WO2003044087A2 - Pressure sensitive adhesive based on hydrogenated styrene block copolymer - Google Patents

Pressure sensitive adhesive based on hydrogenated styrene block copolymer Download PDF

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Publication number
WO2003044087A2
WO2003044087A2 PCT/US2002/037006 US0237006W WO03044087A2 WO 2003044087 A2 WO2003044087 A2 WO 2003044087A2 US 0237006 W US0237006 W US 0237006W WO 03044087 A2 WO03044087 A2 WO 03044087A2
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Prior art keywords
composition
weight
block copolymer
amount
block
Prior art date
Application number
PCT/US2002/037006
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French (fr)
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WO2003044087A3 (en
Inventor
Thomas Carrig
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Adhesives Research, Inc.
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Publication date
Application filed by Adhesives Research, Inc. filed Critical Adhesives Research, Inc.
Priority to AU2002365973A priority Critical patent/AU2002365973A1/en
Publication of WO2003044087A2 publication Critical patent/WO2003044087A2/en
Publication of WO2003044087A3 publication Critical patent/WO2003044087A3/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J153/00Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J153/00Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • C09J153/02Vinyl aromatic monomers and conjugated dienes
    • C09J153/025Vinyl aromatic monomers and conjugated dienes modified
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials

Definitions

  • compositions optionally together with one or more of a tackifier or
  • plasticizer See, for example, U.S. Patent Nos. 5,093,422; 5,591,792; 5,703,162
  • compositions are primarily hot-melt type adhesive
  • compositions which are formulated to enable the composition to be used as a hot-
  • compositions as a hot-melt also serve to diminish the adhesive properties of the
  • compositions for example, significant amounts of plasticizers are generally present.
  • plasticizers are generally present.
  • hot-melt compositions present in hot-melt compositions in amounts (i.e., at least 10% by weight) which
  • hot-melt can be provided which need not be used in the form of a hot-melt.
  • hot-melt can be provided which need not be used in the form of a hot-melt.
  • melt application is considered to be two independent steps of compounding the
  • release liners or substrates in a second step. Each step utilizes different process
  • the present invention exhibits high peel adhesion values when
  • copolymers with substantially hydrogenated midblock is a focus on maintaining
  • the present invention is not driven by low melt viscosity and therefore
  • the present invention provides extremely high peel adhesion in conjunction with
  • substantially hydrogenated midblock The disclosed invention uses such polymers
  • block copolymer is employed to impart good adhesive properties while the
  • substantially hydrogenated block copolymer is used to provide enhanced holding
  • the present invention uses primarily or
  • coating weight plays a critical role in adhesion values obtained.
  • the adhesive of the present invention may be cured
  • Such activation generally comprises thermal or radiation activation (UN or electron beam activation). This is generally found to be a
  • the adhesive of the present invention desirably finds application in the
  • the present invention is directed to an adhesive composition comprising:
  • said A-B-A block copolymer being present in said composition in an amount
  • composition in an amount ranging from 40-85 % by weight, each being based on
  • said block copolymer comprising a graft
  • composition is in the form of an extrudate which may be used to adhere two
  • the block copolymer used in the adhesive of the present invention may be any material.
  • A-B-A block copolymers selected from a variety of A-B-A block copolymers.
  • the A-B-A block copolymer the A-B-A block copolymer
  • block is a non-elastomeric block comprised of homopolymers or copolymers of
  • vinyl monomers such as vinyl arenes, vinyl pyridines, vinyl halides and vinyl
  • carboxylates as well as acrylic monomers such as acrylonitrile, methacrylonitrile,
  • the A block may also comprise monovinyl aromatic
  • hydrocarbons including styrene, vinyl toluene, vinyl xylene, ethyl vinyl benzene as
  • dicyclic monovinyl compounds such as vinyl naphthalenes and the like.
  • non-elastomeric polymer A blocks may be derived from alpha olef ns,
  • alkylene oxides alkylene oxides, acetals, urethanes, etc.
  • styrene t-butyl styrene, 3-methyl styrene, 4-n-propylstyrene, 4-p-propylstyrene, 1-
  • the B block is an elastomeric block component which is preferably at least
  • Exemplary B blocks include but are not limited to polybutadiene, poly(ethylene-butylene),
  • polyisoprene poly(ethylene/propylene), etc.
  • the preferred block copolymer for use in the present invention is an
  • SEBS styrene-ethylene/butylene-styrene
  • the content of the A block in the block copolymer generally ranges from
  • copolymer generally ranges from about 55 to 90% by weight.
  • the block copolymer includes a graft moiety selected from the group
  • carboxylic acid and anhydrides thereof include but are not limited to mono-, di- or
  • polycarboxylic acids such as (meth)acrylic acid, maleic acid, fumaric acid, itaconic acid
  • anhydride such as dimethyl maleic anhydride or citrontonic anhydride, nadic
  • anhydride is particularly preferred as the graft moiety.
