WO2004038934A2 - System and method for providing a virtual wireless transmitter - Google Patents

System and method for providing a virtual wireless transmitter Download PDF

Info

Publication number
WO2004038934A2
WO2004038934A2 PCT/US2003/032468 US0332468W WO2004038934A2 WO 2004038934 A2 WO2004038934 A2 WO 2004038934A2 US 0332468 W US0332468 W US 0332468W WO 2004038934 A2 WO2004038934 A2 WO 2004038934A2
Authority
WO
WIPO (PCT)
Prior art keywords
field device
information
data
transmitter application
display
Prior art date
Application number
PCT/US2003/032468
Other languages
French (fr)
Other versions
WO2004038934A3 (en
Inventor
Robert J. Karschnia
Marcos Peluso
Original Assignee
Rosemount, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rosemount, Inc. filed Critical Rosemount, Inc.
Priority to AU2003279261A priority Critical patent/AU2003279261A1/en
Priority to JP2004546852A priority patent/JP4629440B2/en
Priority to EP03770745A priority patent/EP1554823B1/en
Priority to DE60333026T priority patent/DE60333026D1/en
Priority to CN2003801017300A priority patent/CN1706130B/en
Publication of WO2004038934A2 publication Critical patent/WO2004038934A2/en
Publication of WO2004038934A3 publication Critical patent/WO2004038934A3/en

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0421Multiprocessor system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25187Transmission of signals, medium, ultrasonic, radio
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25192Infrared
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25428Field device
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2612Data acquisition interface

