WO1998047663A1 - Abrasive material for the needle point of a probe card - Google Patents
Abrasive material for the needle point of a probe card Download PDFInfo
- Publication number
- WO1998047663A1 WO1998047663A1 PCT/US1998/007722 US9807722W WO9847663A1 WO 1998047663 A1 WO1998047663 A1 WO 1998047663A1 US 9807722 W US9807722 W US 9807722W WO 9847663 A1 WO9847663 A1 WO 9847663A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- needle point
- abrasive
- probe card
- layer
- abrasive material
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/001—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
- B24D3/002—Flexible supporting members, e.g. paper, woven, plastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/16—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding sharp-pointed workpieces, e.g. needles, pens, fish hooks, tweezers or record player styli
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D15/00—Hand tools or other devices for non-rotary grinding, polishing, or stropping
- B24D15/04—Hand tools or other devices for non-rotary grinding, polishing, or stropping resilient; with resiliently-mounted operative surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/32—Resins or natural or synthetic macromolecular compounds for porous or cellular structure
Definitions
- the present invention generally relates to an abrasive material for cleaning the needle point of a probe card and particularly relates to an abrasive material, which is capable of removing foreign matter adhering to the needle point of the probe card that is used to measure the electrical characteristics of a semiconductor chip formed on a semiconductor wafer.
- the probe of a probe card for measuring the electrical characteristics of a semiconductor chip formed on a semiconductor wafer is pressed against and contacted with the pad of the semiconductor chip. At this time, aluminum powder scraped from the pad of the semiconductor chip adheres to the tip (needle point) of the probe. If the aluminum powder is not removed from the needle point, aluminum remaining on the needle point is oxidized to aluminum oxide, allowing the resistance between the probe and the pad to be increased. Because the electrical contact is impaired, a continuity defect occurs so that the electrical characteristics cannot be exactly determined. For this, there are methods by which the needle point is cleaned every prescribed number of probes to remove the aluminum powder. The following methods are used to remove the aluminum powder. (1) Methods using a grinding stone (see Japanese Patent Applications
- the needle point is pressed against the pad in the same manner as in the probing operation to remove the aluminum powder.
- a method using a cleaning material in which micro-powdered abrasives are compounded in a base material is disclosed (see Japanese Patent Application Laid-open No. 244074/1995).
- the cleaning material can prolong the life of the probe.
- the present invention has been achieved in view of this situation and has an object of providing an abrasive material for the needle point of a probe card which is capable of effectively removing foreign matter adhering to the needle point of the probe, of avoiding damage to and deformation of the needle point, and of prolonging the life of the probe.
- an abrasive material for the needle point of a probe card comprising: an abrasive layer including a layer of micro-powdered abrasive grains applied to a substrate, and a cushion layer having a buffer action and elasticity.
- the surface of the abrasive layer contacting the needle point of the probe card has an irregular pattern corresponding to the pattern of the needle point of the probe card; and the cushion layer consists of a modacrylic resin.
- Figure 1 is a schematic sectional view of an embodiment of the abrasive material for the needle point of a probe card of the present invention.
- Figure 2 is a schematic sectional view showing the relation between the shape of the abrasive layer and the shape of the needle point of the probe card in the present invention.
- the abrasive material for the needle point of a probe card in the present invention includes an abrasive layer 3 provided with micro-powdered abrasive grains 5 arranged on a substrate 1, and a cushion layer 4 having a buffer action and elasticity.
- Abrasive Layer provided with micro-powdered abrasive grains 5 arranged on a substrate 1, and a cushion layer 4 having a buffer action and elasticity.
- the abrasive layer 3 used in the present invention includes an abrasive grain layer 2 applied to the substrate 1.
- the substrate 1 give a specific stiffness to the abrasive grain layer 2 because the abrasive material of the present invention is mounted on a specific machine together with the probe card and is automatically moved, mounted, and dismounted.
- materials for the substrate 1 are polyethylene terephthalate (PET), polyethylene naphthalate, vinyl chloride, polypropylene, and pulp cloth.
- the thickness of the substrate 1 be, for example, in a range of from 12 to 250 ⁇ m although there are no limitations to the thickness.