  • graft block copolymers are also commercially
  • the block copolymer is generally present in the adhesive composition of
  • the present invention in an amount of about 15 to 60 wt. %, based on the total
  • the block copolymer is present in an amount of greater than 20% by wt., and more preferably from 25-
  • tackifiers may be employed, with the tackifier being chosen for
  • the tackifier to be hydrogenated in the event that the block copolymer is
  • block copolymer that is, it is preferred for at least 50% , and most
  • exemplary tackifiers include but are not limited to natural
  • modified rosins such as gum rosin, wood rosin, tall oil rosin, distilled rosin,
  • pentaerythritol esters of natural and modified rosins such as glycerol ester of
  • hydrocarbon resins hydrocarbon resins
  • polyterpene resins based on alpha pinene, beta pinene or d-
  • limonene modified terpenes (such as styrene/terpene, alpha methyl
  • the tackifier which is employed exhibits a softening point within
  • the tackifier is generally present in the adhesive composition in an amount
  • the tackifier is ultimately present in an amount effective
  • tackifiers may also be employed as found desirable or advantageous.
  • tackifiers may also be employed as found desirable or advantageous.
  • the two different tackifiers may be of the same or different
  • the adhesive composition may contain additional components including but
  • plasticizers not limited to plasticizers, fillers, antioxidants, crosslinkers, wood or cellulose
  • thermoplastic polymers such as hydroxypropyl cellulose, polyamides, etc.
  • fillers such as thermal or electrical conductive fillers, clays, talc, solid spheres,
  • silica carbon, synthetic or natural fibers, dyes, pigments, etc.), stabilizers (thermal,
  • oxidative, UN, hydrolytic, etc. oxidative, etc.
  • exemplary stabilizers or antioxidants include those known to one of
  • phosphite antioxidants phosphite antioxidants
  • crosslinking agents include those known to one of ordinary skill
  • silane-type and isocyanate-type crosslinking agents for example, in a paper
  • Plasticizers which may be employed are those which are conventionally
  • plasticizers are employed in conjunction with polymeric compositions.
  • plasticizers are employed in conjunction with polymeric compositions.
  • plasticizers include but are not limited to oil and liquid elastomers which flow at
  • plasticizers are desirably low in aromatic content and are paraffinic
  • hydrocarbons and polyte ⁇ enes.
  • the plasticizer if present, will generally be present in an amount of up to
  • the adhesive composition of the present invention may also include
  • the block copolymer described above may also be combined with one or
  • copolymer For example, it may be an advantage to inco ⁇ orate a polystyrene
  • block copolymer (grafted or non-grafted) which block copolymer does not have an
  • diblocks being present in an amount of up to 30% by wt.
  • elastomeric midblock portion will comprise from about 25 to 100% by weight of
  • block copolymers is not critical, and may be modified in a manner sufficient to
  • the adhesive composition can be prepared as a solution
  • the preferred method of preparation is melt processing as 100% solids.
  • the components can be combined by continuous blending of the
  • a melt in a heated vessel such as a sigma blade mixer is also appropriate.
  • the components are melt mixed to a uniform adhesive composition, the discharged
  • release liner or backing substrate typically in the form of roll. Melt processing is
  • the adhesive composition can be any suitable adhesive composition.
  • preferably from 0.005-0.080" thickness) of the adhesive composition can be any suitable adhesive composition.
  • the adhesive composition provides novel utility as a strong adhesive that
  • Examples 1-9 and 12-15 illustrate the effect of the presence of
  • KRATON FG1924X (KRATON Polymers, LLC) is a maleic
  • anhydride SEBS copolymer having about 13 wt. % of styrene, about 30 wt. %
  • KRATON FG1901X is also a maleic anhydride grafted SEBS block copolymer
  • KRATON G1652 is a SEBS block copolymer with no maleic
  • Resin H Resinas
  • Sinteticas is a hydrogenated rosin with a softening point of about 70 °C and a
  • Foral 105 (Hercules, Inc.) is a pentaerithrytol ester
  • Sylvares TR-1085 (Arizona Chemical) is a polyte ⁇ ene resin based on ⁇ -pinene with a softening point of about 85°C and an acid number of less
  • Sylavrez TR-1100 (Arizona Chemical) is a polyte ⁇ ene resin based on ⁇ -
  • pinene with a softening point of about 100°C and an acid number of less than 1.
  • Escorez 5380 (Exxon Mobil) is a hydrogenated hydrocarbon resin with a softening
  • Tire & Rubber is an aliphatic C 5 petroleum hydrocarbon that is liquid at room
  • Indopol H-1900 is a polybutene (BP Amoco).
  • Hercolyn D (Pinova)
  • Cellolyn 21 (Pinova division of Hercules, Inc.) is a phthalate ester of
  • Escorez 1580 (ExxonMobil Chemical) is an aliphatic
  • hydrocarbon resin with a softening point of about 80 °C.
  • homogeneous mixture was coated onto a desired substrate or backing material.
  • the preferred substrate is a release material in roll form.