Definitions

  • the present invention relates to accessing and monitoring field devices in a distributed control system. Specifically, the invention relates to a system for retrieving raw sensor data using wireless transceivers, storing the sensor data, and grooming and evaluating the sensor data using software.
  • control systems are used to monitor and control inventories, processes, and the like.
  • control systems have a centralized control room, with computer systems having user inputs and outputs and having peripheral systems that are known in the art, such as printers, scanners, and the like.
  • a controller and process subsystems are coupled to the computer systems.
  • control systems are distributed such that field devices are separated or geographically removed from the control room.
  • the process subsystem is connected to the field devices.
  • field device encompasses any device that performs a function in a distributed control system and is known in the control art.
  • each field device includes a transducer.
  • a transducer is understood to mean either a device that generates an output signal based on a physical input or that generates a physical output based on an input signal.
  • a transducer transforms an input into an output having a different form.
  • one system provides power to actuate a transducer, which in turn supplies power usually in another form to a second system.
  • a loudspeaker is a transducer that transforms electrical signals into sound energy.
  • Types of transducers include various analytical equipment, pressure sensors, thermistors, thermocouples, strain gauges, flow transmitters, positioners, actuators, solenoids, indicator lights, and the like.
  • analog field devices have been connected to the process subsystem and the control room by two-wire twisted-pair current loops, with each device connected to the control room by a single two-wire twisted pair loop.
  • a voltage differential is maintained between the two wires of approximately 20 to 25 volts, and a current between 4 and 20 milliamps (mA) runs through the loop.
  • An analog field device transmits a signal to the control room by modulating the current running through the current loop to a current proportional to the sensed process variable.
  • An analog field device that performs an action under the control of the control room is controlled by the magnitude of the current through the loop, which is modulated by the ports of the process subsystem under the control of the controller.
  • discrete devices transmit or respond to a binary signal.
  • discrete devices operate with a 24-volt signal (AC or DC), a 110 or 240 volt AC signal, or a 5 volt DC signal.
  • AC or DC 24-volt signal
  • 110 or 240 volt AC signal a discrete device may be designed to operate according to any electrical specification required by the control environment.
  • 5 volt DC signal a discrete device may be designed to operate according to any electrical specification required by the control environment.
  • the Highway Addressable Remote Transducer (HART) and the Instrument Society of America (ISA) Fieldbus SP50 standards superimpose a digital carrier signal on the current loop signal.
  • the digital carrier signal can be used to send secondary and diagnostic information. Examples of information provided over the carrier signal include secondary process variables, diagnostic information (such as sensor diagnostics, device diagnostics, wiring diagnostics, process diagnostics, and the like), operating temperatures, sensor temperature, calibration data, device ID numbers, configuration information, and so on. Accordingly, a single field device may have a variety of input and output variables and may implement a variety of functions.
  • the field device includes a sensor, an Analog-to-Digital (A/D) converter and a processor, which is used to groom the signal into a 4 to 20 mA or 1 to 5 volt output.
  • A/D Analog-to-Digital
  • the term “grooming” refers to linearization, temperature compensation, trimming, scaling, or otherwise evaluating the raw A/D signal.
  • the "grooming" process can be modeled as an algebraic equation, according to the specific type and environment of each specific field device. Accordingly, the “grooming" process may vary from one field device to the next, so as to account for specific environmental conditions.
  • wireless transmitters are possible.
  • implementation of wireless systems has been limited due to limited coverage area, high power consumption, and cost considerations.
  • adding a wireless transmitter to the sensor/grooming circuit of the prior art introduces an additional wireless communications card, which converts an analog signal into a digital signal in order to send it over the wireless communication system (e.g. PCS, and the like).
  • the data from the sensor is already digital and must be converted to an analog signal prior to sending it to the wireless communications board, which then converts the analog signal back into a digital signal.
  • the introduction of the wireless communications board not only increases the amount of circuitry in the field devices, and therefore the cost, but the additional circuitry increases the power consumption of the field device.
  • the present invention provides a system and method for wireless communications between field devices and the controller in a distributed control system.
  • Field devices wirelessly transmit raw data and secondary information to a database in network communication with a controller.
  • the raw process variable data, together with secondary information, is stored in the database.
  • a virtual transmitter application programmatically evaluates field device specific raw process variable data and generates a measurement value according to process parameters.
  • the virtual transmitter application generates display signals and transmits the display signals wirelessly to a selected field device upon request.
  • FIG. 1 is a block diagram of a prior art wireless monitoring system.
  • FIG. 2 is a block diagram of a wireless monitoring system of the present invention.
  • FIG. 3 is a block diagram of an alternative embodiment of the wireless monitoring system of the present invention.
  • FIG. 4 is a block diagram of a wireless monitoring system of the present invention illustrating multiple wireless field devices.
  • Fig. 1 shows a prior art wireless monitoring system 10.
  • the system 10 has a field device 12, which includes a transducer 14, a grooming circuit 16, and a wireless communications board 18.
  • the system 10 includes a wireless receiver 20, a short or long term data storage or a database 22, and a remote access systems 24.
  • the term “field device” refers to any device that performs a function in a distributed control system and is known in the control art.
  • Each field device includes a transducer.
  • a transducer is understood to mean either a device that generates an output signal based on a physical input or that generates a physical output based on an input signal.
  • Types of transducers include various analytical equipment, pressure sensors, thermistors, thermocouples, strain gauges, flow transmitters, positioners, actuators, solenoids, indicator lights, and the like.
  • the term “field device” encompasses these devices, as well as any other device that performs a function in a distributed control system and is known in the control art.
  • the transducer 14 is a sensor and will be referred to as sensor 14.
  • the field device 12 senses a parameter.
  • the sensor 14 generates a digital signal 26 representative of the sensed parameter.
  • the grooming circuit 16 linearizes, temperature compensates, trims, and/or evaluates the signal. Additionally, the grooming circuit 16 typically converts the digital signal 26 into an analog signal 28 and passes the analog signal 28 to the wireless communications board 18.
  • the wireless communications board 18 converts the analog signal 28 into a digital signal and transmits the digital information via a wireless signal 30 to the wireless transceiver 20, which stores the digital information in the database 22 or in other, short term storage systems, such as Random Access Memory, Flash memory, and the like.
  • Remote users using remote access systems 24, such as control applications can access the digital information directly by querying the database 22.
  • the particular field device used in the prior art could be either analog or digital. Analog devices typically experience drift over time, affecting the accuracy ofthe analog device. Often, in the prior art, such drift had to also be offset by the grooming circuit 16. Alternatively, expensive drift-resistant sensors or digital sensing devices could be used, which added to the cost.
  • the grooming circuit 16 is eliminated from the field device, thereby reducing power consumption, reducing the overall production and maintenance costs ofthe field device, and eliminating unnecessary analog to digital conversions.
  • One or more software applications (typically stored on a networked computer) operates as a "virtual transmitter", replacing the grooming circuit 16, to groom the raw data received from the field devices (including accounting for analog drift).
  • "raw data” or “data” refers to raw A/D counts. In other words, data refers to a single number, such as between 1 and 4096. Without grooming, the single number or raw data has no recognizable meaning. Specifically, the raw data that is transmitted does not indicate the type of parameter, the range of data, and so on.
  • the raw data is transmitted wirelessly to a central receiver, and the virtual transmitter application grooms the raw data.
  • the grooming function in software, maintenance and modification processes are simplified, in part, because modifications can be made in software, rather than hardware.
  • field devices are distributed, adjustments made to the software on the networked computer can immediately impact every distributed field device.
  • transmitting raw data instead of a floating point number, the transmission requires fewer bits, and therefore takes less transmission time.
  • the virtual transmitter application uses one or more tables of values to calibrate and linearize the field device sensor, to compensate for drift, to evaluate and/or groom the data, and so on.
  • the table of values can be refined or modified, if and when new information becomes available from the manufacturer of the field device component, and the calculated values can be made more accurate, immediately.
  • evaluating the transmitted data in software using the virtual transmitter application
  • by storing the transmitted data directly without refinement, information is preserved for later retrieval and analysis, which may be important if, for example, sensor table values are initially inaccurate.
  • a wireless monitoring system 32 includes one or more field devices 34, comprised of a transducer 36 and a wireless communications board 38, a wireless transceiver 40, a database 42, a virtual transmitter application 44, and remote access systems 46.
  • the field device 34 includes a transducer 36 and a wireless communications board 38.
  • a transducer 36 is understood to refer to any device that translates an input into an output having a different form from the input (i.e. a device that generates a physical output based on an electrical input signal or an electrical output based on a physical input signal).
  • the field device 34 containing a transducer 36 can be either an input device or an output device.
  • the field device 34 can contain both input and output components in communication with the communications board 38.
  • the field device 34 may contain both a sensor 36 and indicator lights or an LCD display, for sensing information and transmitting the raw data or raw A/D count to the transceiver 40 and for receiving a display signal or display code from transceiver 40 and displaying a value on the display.
  • the transceiver 40 is capable of two-way, wireless communication with a plurality of field devices 34.
  • the two-way wireless communication may be completed using wireless networking technologies (such as IEEE 802.11 b wireless access points and wireless networking devices built by Linksys of Irvine, California), cellular or digital networking technologies (such as Microburst® by Aeris Communications, Inc.
  • the two-way wireless communication can be performed on any circuit switched network or any packetized routing network.
  • GSM Global System for Mobile Communications
  • GPRS General Packet Radio Service
  • CDMA Code Division Multiple Access
  • SMS short messaging service/text messaging
  • the two-way wireless communication can be performed on any circuit switched network or any packetized routing network.
  • the field devices 34 and the transceiver 40 communicate using the Microburst® network, or similar technology, which uses existing cellular or digital control channels to transmit data.
  • Microburst® signals allows the field devices 34 to be deployed almost anywhere and at almost any distance from the control center.
  • the Microburst® signals consume less power than an "always on" wireless networking signal, for example.
