mounted on circuit board 110. This semiautomatic switching system allows a cartridge to determine within which particular printer it has been installed. There are numerous possible positions for the microswitch and there may be any number and types of microswitches at differing positions. Moreover, the microswitch may be provided in many different forms. For example, depressible keypads ofthe type commonly used in microwave ovens, which may also be referred to as pressure-sensitive flexible printed circuit board switches, may be used in lieu ofthe switch depicted in said Figs. Moreover, the microswitch may take the form of an optical microswitch. All known microswitches are within the scope of this invention.
In the example of Figs. 16A and 16B, microswitch 126 is positioned in a recess 126a at the bight of leading end recess 16b so that microswitch actuator 128 extends into said leading end recess. Accordingly, a force applied in the direction of directional arrow 130 activates actuator 128. Such force is applied by a protrusion or protuberance formed in the printer into which the novel toner cartridge is inserted. Depression of actuator 128 by said protuberance activates microswitch 126 and said microswitch sends a signal to circuit board 110. Second switch actuator 132 is positioned in one ofthe outboard recesses. It operates in the same way as actuator 128, i.e., a force exerted in the direction of directional arrow 134 causes actuator 132 to close a switch and send a signal to circuit board 110. The invention is not limited to this particular arrangement of microswitches because printer manufacturers may in the future change their respective printer structures. However, the principle of universality disclosed herein enables the designer of toner cartridges to change the switch positions or to add more switches as needed.
However, the two switch/switch actuator aπangement of Figs. 16A-C is very powerful in that it enables the identification of all ofthe printer families mentioned above. Thus, it enables the identification of all printers in the 520, 620, and 630 family of printers. It also identifies all printers in the Se/T family of printers as well as printers having no circuit boards. It does not identify the brand name of a printer within a family, said function being performed by a user as disclosed above.
More particularly, a toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and first and second protuberances 25a, 25b formed therein at opposite ends thereof as depicted in Fig. 16E is identified by contact with second switch actuator 132 which is positioned at the outboard edge ofthe novel universal waste bin as aforesaid. The switch associated with said actuator, when closed, sends a signal to the printer controller electronics, or universal printer chip, that activates a family of printers having said arrangement of first and second protuberances. In this example, the signal would activate any member ofthe 620 family of printers.
More specifically, the signal will activate all ofthe following printers: Optra SE3455, Lexmark T620*, Lexmark T622*, LBM Infoprint 1130*, LBM Infoprint 1140*, Nashuatec P6015, Nashuatec P6230*, Nashuatec P6240*, Source Technologies ST915, Source Technologies ST920, Source Technologies ST925, Source Technologies ST935*, Source Technologies ST9130*, Source Technologies ST9140*, Source Technologies ST1130*, Source Technologies 1140*, Unisys UDS15, Unisys UDS20, Unisys UDS25, Unisys UDS35, Unisys UDS134*, Unisys UDS136*, Toshiba E-Studio 30P* and Toshiba E-Studio 40P*. All model numbers with an asterisk (*) use front-mounted, vertically-disposed circuit board contacts. The model numbers without an asterisk use horizontally-mounted circuit board contacts. A toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a left of center protuberance 25d formed therein as depicted in Fig. 16F is identified by absence of contact with actuator switch 128 positioned in the center recess of the waste bin and by absence of contact with actuator switch 132 positioned in a recess formed in the outboard edge ofthe waste bin. The lack of communication from either of such switches indicates that the printer is a member ofthe 630 family of printers. The toner cartridge-receiving cavity of Fig. 16F has utility with the following printers: Dell W5300n*, Lexmark T632*, Lexmark T634*, IBM Infoprint 1352*, LBM Infoprint 1372*, Source Technologies ST9340*, Source Technologies 1352*, Toshiba e-Studio 400P*, Unisys UDS 142*, and Unisys 144*. The asterisk (*) indicates that the printer uses front contacts, i.e., contacts that electrically engage vertically-mounted circuit boards. A toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a centered protuberance 25e formed therein as depicted in Fig. 16G is identified by contact with actuator switch 128 positioned in the center recess ofthe waste bin. Switch 126, when closed, sends a signal to the printer controller electronics, or universal printer chip, that activates any member ofthe 520 family of printers. Printers in this family would not activate second switch actuator 132. Thus, the 520 family is identified by the presence of a signal from first switch 126 and an absence of a signal from the switch actuated by actuator 132.
The toner cartridge-receiving cavity of Fig. 16G has utility with the following printer models: Lexmark T520*, Lexmark T522*, Nashuatec P6220*, Nashuatec P6225*, LBM Infoprint 1120*, LBM Infoprint 1125*, Source Technologies ST9120*, Source Technologies ST9125*, Source Technologies 1120*, Source Technologies 1125*, Unisys UDS 130*, Unisys UDS 132*, Toshiba E-Studio 20P*, and Toshiba E-Studio 25P*, all of which use front contacts as indicated by the asterisk associated with each model. A toner cartridge-receiving printer cavity having a front-mounted, vertically disposed circuit board port and a right of center protuberance 25 f formed therein as depicted in Fig. 16H is identified by absence of contact with actuator switch 128 positioned in the center recess of the waste bin and by absence of contact with actuator switch 132 positioned in a recess formed in the outboard edge ofthe waste bin. The lack of communication from either of such switches indicates that the printer is also a member ofthe 630 family of printers. The toner cartridge-receiving cavity of Fig. 16F has utility with the following printer models, all of which use front contacts as indicated by the asterisk associated with each model: Lexmark T630*, LBM 1332*, Dell M5200N*, Source Technologies 9335*, and Source Technologies 1332*.