  • the Examples 1-15 were
  • SAFT Shear Adhesion Failure Temperature

Abstract

An adhesive composition is provided comprising: (a) an A-B-A block copolymer with an A block that is non-elastomeric comprised of homopolymers and copolymers of vinyl monomers, and a B block that is elastomeric and is substantially hydrogenated, (b) a tackifying resin, and (c) optionally, a plasticizer in an amount of 20 % by weight or less, the A-B-A block copolymer being present in the composition in an amount ranging from 15-60 % by weight, and the tackifying resin being present in the composition in an amount ranging from 40-85 % by weight, each being based on the total weight of the composition, the block copolymer including a graft moiety in an amount within the range of from 0.5 to 5.0 % by weight, wherein the graft moiety is selected from the group consisting of ethylenically unsaturated carboxylic acids, ethylenically unsaturated carboxylic acid anhydrides, and derivatives thereof.

Description

"Pressure Sensitive Adhesive Based on Hydrogenated Styrene Block Copolymer"
Background of the Present Invention The present invention is directed to a novel adhesive composition which
exhibits highly desirable properties.
A number of adhesive compositions are known based on rubber polymer-
containing compositions, optionally together with one or more of a tackifier or
plasticizer. See, for example, U.S. Patent Nos. 5,093,422; 5,591,792; 5,703,162
5,719,226; 5,741,840; 5,912,295; 5,932,648; 5,939,483; 6,025,071; 6,103,814
6,162,868; 6,172,156; 6,232,391; 6,274,666; 6,277,488; 6,197,419; 4,136,699
5,459,193; 5,863,977; RE 36,757; 5,618,883; 4,286,077; and 5,656,687.
The disclosed compositions are primarily hot-melt type adhesive
compositions, which are formulated to enable the composition to be used as a hot-
melt. However, the formulations required to permit the satisfactory use of the
compositions as a hot-melt also serve to diminish the adhesive properties of the
compositions. For example, significant amounts of plasticizers are generally
present in hot-melt compositions in amounts (i.e., at least 10% by weight) which
serve to diminish the adhesive properties of the composition. As a result, the high
performance properties of the adhesive suffer.
It is thus desirable to provide an adhesive composition based on rubber
polymers which exhibits high performance properties including temperature
resistance as well as high shear and peel. It has now been found that rubber polymer-based adhesive compositions
can be provided which need not be used in the form of a hot-melt. In this case, hot
melt application is considered to be two independent steps of compounding the
adhesive in one step, followed by application of the compounded adhesive to
release liners or substrates in a second step. Each step utilizes different process
equipment. Typically, these two step operations impose limitations on adhesive
melt rheology to facilitate efficient flow in the application step. In the absence of
melt rheology limitations, formulation latitude is expanded which results in
enhanced physical properties being attained.
The benefits of the present invention are many. As opposed to typical "high
bond" adhesives, the present invention exhibits high peel adhesion values when
used on adherands with such varied surface energy as stainless steel, aluminum,
glass, PNC, high density polyethylene, polypropylene and wood. In connection
with higher surface energy substrates such as glass and stainless steel, the adhesion
exhibited is so great that the backing of the adhesive tape comprised of the
adhesive of the present invention will fail prior to the adhesive. Peel adhesion
values are measured in the range from 3 #/in up to in excess of 60 #/in, depending
upon ingredients. Peel adhesion values in excess of 15#/in are extremely unusual
in the art, even in cases where the adhesive exhibits poor cohesive strength as seen
through low holding power or shear resistance. In conjunction with the high peel
values of the present invention, the adhesive has also been shown to exhibit high
shear strength on the order of 10,000 minutes static shear with a XA x XA inch
sample under 500 gm and 1000 gm loads when bonded to stainless steel. This balance of properties makes this adhesive composition useful for some
applications that previously required a liquid "structural" adhesive.
Common to the prior art hot melt adhesive compositions based on block
copolymers with substantially hydrogenated midblock is a focus on maintaining
low melt viscosity for easy application. The benefits provided by these materials
include high cohesive strength imparted at low levels (<20% wt.) and stability
against degradation under melt processing relative to adhesive compositions based
on block copolymers with unsaturated midblocks (isoprene or butadiene).
The present invention is not driven by low melt viscosity and therefore
allows for wider formulation windows. In contrast to the teachings of the prior art,
the present invention provides extremely high peel adhesion in conjunction with
high cohesive strength using relative high levels of block copolymers of
substantially hydrogenated midblock.
Another advantage of the present invention is the ability to formulate a
thick adhesive composition that is substantially hydrogenated. This feature
provides a system that is resistant to degradation by thermal, oxidative or
ultraviolet radiation exposure. It is therefore of benefit for applications that must
survive such exposures. U.S. Patent No. 4,286,077 discloses weather resistant
adhesive compositions based on block copolymers with a substantially
hydrogenated midblock. Specific to that invention is such a block copolymer with
monoalkenyl arene end blocks at levels of 7-22% by weight of the multiblock
polymer. Further, the invention teaches that multiblock polymers with higher
monoalkenyl arene endblock content requires a level of plasticizer to impart good adhesive properties with the result that cohesive properties are lost. U.S. Patent
No. 6,197,419 discloses the weather resistant attributes of the block copolymers of
substantially hydrogenated midblock. The disclosed invention uses such polymers
in conjunction with block copolymers of unsaturated midblocks. The unsaturated
block copolymer is employed to impart good adhesive properties while the
substantially hydrogenated block copolymer is used to provide enhanced holding
power and weather resistance. By contrast, the present invention uses primarily or
exclusively substantially hydrogenated block copolymers and places no limitation
upon monoalkenyl arene content of such block copolymers.
