WO1998045349A2 - Cycloaliphatic epoxides and the method for making the same - Google Patents
Cycloaliphatic epoxides and the method for making the same Download PDFInfo
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- WO1998045349A2 WO1998045349A2 PCT/EP1998/002149 EP9802149W WO9845349A2 WO 1998045349 A2 WO1998045349 A2 WO 1998045349A2 EP 9802149 W EP9802149 W EP 9802149W WO 9845349 A2 WO9845349 A2 WO 9845349A2
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/12—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with hydrogen peroxide or inorganic peroxides or peracids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
- C07D303/02—Compounds containing oxirane rings
- C07D303/12—Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms
- C07D303/16—Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by esterified hydroxyl radicals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
- C07D303/02—Compounds containing oxirane rings
- C07D303/38—Compounds containing oxirane rings with hydrocarbon radicals, substituted by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals
- C07D303/40—Compounds containing oxirane rings with hydrocarbon radicals, substituted by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals by ester radicals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/32—Epoxy compounds containing three or more epoxy groups
- C08G59/3218—Carbocyclic compounds
Definitions
- This invention relates to cycloaliphatic epoxides and an epoxidation process using hydrogen peroxide as oxidizing agent.
- a variety of unsaturated polymers have been epoxidized with hydrogen peroxide in the presence of a quaternary ammonium tetrakis (diperoxotungsto) phosphate catalyst (J. Poly. Sci. Part C : Poly. Lett. 1990, 28, 285 ; J. Poly. Sci. : Part A ; Poly. Che . 1991, 29, 547).
- This process suffers from certain disadvantages, e.g., the catalyst is not readily available.
- Cyclic epoxides are very reactive towards ring opening reactions due to the high ring strain associated with the ring structure, and thus they are very difficult to prepare. Cyclic epoxide precursors are very sensitive to reaction conditions. Currently, these precursors are epoxidized using peracids with careful pH control. Organic acids are used and generated during the epoxidation process.
- Cyclic olefins have been epoxidized under phase transfer conditions.
- unsaturated cyclic substrates containing ester or ether linkages are sensitive to side reactions such as cleavage. Epoxidation of these types of substrates under phase transfer conditions has not been demonstrated in the prior art.
- Patents 2,917,491 ; 2,890,209 ; 2,863,881 ; 2,853,499 ; 2,853,498 ; 2,745,847 and 2,750,395 assigned to Union Carbide Corporation teach processes which can produce cyclic epoxides having up to two cycloaliphatic rings.
- a still further object is to provide a new class of cycloaliphatic epoxides having at least three cycloaliphatic rings.
- X is selected from -0-, -(CH 2 ) m O-, -S-, -(CH 2 ) m S-, -NH-, -(CH 2 ) m NH-, -CO-, - (C H 2)ln C0-, -OC- , -0-C (CH 2 ) m ⁇ ,
- R ⁇ is selected from H, (C ⁇ C- ⁇ ) alkyl , (C 1 -C 20 ) alkoxy and (C 1 -C 20 ) ester ;
- - A is a saturated organic group selected from residues of alcohols, polyols, thiols, polythiols, amines, polyamines, acids, and polyacids ; comprising reacting a compound of formula (II) : wherein X, R,, n and A are as defined above, with hydrogen peroxide in the presence of : (a) tungstic acid or its metal salts,
- the invention comprises compounds of formula (I), wherein n is 3 to 100.
- the invention also comprises a process of preparing polymers comprising curing a compound of formula (I) according to the present invention, in the presence of a cationic initiator, it being possible for said curing to be induced by radiation ; and compositions comprising a polymer prepared by curing a compound of formula (I) according to the present invention, in the presence of a cationic initiator.
- the new method involves low level of catalyst composition and no organic acid and/or peracid, which results in simple product workup and process.