A printer having a top-mounted, generally horizontally disposed circuit board takes precedence over any switch signals that might otherwise be communicated to denote a family of printers that singularly employ such horizontal circuit board mounting. In other words, signals from a switch or switches actuated by the presence of a particular aπangement of protuberances ofthe type that might be found in printers having front- mounted, vertical circuit boards are ignored if a top-mounted, generally horizontally disposed circuit board is detected. Any printer in the Se/T family of printers would thus be recognized.
The novel universal waste bin of this invention is also compatible with printers having no circuit board ports, such as depicted in Fig. 161. Such printers do not electrically communicate with their associated toner cartridges. A printer of such type requires no communication from its associated toner cartridge so there is no need for any switch to be actuated. Thus, signals that may be sent upon depression of switch actuators by a toner cartridge are ignored when a printer of this type is detected.
Printers having no circuit board ports include the Optra S, Optra S 1250, Optra S 1255, Optra S 1620, Optra S 1625, Optra S 1650, Optra SI 855, Optra S 2420, Optra S 2455, Unisys UDS 9712, Unisys UDS 9716, and2 Unisys UDS 9718. As mentioned above, it is not enough to identify a printer just by the family to which it belongs. The 520 family includes printers sold under the brand names Lexmark®, Source Technologies®, Toshiba®, and IBM®. The 620 family includes printers sold under the same brand names as the 520 family, but the model numbers ofthe 620 family printers are different from the model numbers ofthe 520 family. Similarly, the 630 family includes the same printer brands as the 520 and 620 families, and with Dell® printers as well, but again with model numbers different from the model numbers ofthe 520 and 620 families. Thus it is necessary for a user to identify the brand name ofthe printer after the family has been automatically identified in the manner disclosed above. The user need not know which family the printer belongs to because that is determined by the structure just disclosed. However, when the user identifies the brand name ofthe printer in a particular family, the electronic circuitry then knows both the family and the printer within that family and the printer may then be activated with the coπect electrical handshake and other required data.
The printer selector switch 120 depicted in Figs. 16A and 16B is ofthe rotary type. The printer selector switch 120a depicted in Fig. 16C is ofthe slide type, as is the switch depicted in Figs. 17A and 17C. The invention is not limited to these two (2) types of selector switches. More particularly, in addition to rotary and slide-type selector switches, jumpers, button array, and other selector switches are within the scope of this invention.
Figs. 17A and 17C depict the use ofthe above-mentioned pressure-sensitive flexible printed circuit board switches. They are denoted 128a and 132a to suggest that they are one of many substitute switches and switch actuators that maybe used in lieu of actuators 128 and 132.
Fig. 17A also better depicts ribbon cable 124. It should be understood, however, that ribbon cable 124 maybe replaced by any equivalent conductor, including optical fibers, conventional wires, flexible circuit boards, and the like.
As perhaps best understood in connection with Fig. 17B, a channel 124a is formed in the novel toner cartridge to accommodate ribbon cable 124 or its equivalent. The recessed mounting provided by the channel prevents damage to conductor 124 during insertion ofthe toner cartridge into the printer.
As indicated in Fig. 17B, recess 132b accommodates switch actuator 132a and as indicated in Fig. 17D, recess 128b accommodates switch actuator 128a.
An opening 134 (Figs. 17C and 17D) is formed in a vertical wall of waste bin 12 between the outboard edge of toner cartridge 10 and an outboard edge ofthe sculpted leading end of said waste bin. The opening is structurally reinforced about its perimeter as denoted by the reference numeral 135. Opening 134 enables ribbon cable 124, and its equivalents, to follow a path of travel from vertical circuit board 110 to switch actuators 126 and 132 and their equivalents where at least part of that path of travel is internal to toner cartridge 10.
Note in Fig. 16B that in the absence of opening 134, opening 138 must be formed in wall
140 to enable said ribbon cable to complete said path of travel.
Connection pads 11 la, 113a are mounted on horizontally-mounted circuit board 110a and are adapted to make electrical contact with upper door-mounted electrical contacts that are provided on printers ofthe Se/T family. Connection pads 111, 113 are mounted on vertically-mounted circuit board 110 and are adapted to make electrical contact with electrical contacts ofthe type provided on printers of the 520, 620, and 630 families.
Label 115 is mounted in recessed area 117 and provides instructions to the user. An example of typical instructions is provided in Fig. 17E. The invention is not limited to four brands of printers as indicated in the illustrative label of said Fig. 17E.
Fig. 17E also provides a view that clearly depicts connector 123 that provides electrical communication between a first end of ribbon cable 124 and horizontal circuit board 110a.
More particularly, terminal connector 123 a is mounted to the end of ribbon cable 124 and said terminal connector 123 a makes electrical contact with said connector 123.
A similar construction is employed at a second, opposite end of ribbon cable 124 as depicted in Fig. 17F where said ribbon cable is in electrical communication with vertically-mounted circuit board 110. Terminal connector 125a is mounted to the second end of ribbon cable
124 and said terminal connector 125a makes electrical contact with receiving connector 125 that is mounted to said circuit board 110.
As depicted in Fig. 17F, a similar connection is provided between ribbon cable 124a and vertical circuit board 110. Specifically, terminal connector 127a is mounted to a first end of ribbon cable 124a and said terminal connector 127a makes electrical contact with receiving connector 127 that is mounted to circuit board 110.