  • the transceiver 40 sends a feature request to the field device 34 by using one ofthe control channels.
  • the communications board 38 of the field device 34 generates a "dead" carrier or busy signal in return, which passes the raw data and secondary information over one of the control channels.
  • Secondary information may include the current battery level ofthe field device, a device code indicating the type of device, a device ID, temperature, and so on.
  • Each field device 34 is assigned a unique identifier, or ID.
  • the sensed parameter is transmitted and stored as a value between 1 and 4096, which is a raw A/D count.
  • Other secondary information is similarly transmitted as single values, thereby minimizing the number of bits being transmitted over the control channel, so as to be able to transmit all the necessary information within a single data burst.
  • the raw values can then be evaluated by the virtual transmitter application 44.
  • the transceiver 40 retrieves the raw data and secondary information from the control channel of the "dead" carrier or busy signal. The raw data and secondary information are then stored in the database 42 according to a unique ID for the field device. Finally, virtual transmitter application 44 retrieves the raw data for each sensor and evaluates the sensor data using the secondary information. For example, virtual transmitter application 44 can automatically look up a temperature compensation value or multiple from a lookup table to process the sensed data according to the stored temperature value. In this way, the sensed data can be processed to produce an accurate value by the virtual transmitter application 44, without the extra power consumption at the field device 34.
  • the virtual transmitter application 44 includes one or more software applications in network communication with the database.
  • the virtual transmitter application 44 can be implemented as a single, stand-alone application, as a modular application, or as independent applications. Ideally, the virtual transmitter application 44 can be updated and modified readily, so as to be adaptable to new and/or changing monitoring environments.
  • the remote access systems 46 generally involve control software. Generally, the remote access systems 46 require computers in network communication with the database 42. The remote access systems 46 provide software menus and other software control elements (such as buttons) for the selection and display. The remote access systems 46 can also be used to drive actuators and to control feedback to the field devices 12.
  • the remote access systems 46 request information from the virtual transmitter application 44.
  • the virtual transmitter application 44 produces a measurement value according to a request from the remote access systems 46, which can be displayed by the remote access systems 46 for a user.
  • the raw data is converted into groomed data by the virtual transmitter application 44.
  • the groomed data has a recognizable relationship to the sensed parameter, whereas the raw data represents an A/D count, that has no recognizable meaning before grooming.
  • the deployed field devices 34 may be powered by any voltage or current source, a common bus, or by individual batteries.
  • Each field device 34 may be powered using an energy conversion device (such as a solar panel and the like), by an energy storage device (such as a battery, a capacitor, and the like), a hybrid (such as fuel cells, a solar assist - rechargeable battery combination, and the like), or by alternative energy sources.
  • each deployed field device 34 has its own battery power source (not shown), which allows the field devices 34 to be deployed anywhere and in a short amount of time. Adding additional field devices 34 requires adding the additional field device 34 to the call list for the transceiver 40.
  • the field devices 34 are deployed in storage tanks or other environments that do not require up-to-the-second data retrieval. For example, by deploying field devices 34 in storage tanks and the like, a daily measurement may be sufficient to determine when a refill order must be made. As the tank is emptied, the sensed data can be analyzed to determine the consumption trend, to predict when the tank will be empty. Specifically, the virtual transmitter application 44 can use the rate of change in the tank to estimate when the tank will be emptied, and generate a message to the customer to indicate the tentative refill order date. Alternatively, the virtual transmitter application 44 can be a learning algorithm, or an algorithm that performs some type of pattern recognition, so as to evaluate the information according to the specific needs of the customer.
  • the field device 34 requires fewer circuit components. Specifically, the data from the field device 34 is linearized by the computer virtual transmitter application 44 at the control center, rather than by circuitry at each field device 34, thereby reducing the cost of deploying each circuit. Second, elimination ofthe grooming circuit removes a potential layer of conversions and data loss. By maintaining the data in digital form, data is not lost in conversions from digital to analog and back again. Third, by maintaining raw sensor data rather than linearized or groomed data, virtual transmitter application 44 can be used to analyze data trends to detect sensor malfunctions, to warn control personnel when process variables become unstable, and to generate measurement data as needed.
  • temperature compensation can be adjusted or refined, and parameter data can be used to evaluate raw data in different ways over time, making the whole system more accurate.
  • additional information may be gleaned from stored process data, that might otherwise be lost by storing only "groomed" data.
  • the virtual transmitter application 44 after storing the raw sensor data, evaluates the sensor data to test for alarm conditions. For example, if a storage tank volume is broken down into 100 increments (from 0 to 100 units), it may be desirable to maintain a storage tank volume to avoid falling below 10 units.
  • the system 32 may be configured by an operator to set an alarm parameter at 10 units for a particular field device.
  • the virtual transmitter application 44 evaluates the sensor data, in light of the secondary information and temperature compensation values, and generates a virtual transmitter output signal (e.g. an alarm signal or a measurement value) to the operator, to the client or to a predetermined individual when the sensed value is at or below the configured alarm level. Additionally, the virtual transmitter application 44 can calculate the rate of volume change in the tank to determine when the alarm is likely to be triggered.
  • the system 32 may also be implemented such that the wireless communication board 38 includes writeable memory containing software code 48 for detecting alarm conditions, such that if the sensed data falls below a programmed level, the communication board 38 is capable of detecting alarm conditions and initiating the alarm signal by calling transceiver 40.
  • the communication board 38 can be programmed to generate an alarm automatically.
  • Some software development programs have already been implemented to write gaming and other programs for cellular phones, such as J2ME by Sun Microsystems, and the same programs are used to program the communications board 38.
  • each field device 34 can be provided with a display 50, for displaying sensed values and data received from the virtual transmitter application 44.
  • the field device 34 Upon user request, such as by pressing a button on the field device 34, the field device 34 initiates a call to the transceiver 40 and transmits the sensed information together with a display request.
  • the virtual transmitter application 44 evaluates the data and calculates a virtual transmitter output signal (i.e. a measurement value), including a display value (such as a percentage of volume in the tank), that is representative ofthe transmitted data. Then, the virtual transmitter application 44 causes the transceiver 40 to return the display value or code to the field device 34, which displays the value on the display 50 for the requesting user.
  • the feedback value can be a simple display code, and not the full floating point number, thereby minimizing transmission traffic.
  • the system 32 preferably includes a plurality of field devices 34.
  • the virtual transmitter application 44 can be configured to cause the transceiver 40 to call each field device 34 in sequence, retrieving the raw data and storing the raw data in the database 42.
  • the stored data can be retrieved by the virtual transmitter application 44, or by other applications (not shown) on the network.
  • the database 42 resides on a computer network having other computer workstations.
  • the workstations may or may not be single- use machines.
  • the computer network has other personal computers and various peripheral devices that are well-known in the art.
  • Access to the database from the various computer workstations can be controlled using various known security measures, including but, not limited to, password protection.
  • the system 32 can be configured to allow or prohibit access as required by the particular application, and can be configured to direct alarm messages over the network as necessary.
  • the automatic alarm software could reside on the server that hosts the database 42 or on any computer in network communication with the database 42.
  • the virtual transmitter application 44 can be used by operators to view sensor data, and to generate control signals.
  • control signals could be automatically generated, as in an industrial process, to control positioning and the like.
  • the virtual transmitter application 44 "grooms" the raw data upon request. Such grooming may include linearization, temperature compensation, trimming, or otherwise evaluating the raw data. Specifically, the virtual transmitter application 44 can evaluate the raw data, and produce a measurement value representative of the sensed variable, taking into account calibration and other transducer information stored in the database 42. The measurement value can be requested by a user in the control room using a control application, or if the field device 34 has a display panel, a worker in the field could press a button on the field device to request a measurement value, which the virtual transmitter application 44 would calculate and wirelessly transmit for display on the display 50.
  • the amount of circuitry required to sense and process data in a distributed transmitter system is minimized.
  • the field device 34 requires less power consumption, and the processing steps are shifted to the server, which typically has more processing power to begin with.
  • bandwidth usage is minimized because only the bytes or codes that are required are actually transmitted. This limits the amount of data that needs to be transmitted, thereby minimizing air-time.
  • the virtual transmitter can send additional information corresponding to the transducer, so that the display can provide calibration and other information, that might not otherwise be available at the transducer.
  • the control room typically includes computers, user input/output devices, various forms of data storage devices, and other computing devices known in the art.
  • Control room is typically coupled to database 42 via a bus (not shown), which may be a proprietary digital communications network, an open digital communications network employing proprietary protocols, or a standard digital communications network employing secure communications protocols.
  • the virtual transmitter application 44 receives various commands from the control room and provides data to the control room.
  • the present invention provides a number of advantages overthe prior art. First, in the preferred embodiment, since no analog conversions are performed on the data, the overall accuracy of the data is increased.
  • the virtual transmitter application 44 is a software application on the server, a software upgrade can be effected system-wide and instantaneously with one software installation, rather than adding or upgrading software in each distributed device, which would be costly, time- consuming, and often very difficult. Additionally, new functionality such as pattern recognition and new diagnostic software can be added at any time, without changing field devices, simply by adding the new application to the server. Since the data is stored in raw form, any upgrade to the virtual transmitter application is backward compatible with data in the database. The resulting monitoring system requires less circuitry, consumes less power, and is more flexible and adaptable than prior art systems that groom the data prior to transmission and storage.
  • the system of the present invention can also be deployed in an alternative embodiment where a plurality of field devices 34 share a single communications board 38, such that each actuator/transducer 36 transmits its sensed parameter to the shared communications board 38 for wireless transmission to the database 42.