It is well known to those skilled in the art that adhesive thickness (or
coating weight) plays a critical role in adhesion values obtained. As thickness
increases, the peel adhesion value also increases. In contrast, the holding power
will decrease as a function of increasing adhesive thickness. The effects of
increasing thickness upon peel adhesion typically plateau at a maximum peel
adhesion when thickness is in the range of 0.010"-0.015" thickness. The adhesive
of the present invention follows these same trends, and shows outstanding
adhesion values at thickness of less than .005". However the level of adhesion
obtained in combination with good holding power are novel to the art at a
thickness greater than 0.005".
Advantageously, while the adhesive of the present invention may be cured,
the adhesive functions effectively even in the absence of curing. Typically, prior
art adhesives require a curing or activation step to achieve high strength
"structural" adhesion. Such activation generally comprises thermal or radiation activation (UN or electron beam activation). This is generally found to be a
disadvantage as the backing material must be selected to be compatible with the
activating energy which limits the applicability of these products.
The adhesive of the present invention desirably finds application in the
areas of construction, automotive, marine and other areas where strong adhesive
bonds or gap filling features are desired.
Summary of the Present Invention
The present invention is directed to an adhesive composition comprising:
(a) an A-B-A block copolymer with an A block that is non-elastomeric
comprised of homopolymers and copolymers of vinyl monomers, and a B
block that is elastomeric and is substantially hydrogenated,
(b) a tackifying resin, and
(c) optionally, a plasticizer in an amount of 20 % by weight or less,
said A-B-A block copolymer being present in said composition in an amount
ranging from 15-60% by weight and preferably containing said A block in an
amount of at least 25 % by weight, and said tackifying resin being present in said
composition in an amount ranging from 40-85 % by weight, each being based on
the total weight of the composition, said block copolymer comprising a graft
moiety selected from the group consisting of ethylenically unsaturated carboxylic
acids, ethylenically unsaturated carboxylic acid anhydrides, and derivatives
thereof. In yet another embodiment of the present invention, the adhesive
composition is in the form of an extrudate which may be used to adhere two
surfaces together by placing the extrudate between and in contact with both
surfaces to be bonded together, optionally with application of elevated temperature
and/or pressure.
Detailed Description of the Present Invention
The block copolymer used in the adhesive of the present invention may be
selected from a variety of A-B-A block copolymers. In the block copolymer, the A
block is a non-elastomeric block comprised of homopolymers or copolymers of
vinyl monomers such as vinyl arenes, vinyl pyridines, vinyl halides and vinyl
carboxylates, as well as acrylic monomers such as acrylonitrile, methacrylonitrile,
esters of acrylic acids, etc. The A block may also comprise monovinyl aromatic
hydrocarbons including styrene, vinyl toluene, vinyl xylene, ethyl vinyl benzene as
well as dicyclic monovinyl compounds such as vinyl naphthalenes and the like.
Other non-elastomeric polymer A blocks may be derived from alpha olef ns,
alkylene oxides, acetals, urethanes, etc.
Polystyrene and its analogs and homologs are preferred as the A block of
the block copolymer. Exemplary analogs and homologs include alpha-methyl
styrene, t-butyl styrene, 3-methyl styrene, 4-n-propylstyrene, 4-p-propylstyrene, 1-
vinylnaphthalene, 2-vinylnaphthalene and mixtures thereof.
The B block is an elastomeric block component which is preferably at least
partially and most preferably at least substantially hydrogenated. Exemplary B blocks include but are not limited to polybutadiene, poly(ethylene-butylene),
polyisoprene, poly(ethylene/propylene), etc.
The preferred block copolymer for use in the present invention is an
styrene-ethylene/butylene-styrene (SEBS) block copolymer.
The content of the A block in the block copolymer generally ranges from
about 10 to 45% by weight based on the total weight of the block copolymer, and
preferably at least 25 % by weight, while the content of the B block in the block
copolymer generally ranges from about 55 to 90% by weight.
The block copolymer includes a graft moiety selected from the group
consisting of ethylenically unsaturated carboxylic acids, ethylenically unsaturated
carboxylic acid anhydrides, and derivatives thereof. Exemplary unsaturated
carboxylic acid and anhydrides thereof include but are not limited to mono-, di- or
polycarboxylic acids such as (meth)acrylic acid, maleic acid, fumaric acid, itaconic
acid, crotonic acid, itaconic anhydride, maleic anhydride and substituted maleic
anhydride, such as dimethyl maleic anhydride or citrontonic anhydride, nadic
anhydride, nadic methyl anhydride, tetrahydrophthalic anhydride, etc. Maleic
anhydride is particularly preferred as the graft moiety. Exemplary derivatives of
the above include but are not limited to salts, imides, amides, and esters of the
unsaturated carboxylic acids. Examples of such derivatives include mono- or
disodium maleate, acrylamide, maleimide, glycidyl methacrylate and dimethyl
fumarate.