- the present invention uses hydrogen peroxide in the presence of
- the epoxidation of unsaturated cyclic substrates with hydrogen peroxide in the presence of tungsten catalyst, phosphoric acid or its salt, and phase transfer catalyst can be performed at any temperature which is sufficient to react, however, particularly suitable temperatures are between about 0°C and 100 °C, preferably from about 25 °C to 70 °C and more particularly between about 50 and 70 "C,
- the reaction takes place faster at higher temperature and requires shorter time to complete.
- the reaction is typically exothermic. Slow addition of hydrogen peroxide is preferred to control the exotherm.
- the reaction can be performed at pressures from subatmospheric to superatmospheric ; however, the reaction is preferably carried out at atmospheric pressure.
- the epoxidation can be performed with or without solvent.
- Solvent can be used to reduce the viscosity. If solvent is needed, water immiscible organic solvents such as chlorinated hydrocarbons, ethers, glycol ethers, hydrocarbons, combinations thereof, can be used. Particular suitable organic solvents are toluene, chlorobenzene, chloroform, ethylene chloride, and the like.
- Hydrogen peroxide solution is used as oxidant in the concentration of 5 to 70%.
- the amount of hydrogen peroxide can vary depending on the desired degree of epoxidation, typically from 0.1 to 1.5 equivalent per unsaturated double bond.
- phase transfer catalyst can be used from about 0.001 to 1, preferably about 0.05 to 0.1, equivalents per equivalent of carbon-carbon double bond of compound of formula (II) .
- Suitable phase transfer catalyst includes quaternary ammonium salts, quaternary phosphonium salts, and polyethers ; for example, trioctylmethyl ammonium chloride, trioctylmethyl ammonium bromide, trioctylmethyl ammonium iodide, trioctylmethyl ammonium hydrogen sulfate, trioctylmethyl ammonium nitrate, tetrahexyl ammonium chloride, tetrahexyl ammonium bromide, tetrahexyl ammonium iodide, tetrahexyl ammonium hydrogen sulfate, tetrahexyl ammonium nitrate, tetrabutyl ammonium chloride, tetrabutyl ammonium chlor
- Phosphoric acid or its various salts can be used from 0.001 to 0.5 equivalents per equivalent of carbon-carbon double bond of compound of formula (II) .
- Sodium or potassium salts of monobasic, dibasic, or tribasic salts of phosphoric acid can also be used.
- the final pH can be adjusted by other acids or bases to about 0-5.
- Tungsten catalysts can be used from 0.001 to 50% by weight based on the cyclic substrates.
- Tungstic acid or its metal salts can be used as the metal catalysts, the metal salts are water soluble and the acid is not.
- the typical catalyst is used from about 0.005 to 1% and the preferred catalyst is tungstic acid which is not water soluble. Molybdenum derivatives may be used instead of tungsten compounds. Either tungstic acid which is not water soluble or its metal salts which are soluble can be used as the metal catalyst.
- the typical catalyst is used in amounts of about 0.005 to 1%, based on weight of unsaturated compound of formula (II) .
- the preferred metal catalyst is tungstic acid.
- the epoxidation can be performed with or without solvent.
- solvent is preferred because it reduces the viscosity.
- a water immiscible organic solvent such as chlorinated hydrocarbons, and ethers, glycol ethers, hydrocarbons, and combinations thereof, are especially useful.
- Particularly suitable organic solvents are toluene, chlorobenzene, chloroform, methylene chloride, heptane, and the like.
- the new class of cyclic epoxides have the general formula :
- - X is selected from -0-, -(CH 2 ) 0-, -S-, -(CH 2 ) m S-, ⁇ NH - ' - ( H 2>m NH - ' -J 0" ' - (CH 2 ) mJ°- ' -°J- ' -°- ⁇ CH 2 ) m- '
- n is 3 to 100 ;
- - A is a saturated organic group selected from residues of polyols, polythiols, polyamines and polyacids.
- Suitable organic linking groups A in the case of the process are selected from residues of alcohols, polyols, thiols, polythiols, amines, polyamines, acids, and polyacids.