Abstract

A distributed control system (32) has a plurality of distributed field devices (34), each of which contains a transducer (36) and a wireless transceiver (38). The distributed control system (32) includes a base station transceiver (40), a database (42) and a virtual transmitter application (44) in communication with the database. Each field device (34) transmits and receives data via wireless signals between the communications board (38) and the base station. The data is stored in the database (42) for later retrieval and evaluation by the virtual transmitter application (44). The deployed field device (34) senses information and transmits the sensed information wirelessly to a base station. The sensed information is stored in memory on a computer system,and programmatically groomed to provide a measurement value, upon request by a user.

Description

SYSTEM AND METHOD FOR PROVIDING A VIRTUAL WIRELESS
FIELD OF THE INVENTION
The present invention relates to accessing and monitoring field devices in a distributed control system. Specifically, the invention relates to a system for retrieving raw sensor data using wireless transceivers, storing the sensor data, and grooming and evaluating the sensor data using software.
BACKGROUND OF THE INVENTION In many industrial settings, control systems are used to monitor and control inventories, processes, and the like. Often, such control systems have a centralized control room, with computer systems having user inputs and outputs and having peripheral systems that are known in the art, such as printers, scanners, and the like. Generally, a controller and process subsystems are coupled to the computer systems. Typically, control systems are distributed such that field devices are separated or geographically removed from the control room. The process subsystem is connected to the field devices. As used herein, the term "field device" encompasses any device that performs a function in a distributed control system and is known in the control art. Generally, each field device includes a transducer. A transducer is understood to mean either a device that generates an output signal based on a physical input or that generates a physical output based on an input signal. Typically, a transducertransforms an input into an output having a different form. Often, one system provides power to actuate a transducer, which in turn supplies power usually in another form to a second system. For example, a loudspeaker is a transducer that transforms electrical signals into sound energy. Types of transducers include various analytical equipment, pressure sensors, thermistors, thermocouples, strain gauges, flow transmitters, positioners, actuators, solenoids, indicator lights, and the like.
Traditionally, analog field devices have been connected to the process subsystem and the control room by two-wire twisted-pair current loops, with each device connected to the control room by a single two-wire twisted pair loop. Typically, a voltage differential is maintained between the two wires of approximately 20 to 25 volts, and a current between 4 and 20 milliamps (mA) runs through the loop. An analog field device transmits a signal to the control room by modulating the current running through the current loop to a current proportional to the sensed process variable. An analog field device that performs an action under the control of the control room is controlled by the magnitude of the current through the loop, which is modulated by the ports of the process subsystem under the control of the controller.
Traditional discrete devices transmit or respond to a binary signal. Typically, discrete devices operate with a 24-volt signal (AC or DC), a 110 or 240 volt AC signal, or a 5 volt DC signal. Of course, a discrete device may be designed to operate according to any electrical specification required by the control environment.
While historically field devices were capable of performing only one function, recently hybrid systems that superimpose digital data on the current loop have been used in distributed control systems. The Highway Addressable Remote Transducer (HART) and the Instrument Society of America (ISA) Fieldbus SP50 standards superimpose a digital carrier signal on the current loop signal. The digital carrier signal can be used to send secondary and diagnostic information. Examples of information provided over the carrier signal include secondary process variables, diagnostic information (such as sensor diagnostics, device diagnostics, wiring diagnostics, process diagnostics, and the like), operating temperatures, sensor temperature, calibration data, device ID numbers, configuration information, and so on. Accordingly, a single field device may have a variety of input and output variables and may implement a variety of functions.
Additionally, many field devices contain circuitry for grooming the sensed process variable. Often, the field device includes a sensor, an Analog-to-Digital (A/D) converter and a processor, which is used to groom the signal into a 4 to 20 mA or 1 to 5 volt output. The term "grooming" refers to linearization, temperature compensation, trimming, scaling, or otherwise evaluating the raw A/D signal. The "grooming" process can be modeled as an algebraic equation, according to the specific type and environment of each specific field device. Accordingly, the "grooming" process may vary from one field device to the next, so as to account for specific environmental conditions.
For highly distributed monitoring applications, wireless transmitters are possible. However, implementation of wireless systems has been limited due to limited coverage area, high power consumption, and cost considerations. Specifically, adding a wireless transmitter to the sensor/grooming circuit of the prior art introduces an additional wireless communications card, which converts an analog signal into a digital signal in order to send it over the wireless communication system (e.g. PCS, and the like). Generally, the data from the sensor is already digital and must be converted to an analog signal prior to sending it to the wireless communications board, which then converts the analog signal back into a digital signal. The introduction of the wireless communications board not only increases the amount of circuitry in the field devices, and therefore the cost, but the additional circuitry increases the power consumption of the field device.
While the wireless solution is desirable, power consumption is still too high, and the additional cost of adding a wireless transceiver to each monitoring point is still too high. There is a need for low-cost, low-power consumption, wireless, distributable field devices. BRIEF SUMMARY OF THE INVENTION
The present invention provides a system and method for wireless communications between field devices and the controller in a distributed control system. Field devices wirelessly transmit raw data and secondary information to a database in network communication with a controller. The raw process variable data, together with secondary information, is stored in the database. A virtual transmitter application programmatically evaluates field device specific raw process variable data and generates a measurement value according to process parameters. The virtual transmitter application generates display signals and transmits the display signals wirelessly to a selected field device upon request. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram of a prior art wireless monitoring system.
FIG. 2 is a block diagram of a wireless monitoring system of the present invention.
FIG. 3 is a block diagram of an alternative embodiment of the wireless monitoring system of the present invention.
FIG. 4 is a block diagram of a wireless monitoring system of the present invention illustrating multiple wireless field devices.
DETAILED DESCRIPTION
Fig. 1 shows a prior art wireless monitoring system 10. The system 10 has a field device 12, which includes a transducer 14, a grooming circuit 16, and a wireless communications board 18. In addition to the field device 12, the system 10 includes a wireless receiver 20, a short or long term data storage or a database 22, and a remote access systems 24.
For the purpose of this disclosure, the term "field device" refers to any device that performs a function in a distributed control system and is known in the control art. Each field device includes a transducer. As previously mentioned, a transducer is understood to mean either a device that generates an output signal based on a physical input or that generates a physical output based on an input signal. Types of transducers include various analytical equipment, pressure sensors, thermistors, thermocouples, strain gauges, flow transmitters, positioners, actuators, solenoids, indicator lights, and the like. As previously mentioned, the term "field device" encompasses these devices, as well as any other device that performs a function in a distributed control system and is known in the control art. In the present example, the transducer 14 is a sensor and will be referred to as sensor 14. Generally, the field device 12 senses a parameter. The sensor 14 generates a digital signal 26 representative of the sensed parameter. The grooming circuit 16 linearizes, temperature compensates, trims, and/or evaluates the signal. Additionally, the grooming circuit 16 typically converts the digital signal 26 into an analog signal 28 and passes the analog signal 28 to the wireless communications board 18. The wireless communications board 18 converts the analog signal 28 into a digital signal and transmits the digital information via a wireless signal 30 to the wireless transceiver 20, which stores the digital information in the database 22 or in other, short term storage systems, such as Random Access Memory, Flash memory, and the like. Remote users using remote access systems 24, such as control applications, can access the digital information directly by querying the database 22.
In this prior art process, the conversion from digital to analog and back to digital sometimes resulted in loss of information. Moreover, the various conversions are duplicative, and the additional circuitry required to perform the conversions added to power consumption issues.
The particular field device used in the prior art could be either analog or digital. Analog devices typically experience drift over time, affecting the accuracy ofthe analog device. Often, in the prior art, such drift had to also be offset by the grooming circuit 16. Alternatively, expensive drift-resistant sensors or digital sensing devices could be used, which added to the cost.
In the present invention, the grooming circuit 16 is eliminated from the field device, thereby reducing power consumption, reducing the overall production and maintenance costs ofthe field device, and eliminating unnecessary analog to digital conversions. One or more software applications (typically stored on a networked computer) operates as a "virtual transmitter", replacing the grooming circuit 16, to groom the raw data received from the field devices (including accounting for analog drift). In the context of the present invention, "raw data" or "data" refers to raw A/D counts. In other words, data refers to a single number, such as between 1 and 4096. Without grooming, the single number or raw data has no recognizable meaning. Specifically, the raw data that is transmitted does not indicate the type of parameter, the range of data, and so on. Instead, such information is stored in the database. The raw data is transmitted wirelessly to a central receiver, and the virtual transmitter application grooms the raw data. By performing the grooming function in software, maintenance and modification processes are simplified, in part, because modifications can be made in software, rather than hardware. Moreover, though field devices are distributed, adjustments made to the software on the networked computer can immediately impact every distributed field device. Finally, by transmitting raw data, instead of a floating point number, the transmission requires fewer bits, and therefore takes less transmission time.
For example, the virtual transmitter application uses one or more tables of values to calibrate and linearize the field device sensor, to compensate for drift, to evaluate and/or groom the data, and so on. The table of values can be refined or modified, if and when new information becomes available from the manufacturer of the field device component, and the calculated values can be made more accurate, immediately. Moreover, by evaluating the transmitted data in software (using the virtual transmitter application) and by storing the transmitted data directly (without refinement), information is preserved for later retrieval and analysis, which may be important if, for example, sensor table values are initially inaccurate.
As shown in FIG. 2, a wireless monitoring system 32, according to the present invention, includes one or more field devices 34, comprised of a transducer 36 and a wireless communications board 38, a wireless transceiver 40, a database 42, a virtual transmitter application 44, and remote access systems 46.
The field device 34 includes a transducer 36 and a wireless communications board 38. As previously indicated, a transducer 36 is understood to refer to any device that translates an input into an output having a different form from the input (i.e. a device that generates a physical output based on an electrical input signal or an electrical output based on a physical input signal). Thus, the field device 34 containing a transducer 36 can be either an input device or an output device. The field device 34 can contain both input and output components in communication with the communications board 38. For example, the field device 34 may contain both a sensor 36 and indicator lights or an LCD display, for sensing information and transmitting the raw data or raw A/D count to the transceiver 40 and for receiving a display signal or display code from transceiver 40 and displaying a value on the display. The transceiver 40 is capable of two-way, wireless communication with a plurality of field devices 34. The two-way wireless communication may be completed using wireless networking technologies (such as IEEE 802.11 b wireless access points and wireless networking devices built by Linksys of Irvine, California), cellular or digital networking technologies (such as Microburst® by Aeris Communications, Inc. of San Jose, California), ultra wide band, free space optics, Global System for Mobile Communications (GSM), General Packet Radio Service (GPRS), Code Division Multiple Access (CDMA) spread spectrum technology, infrared communication techniques, SMS (short messaging service/text messaging), or any other wireless technology. More generally, the two-way wireless communication can be performed on any circuit switched network or any packetized routing network. In a preferred embodiment, the field devices 34 and the transceiver 40 communicate using the Microburst® network, or similar technology, which uses existing cellular or digital control channels to transmit data. Using Microburst® signals allows the field devices 34 to be deployed almost anywhere and at almost any distance from the control center. Moreover, the Microburst® signals consume less power than an "always on" wireless networking signal, for example.