Further exemplary derivatives of maleic anhydride include but are not
limited to mono-esters of maleic anhydride or maleic acid with alcohols (i.e., monomaleates), corresponding diesters (dimaleates), amides obtained by
amidation of maleic anhydride or maleic acid with ammonia or an amine
(maleamides) and the corresponding imides (maleimides). The preferred graft
moiety is maleic anhydride.
The amount of graft moiety which may be present on the block copolymer
is not critical. It is believed that the presence of the graft moiety in an amount
ranging from about 0.5 to 5.0 wt. % based on the weight of the block copolymer is
satisfactory. However, it may be advisable to employ higher amounts of the graft
moiety if deemed desirable.
Maleic anhydride grafted styrene-ethylene-butylene-styrene triblock
polymers are disclosed in U.S. Patent No. 5,656,687 and 6,093,768, herein
incorporated by reference. Such graft block copolymers are also commercially
available under the trademark KRATON from KRATON Polymers LLC as
KRATON FG1901X and KRATON FG1924X. Grafted polyisoprene polymers
are disclosed in U.S. Patent No. 4,204,046. Grafted polyolefin polymers are
disclosed in U.S. Patent No. 6,228,948. U.S. Patent No. 5,618,883 discloses
maleated ethyl ene-propylene diene polymers.
The block copolymer is generally present in the adhesive composition of
the present invention in an amount of about 15 to 60 wt. %, based on the total
weight of the composition. A combination of block copolymers may be employed
to tailor the adhesive composition properties for specific attributes, the total
amount of which is also about 15 to 60% wt. %. Preferably, the block copolymer is present in an amount of greater than 20% by wt., and more preferably from 25-
60 % by wt.
A variety of tackifiers may be employed, with the tackifier being chosen for
suitability depending upon whether it is deemed desirable for the tackifier to be
compatible with the end blocks of the block copolymer or the midblocks, or
whether a balance of compatibility properties is desired. Also, it may be useful for
the tackifier to be hydrogenated in the event that the block copolymer is
substantially hydrogenated in order to enhance the compatibility of the tackifier
with the block copolymer. That is, it is preferred for at least 50% , and most
preferably at least 80% of the unsaturated groups in the tackifier to be
hydrogenated.
More specifically, exemplary tackifiers include but are not limited to natural
and modified rosins (such as gum rosin, wood rosin, tall oil rosin, distilled rosin,
hydrogenated rosin, dimerized rosin and polymerized rosin), glycerol and
pentaerythritol esters of natural and modified rosins (such as glycerol ester of
wood rosin, glycerol ester of hydrogenated rosin, glycerol ester of polymerized
rosin, pentaerythritol ester of hydrogenated rosin, and phenolic modified
pentaerythritol ester of rosin), hydrocarbon tackifier resins, aromatic hydrocarbon
resins, aliphatic hydrocarbon resins (such as polymerization product of monomers
comprised mainly of olefins and diolefins and hydrogenated aliphatic petroleum
hydrocarbon resins), polyterpene resins (based on alpha pinene, beta pinene or d-
limonene), modified terpenes (such as styrene/terpene, alpha methyl
styrene/terpene, bicyclic monoteφene, hydrogenated polyteφenes, product of bicyclic teφene and phenol), alicyclic hydrocarbon resins, coumarone-indene
resins, etc.
Desirably, the tackifier which is employed exhibits a softening point within
the range of from about 60 to 150 °C. as determined by ASTM method E28-58 T.
The tackifier is generally present in the adhesive composition in an amount
ranging from about 40 to 85 wt. % based on the weight of the adhesive
composition. Of course, the tackifier is ultimately present in an amount effective
to enable the composition to exhibit the desired pressure sensitive adhesive
properties. The use of a tackifier which is substantially saturated will reduce the
possibility that the combination of the tackifier with the block copolymer will be
detrimental to the melt viscosity of the composition. Mixtures of the above
tackifiers may also be employed as found desirable or advantageous. In particular,
it is found that the use of at least two tackifier resins, the first with softening point
below about 85°C and the second with softening point of greater than about 85°C,
is of benefit. The two different tackifiers may be of the same or different
chemistry, provided that they are compatible.
The adhesive composition may contain additional components including but
not limited to plasticizers, fillers, antioxidants, crosslinkers, wood or cellulose
fibers, thermoplastic polymers (such as hydroxypropyl cellulose, polyamides, etc.),
fillers (such as thermal or electrical conductive fillers, clays, talc, solid spheres,
silica, carbon, synthetic or natural fibers, dyes, pigments, etc.), stabilizers (thermal,
oxidative, UN, hydrolytic, etc.), etc. Exemplary stabilizers or antioxidants include those known to one of
ordinary skill in the art such as hindered phenols either alone or in combination
with a secondary antioxidant such as phosphite antioxidants.