- Suitable alcohols include methanol , ethanol , propanol, and the like, up to C 18 alcohols including their alkoxylated derivatives.
- Suitable polyols include, for example, 1,4- butane diol, 1,6-hexane diol, trimethylpropane, pentaerythritol including their alkoxylated derivatives like ethoxylated and propoxylated trimethylolpropane or pentaerythritol, polyvinyl alcohol, dipentaerythritol and OH- functional polyesters or acrylic oligomers.
- Suitable acids include, for example, acrylic and methacrylic acid
- suitable polyacids include, for example, succinic acid, adipic acid, polyacrylic acid and copolymers thereof or carboxy functional polyesters.
- amines include monoethanol amine, butylamine, diethyl amine, diethanolamine, and the like.
- thiols are the thiol analogues of the alcohols and polyols.
- suitable organic linking groups are selected from residues of polyols, polythiols, polyamines, and polyacids having a functionality of 3 to 100. Lists of particular polyols, polythiols, polyamines and polyacids are recited in the abovementioned paragraph.
- Preferred A has up to 36 carbon atoms. More particularly, A may be selected from residues of ( c - > ⁇ C 2Q )alkylene triols, trithiols, triamines and triacids.
- suitable (C,-C 20 ) alkyl groups for R- are methyl, ethyl, propyl , butyl, and the like, with butyl preferred ; and suitable ( c - ⁇ C 2 o ) alkoxy groups for R, are methoxy, ethoxy, and the like, and alkoxylated alkoxy groups.
- suitable (C--C 20 ) ester groups are preferably ester group of the formula -COOR-, , wherein R 2 is selected from the group consisting of (C 1 ⁇ C 20 ) alkyl, such as methyl, ethyl, propyl, butyl and the like.
- X is selected from -0-, ⁇ (CH 2 ) m 0-, -S-, -(CH 2 ) m S-, -NH-, -(CH ) NH-, -CO-, -(CHA C-0-, -OC-, -0C(CH-,) -,
- each X can be different, but is preferably the same.
- n may be 3 to 5 ; diepoxides, wherein n is 2, are preferred in the case of the process, A being the residue of a polyol, a polythiol, a polyamine or a polyacid ; triepoxydes, wherein n is 3 , are preferred in the case of the compounds .
- X is -CO- or -OC- or -CH -C-0- or -0-C-CH- - or
- R-L is an ester group of formula -C00R 2 wherein R 2 is butyl ;
- the novel cyclic epoxides produced by the process of the invention can be used in applications such as coatings, epoxy / amine cure, cationic cure, and chemical intermediates for functionalizations.
- a particular embodiment of the invention concerns cationically curable compositions comprising compounds of formula (I) . More particularly, the invention concerns cationically curable compositions comprising compounds of formula (I) wherein the curing can be induced by UV radiation in the presence of a suitable cationic photoinitiator, selected for example from aryldiazonium salts, diaryliodonium salts or sulphonium salts and preferably from hexafluorophosphates or hexafluoroantimonates of these salts. Finally, the invention concerns cured coating compositions obtained by curing these compositions either by general cationic cure or by specific UV cationic cure.
- Example 2 Product from Example 1 (100.0 g) was added to a reactor, followed by tungstic acid (0.80 g) , phosphoric acid (85%, 0.40 g) , sodium hydroxide (25%, 0.40 g) , Aliquot 336 (0.80 g) and toluene (200.0 g) .
- the mixture was stirred and heated to 50 °C when slow addition of hydrogen peroxide (30%, 65.0 ml) began.
- the hydrogen peroxide addition was completed in 70 minutes to control the exotherm.
- the reaction mixture was kept at 50 °C for 2.5 additional hours when no residual starting material was detected by GC and FTIR.
- the final mixture was separated into two phases.
- the organic phase was isolated and washed twice with 50 ml of water to remove the excess hydrogen peroxide.