Specifically, the transceiver 40 sends a feature request to the field device 34 by using one ofthe control channels. The communications board 38 of the field device 34 generates a "dead" carrier or busy signal in return, which passes the raw data and secondary information over one of the control channels. Secondary information may include the current battery level ofthe field device, a device code indicating the type of device, a device ID, temperature, and so on. Each field device 34 is assigned a unique identifier, or ID. Once the raw data is transmitted, the connection is dropped. Typically, the average data transmission contains less than 41 bits and takes less than a second to transmit.
While the discussion is largely centered on Microburst technology, as previously indicated, other wireless technologies can also be used. Generally, the present invention can make use of any wireless protocol capable of supporting data transmissions.
In the preferred embodiment, the sensed parameter is transmitted and stored as a value between 1 and 4096, which is a raw A/D count. Other secondary information is similarly transmitted as single values, thereby minimizing the number of bits being transmitted over the control channel, so as to be able to transmit all the necessary information within a single data burst. The raw values can then be evaluated by the virtual transmitter application 44.
The transceiver 40 retrieves the raw data and secondary information from the control channel of the "dead" carrier or busy signal. The raw data and secondary information are then stored in the database 42 according to a unique ID for the field device. Finally, virtual transmitter application 44 retrieves the raw data for each sensor and evaluates the sensor data using the secondary information. For example, virtual transmitter application 44 can automatically look up a temperature compensation value or multiple from a lookup table to process the sensed data according to the stored temperature value. In this way, the sensed data can be processed to produce an accurate value by the virtual transmitter application 44, without the extra power consumption at the field device 34.
The virtual transmitter application 44 includes one or more software applications in network communication with the database. The virtual transmitter application 44 can be implemented as a single, stand-alone application, as a modular application, or as independent applications. Ideally, the virtual transmitter application 44 can be updated and modified readily, so as to be adaptable to new and/or changing monitoring environments.
The remote access systems 46 generally involve control software. Generally, the remote access systems 46 require computers in network communication with the database 42. The remote access systems 46 provide software menus and other software control elements (such as buttons) for the selection and display. The remote access systems 46 can also be used to drive actuators and to control feedback to the field devices 12. The remote access systems 46 request information from the virtual transmitter application 44. The virtual transmitter application 44 produces a measurement value according to a request from the remote access systems 46, which can be displayed by the remote access systems 46 for a user. The raw data is converted into groomed data by the virtual transmitter application 44. The groomed data has a recognizable relationship to the sensed parameter, whereas the raw data represents an A/D count, that has no recognizable meaning before grooming.
Generally, the deployed field devices 34 may be powered by any voltage or current source, a common bus, or by individual batteries. Each field device 34 may be powered using an energy conversion device (such as a solar panel and the like), by an energy storage device (such as a battery, a capacitor, and the like), a hybrid (such as fuel cells, a solar assist - rechargeable battery combination, and the like), or by alternative energy sources. In one preferred embodiment, each deployed field device 34 has its own battery power source (not shown), which allows the field devices 34 to be deployed anywhere and in a short amount of time. Adding additional field devices 34 requires adding the additional field device 34 to the call list for the transceiver 40. In one preferred embodiment, the field devices 34 are deployed in storage tanks or other environments that do not require up-to-the-second data retrieval. For example, by deploying field devices 34 in storage tanks and the like, a daily measurement may be sufficient to determine when a refill order must be made. As the tank is emptied, the sensed data can be analyzed to determine the consumption trend, to predict when the tank will be empty. Specifically, the virtual transmitter application 44 can use the rate of change in the tank to estimate when the tank will be emptied, and generate a message to the customer to indicate the tentative refill order date. Alternatively, the virtual transmitter application 44 can be a learning algorithm, or an algorithm that performs some type of pattern recognition, so as to evaluate the information according to the specific needs of the customer.
By storing raw sensor data instead of "groomed" data, several advantages are realized. First, the field device 34 requires fewer circuit components. Specifically, the data from the field device 34 is linearized by the computer virtual transmitter application 44 at the control center, rather than by circuitry at each field device 34, thereby reducing the cost of deploying each circuit. Second, elimination ofthe grooming circuit removes a potential layer of conversions and data loss. By maintaining the data in digital form, data is not lost in conversions from digital to analog and back again. Third, by maintaining raw sensor data rather than linearized or groomed data, virtual transmitter application 44 can be used to analyze data trends to detect sensor malfunctions, to warn control personnel when process variables become unstable, and to generate measurement data as needed. Fourth, temperature compensation can be adjusted or refined, and parameter data can be used to evaluate raw data in different ways over time, making the whole system more accurate. Finally, as the virtual transmitter application 44 becomes more sophisticated, additional information may be gleaned from stored process data, that might otherwise be lost by storing only "groomed" data.
In the embodiment of FIG. 2, the virtual transmitter application 44, after storing the raw sensor data, evaluates the sensor data to test for alarm conditions. For example, if a storage tank volume is broken down into 100 increments (from 0 to 100 units), it may be desirable to maintain a storage tank volume to avoid falling below 10 units. The system 32 may be configured by an operator to set an alarm parameter at 10 units for a particular field device. The virtual transmitter application 44 evaluates the sensor data, in light of the secondary information and temperature compensation values, and generates a virtual transmitter output signal (e.g. an alarm signal or a measurement value) to the operator, to the client or to a predetermined individual when the sensed value is at or below the configured alarm level. Additionally, the virtual transmitter application 44 can calculate the rate of volume change in the tank to determine when the alarm is likely to be triggered.
As shown in FIG. 3, the system 32 may also be implemented such that the wireless communication board 38 includes writeable memory containing software code 48 for detecting alarm conditions, such that if the sensed data falls below a programmed level, the communication board 38 is capable of detecting alarm conditions and initiating the alarm signal by calling transceiver 40. In essence, the communication board 38 can be programmed to generate an alarm automatically. Some software development programs have already been implemented to write gaming and other programs for cellular phones, such as J2ME by Sun Microsystems, and the same programs are used to program the communications board 38.
Additionally, each field device 34 can be provided with a display 50, for displaying sensed values and data received from the virtual transmitter application 44. Upon user request, such as by pressing a button on the field device 34, the field device 34 initiates a call to the transceiver 40 and transmits the sensed information together with a display request. Upon receipt by the transceiver 40, the virtual transmitter application 44 evaluates the data and calculates a virtual transmitter output signal (i.e. a measurement value), including a display value (such as a percentage of volume in the tank), that is representative ofthe transmitted data. Then, the virtual transmitter application 44 causes the transceiver 40 to return the display value or code to the field device 34, which displays the value on the display 50 for the requesting user. The feedback value can be a simple display code, and not the full floating point number, thereby minimizing transmission traffic.
As shown in FIG. 4, the system 32 preferably includes a plurality of field devices 34. The virtual transmitter application 44 can be configured to cause the transceiver 40 to call each field device 34 in sequence, retrieving the raw data and storing the raw data in the database 42. The stored data can be retrieved by the virtual transmitter application 44, or by other applications (not shown) on the network.
Generally, the database 42 resides on a computer network having other computer workstations. The workstations may or may not be single- use machines. In a preferred embodiment, the computer network has other personal computers and various peripheral devices that are well-known in the art. Access to the database from the various computer workstations can be controlled using various known security measures, including but, not limited to, password protection. The system 32 can be configured to allow or prohibit access as required by the particular application, and can be configured to direct alarm messages over the network as necessary.
As previously indicated, the automatic alarm software could reside on the server that hosts the database 42 or on any computer in network communication with the database 42. The virtual transmitter application 44 can be used by operators to view sensor data, and to generate control signals. Alternatively, control signals could be automatically generated, as in an industrial process, to control positioning and the like.
The virtual transmitter application 44 "grooms" the raw data upon request. Such grooming may include linearization, temperature compensation, trimming, or otherwise evaluating the raw data. Specifically, the virtual transmitter application 44 can evaluate the raw data, and produce a measurement value representative of the sensed variable, taking into account calibration and other transducer information stored in the database 42. The measurement value can be requested by a user in the control room using a control application, or if the field device 34 has a display panel, a worker in the field could press a button on the field device to request a measurement value, which the virtual transmitter application 44 would calculate and wirelessly transmit for display on the display 50.
By calculating the measurement data using virtual transmitter application 44, the amount of circuitry required to sense and process data in a distributed transmitter system is minimized. By transmitting the rawdata directly, the field device 34 requires less power consumption, and the processing steps are shifted to the server, which typically has more processing power to begin with. By transmitting only the calculated measurement for display, raw transducer data, or control/command information, bandwidth usage is minimized because only the bytes or codes that are required are actually transmitted. This limits the amount of data that needs to be transmitted, thereby minimizing air-time. While the displayed value is near real-time, the virtual transmitter can send additional information corresponding to the transducer, so that the display can provide calibration and other information, that might not otherwise be available at the transducer.
By implementing the grooming circuitry in software, upgrades to the distributed field devices are minimized. With the present application, software upgrades and grooming calculations can be implemented almost instantly by installing new or updated applications onto the network. If multiple users access the program or if various programs make function calls to the program or application, upgrades and modifications will be implemented immediately for all field devices network-wide.
The control room (not shown) typically includes computers, user input/output devices, various forms of data storage devices, and other computing devices known in the art. Control room is typically coupled to database 42 via a bus (not shown), which may be a proprietary digital communications network, an open digital communications network employing proprietary protocols, or a standard digital communications network employing secure communications protocols. The virtual transmitter application 44 receives various commands from the control room and provides data to the control room. The present invention provides a number of advantages overthe prior art. First, in the preferred embodiment, since no analog conversions are performed on the data, the overall accuracy of the data is increased. Second, since the virtual transmitter application 44 is a software application on the server, a software upgrade can be effected system-wide and instantaneously with one software installation, rather than adding or upgrading software in each distributed device, which would be costly, time- consuming, and often very difficult. Additionally, new functionality such as pattern recognition and new diagnostic software can be added at any time, without changing field devices, simply by adding the new application to the server. Since the data is stored in raw form, any upgrade to the virtual transmitter application is backward compatible with data in the database. The resulting monitoring system requires less circuitry, consumes less power, and is more flexible and adaptable than prior art systems that groom the data prior to transmission and storage.
The system of the present invention can also be deployed in an alternative embodiment where a plurality of field devices 34 share a single communications board 38, such that each actuator/transducer 36 transmits its sensed parameter to the shared communications board 38 for wireless transmission to the database 42.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.