"L"-shaped circuit board 110a, depicted in Fig. 17G, has utility because it provides a mount for vertically-disposed receiving connector 129 to which vertically-disposed terminal connector 125a may be secured in the absence of any bends in ribbon cable 124. Note in the embodiment of Fig. 17F that connectors 125 and 125a are horizontally and vertically disposed, respectively.
Figs. 18A and 18B depict a substantially horizontal slot 142 having a flat, horizontally disposed upper wall 142a and a flat, horizontally disposed lower wall 142b. Slot 142 is formed in an interior sidewall ofthe driven side ofthe waste bin between protrusion 16a and hopper wheel vertical lock 70.
As depicted in Fig. 18B, a novel upper shutter 144 is a bi-fold door having half parts 144a,
144b. Trailing half part 144b is hingedly connected as at 146a, 146b to the top wall of toner cartridge 12 and leading half part 144a is similarly connected to said toner cartridge top wall. The two half parts meet at folding line 148. Specifically, the trailing end of leading half 144a is hingedly connected to the leading end of trailing half 144b. Hinge 150 is in alignment with folding line 148 and extends from the driven side of shutter 144 into slot 142. Hinge 150 is therefore constrained to move within slot 142 as shutter 144 is opened and closed. More particularly, hinge 150 travels within slot 142 in a trailing-to-leading direction when shutter 144 is opened, and said hinge 150 travels within slot 142 in a leading-to- trailing direction when shutter 142 is closed. The driving side of shutter 144 is unconstrained.
In all of these exemplary constructions, it should be understood that the specific terminal connectors and receiving connectors disclosed herein may take many forms that are well- known in the electrical arts and all of such alternative forms are within the scope of this invention. For example, solder may be used to form the needed electrical connections. It will thus be seen that the objects set forth above, and those made apparent from the foregoing description, are efficiently attained. Since certain changes may be made in the above construction without departing from the scope ofthe invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
It is also to be understood that the following claims are intended to cover all ofthe generic and specific features ofthe invention herein described, and all statements ofthe scope ofthe invention that, as a matter of language, might be said to fall therebetween. Now that the invention has been described,

Claims

What is claimed is: 1. A toner cartridge adapted to fit within a toner cartridge-receiving cavity of a printer, comprising: a waste bin positioned at a leading end of said toner cartridge; a hopper connected to said waste bin at a trailing end of said waste bin; said waste bin and said hopper being fixedly interconnected to one another and being held against movement relative to one another when fully installed within said toner cartridge receiving cavity; and said waste bin having a leading end sculpted to mate with the cartridge receiving cavity of a plurality of printer families; whereby said toner cartridge fits differing printer models distributed by differing manufacturers.
2. The toner cartridge of claim 1, further comprising: said leading end of said waste bin having a hollow structure defined by a vertical leading wall, a pair of upstanding sidewalls, a horizontal, flat top wall, a bottom wall, and an open trailing end in open communication with said hopper; and said vertical leading wall having a transverse extent less than a transverse extent of said open trailing end; whereby said leading end mates with a printer having a toner cartridge-receiving cavity having a relatively wide opening that tapers down to a relatively narrow opening.
3. The toner cartridge of claim 1, further comprising: said leading end of said waste bin having a first outboard end, a second outboard end, a first half and a second half; a plurality of recesses formed in said leading end; each recess of said plurality of recesses being formed in said leading end at a preselected location that accommodates a protrusion formed in a plurality of printer models; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
4. The toner cartridge of claim 3, further comprising: a first outboard recess formed in said first outboard end of said leading end; a first leading end recess positioned in the middle of said first half of said leading end; a second leading end recess positioned in the middle of said leading end; a third leading end recess positioned in the middle of said second half of said leading end; and a second outboard recess formed in said second outboard end of said leading end; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having at least one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
5. The toner cartridge of claim 3, further comprising: a first outboard recess formed in said first outboard end of said leading end; an elongate recess formed in said leading end of said waste bin; said elongate recess being centered with respect to said leading end; and a second outboard recess formed in said second outboard end of said leading end; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
6. The toner cartridge of claim 3, further comprising: an elongate step formed in said leading end of said waste bin; said elongate step extending the entire extent of said leading end; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
7. The toner cartridge of claim 3, further comprising: a first elongate recess extending from said first outboard end of said leading end to a point about half-way along the extent of said leading end of said waste bin; and a second recess extending from said second outboard end of said leading end to a point about half-way along the extent ofthe second half of said leading end of said waste bin. whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
8. The toner cartridge of claim 3, further comprising: a first outboard recess; a first leading end recess positioned in the middle of said first half of said leading end; a second leading end recess positioned in the middle of said leading end; and a fourth recess that extends from said second outboard end of said leading end to a point about mid-length of said second half of said leading end; whereby said leading end mates with a printer having no protrusions fonned in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
9. The toner cartridge of claim 3, further comprising: a first outboard recess formed in said first outboard end of said leading end; a second leading end recess that occupies almost all of said first half of said leading end from a mid-point of said leading end to a point near said first outboard recess; a third leading end recess positioned in the middle of said second half of said leading end; and a second outboard recess formed in said second outboard end of said leading end; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
10. The toner cartridge of claim 3, further comprising: a first outboard recess formed in said first outboard end of said leading end; a second outboard recess formed in said second outboard end of said leading end; a first leading end recess formed in the middle of said first half of said leading end; a second leading end recess that occupies said second half of said leading end, extending from about the mid-point of said second half to a point near second outboard recess; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
11. The toner cartridge of claim 3, further comprising: a first recess that extends from a first outboard end of said leading end ofthe waste bin to a point about mid-length ofthe first half of said leading end; a second leading end recess formed in the middle of said leading end; a third leading end recess positioned in the middle of said second half of said leading end; and a second outboard recess formed in said second outboard end of said leading end. whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
12. The toner cartridge of claim 3, further comprising: a first recess that extends from said first outboard end of said leading end of said waste bin to a point about mid-length ofthe first half of said leading end; and a second recess that extends from said second outboard end of said leading end to a point about mid-length of said leading end of said waste bin. whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
13. The toner cartridge of claim 3, further comprising: a first recess that extends from a first outboard end of said leading end to a point near the middle ofthe first half of said leading end; a second leading end recess positioned at the middle of said leading end; and a third leading end recess extending from said second outboard end of said leading end to a point near said middle of the second half of said leading end; whereby said leading end mates with a printer having no protrusions formed in said toner cartridge-receiving cavity; whereby said leading end mates with a printer having one protrusion formed in said toner cartridge-receiving cavity; and whereby said leading end mates with a printer having a plurality of protrusions formed in said toner cartridge-receiving cavity.