Exemplary crosslinking agents include those known to one of ordinary skill
in the art including but not limited to metallic, amine-type, epoxy-type, glycol-
type, silane-type and isocyanate-type crosslinking agents. For example, in a paper
titled "Crosslinking of Acid-Funtional Styrenic Block Polymers with Aluminum
Acetylacetonate" by St. Clair of Kraton Polymers (TAPPI Hot melt Conference,
Hilton head, SC; June 2001) the author demonstrates the relative efficacy of
various metal chelates in crosslinking the base polymers of the present invention.
In terms of processing and performance, the aluminum acetylacetonate was found
to be the most useful. Relative to the present invention, it is noted that the
maximum peel adhesion cited in this paper (including uncrosslinked adhesives) is
about 5.3 #/in, and static shear values of less than 60 minutes (25mm x 25 mm; 1
Kg). However the same crosslinking approach, in which SAFT increased 20-30°C
as a result of crosslinking, can be employed to the present invention.
As an alternative to crosslinking as a means to increase the heat resistance
of the present invention, one can also use additives that chemically associate with
the styrenic end blocks of the base polymer. Examples of such additives are
tackifiers based on styrene monomer (Endex 150 sold by Hercules, Inc.), styrene
modified teφenes (Sylvares TP-2040 sold by Arizona Chemical or SP-553 sold by
Schenectady International), and polyphenylene ethers (SA-120 sold by General
Electric Plastics). These end block associating resins are known in the art as means to increase heat resistance (see US Patent No. 6,277,488), but they are also
known to have a detrimental effect on peel adhesion and tack of a pressure
sensitive adhesive. The adhesive composition of the present invention
demonstrates the same effect. However, the peel adhesion of the composition
prior to adding the end block reinforcing resin is so high that any decrease of peel
adhesion is compensated for and a high performance product is still obtained.
Plasticizers which may be employed are those which are conventionally
employed in conjunction with polymeric compositions. Such plasticizers are
typically fluid so as to provide additional fluidity to the adhesive composition as
well as to enhance the adhesive tack of the adhesive composition. Exemplary
plasticizers include but are not limited to oil and liquid elastomers which flow at
ambient temperature and are compatible with the block copolymer, such as mineral
and petroleum based hydrocarbon oils, polybutene, liquid elastomers,
functionalized oils such as glyceryl trihydroxyoleate or other fatty oils. The
contemplated plasticizers are desirably low in aromatic content and are paraffinic
or napthenic in character. Compatible tackifier chemistries that are liquid at room
temperature also are considered useful plasticizers. Examples include but are not
limited to C5 petroleum hydrocarbons, methyl ester of rosin, hydrogenated
hydrocarbons and polyteφenes.
The plasticizer, if present, will generally be present in an amount of up to
about 20 % by weight, based on the total weight of the adhesive composition, more
preferably less than 10 % by weight, such that a balance of properties of the
invention is maintained. The adhesive composition of the present invention may also include
blowing agents or hollow expandable or non-expandable microspheres to decrease
the density of the extruded adhesive composition either by action of the blowing
agents or by the presence of the hollow microspheres.
The block copolymer described above may also be combined with one or
more compatible homo-, co- or block polymers compatible with the block
copolymer. For example, it may be an advantage to incoφorate a polystyrene
block copolymer (grafted or non-grafted) which block copolymer does not have an
elastomeric midblock. The presence of elastomeric A-B diblocks is also
appropriate, with such diblocks being present in an amount of up to 30% by wt.
Such diblocks enhance adhesion while inhibiting shear strength. The presence of
increased amounts of styrene in the adhesive composition will increase shear
strength while inhibiting adhesion. Preferably, the block copolymer having the
elastomeric midblock portion will comprise from about 25 to 100% by weight of
the total block copolymers present in the composition. However, the ratio of such
block copolymers is not critical, and may be modified in a manner sufficient to
attain the desired balance of, for example, shear and adhesion.
The respective components can be combined by any conventional means.
Provided that all components of a particular formulation are soluble in the same
solvent or solvent blend, the adhesive composition can be prepared as a solution,
and then coated and dried by means known to those skilled in the art. A practical
limitation of this method is the ability to attain a dried adhesive deposition of
0.005" or more due to solvent evaporation at the surface of the coating prior to bulk evaporation. This method typically will yield a coating with high residual
solvent content as well as entrapped solvent bubbles.
The preferred method of preparation is melt processing as 100% solids. For
example, the components can be combined by continuous blending of the
components in the melt at a suitable temperature in a twin screw extruder whereby
a homogeneous blend is obtained. Alternatively, batch mixing of the components
as a melt in a heated vessel such as a sigma blade mixer is also appropriate. Once
the components are melt mixed to a uniform adhesive composition, the discharged
mix can be immediately applied to a substrate (including release liners) to the
desired shape and thickness. Coating techniques are known to those skilled in the
art such as a heat die, heated rolls, etc., which apply the adhesive composition to a
release liner or backing substrate, typically in the form of roll. Melt processing is
preferred as it is shown that relatively thick coatings (greater than 0.005" and
preferably from 0.005-0.080" thickness) of the adhesive composition can be
prepared without the need for evaporating solvents and thereby providing a coating
free of defects.