Claims

CLAIMS:
1. A method of monitoring a distributed system having a plurality of deployed field devices, each field device containing a transducer and a wireless transceiver, the method comprising: sensing information with the deployed field devices; wirelessly transmitting without evaluation the sensed information from each field device to a base station; receiving the transmitted information from each field device at the base station; storing the received information in a database on a computer network; and programmatically grooming the stored information to derive a measurement value.
2. The method of claim 1 , wherein the step of programmatically grooming the stored information comprises: retrieving the stored information for a sensor; programmatically calculating a measurement value based on the stored information.
3. The method of claim 1 , further comprising: evaluating the measurement value against a predetermined parameter value; generating an output signal; and transmitting the output signal.
4. The method of claim 3, wherein the output signal is a display code, and wherein the step of transmitting the output signal comprises: transmitting a display code to a selected field device for display on a field device display.
5. The method of claim 3, wherein the output signal is an adjustment signal, and wherein the step of transmitting the output signal comprises: transmitting the adjustment signal to a selected field device for altering a parameter associated with the selected field device.
6. The method of claim 3, wherein the output signal is an alarm signal.
7. A distributed monitoring system comprising: a plurality of field devices, each field device comprising: a transducer; and a wireless transceiver for wirelessly transmitting raw data representing a physical measurement made by the transducer; a base transceiver for receiving the transmitted raw data from each field device; a file for storing the raw data for each field device and for storing the secondary information for each field device; and a virtual transmitter application for retrieving the stored raw data and the secondary information and generating a measurement value for each field device.
8. The system of claim 7 wherein the virtual transmitter application generates the measurement value using the raw data and the secondary information.
9. The system of claim 8, wherein the measurement value is calculated by inserting the raw data and the secondary information into an equation.
10. The system of claim 7, wherein the raw data is a raw A/D count derived from each device.
11. The system of claim 7, wherein the wireless transceiver transmits the raw data over control channels of a wireless communications link.
12. The system of claim 11 , wherein the wireless communications link is a link on a packetized routing network.
13. The system of claim 11 , wherein the wireless communications link is a link on a circuit switched network.
14. The system of claim 7, wherein the virtual transmitter application grooms the data according to the secondary information.
15. The system of claim 7, wherein the wireless transceiver is selected from the group consisting of a cellular communications circuit, a digital communications circuit, an infrared communications circuit, and a IEEE 802.11b compatible wireless communications circuit.
16. The system of claim 7, wherein the virtual transmitter application comprises: a plurality of software applications in communication with the database.
17. The distributed monitoring system of claim 16, wherein at least one of the plurality of software applications performs pattern recognition algorithms on the data stored in the database.
18. The system of claim 7, wherein the field devices are battery powered.
19. The system of claim 7, wherein the virtual transmitter application further comprises: an alarm function for generating an alarm signal when the dataand secondary information deviate from predetermined parameters.
20. The system of claim 7, wherein the base transceiver transmits display information to the wireless transceiver for display on a display of the field device according to a request from a user.
21. The system of claim 20, wherein the virtual transmitter application calculates the display information using the secondary information to evaluate the stored data against one or more tables of values.
22. The system of claim 7, further comprising: remote access systems for interacting with the virtual transmitter application to retrieve a measurement value representative of a sensed parameter.
23. The system of claim 22, wherein the remote access systems comprise: control applications for remotely interacting with the virtual transmitter application; and one or more computers for operating the control applications and for displaying the measurement value.
24. The system of claim 7, wherein the virtual transmitter application comprises: diagnostic applications for programmatically selecting and retrieving data and for comparing the data against predetermined values.
25. A method of monitoring a distributed system having a plurality of deployed field devices, each field device containing a transducer and a wireless transceiver, the method comprising: sensing measurement information with the deployed field devices; wirelessly transmitting the measurement information from each field device to a base station, the measurement information representing a physical measurement taken by the transducer; receiving the measurement information from each field device at the base station; storing the measurement information in memory on a computer network; and programmatically grooming the stored measurement information to derive a measurement value.
26. The method of claim 25, wherein the step of programmatically grooming the stored measurement information comprises: retrieving the stored measurement information for a sensor from the memory; programmatically calculating a measurement value from the stored measurement information according to a grooming equation.
27. The method of claim 25, further comprising: evaluating the derived measurement values against predetermined parameter values; generating an output signal; and transmitting the output signal.
28. The method of claim 27, wherein the output signal is a display code, and wherein the step of transmitting the output signal comprises: transmitting a display code to a selected field device for display on a field device display.
29. The method of claim 27, wherein the output signal is an adjustment signal, and wherein the step of transmitting the output signal comprises: transmitting the adjustment signal to a selected field device for altering a parameter associated with the selected field device.
30. The method of claim 27, wherein the output signal is an alarm signal.
31. A distributed system comprising: a distributed network of field devices, each field device having a transducer and an associated first wireless transceiver for transmitting wireless signals comprising data representing a physical measurement made by the transducer; a second wireless transceiver for receiving the wireless signals; a database for storing the data based on the wireless signals received by the second wireless transceiver and for storing secondary information associated with each field device; and a transmitter application for retrieving from the database the stored data and secondary information associated with each field device and for generating a measurement value based on the data and secondary information.
32. The system of claim 31 , wherein the data comprises: a raw A/D count derived from the transducer.
33. The system of claim 31 , wherein the transmitter application grooms the data according to the secondary information.
34. The system of claim 31 , wherein the first wireless transceiver is selected from the group consisting of a cellular communications circuit, a digital communications circuit, an ultra-wideband communications circuit, and free space optics communications circuit.
35. The system of claim 31 , wherein the wireless signals are transmitted using control channels of a wireless communications link.
36. The system of claim 31 , wherein one or more ofthe field devices are powered using energy conversion devices.
37. The system of claim 31 , the transmitter application further comprises: an alarm function for generating an alarm signal when the measurementvaluedeviatesfrom predetermined parameters.
38. The system of claim 31 , wherein the wireless signals are transmitted using a circuit switched network.
39. The system of claim 31 , wherein the wireless signals are transmitted using a packetized routing network.
40. The system of claim 31 , wherein the second wireless transceiver transmits display information to the first wireless transceiver for display on a display of the field device according to a request from a user.
41. The system of claim 40, wherein the transmitter application calculates the display information using the secondary information.
42. The system of claim 31 , wherein the transmitter application comprises: diagnostic applications for programmatically selecting and retrieving data and for comparing the data against predetermined values.
43. The system of claim 31 , wherein the transmitter application retrieves the data and the secondary information for a selected field device, and generates a measurement value based on the evaluated data.
44. The system of claim 31 , wherein the transmitter application comprises: a plurality of software applications in communication with the database.
45. The system of claim 44, wherein at least one of the plurality of software applications performs pattern recognition algorithms on the data stored in the database.
PCT/US2003/032468 2002-10-23 2003-10-14 System and method for providing a virtual wireless transmitter WO2004038934A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AU2003279261A AU2003279261A1 (en) 2002-10-23 2003-10-14 System and method for providing a virtual wireless transmitter
JP2004546852A JP4629440B2 (en) 2002-10-23 2003-10-14 System and method for providing a virtual radio transmitter
EP03770745A EP1554823B1 (en) 2002-10-23 2003-10-14 System and method for providing a virtual wireless transceiver
DE60333026T DE60333026D1 (en) 2002-10-23 2003-10-14 SYSTEM AND METHOD FOR PROVIDING A VIRTUAL WIRELESS TRANSMITTER
CN2003801017300A CN1706130B (en) 2002-10-23 2003-10-14 System and method for providing a virtual wireless

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/278,321 2002-10-23
US10/278,321 US7440735B2 (en) 2002-10-23 2002-10-23 Virtual wireless transmitter

Publications (2)

Publication Number Publication Date
WO2004038934A2 true WO2004038934A2 (en) 2004-05-06
WO2004038934A3 WO2004038934A3 (en) 2004-08-05

Family

ID=32174563

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/032468 WO2004038934A2 (en) 2002-10-23 2003-10-14 System and method for providing a virtual wireless transmitter

Country Status (8)