14. The toner cartridge of claim 1, further comprising: a first circuit board mounting pad formed in a substantially horizontal top wall of said waste bin; said first circuit board mounting pad having a size sufficient to hold a large circuit board; said large circuit board having a size sufficient to receive first printer door contacts in a first position and second printer door contacts in a second position; whereby said first printer door contacts are adapted to mate with contact pins that belong to a first group of printers; whereby said second printer door contacts are adapted to mate with contact pins that belong to a second group of printers; whereby said large circuit board mounting pad enables said toner cartridge to universally accept all printers having printer door contacts that are adapted to engage circuit boards that are horizontally mounted.
15. The toner cartridge of claim 1, further comprising: a second circuit board mounting pad positioned on a vertical wall of said waste bin; said vertical wall being disposed in trailing relation to said vertical leading wall of said leading end of said waste bin; said second circuit board mounting pad adapted to mate with a third group of printers that include front contact pins that mate with circuit boards positioned on vertical mounting pads; said second circuit board mounting pad adapted to receive a large circuit board; whereby said second circuit board mounting pad is also adapted to receive a small circuit board.
16. The toner cartridge of claim 1, further comprising: a thumb grip formed in said trailing end of said waste bin, centrally thereof; said thumb grip being dished to accept a thumb.
17. The toner cartridge of claim 1, further comprising: an arch extending transversely across said waste bin trailing end; said arch rising to a height sufficient to accommodate a user's fingers when said user's thumb is positioned in said thumb grip.
18. The toner cartridge of claim 1, further comprising: a plurality of media guides formed in a bottom wall of said waste bin; , each of said media guides having rounded surfaces to reduce friction as paper travels over said media guides.
19. The toner cartridge of claim 1, further comprising: a hopper torque tab receptacle formed in said waste bin; said hopper tab receptacle adapted to vertically receive a hopper torque tab formed in said hopper when said waste bin is connected to said hopper; whereby said hopper is keyed to said to waste bin when said hopper torque tab is received within said hopper torque tab receptacle, thereby preventing lateral movement between said hopper and said waste bin when a driving force is applied to said hopper.
20. The toner cartridge of claim 19, further comprising: said hopper torque tab receptacle having a radius formed in its peripheral edges to facilitate entry of said hopper torque tab into said hopper torque tab receptacle.
21. The toner cartridge of claim 1, further comprising: a microswitch actuating tab formed in upstanding relation to a top wall of said waste bin; said microswitch actuating tab having a flat construction; a brace means fonned at a base of said upstanding microswitch actuating tab to ensure that said microswitch actuating tab maintains said upstanding position; said microswitch actuating tab adapted to actuate a microswitch that is adapted to activate said printer when a door of said printer is fully closed; said microswitch actuating tab having a height sufficient to actuate said microswitch even when said door of said printer has worn latches, worn hinges, or both and therefore does not fully close; and said microswitch actuating tab extending above a highest point of said waste bin; whereby the microswitch actuating tab centers on a microswitch port to properly position the closing ofthe printer door even when the hinges and latches of said printer door are worn; and whereby said printer receives an actuating signal when said door of said printer is closed even if said printer has worn latches and hinges.
22. The toner cartridge of claim 1, further comprising: a microswitch actuating tab formed in upstanding relation to a top wall of said waste bin; said microswitch actuating tab having a top section, a mid-section, and a bottom section; and said top section widening from top to bottom, said bottom section narrowing from top to bottom, and said mid-section being wider than said top section and said bottom section; whereby the narrow top edge of said microswitch actuating tab facilitates its entry into a narrow opening formed in the bottom edge of said printer door; whereby said widened middle section helps said microswitch actuating tab to positively engage said narrow opening; whereby the microswitch actuating tab centers on a microswitch port to properly position the closing ofthe printer door even when the hinges and latches of said printer door are worn; and whereby said printer receives an actuating signal when said door of said printer is closed even if said printer has worn latches and hinges.
23. The toner cartridge of claim 1, further comprising: a planar wing formed in each sidewall of said waste bin; each planar wing formed on an outboard side of its associated sidewall; each planar wing adapted to slidingly engage a guide groove formed in said printer; each planar wing having a uniform thickness along its extent; whereby each planar wing has structural integrity and does not flex when said waste bin cartridge is being installed into said printer.