The adhesive composition provides novel utility as a strong adhesive that
can fill gaps, dampen vibration, act as a barrier, etc., in applications that
traditionally apply a cure-in-place sealant or caulk. As stated previously, the
adhesive of the present invention requires no cure time. Therefore assemblies
bonded with the adhesive composition of the present invention can be handled and
further processed within minutes of forming the bond. It is well known that caulks
and sealants require a much longer time to cure from a liquid or semi-solid before the assembled part can be handled. Such prior art cure times are typically
recommended as hours, or even days.
The present invention will be further described in conjunction with the
following Examples.
Examples
The following examples demonstrate the high performance features of the
present invention. Examples 1-9 and 12-15 illustrate the effect of the presence of
styrene, maleic anhydride graft and diblock content on the various properties of the
adhesive composition. Examples 10-12 additionally demonstrate the benefit of
utilizing the high styrene content containing hydrogenated block copolymer.
Three block copolymers are employed at various ratios in these examples as shown
in Table 1. KRATON FG1924X (KRATON Polymers, LLC) is a maleic
anhydride SEBS copolymer having about 13 wt. % of styrene, about 30 wt. %
styrene-ethylene/butylene diblock, and about 1 wt. % maleic anhydride graft.
KRATON FG1901X is also a maleic anhydride grafted SEBS block copolymer
with about 30% wt. styrene, no diblock content, and about 2% wt. maleic
anhydride. KRATON G1652 is a SEBS block copolymer with no maleic
anhydride graft, 30% styrene content and no diblock.
The tackifiers represent a variety of chemistry. Resin H (Resinas
Sinteticas) is a hydrogenated rosin with a softening point of about 70 °C and a
minimum acid number of 158. Foral 105 (Hercules, Inc.) is a pentaerithrytol ester
of hydrogenated rosin with a softening point of about 105°C and an acid number in
the range of 6-10. Sylvares TR-1085 (Arizona Chemical) is a polyteφene resin based on β-pinene with a softening point of about 85°C and an acid number of less
than 1. Sylavrez TR-1100 (Arizona Chemical) is a polyteφene resin based on β-
pinene with a softening point of about 100°C and an acid number of less than 1.
Escorez 5380 (Exxon Mobil) is a hydrogenated hydrocarbon resin with a softening
point of about 80°C and an acid number of less than 1. Wingtack 10 (Goodyear
Tire & Rubber) is an aliphatic C5 petroleum hydrocarbon that is liquid at room
temperature. Indopol H-1900 is a polybutene (BP Amoco). Hercolyn D (Pinova
division of Hercules, Inc.) is a methyl ester of rosin, also a liquid at room
temperature. Cellolyn 21 (Pinova division of Hercules, Inc.) is a phthalate ester of
technical hydroabletyl alcohol with a softening point of 60-70 °C and an acid
number of at least 10. Escorez 1580 (ExxonMobil Chemical) is an aliphatic
hydrocarbon resin with a softening point of about 80 °C.
Table 1
Figure imgf000018_0002
Figure imgf000018_0001
The adhesive compositions of Examples 1-15 were processed with a 19 mm
diameter co-rotating, intermeshing twin screw extruder (B&P Process Equipment
MP19-TC) without the use of a slot die, with the extruded mixture coated between
two release liners on a simple two roll coater gapped to provide a coating thickness
of 0.040". The respective components were fed by gravimetric or volumetric
feeders into various sequential feed ports of the extruder. The length/diameter
ratio in each instance was 40: 1. The polymers with the highest melt viscosity were
fed into the extruder first, with the additives being fed downstream after
mastication of the base polymer. In some cases, it was advisable to feed a portion
of the tackifier with the base polymer to assist in mastication. The temperature
within various zones of the respective extruders ranged from 60 to 240 °C,
depending upon the function of the respective zone and the barrel diameter of the
extruder. Upon discharge from the barrel of the extruder, the resulting
homogeneous mixture was coated onto a desired substrate or backing material.
The preferred substrate is a release material in roll form. The Examples 1-15 were
tested for properties as shown in Table 2.
Table 2
Figure imgf000020_0002
Note. All peel adhesions are 180° peels based on PSTC-1. The backing substrate for all examples was 0 005" aluminum as plastic films typically failed during the pee testing pnor to adhesive failure. Vaπous substrate peel panels were used as indicated, with dwell time of the adhesive on the panels also noted
Static shear test was on V." x V." adhesive overlap to stainless steel with vaπous weights, as noted, suspended from the free end of the tape sample. Failure tune i minutes was recorded
Shear Adhesion Failure Temperature (SAFT) was obtained by bonding a l"xl" adhesive overlap to stainless steel panel and allowing the bond to dwell for 24 hours The panel was placed in apparatus similar to that for static testing that is in oven after programmed temperature control. A 500 gram weight was suspended from the sample an the oven was set for 40 °C After 10 minutes, the temperature was mcreased at a rate of 5°C/mιn to 45°C, 10 minute dwell The 5°C increment with 10 minute dwell every 5°C i continued until the adhesive fails The temperature at failure is recorded
Peel adhesions m #/ιn, Shears in minutes
• * denotes backing substrate failure before adhesive failure
• ** Shear failure for Example 13 was not cohesive failure, but rather a slow creep failure. Shear failure for Examples 5-9 were adhesive failure
Figure imgf000020_0001

Claims

WHAT IS CLAIMED IS:
1. An adhesive composition comprising:
(a) an A-B-A block copolymer with an A block that is non-elastomeric
comprised of homopolymers and copolymers of vinyl monomers, and a
B block that is elastomeric and is substantially hydrogenated,
(b) a tackifying resin, and
(c) optionally, a plasticizer in an amount of 20 % by weight or less,
said A-B-A block copolymer being present in said composition in an
amount ranging from 15-60 % by weight, and said tackifying resin being present in
said composition in an amount ranging from 40-85 % by weight, each being based
on the total weight of the composition,
said block copolymer including a graft moiety in an amount within the
range of from 0.5 to 5.0 % by weight, wherein said graft moiety is selected from
the group consisting of ethylenically unsaturated carboxylic acids, ethylenically
unsaturated carboxylic acid anhydrides, and derivatives thereof.