- the abrasive grains 5 used in the abrasive grain layer 2 it is preferable to select and arrange grains having such an average particle diameter that the shape of the needle point is in accord with the irregular shape of the needle point 6 to promote lapping and cleaning efficiencies. It is preferable to use grains having an average particle diameter of the same or smaller magnitude as the intervals between the concave part and convex part (hereinafter called "irregular intervals") of the needle point 6.
- the surface roughness (Sm) of the abrasive layer is preferably less than 0.35 ⁇ m. Also, it is desirable that the average particle diameter of the abrasive grains 5 be 0.5 ⁇ m-3 ⁇ m.
- the tip of the abrasive grains 5 can be inserted into the convex part of the needle point in accordance with the irregularity of the needle point to effectively remove foreign matter.
- the following materials may be used for the abrasive grain layer 2 though there are no limitations to the materials: alumina, silicon carbide, chromium oxides, CBN, diamond powder, cerium oxide, silicon oxide (SiO 2 ), and zirconium oxide (Zr 2 O 3 ).
- slurry coatings such as a gravure coating, knife coating, and the like
- electrostatic coatings drop coatings, and the like
- the thickness of the substrate 1 is preferably in a range of from 15 to
- the thickness is less than 15 ⁇ m, the strength of the abrasive layer 3 is so reduced that the abrasive layer 3 tends to be broken. Also, if the thickness exceeds 300 ⁇ m, the handling characteristics are impaired.
- cushion layer 4 used in the present invention, elasticity and buffer action are required to avoid damage to and deformation of the needle point when the abrasive layer 3 contacts the needle point 6, and to prolong the life of the probe.
- the following material characteristics are required for the cushion layer 4.
- the preferable bending elastic modulus is in a range of from 1.2 x 10
- the preferable shore hardness A is in a range of from 30 to 90 when rising rubbers or modacrylic materials as the cushion layer.
- Specific examples of materials for the cushion layer 4 are acrylic resins, synthetic rubbers, and foamed materials.
- the 2 layer 4 and the needle point 6 can be in a range of from 0.3 to 0.5 kg/cm .
- the thickness is preferably in the range of 300 ⁇ m to 500 ⁇ m. If less than 300 ⁇ m, the load by pressure becomes overloaded, and if more than 500 ⁇ m, it becomes difficult to handle the cushion layer itself.
- a method using a pressure sensitive adhesive or bond e.g., hotmelt, may be used.
- the abrasive material of the present invention has a two-layer structure consisting of the abrasive layer 3 and the cushion layer 4. Therefore, the abrasive material of the present invention possesses appropriate stiffness, elasticity, and buffer action. Also, the present invention can effectively provide desirable abrasive materials by independently providing the abrasive layer 3 and the cushion layer 4 and combining them according to the characteristics or specifications required for the probe card.
- abrasive layer Provided as the abrasive layer was a superfine film abrasive (Imperial
- Lapping FilmTM (aluminum oxide 1 mil 1 ⁇ m type DH) manufactured by Sumitomo 3M Ltd.), which was produced by compounding abrasive grains consisting of aluminum oxide with an average diameter of 0.1 ⁇ m with a polyester resin in a ratio of 4:1 and applying the resulting mixed material to a polyethylene terephthalate film with a thickness of 24 ⁇ m by a slurry coating.
- a structural bonding tape with a thickness of 1.0 mm VHB Y-4910JTM, manufactured by Sumitomo 3M Ltd.
- the superfine film abrasive and the structural bonding tape were laminated and pressed to prepare the abrasive material of the present invention.
- the needle point of a probe was lapped and cleaned.
- the intervals between the concave and convex portions of the abrasive layer were reduced to less than 0.35 ⁇ m and the pressure load could be reduced to about 0.3 kgf.