24. The toner cartridge of claim 23, further comprising: each planar wing having a leveled trailing end; whereby said leveled end ensures optimal positioning of key components; and whereby said leveled end facilitates installation and removal of said toner cartridge. whereby said cartridge is easily loaded into the printer.
25. The toner cartridge of claim 23, further comprising: said trailing end of each planar wing being bifurcated into an upper trailing end and a lower trailing end; said guide groove formed in said printer having an undercut area at its trailing end; said lower trailing end of each planar wing fitting into said undercut area when said toner cartridge is fully received within said printer; whereby said toner cartridge locks into place when said lower trailing end of each planar wing fits into said undercut area; and whereby lifting a trailing end of said toner cartridge to remove said toner cartridge from said printer cavity retracts said lower trailing end from said undercut area.
26. The toner cartridge of claim 23, further comprising: said planar wing being discontinuous along its extent; said planar wing having a leading part and a trailing part; said guide groove formed in said printer having an undercut area at its trailing end; said trailing end of each trailing part of each planar wing being bifurcated into an upper trailing end and a lower trailing end; said lower trailing end of each trailing part of each planar wing fitting into said undercut area when said toner cartridge is fully received within said printer; whereby materials are saved by eliminating a medial part of each planar wing without compromising the structural integrity ofthe connection between the toner cartridge and the printer; whereby said toner cartridge locks into place when said lower trailing end of each trailing part of each planar wing fits into said undercut area; and whereby lifting a trailing end of said toner cartridge to remove said toner cartridge from said printer cavity retracts said lower trailing end of each trailing part of each planar wing from said undercut area.
27. The toner cartridge of claim 1, further comprising: a plurality of axle members formed in each sidewall of said waste bin; a wheel mounted to a free end of each axle member of said plurality of axle members; each wheel respectively engaging a guide groove formed in said printer; whereby said wheels collectively perform a guide function performed by planar wings.
28. The toner cartridge of claim 27, further comprising: a flat plate formed in each sidewall of said waste bin in trailing relation to said plurality of wheel members; a locating pin formed in each sidewall of said waste bin in trailing relation to said plurality of wheel members; said guide groove formed in said printer having an undercut area at its trailing end; said locating pin being positioned in said undercut area when said toner cartridge is fully received within said printer; whereby said toner cartridge locks into place when each locating pin fits into its associated undercut area; and whereby lifting a trailing end of said toner cartridge to remove said toner cartridge from said printer cavity retracts each locating pin from its associated undercut area.
29. The toner cartridge of claim 1, further comprising: a concave depression formed in a top edge of each sidewall; each concave depression adapted to receive downward forcing levers that form a part of said printer; each concave depression being effective to center downwardly directed force provided by said downward forcing levers.
30. The toner cartridge of claim 1, further comprising: said waste bin side wall having a recess formed therein to provide clearance for said waste bin when it is pivoted upwardly relative to the printer during removal of said toner cartridge from said printer.
31. The toner cartridge of claim 1, further comprising: a hopper pin mounting hole formed in each waste bin sidewall; each hopper pin mounting hole adapted to receive a mounting pin formed in said hopper with zero vertical clearance; whereby said hopper does not move relative to said waste bin when said hopper and waste bin are interconnected to one another; whereby no shipping strap is required when said hopper and waste bin are transported as a unit in interconnected relation to one another.
32. The toner cartridge of claim 1, further comprising: a latching means for interconnecting said waste bin and said hopper to one another in a non-pivotal interconnection.
33. The toner cartridge of claim 32, further comprising: said latching means including a hopper wheel horizontal retainer formed integrally with said waste bin; said latching means further including a hopper wheel vertical lock formed integrally with waste bin; said hopper wheel retainer and said hopper wheel vertical lock disposed in cooperative relation to one another and being adapted to engage a hopper wheel that forms a part of said hopper; whereby to assemble said toner cartridge, said waste bin is held above said hopper so that said hopper wheel horizontal retainer and said hopper wheel vertical lock are positioned directly above said hopper wheel; whereby said waste bin is lowered until said hopper wheel is engaged by said hopper wheel horizontal retainer and said hopper wheel vertical lock.
34. The toner cartridge of claim 33, further comprising: said hopper wheel horizontal retainer having an upwardly inclined surface, a concavity, and a hump between said upwardly inclined surface and said concavity; said hopper wheel engaging said upwardly inclined surface and causing said hopper wheel horizontal retainer to momentarily deflect from its position of repose when said waste bin is lowered with respect to said hopper; said hopper wheel rolling over said hump and the resiliency of said hopper wheel horizontal retainer causing said hopper wheel horizontal retainer to return to its position of repose, thereby capturing said hopper wheel in said concavity.
35. The toner cartridge of claim 34, further comprising: said hopper wheel simultaneously causing said hopper wheel vertical lock to deflect away from its position of repose; said hopper wheel vertical lock having a straight construction and a hook formed at a free leading end thereof; said vertical lock retuπiing to its position of repose, thereby capturing a bottom of said hopper wheel when said hopper wheel clears said hook; whereby said hopper wheel is captured on a trailing side thereof by said concavity and on its bottom side by said hook.