Country Link
US (1) US7440735B2 (en)
EP (1) EP1554823B1 (en)
JP (1) JP4629440B2 (en)
CN (1) CN1706130B (en)
AU (1) AU2003279261A1 (en)
DE (1) DE60333026D1 (en)
RU (1) RU2370895C2 (en)
WO (1) WO2004038934A2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008504790A (en) * 2004-06-28 2008-02-14 ローズマウント インコーポレイテッド Process field device with radio frequency communication
WO2012136457A1 (en) * 2011-04-07 2012-10-11 Endress+Hauser Gmbh+Co. Kg Device and system for determining, optimizing, or monitoring at least one process parameter
WO2014067591A1 (en) * 2012-10-31 2014-05-08 Krohne Messtechnik Gmbh Measuring device, measuring arrangement, and method for determining a measured variable
WO2022037759A1 (en) * 2020-08-18 2022-02-24 Vega Grieshaber Kg Field device, measurement arrangement, and for operation of a field device of this kind

Families Citing this family (63)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7460865B2 (en) 2003-06-18 2008-12-02 Fisher-Rosemount Systems, Inc. Self-configuring communication networks for use with process control systems
US6958982B2 (en) * 2003-07-16 2005-10-25 Interdigital Technology Corporation Method and apparatus for storing mobile station physical measurements and MAC performance statistics in a management information base of an access point
CN1954138B (en) 2004-03-02 2011-02-16 罗斯蒙德公司 Process device with improved power generation
US8538560B2 (en) * 2004-04-29 2013-09-17 Rosemount Inc. Wireless power and communication unit for process field devices
US8145180B2 (en) 2004-05-21 2012-03-27 Rosemount Inc. Power generation for process devices
US8787848B2 (en) 2004-06-28 2014-07-22 Rosemount Inc. RF adapter for field device with low voltage intrinsic safety clamping
US8160535B2 (en) 2004-06-28 2012-04-17 Rosemount Inc. RF adapter for field device
US7819325B2 (en) * 2004-09-02 2010-10-26 Borgwarner, Inc. Method of calibration data transfer
US7680460B2 (en) * 2005-01-03 2010-03-16 Rosemount Inc. Wireless process field device diagnostics
US9184364B2 (en) 2005-03-02 2015-11-10 Rosemount Inc. Pipeline thermoelectric generator assembly
US7684784B2 (en) * 2005-03-24 2010-03-23 Honeywell International Inc. System for secure communications
US7705729B2 (en) * 2005-03-30 2010-04-27 Memsic, Inc. Surveillance system and method
US7760109B2 (en) * 2005-03-30 2010-07-20 Memsic, Inc. Interactive surveillance network and method
US8189536B2 (en) * 2005-03-30 2012-05-29 Memsic Transducer System Co., Ltd. Delivery of data packets via aggregated spatial distribution overlay on a mesh network
US8144197B2 (en) * 2005-03-30 2012-03-27 Memsic Transducer Systems Co., Ltd Adaptive surveillance network and method
US8115593B2 (en) * 2005-03-30 2012-02-14 Memsic Transducer Systems Co., Ltd. Adaptive network and method
WO2006128139A2 (en) * 2005-05-27 2006-11-30 Rosemount, Inc. Method of selecting data communication provider in a field device
US8112565B2 (en) 2005-06-08 2012-02-07 Fisher-Rosemount Systems, Inc. Multi-protocol field device interface with automatic bus detection
US8160574B1 (en) 2005-06-17 2012-04-17 Fisher-Rosemount Systems, Inc. Wireless architecture utilizing geo-referencing
EP1896910A1 (en) * 2005-06-27 2008-03-12 Rosemount, Inc. Field device with dynamically adjustable power consumption radio frequency communication
US8914018B2 (en) * 2006-04-03 2014-12-16 Keysight Technologies, Inc. System and method for measuring user behavior and use of mobile equipment
DE102006016381A1 (en) * 2006-04-05 2007-10-18 Endress + Hauser Gmbh + Co. Kg Measuring device for e.g. container, has control unit releasing raw value and processing value by input and output unit, receiving data from input and output unit and displaying receiving data by display unit
US7913566B2 (en) 2006-05-23 2011-03-29 Rosemount Inc. Industrial process device utilizing magnetic induction
ES2426483T3 (en) * 2006-07-05 2013-10-23 Elcam Medical Agricultural Cooperative Association Ltd. Wireless medical monitoring system
US8620775B2 (en) * 2006-09-25 2013-12-31 Siemens Industry, Inc. Retail behavioral tracking using microsystems
US8188359B2 (en) 2006-09-28 2012-05-29 Rosemount Inc. Thermoelectric generator assembly for field process devices
US7881253B2 (en) * 2007-07-31 2011-02-01 Honeywell International Inc. Apparatus and method supporting a redundancy-managing interface between wireless and wired networks
US8005108B1 (en) 2007-10-31 2011-08-23 Memsic Transducer Systems Co., Ltd. Fast deployment of modules in adaptive network
US8149102B1 (en) 2008-03-27 2012-04-03 Memsic Transducer Systems Co., Ltd. Reconfigurable interface operable with multiple types of sensors and actuators
US8250924B2 (en) * 2008-04-22 2012-08-28 Rosemount Inc. Industrial process device utilizing piezoelectric transducer
EP2294765B1 (en) 2008-06-17 2017-01-18 Rosemount Inc. Rf adapter for field device with loop current bypass
US8929948B2 (en) 2008-06-17 2015-01-06 Rosemount Inc. Wireless communication adapter for field devices
US8694060B2 (en) 2008-06-17 2014-04-08 Rosemount Inc. Form factor and electromagnetic interference protection for process device wireless adapters
CN102067048B (en) 2008-06-17 2017-03-08 罗斯蒙特公司 For having the RF adapter of the field apparatus of variable-pressure drop
US8390150B2 (en) * 2008-07-15 2013-03-05 Fisher-Rosemount Systems, Inc. Field device interface with network protection mechanism
US7977924B2 (en) 2008-11-03 2011-07-12 Rosemount Inc. Industrial process power scavenging device and method of deriving process device power from an industrial process
US8776019B2 (en) 2008-12-05 2014-07-08 Invensys Systems, Inc. Configurator with embedded firmware for offline instrument user settings implementation
US9473963B2 (en) * 2009-05-27 2016-10-18 Echo Ridge Llc Interactive RF system testing system and method
US8626087B2 (en) 2009-06-16 2014-01-07 Rosemount Inc. Wire harness for field devices used in a hazardous locations
US9674976B2 (en) 2009-06-16 2017-06-06 Rosemount Inc. Wireless process communication adapter with improved encapsulation
US8521428B1 (en) 2009-10-15 2013-08-27 Moog Inc. Heading determination using sensors mounted on rotatable assembly
US8458327B1 (en) * 2010-07-15 2013-06-04 Google Inc. System and method of reducing network latency
JP5170585B2 (en) * 2010-08-09 2013-03-27 横河電機株式会社 Provisioning device
US10761524B2 (en) 2010-08-12 2020-09-01 Rosemount Inc. Wireless adapter with process diagnostics
US8498201B2 (en) 2010-08-26 2013-07-30 Honeywell International Inc. Apparatus and method for improving the reliability of industrial wireless networks that experience outages in backbone connectivity
US8924498B2 (en) 2010-11-09 2014-12-30 Honeywell International Inc. Method and system for process control network migration
US9310794B2 (en) 2011-10-27 2016-04-12 Rosemount Inc. Power supply for industrial process field device
DE102011085518A1 (en) * 2011-10-31 2013-05-02 Siemens Aktiengesellschaft Intelligent process instrument
US9254086B2 (en) * 2011-12-08 2016-02-09 Dearborn Group, Inc. Wireless diagnostic sensor link
CN103425064B (en) * 2012-05-09 2017-12-22 布里斯托尔D/B/A远程自动化解决方案公司 Pass through the method and apparatus of process control equipment display information
DE102012109680A1 (en) 2012-10-11 2014-05-15 Endress + Hauser Gmbh + Co. Kg Device and system for determining, optimizing or monitoring at least one process variable
US9080897B2 (en) * 2013-02-22 2015-07-14 Rosemount Inc. Self-powered optical detector for mechanical gauge instruments
US9110838B2 (en) 2013-07-31 2015-08-18 Honeywell International Inc. Apparatus and method for synchronizing dynamic process data across redundant input/output modules
US9720404B2 (en) 2014-05-05 2017-08-01 Honeywell International Inc. Gateway offering logical model mapped to independent underlying networks
US10042330B2 (en) 2014-05-07 2018-08-07 Honeywell International Inc. Redundant process controllers for segregated supervisory and industrial control networks
US10536526B2 (en) 2014-06-25 2020-01-14 Honeywell International Inc. Apparatus and method for virtualizing a connection to a node in an industrial control and automation system
US9699022B2 (en) 2014-08-01 2017-07-04 Honeywell International Inc. System and method for controller redundancy and controller network redundancy with ethernet/IP I/O
US10148485B2 (en) 2014-09-03 2018-12-04 Honeywell International Inc. Apparatus and method for on-process migration of industrial control and automation system across disparate network types
US10331860B2 (en) 2014-11-18 2019-06-25 Invensys Systems, Inc. Dynamically inferring variable dimensions in user-added equations
US10162827B2 (en) 2015-04-08 2018-12-25 Honeywell International Inc. Method and system for distributed control system (DCS) process data cloning and migration through secured file system
US10409270B2 (en) 2015-04-09 2019-09-10 Honeywell International Inc. Methods for on-process migration from one type of process control device to different type of process control device
US10296482B2 (en) 2017-03-07 2019-05-21 Honeywell International Inc. System and method for flexible connection of redundant input-output modules or other devices
US10401816B2 (en) 2017-07-20 2019-09-03 Honeywell International Inc. Legacy control functions in newgen controllers alongside newgen control functions