- the final dicycloaliphatic epoxide was isolated by removing solvent at 95 °C under reduced pressure which has epoxy equivalent weight of 280.1 g/eq (yield : 94.0 g) .
- Unsaturated dicyclic diester from Example 3 (100.0 g) was added to a reactor, followed by tungstic acid (0.80 g) , phosphoric acid (85%, 0.40 g) , sodium hydroxide (25%, 0.40), Aliquot 336 (0.80 g) , and toluene (200.0 g) .
- the mixture was stirred and heated to 50 °C when slow addition of hydrogen peroxide (30%, 70.0 ml) began.
- the hydrogen peroxide addition was completed in 40 min to control the exotherm.
- the reaction mixture was kept at 50 °C for 2.0 additional hours when no residual starting material was detected by GC and FTIR.
- the final mixture was separated into two phases, the organic phase was isolated and washed twice with 50 ml of water to remove the excess hydrogen peroxide.
- the final dicycloaliphatic epoxide was isolated by removing solvent at 95 "C under reduced pressure which has epoxy equivalent weight of 207.0 g/eq (yield : 105.5 g) .
- Tetrahydrophthalic anhydride (152.2 g) and 1- butanol (74.1 g) were added to the reactor, the mixture was heated while stirring to 110 "C. Exothermic reaction took place and the reactor temperature reached to 150°C, and then water cooling was applied and the temperature was controlled at 110°C. The reaction was kept at 110 "C for two hours when the acid anhydride absorption disappeared based on FTIR.
- Example 5 The product from Example 5 (172.0 g) was added to a reactor, followed by tungstic acid (1.43 g) , phosphoric acid (85%, 0.70 g) , sodium hydroxide (25%, 0.70 g) , Aliquat 336 (1.41 g) , and toluene (300.0 g) .
- the mixture was stirred and heated to 60 °C when slow addition of hydrogen peroxide (30%, 100.0 ml) was begun.
- the hydrogen peroxide addition was completed in 70 min to control the exother .
- the reaction mixture was kept at 60 °C for 12.0 additional hours after which no residual starting material was detected by GC and FTIR.
- the final mixture was separated into two phases.
- the organic phase was isolated and washed twice with 50 ml of water to remove the excess hydrogen peroxide.
- the final tricycloaliphatic epoxide product was isolated by removing solvent at 70 °C under reduced pressure.
- the product had an epoxy equivalent weight of 350.0 g/eq (yield : 146.3 g) .
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE69806743T DE69806743T2 (en) | 1997-04-10 | 1998-04-09 | CYCLOALIPHATIC EPOXIES AND METHOD FOR THE PRODUCTION THEREOF |
EP98919261A EP0973759B1 (en) | 1997-04-10 | 1998-04-09 | Cycloaliphatic epoxides and the method for making the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/831,677 | 1997-04-10 | ||
US08/831,677 US5767150A (en) | 1997-04-10 | 1997-04-10 | Cycloaliphatic epoxide compounds |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1998045349A2 true WO1998045349A2 (en) | 1998-10-15 |
WO1998045349A3 WO1998045349A3 (en) | 1998-12-30 |
Family
ID=25259596
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1998/002149 WO1998045349A2 (en) | 1997-04-10 | 1998-04-09 | Cycloaliphatic epoxides and the method for making the same |
Country Status (4)
Country | Link |
---|---|
US (2) | US5767150A (en) |
EP (1) | EP0973759B1 (en) |
DE (1) | DE69806743T2 (en) |
WO (1) | WO1998045349A2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000059953A1 (en) | 1999-03-31 | 2000-10-12 | Cray Valley Sa | Thermosetting resin compositions comprising cross-linked reactive microparticles with improved mechanical strength |