36. The toner cartridge of claim 35, further comprising: said hopper wheel vertical lock having a straight configuration and a hook formed in a free end thereof; said hopper wheel vertical lock being formed in depending relation to a preselected sidewall of said waste bin; a guide rail integrally formed with a preselected sidewall of said waste bin; said guide rail being rollingly engaged by said hopper wheel as said waste bin is lowered into interconnecting relation to said hopper; said hopper wheel rolling along said guide rail until said hopper wheel is captured by said hook.
37. The toner cartridge of claim 1, further comprising: an aperture formed in each sidewall of said waste bin near a trailing end thereof; each aperture adapted to receive a mounting pin that forms a part of said hopper; a taper formed in each aperture so that each aperture is smaller on the outside surface ofthe sidewall than on an inside surface thereof; whereby when said waste bin is lowered onto said hopper to interconnect said waste bin and hopper together, said hopper mounting pins enters into their respective apertures; whereby each taper urges said hopper into abutting relation to said waste bin; whereby each taper eliminates play from its associated aperture and therefore eliminates any need for springs to urge said hopper into abutting relation with said waste bin.
38. The toner cartridge of claim 37, further comprising: said waste bin having a driving and a driven side; a first hopper wheel mounted on a first hopper wheel axle that depends from a sidewall on said driving side and a second hopper wheel mounted on a second hopper wheel axle that depends from a sidewall on said driven side; each hopper wheel having an axle; a retainer formed by a raised wall formed in each sidewall of said waste bin; each retainer adapted to capture and guide each hopper wheel axle when said waste bin is lowered into interconnecting relation to said hopper; a lowermost end of each retainer having a forwardly extending bend formed therein so that as each taper urges said hopper into abutting relation to said waste bin, each hopper wheel axle is pushed into said forward bend; whereby a nip formed by contact between the photoconductive dram of said waste bin and the developer roller of said hopper is maintained.
39. The toner cartridge of claim 37, further comprising: said waste bin having a driving and a driven side; a first hopper wheel mounted on a first hopper wheel axle that depends from a sidewall on said driving side and a second hopper wheel mounted on a second hopper wheel axle that depends from a sidewall on said driven side; each hopper wheel having an axle; a first straight, horizontally disposed slot formed in the sidewall of said driving side and a second straight, horizontally disposed slot formed in the sidewall ofthe driven side of said waste bin; said first and second hopper wheel axles being aligned with said first and second slots, respectively, and being slidingly introduced thereinto; said hopper mounting pins being inserted into each tapered aperture so that said respective tapered walls shove said hopper forward until said hopper wheel axles are urged into said forward ends of said slots.
40. The toner cartridge of claim 23, further comprising: a flat mounting surface formed in a vertical wall of said waste bin, said flat mounting surface adapted to receive a first circuit board of large size and therefore also being adapted to receive a second circuit board having a size that is smaller than said large size; a structure that prevents placement of a replacement circuit board into overlying relation to said first circuit board; said structure therefore also preventing placement of a replacement circuit board into overlying relation to said second circuit board; said structure including an upper and a lower arcuate blocking member; said upper arcuate member extending from a point just above said flat mounting surface to a lower surface of said planar wing; and said lower arcuate member extending from a point just below said flat mounting surface to a preselected point at a still further lower elevation; whereby said upper and lower arcuate blocking members obstruct the placing of a second circuit board over said first circuit board.
41. The toner cartridge of claim 2, further comprising: a plurality of strengthening ribs formed in each of said sidewalls to enhance the structural integrity of said sidewalls.
42. The toner cartridge of claim 1, further comprising: a first circuit board mounting pad mounted on said toner cartridge in substantially horizontally-mounted relation thereto; a first circuit board mounted on said first circuit board mounting pad; a first signal-generating means associated with said first circuit board; said first signal-generating means adapted to generate a first signal upon contact of said first circuit board by an electrical contact means; a second circuit board mounting pad mounted on said toner cartridge is substantially vertically-mounted relation thereto; a second circuit board mounted on said second circuit board mounting pad; a second signal-generating means associated with said second circuit board; said second signal-generating means adapted to generate a second signal upon contact of said second circuit board by an electrical contact means; a signal-receiving means having a default setting that recognizes absence of receipt of a signal from said first signal-generating means as indicating the presence of a toner cartridge that has utility only with a plurality of printer models of a first printer; said signal-receiving means recognizing receipt of a signal from said first signal- generating means as indicating the presence of a toner cartridge that has utility only with a plurality of printer models of a second printer; and said signal-receiving means recognizing receipt of a signal from said second signal- generating means as indicating the presence of a toner cartridge that has utility with printers that belong to a plurality of families of printers.
43. The toner cartridge of claim 42, further comprising: a third signal-generating means mounted to a waste bin; said third signal-generating means adapted to generate a third signal when a toner cartridge belonging to a predetermined family of printers is inserted into a toner cartridge- receiving cavity of a printer; a fourth signal-generating means mounted to said waste bin; said fourth signal-generating means adapted to generate a fourth signal when a toner cartridge belonging to a predetermined family of printers is inserted into a toner cartridge- receiving cavity of a printer; said signal-receiving means having a first, default state that recognizes the receipt of a signal from said second signal-generating means and the absence of receipt of a signal from said third and fourth signal-generating means as indicating the presence of a toner cartridge that fits a first predetermined family of printers; said signal-receiving means having a second, actuated state that recognizes a signal from said second signal-generating means, a signal from said third signal-generating means, and an absence of a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a second predetermined family of printers; said signal-receiving means having a third, actuated state that recognizes a signal from said second signal-generating means, an absence of a signal from said third signal- generating means, and a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a third predetermined family of printers; and said signal-receiving means having a fourth, actuated state that recognizes a signal from said second signal-generating means, a signal from said third signal-generating means, and a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a fourth predetermined family of printers.