2. The composition of claim 1, wherein said A-B-A block copolymer is present
in an amount greater than 20 % by weight, based on the total weight of the
composition.
3. The composition of claim 1, wherein said A-B-A block copolymer is present in
an amount of from 25-60% by weight, based on the total weight of the
composition.
4. The composition of claim 1, wherein said A-B-A block copolymer is a styrene-
ethylene/butylene-styrene block polymer.
5. The composition of claim 1 , wherein the A-B-A block copolymer is a styrene-
ethylene/propylene- styrene block polymer.
6. The composition of claim 1, wherein said tackifying resin is a hydrogenated
rosin ester.
7. The composition of claim 1, wherein said tackifying resin is a polyteφene
derived from α-pinene, β-pinene or d-limonene.
8. The composition of claim 1, where the tackifying resin is a hydrogenated
hydrocarbon.
9. The composition of claim 1, further containing a polyphenylene ether resin in
an amount ranging from 1-8% by weight, based on the total weight of the
composition.
10. The composition of claim 1, further containing a plasticizer in an amount of up
to 20% by weight.
11. The composition of claim 1 , further containing an inert material selected from
the group consisting of pigments, fibers, solid and hollow spheres, clays, silica,
and talc.
12. The composition of claim 6, further containing a crosslinking agent capable of
reacting with the grafted functional groups on the block copolymer.
13. The composition of claim 1, comprising multiple tackifier resins, one of said
tackifier resins having a softening point of less than 85°C while another of said
tackifier resins having a softening point of greater than 85°C.
14. The composition of claim 1, comprising at least two block copolymers, with
one of said block copolymer containing less than or equal to 25% by weight
monoalkenyl arene, with said second block copolymer containing greater than
25% by weight monoalkenyl arene.
15. The composition of claim 1, further comprising a compatible thermoplastic
polymer in an amount of up to 25% by weight.
16. The composition of claim 1, further comprising an incompatible thermoplastic
polymer in an amount of up to 25% by weight.
17. The composition of claim 1, wherein said A block is present in said
composition in an amount of at least 25 % by weight, based on the total weight
of the composition.
18. An adhesive extrudate comprised of the composition of claim 1.
PCT/US2002/037006 2001-11-19 2002-11-19 Pressure sensitive adhesive based on hydrogenated styrene block copolymer WO2003044087A2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1548078A1 (en) * 2003-12-22 2005-06-29 tesa AG Chemically crosslinkable adhesive tapes
EP1548079A1 (en) * 2003-12-22 2005-06-29 tesa AG Chemically crosslinkable adhesive tapes
US9902884B2 (en) 2014-12-17 2018-02-27 H.B. Fuller Company Hot melt adhesive composition for bonding packs of plastic containers
EP3204437A4 (en) * 2014-10-09 2018-05-30 Kraton Polymers U.S. LLC Adhesive compositions with amorphous polyolefins
US10351298B2 (en) 2014-12-17 2019-07-16 H.B. Fuller Company Hot melt adhesive composition for bonding packs of metal containers

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6214476B1 (en) * 1997-02-10 2001-04-10 Mitsubishi Chemical Corporation Adhesive resin compositions, laminates, production method thereof and oriented films

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6214476B1 (en) * 1997-02-10 2001-04-10 Mitsubishi Chemical Corporation Adhesive resin compositions, laminates, production method thereof and oriented films

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1548078A1 (en) * 2003-12-22 2005-06-29 tesa AG Chemically crosslinkable adhesive tapes
EP1548079A1 (en) * 2003-12-22 2005-06-29 tesa AG Chemically crosslinkable adhesive tapes
EP3204437A4 (en) * 2014-10-09 2018-05-30 Kraton Polymers U.S. LLC Adhesive compositions with amorphous polyolefins
US9902884B2 (en) 2014-12-17 2018-02-27 H.B. Fuller Company Hot melt adhesive composition for bonding packs of plastic containers
US10351298B2 (en) 2014-12-17 2019-07-16 H.B. Fuller Company Hot melt adhesive composition for bonding packs of metal containers

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AU2002365973A1 (en) 2003-06-10
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