- the present invention can provide an abrasive material for the needle point of a probe card which can effectively remove foreign matter adhering to the needle point of the probe, efficiently protect the needle point from damage and deformation, and prolong the life of the probe.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98918333A EP0977652A1 (en) | 1997-04-22 | 1998-04-16 | Abrasive material for the needle point of a probe card |
KR10-1999-7009720A KR100510223B1 (en) | 1997-04-22 | 1998-04-16 | Abrasive Material for the Needle Point of a Probe Card |
US09/402,503 US6306187B1 (en) | 1997-04-22 | 1998-04-16 | Abrasive material for the needle point of a probe card |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10419397A JP3923589B2 (en) | 1997-04-22 | 1997-04-22 | Probe card needle tip cleaning method |
JP9/104193 | 1997-04-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998047663A1 true WO1998047663A1 (en) | 1998-10-29 |
Family
ID=14374158
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/007722 WO1998047663A1 (en) | 1997-04-22 | 1998-04-16 | Abrasive material for the needle point of a probe card |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0977652A1 (en) |
JP (1) | JP3923589B2 (en) |
KR (1) | KR100510223B1 (en) |
CN (1) | CN1252745A (en) |
MY (1) | MY124654A (en) |
TW (1) | TW366419B (en) |
WO (1) | WO1998047663A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1552905A2 (en) * | 2001-05-02 | 2005-07-13 | Nihon Micro Coating Co., Ltd. | Contactor cleaning sheet, contactor cleaning sheet manufacturing method, and contactor cleaning method |
JP2012233811A (en) * | 2011-05-06 | 2012-11-29 | Nitto Denko Corp | Cleaning sheet, cleaning member, cleaning method, and conduction test device |
US9825000B1 (en) | 2017-04-24 | 2017-11-21 | International Test Solutions, Inc. | Semiconductor wire bonding machine cleaning device and method |
US9833818B2 (en) | 2004-09-28 | 2017-12-05 | International Test Solutions, Inc. | Working surface cleaning system and method |
US10195648B2 (en) | 2009-12-03 | 2019-02-05 | International Test Solutions, Inc. | Apparatuses, device, and methods for cleaning tester interface contact elements and support hardware |
US10717618B2 (en) | 2018-02-23 | 2020-07-21 | International Test Solutions, Inc. | Material and hardware to automatically clean flexible electronic web rolls |
US10792713B1 (en) | 2019-07-02 | 2020-10-06 | International Test Solutions, Inc. | Pick and place machine cleaning system and method |
US11035898B1 (en) | 2020-05-11 | 2021-06-15 | International Test Solutions, Inc. | Device and method for thermal stabilization of probe elements using a heat conducting wafer |
US11211242B2 (en) | 2019-11-14 | 2021-12-28 | International Test Solutions, Llc | System and method for cleaning contact elements and support hardware using functionalized surface microfeatures |
US11318550B2 (en) | 2019-11-14 | 2022-05-03 | International Test Solutions, Llc | System and method for cleaning wire bonding machines using functionalized surface microfeatures |
US11756811B2 (en) | 2019-07-02 | 2023-09-12 | International Test Solutions, Llc | Pick and place machine cleaning system and method |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100857642B1 (en) | 2001-04-09 | 2008-09-08 | 니혼 미크로 코팅 가부시끼 가이샤 | Implement for cleaning tip and lateral surface of contactor |
JP2002307316A (en) * | 2001-04-09 | 2002-10-23 | Nihon Micro Coating Co Ltd | Instrument for cleaning tip and side face of contact |
JP4832664B2 (en) * | 2001-05-21 | 2011-12-07 | 日本ミクロコーティング株式会社 | Contact cleaning sheet and method |
JP3888197B2 (en) | 2001-06-13 | 2007-02-28 | 三菱電機株式会社 | Member for removing foreign matter adhering to probe tip, cleaning method and probing device for foreign matter adhering to probe tip |
JP4745814B2 (en) * | 2005-12-19 | 2011-08-10 | 東京エレクトロン株式会社 | Probe polishing material |
CN105823974B (en) * | 2016-04-28 | 2018-08-17 | 山东浪潮华光光电子股份有限公司 | A method of improving LED chip testing needle trace |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3982357A (en) * | 1975-04-14 | 1976-09-28 | Eldridge John D | Cleaning device for cauterizing knives |