44. The toner cartridge of claim 43, further comprising: said third signal-generating means including a switch and a switch actuator; said switch actuator of said third signal-generating means mounted to a first outboard end of said leading end of said waste bin.
45. The toner cartridge of claim 44, further comprising: said fourth signal-generating means including a switch and a switch actuator; said switch actuator of said fourth signal-generating means mounted to said leading end of said waste bin approximately mid-length thereof.
46. The toner cartridge of claim 43, further comprising: a printer brand selector switch adapted to be manually operated by a printer user; said printer brand selector switch having a plurality of discrete settings; each discrete setting of said plurality of discrete settings identifying a specific printer by its brand name; a fifth signal-generating means associated with said printer brand selector switch, said fifth signal-generating means adapted to send a plurality of printer-identifying signals to said signal-receiving means; and each printer-identifying signal of said plurality of printer-identifying signals identifying a specific brand of printers.
47. The toner cartridge of claim 46, further comprising: said signal-receiving means adapted to generate a first specific printer-activation signal upon receipt of a signal from said second signal-generating means, upon absence of receipt of a signal from said third signal-generating means, and absence of receipt of a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a second predetermined family of printers, and upon receipt of a signal from said fifth signal-generating means that identifies a specific printer brand from among the printers in said second family of printers; whereby a printer user inserts a toner cartridge into a toner cartridge-receiving cavity of a printer and manually sets said printer brand selector switch to a setting that identifies the brand name ofthe printer into which said toner cartridge is received.
48. The toner cartridge of claim 46, further comprising: said signal-receiving means adapted to generate a second specific printer-activation signal upon receipt of a signal from said second signal-generating means, upon receipt of a signal from said third signal-generating means, and upon absence of receipt of a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a third predetermined family of printers, and upon receipt of a printer-identifying signal from said fifth signal-generating means that identified a specific printer brand from among the printers in said third family of printers; whereby a printer user inserts a toner cartridge into a toner cartridge-receiving cavity of a printer and manually sets said printer brand selector switch to a setting that identifies the brand name ofthe printer into which said toner cartridge is received.
49. The toner cartridge of claim 46, further comprising: said signal-receiving means adapted to generate a third specific printer-activation signal upon receipt of a signal from said second signal-generating means, upon absence of receipt of a signal from said third signal-generating means, and upon receipt of a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a third predetermined family of printers, and upon receipt of a signal from said fifth signal- generating means that identified a specific printer brand from among the printers in said third family of printers; whereby a printer user inserts a toner cartridge into a toner cartridge-receiving cavity of a printer and manually sets said printer brand selector switch to a setting that identifies the brand name ofthe printer into which said toner cartridge is received.
50. The toner cartridge of claim 46, further comprising: said signal-receiving means adapted to generate a fourth specific printer-activation signal upon receipt of a signal from said second signal-generating means, upon receipt of a signal from said third signal-generating means, and upon receipt of a signal from said fourth signal-generating means as indicating the presence of a toner cartridge that fits a fourth predetermined family of printers, and upon receipt of a printer-identifying signal from said fifth signal-generating means that identifies a specific printer brand from among the printers in said fourth family of printers; whereby a printer user inserts a toner cartridge into a toner cartridge-receiving cavity of a printer and manually sets said printer brand selector switch to a setting that identifies the brand name ofthe printer into which said toner cartridge is received.
51. The toner cartridge of claim 43, further comprising: said third signal-generating means including a microswitch having an actuator that is actuated when contacted by a protuberance formed in a printer; whereby a protuberance formed in said printer-receiving cavity depresses the actuator and the microswitch sends a signal through said conductive ribbon to the circuit board that controls operation ofthe printer.
52. The toner cartridge of claim 51, further comprising: said microswitch including a mechanical switch actuator.
53. The toner cartridge of claim 51, further comprising: said microswitch including an actuator ofthe pressure-sensitive flexible printed circuit board switch type.
54. The toner cartridge of claim 51, further comprising: said microswitch being an optical microswitch.
55. The toner cartridge of claim 46, further comprising: said printer brand selection switch including a manually-operated rotary dial.
56. The toner cartridge of claim 46, further comprising: said printer brand selection switch including a slideably-mounted switch.
57. The toner cartridge of claim 46, further comprising: a conductor that interconnects said printer brand selector switch and said horizontally-mounted circuit board, said horizontally-mounted circuit board and said vertically-mounted circuit board, said vertically-mounted circuit board and said third signal- generating means, and said third signal-generating means to said fourth signal-generating means.
58. The toner cartridge of claim 57, further comprising: a channel formed in said toner cartridge to accommodate said conductor; said channel providing a recessed mounting to prevent damage to said conductor during insertion ofthe toner cartridge into said printer-receiving cavity.
59. The toner cartridge of claim 58, further comprising: an opening formed in a vertical wall of said waste bin between an outboard edge of said toner cartridge and an outboard edge of said leading end of said waste bin; whereby said opening enables said conductor to follow a path of travel from said horizontal circuit board to said switch actuators where at least part of that path of travel is internal to said toner cartridge.
60. The toner cartridge of claim 59, further comprising: said opening being structurally reinforced about its perimeter.
61. The toner cartridge of claim 42, further comprising: a first connection pad and a second connection pad mounted on said horizontally- mounted circuit board; said first connection pad and said second connection pad adapted to make electrical contact with upper door-mounted electrical contacts that are provided on printers of a particular family of printers.