EP1217011A1 (en) * | 2000-12-21 | 2002-06-26 | Kuraray Co., Ltd. | Process for producing an expoxidized polymer |
US6846564B1 (en) | 1999-03-31 | 2005-01-25 | Cray Valley, S.A. | Cross-linked acrylic microparticles, method for the production thereof and use thereof in coverings and moulding products |
JP2009541317A (en) * | 2006-06-23 | 2009-11-26 | ダウ グローバル テクノロジーズ インコーポレイティド | Process for producing epoxides from olefin compounds |
WO2010119960A1 (en) * | 2009-04-17 | 2010-10-21 | 日本化薬株式会社 | Olefin resin, epoxy resin, curable resin composition, and material resulting from curing same |
CN105175363A (en) * | 2015-10-31 | 2015-12-23 | 青岛科技大学 | Preparation method of epoxy cyclohexylmethyl-3,4-(methyl)acrylate |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5283834B2 (en) * | 2006-06-29 | 2013-09-04 | 株式会社ダイセル | Alicyclic polyvalent epoxy compound and process for producing the same |
WO2009014852A2 (en) * | 2007-07-20 | 2009-01-29 | Dow Global Technologies Inc. | Process for epoxidizing crude polyenes |
EP2072579A1 (en) * | 2007-12-21 | 2009-06-24 | Abbott Laboratories Vascular Enterprises Limited | Co-extruded polymers of polyamide and poly-tetrafluoro-ethylene (PTFE) in medical devices |
CN102675253A (en) * | 2011-11-04 | 2012-09-19 | 江苏泰特尔化工有限公司 | Method for synthesizing cycloaliphatic epoxy resin by using unsaturated alicyclic compound through halogen-free catalysis |
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- 1998-04-09 DE DE69806743T patent/DE69806743T2/en not_active Expired - Fee Related
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Cited By (10)
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---|---|---|---|---|
WO2000059953A1 (en) | 1999-03-31 | 2000-10-12 | Cray Valley Sa | Thermosetting resin compositions comprising cross-linked reactive microparticles with improved mechanical strength |
US6846564B1 (en) | 1999-03-31 | 2005-01-25 | Cray Valley, S.A. | Cross-linked acrylic microparticles, method for the production thereof and use thereof in coverings and moulding products |
US6878776B1 (en) | 1999-03-31 | 2005-04-12 | Cray Valley, S.A. | Thermosetting resin compositions comprising cross-linked reactive microparticles with improved mechanical strength |
EP1217011A1 (en) * | 2000-12-21 | 2002-06-26 | Kuraray Co., Ltd. | Process for producing an expoxidized polymer |
US6541575B2 (en) | 2000-12-21 | 2003-04-01 | Kuraray Co., Ltd. | Process for producing an epoxidized polymer |
JP2009541317A (en) * | 2006-06-23 | 2009-11-26 | ダウ グローバル テクノロジーズ インコーポレイティド | Process for producing epoxides from olefin compounds |
WO2010119960A1 (en) * | 2009-04-17 | 2010-10-21 | 日本化薬株式会社 | Olefin resin, epoxy resin, curable resin composition, and material resulting from curing same |
JPWO2010119960A1 (en) * | 2009-04-17 | 2012-10-22 | 日本化薬株式会社 | Olefin resin, epoxy resin, curable resin composition and cured product thereof |
JP5559154B2 (en) * | 2009-04-17 | 2014-07-23 | 日本化薬株式会社 | Olefin resin, epoxy resin, curable resin composition and cured product thereof |
CN105175363A (en) * | 2015-10-31 | 2015-12-23 | 青岛科技大学 | Preparation method of epoxy cyclohexylmethyl-3,4-(methyl)acrylate |
Also Published As
Publication number | Publication date |
---|---|
DE69806743T2 (en) | 2003-03-13 |
US6084111A (en) | 2000-07-04 |
EP0973759A2 (en) | 2000-01-26 |
US5767150A (en) | 1998-06-16 |
EP0973759B1 (en) | 2002-07-24 |
WO1998045349A3 (en) | 1998-12-30 |
DE69806743D1 (en) | 2002-08-29 |
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