US5016401A (en) * | 1988-09-21 | 1991-05-21 | Mangus Donald J | Cautery tip cleaner and holder |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5593467A (en) * | 1993-11-12 | 1997-01-14 | Minnesota Mining And Manufacturing Company | Abrasive grain |
JP3329644B2 (en) * | 1995-07-21 | 2002-09-30 | 株式会社東芝 | Polishing pad, polishing apparatus and polishing method |
-
1997
- 1997-04-22 JP JP10419397A patent/JP3923589B2/en not_active Expired - Lifetime
-
1998
- 1998-04-16 KR KR10-1999-7009720A patent/KR100510223B1/en not_active IP Right Cessation
- 1998-04-16 EP EP98918333A patent/EP0977652A1/en not_active Ceased
- 1998-04-16 CN CN98804406A patent/CN1252745A/en active Pending
- 1998-04-16 WO PCT/US1998/007722 patent/WO1998047663A1/en active IP Right Grant
- 1998-04-21 TW TW087106106A patent/TW366419B/en not_active IP Right Cessation
- 1998-04-21 MY MYPI98001785A patent/MY124654A/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3982357A (en) * | 1975-04-14 | 1976-09-28 | Eldridge John D | Cleaning device for cauterizing knives |
US5016401A (en) * | 1988-09-21 | 1991-05-21 | Mangus Donald J | Cautery tip cleaner and holder |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1552905A2 (en) * | 2001-05-02 | 2005-07-13 | Nihon Micro Coating Co., Ltd. | Contactor cleaning sheet, contactor cleaning sheet manufacturing method, and contactor cleaning method |
EP1552905A4 (en) * | 2001-05-02 | 2008-05-28 | Nippon Micro Coating Kk | Contactor cleaning sheet, contactor cleaning sheet manufacturing method, and contactor cleaning method |
US10406568B2 (en) | 2004-09-28 | 2019-09-10 | International Test Solutions, Inc. | Working surface cleaning system and method |
US9833818B2 (en) | 2004-09-28 | 2017-12-05 | International Test Solutions, Inc. | Working surface cleaning system and method |
US10239099B2 (en) | 2004-09-28 | 2019-03-26 | International Test Solutions, Inc. | Working surface cleaning system and method |
US10195648B2 (en) | 2009-12-03 | 2019-02-05 | International Test Solutions, Inc. | Apparatuses, device, and methods for cleaning tester interface contact elements and support hardware |
JP2012233811A (en) * | 2011-05-06 | 2012-11-29 | Nitto Denko Corp | Cleaning sheet, cleaning member, cleaning method, and conduction test device |
US9825000B1 (en) | 2017-04-24 | 2017-11-21 | International Test Solutions, Inc. | Semiconductor wire bonding machine cleaning device and method |
US10361169B2 (en) | 2017-04-24 | 2019-07-23 | International Test Solutions, Inc. | Semiconductor wire bonding machine cleaning device and method |
US10717618B2 (en) | 2018-02-23 | 2020-07-21 | International Test Solutions, Inc. | Material and hardware to automatically clean flexible electronic web rolls |
US10843885B2 (en) | 2018-02-23 | 2020-11-24 | International Test Solutions, Inc. | Material and hardware to automatically clean flexible electronic web rolls |
US11155428B2 (en) | 2018-02-23 | 2021-10-26 | International Test Solutions, Llc | Material and hardware to automatically clean flexible electronic web rolls |
US11434095B2 (en) | 2018-02-23 | 2022-09-06 | International Test Solutions, Llc | Material and hardware to automatically clean flexible electronic web rolls |
US10792713B1 (en) | 2019-07-02 | 2020-10-06 | International Test Solutions, Inc. | Pick and place machine cleaning system and method |
US11756811B2 (en) | 2019-07-02 | 2023-09-12 | International Test Solutions, Llc | Pick and place machine cleaning system and method |
US11211242B2 (en) | 2019-11-14 | 2021-12-28 | International Test Solutions, Llc | System and method for cleaning contact elements and support hardware using functionalized surface microfeatures |
US11318550B2 (en) | 2019-11-14 | 2022-05-03 | International Test Solutions, Llc | System and method for cleaning wire bonding machines using functionalized surface microfeatures |
US11035898B1 (en) | 2020-05-11 | 2021-06-15 | International Test Solutions, Inc. | Device and method for thermal stabilization of probe elements using a heat conducting wafer |
Also Published As
Publication number | Publication date |
---|---|
CN1252745A (en) | 2000-05-10 |
TW366419B (en) | 1999-08-11 |
KR20010020159A (en) | 2001-03-15 |
KR100510223B1 (en) | 2005-08-31 |
JPH10300777A (en) | 1998-11-13 |
EP0977652A1 (en) | 2000-02-09 |
MY124654A (en) | 2006-06-30 |
JP3923589B2 (en) | 2007-06-06 |
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