62. The toner cartridge of claim 42, further comprising: a first connection pad and a second connection pad mounted on said vertically- mounted circuit board; said first connection pad and said second connection pad adapted to make electrical contact with electrical contacts that are provided on printers that belong to a plurality of families of printers.
63. The toner cartridge of claim 42, further comprising: a recess formed in said toner cartridge adjacent said first circuit board mounting pad; said recess adapted to a receive a label providing instructions to a user.
64. The toner cartridge of claim 63, further comprising: a first connector providing electrical communication between a first end of said conductor and said horizontal circuit board; said first connector including a first terminal connector secured to said first end of said conductor and a first receiver connector secured to said horizontal circuit board; a second connector providing electrical communication between a second end of said connector and said vertically-mounted circuit board; said second connector including a second terminal connector secured to said second end of said conductor and a second receiver connector secured to said vertical circuit board.
65. The toner cartridge of claim 64, further comprising: said second receiver comiector being horizontally disposed.
66. The toner cartridge of claim 63, further comprising: an "L-shaped" circuit board; said second receiver connector being vertically mounted on said "L-shaped" circuit board.
67. The toner cartridge of claim 1, further comprising: a substantially horizontal slot formed in an interior sidewall of said toner cartridge on a driven side of said toner cartridge; said substantially horizontal slot adapted to slidingly receive a hinge pin of a shutter door.
68. The toner cartridge of claim 67, further comprising: said shutter having a bi-fold door construction; said bi-fold door construction including a leading half and a trailing half; said leading half being hingedly connected at its leading end to a top wall of said toner cartridge; said trailing half being hingedly connected at its trailing end to said top wall of said toner cartridge; said leading half being hingedly connected at its trailing end to a leading end of said trailing half along a folding line; a hinge substantially coincident with said folding line, said hinge extending into said substantially horizontal slot and said hinge being constrained to move along the extent of said substantially horizontal slot in a trailing-to-leading direction as said shutter is opened and in a leading-to-trailing direction as said shutter is closed.
69. The toner cartridge of claim 67, further comprising: said shutter door having an accordion construction.
70. The toner cartridge of claim 67, further comprising: said shutter door having a tri-fold construction.
71. The toner cartridge of claim 67, further comprising: said shutter door being a sliding pocket door that is telescopically received within a pocket when retracted.
72. The toner cartridge of claim 67, further comprising: said shutter door being flexible and being coiled about a reel when retracted and uncoiled from said reel when extended.
PCT/US2004/027687 2003-12-19 2004-08-26 Removable toner cartridge universal adapter WO2005067440A2 (en)

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CA2548821A CA2548821C (en) 2003-12-19 2004-08-26 Removable toner cartridge universal adapter
BRPI0417289-2A BRPI0417289A (en) 2003-12-19 2004-08-26 universal removable toner cartridge adapter
EP04782220A EP1695153A4 (en) 2003-12-19 2004-08-26 Removable toner cartridge universal adapter

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US10/742,323 US7136608B2 (en) 2003-12-19 2003-12-19 Removable toner cartridge universal adapter
US10/742,323 2003-12-19

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WO2005067440A3 WO2005067440A3 (en) 2006-01-19

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CA2686399A1 (en) 2005-07-28
CA2706915A1 (en) 2005-07-28
US7187874B1 (en) 2007-03-06
US7068954B1 (en) 2006-06-27
US7512360B2 (en) 2009-03-31
EP2228688A3 (en) 2012-12-19
US20110116811A1 (en) 2011-05-19
US20100143012A1 (en) 2010-06-10
CA2706915C (en) 2012-10-23
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EP2058707A2 (en) 2009-05-13
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CA2714018C (en) 2013-07-30
US7643773B2 (en) 2010-01-05
US7136607B1 (en) 2006-11-14
CA2649082A1 (en) 2005-07-28
US7257356B2 (en) 2007-08-14
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EP2530530A2 (en) 2012-12-05
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EP2530530A3 (en) 2015-05-13
US20100310273A1 (en) 2010-12-09
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US20100247141A1 (en) 2010-09-30
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US20050163536A1 (en) 2005-07-28
CA2649082C (en) 2010-03-16
US20050135838A1 (en) 2005-06-23
EP1695153A4 (en) 2008-09-24
CA2714039C (en) 2013-08-13
CA2714124A1 (en) 2005-07-28
US20100221035A1 (en) 2010-09-02
US7221886B1 (en) 2007-05-22
CA2687354A1 (en) 2005-07-28
US20100061761A1 (en) 2010-03-11
CA2686685A1 (en) 2005-07-28
US20100053683A1 (en) 2010-03-04
CA2706645A1 (en) 2005-07-28
CA2714039A1 (en) 2005-07-28
US20070014592A1 (en) 2007-01-18
US7319833B1 (en) 2008-01-15
CA2548821A1 (en) 2005-07-28
CA2714098A1 (en) 2005-07-28
US7039345B2 (en) 2006-05-02
CA2686405A1 (en) 2005-07-28
US7362988B1 (en) 2008-04-22
CA2714018A1 (en) 2005-07-28
CA2548821C (en) 2010-12-14
US20060153599A1 (en) 2006-07-13
US7113710B2 (en) 2006-09-26
US7136608B2 (en) 2006-11-14
US20080145111A1 (en) 2008-06-19
US20080212994A1 (en) 2008-09-04

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