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6553336B1 (en) * 1999-06-25 2003-04-22 Telemonitor, Inc. Smart remote monitoring system and method
US20030093248A1 (en) * 1996-12-12 2003-05-15 Vock Curtis A. Mobile speedometer system, and associated methods
US20030110216A1 (en) * 2001-12-06 2003-06-12 Mathias Althin Mobile guide communications system

Family Cites Families (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0434418Y2 (en) * 1985-10-08 1992-08-17
US5553094A (en) 1990-02-15 1996-09-03 Iris Systems, Inc. Radio communication network for remote data generating stations
ATE194237T1 (en) 1990-09-17 2000-07-15 Cabletron Systems Inc METHOD FOR ISOLATING A NETWORK FAULT
US5390206A (en) 1991-10-01 1995-02-14 American Standard Inc. Wireless communication system for air distribution system
US5630164A (en) 1992-02-27 1997-05-13 Associative Measurements Pty. Ltd. Scientific instrument emulator having a computer and an analog signal interface for real-time signal processing
JP3146062B2 (en) * 1992-05-08 2001-03-12 株式会社東芝 Diagnostic device
US5642301A (en) 1994-01-25 1997-06-24 Rosemount Inc. Transmitter with improved compensation
US5946471A (en) 1995-08-10 1999-08-31 University Of Cincinnati Method and apparatus for emulating laboratory instruments at remote stations configured by a network controller
US6489884B1 (en) * 1996-01-30 2002-12-03 Skf Condition Monitoring Apparatus and method for the remote monitoring of machine condition
US5845230A (en) * 1996-01-30 1998-12-01 Skf Condition Monitoring Apparatus and method for the remote monitoring of machine condition
JP3370252B2 (en) * 1997-03-05 2003-01-27 株式会社日立製作所 Field equipment
US6035266A (en) 1997-04-16 2000-03-07 A.L. Air Data, Inc. Lamp monitoring and control system and method
US6292108B1 (en) 1997-09-04 2001-09-18 The Board Of Trustees Of The Leland Standford Junior University Modular, wireless damage monitoring system for structures
JP4611517B2 (en) 1997-10-13 2011-01-12 ローズマウント インコーポレイテッド Fluid process equipment
JPH11120031A (en) * 1997-10-17 1999-04-30 Yokogawa Electric Corp State display device for field equipment
US6140952A (en) 1997-12-26 2000-10-31 Rosemount Inc. Delta sigma circuit with pulse width modulated offset
US6304840B1 (en) 1998-06-30 2001-10-16 U.S. Philips Corporation Fingerless glove for interacting with data processing system
US6208247B1 (en) 1998-08-18 2001-03-27 Rockwell Science Center, Llc Wireless integrated sensor network using multiple relayed communications
US6352466B1 (en) 1998-08-31 2002-03-05 Micron Technology, Inc. Method and apparatus for wireless transfer of chemical-mechanical planarization measurements
US6065337A (en) * 1998-10-30 2000-05-23 Risk Analysis And Management Method and apparatus for measuring pediatric biomechanics
US6295466B1 (en) 1999-01-06 2001-09-25 Ball Semiconductor, Inc. Wireless EKG
US6298454B1 (en) * 1999-02-22 2001-10-02 Fisher-Rosemount Systems, Inc. Diagnostics in a process control system
JP3791231B2 (en) * 1999-03-12 2006-06-28 オムロン株式会社 Sensor and sensor system
CN1274905A (en) * 1999-05-19 2000-11-29 广西三合科技有限责任公司 Automatic centralized-control netework system with distributed digital collection and remote transmission
FI114507B (en) 2000-07-07 2004-10-29 Metso Automation Oy System for diagnostics of a device
JP2002132335A (en) * 2000-08-14 2002-05-10 Komatsu Denki Sangyo Kk Monitor and control network system for water treating facilities
JP2002358117A (en) * 2001-06-04 2002-12-13 Mitsubishi Chemicals Corp Plant operation controller

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030093248A1 (en) * 1996-12-12 2003-05-15 Vock Curtis A. Mobile speedometer system, and associated methods
US6553336B1 (en) * 1999-06-25 2003-04-22 Telemonitor, Inc. Smart remote monitoring system and method
US20030110216A1 (en) * 2001-12-06 2003-06-12 Mathias Althin Mobile guide communications system

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1554823A2 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008504790A (en) * 2004-06-28 2008-02-14 ローズマウント インコーポレイテッド Process field device with radio frequency communication
JP4762235B2 (en) * 2004-06-28 2011-08-31 ローズマウント インコーポレイテッド Process field device with radio frequency communication
WO2012136457A1 (en) * 2011-04-07 2012-10-11 Endress+Hauser Gmbh+Co. Kg Device and system for determining, optimizing, or monitoring at least one process parameter
EP2988182A1 (en) * 2011-04-07 2016-02-24 Endress + Hauser GmbH + Co. KG Device and system for determining, optimising or monitoring at least one process variable
US10620600B2 (en) 2011-04-07 2020-04-14 Endress+Hauser SE+Co. KG Apparatus and system for determining, optimizing or monitoring at least one process variable
WO2014067591A1 (en) * 2012-10-31 2014-05-08 Krohne Messtechnik Gmbh Measuring device, measuring arrangement, and method for determining a measured variable
WO2022037759A1 (en) * 2020-08-18 2022-02-24 Vega Grieshaber Kg Field device, measurement arrangement, and for operation of a field device of this kind

Also Published As

Publication number Publication date
JP2006504185A (en) 2006-02-02
US7440735B2 (en) 2008-10-21
DE60333026D1 (en) 2010-07-29
CN1706130B (en) 2013-12-11
WO2004038934A3 (en) 2004-08-05
EP1554823A4 (en) 2006-12-27
US20040203434A1 (en) 2004-10-14
CN1706130A (en) 2005-12-07
EP1554823A2 (en) 2005-07-20
EP1554823B1 (en) 2010-06-16
AU2003279261A1 (en) 2004-05-13
JP4629440B2 (en) 2011-02-09
RU2005113703A (en) 2006-01-20
AU2003279261A8 (en) 2004-05-13
RU2370895C2 (en) 2009-10-20

Similar Documents

Publication Publication Date Title
US7440735B2 (en) Virtual wireless transmitter
CN106164790B (en) Process variable transmitter with loop powered wireless transceiver
US11734213B2 (en) Integration of multiple communication physical layers and protocols in a process control input/output device
EP1721224B1 (en) Field-mounted process device with programmable digital/analog interface
US7979162B2 (en) Wireless controller and a method for wireless control of a device mounted on a robot
EP2002638B1 (en) Apparatus, system and method for integration of wireless devices with a distributed control system
EP1449041B1 (en) Dynamic operator functions based on operator position
US7228186B2 (en) Field-mounted process device with programmable digital/analog interface
US20080211664A1 (en) Radio Module for Field Devices of Automation Technology
JPH08137515A (en) Dispersion type measuring/controlling device
JP2016129063A (en) Process monitoring system, process monitoring method, and data transmission method
CA2864839C (en) Scheduling actions in a field device
EP2725436B1 (en) Communication device connectable to a control device and a plurality of sensors
WO2024018202A1 (en) Wireless field device and a network thereof
Nixon et al. HART Device Networks

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2003770745

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 20038A17300

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 2004546852

Country of ref document: JP

ENP Entry into the national phase

Ref document number: 2005113703

Country of ref document: RU

Kind code of ref document: A

WWP Wipo information: published in national office

Ref document number: 2003770745

Country of ref document: EP