WO1998011636A1 - Low cost means of modulating a laser - Google Patents

Low cost means of modulating a laser Download PDF

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Publication number
WO1998011636A1
WO1998011636A1 PCT/US1997/017139 US9717139W WO9811636A1 WO 1998011636 A1 WO1998011636 A1 WO 1998011636A1 US 9717139 W US9717139 W US 9717139W WO 9811636 A1 WO9811636 A1 WO 9811636A1
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WO
WIPO (PCT)
Prior art keywords
laser
eccentric
plug
optical fiber
combination
Prior art date
Application number
PCT/US1997/017139
Other languages
French (fr)
Inventor
Herman C. Lowenhar
Burton L. Hulland
Original Assignee
Kol Ohr Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kol Ohr Corporation filed Critical Kol Ohr Corporation
Priority to AU44997/97A priority Critical patent/AU4499797A/en
Priority to US09/269,145 priority patent/US6868101B1/en
Publication of WO1998011636A1 publication Critical patent/WO1998011636A1/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/02057Optical fibres with cladding with or without a coating comprising gratings
    • G02B6/02061Grating external to the fibre and in contact with the fibre, e.g. evanescently coupled, gratings applied to the fibre end
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4202Packages, e.g. shape, construction, internal or external details for coupling an active element with fibres without intermediate optical elements, e.g. fibres with plane ends, fibres with shaped ends, bundles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • G02B6/422Active alignment, i.e. moving the elements in response to the detected degree of coupling or position of the elements
    • G02B6/4226Positioning means for moving the elements into alignment, e.g. alignment screws, deformation of the mount
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • G02B6/4228Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/06Arrangements for controlling the laser output parameters, e.g. by operating on the active medium
    • H01S5/062Arrangements for controlling the laser output parameters, e.g. by operating on the active medium by varying the potential of the electrodes
    • H01S5/06209Arrangements for controlling the laser output parameters, e.g. by operating on the active medium by varying the potential of the electrodes in single-section lasers
    • H01S5/06213Amplitude modulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/06Arrangements for controlling the laser output parameters, e.g. by operating on the active medium
    • H01S5/068Stabilisation of laser output parameters
    • H01S5/0683Stabilisation of laser output parameters by monitoring the optical output parameters
    • H01S5/0687Stabilising the frequency of the laser
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/10Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
    • H01S5/14External cavity lasers
    • H01S5/141External cavity lasers using a wavelength selective device, e.g. a grating or etalon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/10Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
    • H01S3/105Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the mutual position or the reflecting properties of the reflectors of the cavity, e.g. by controlling the cavity length
    • H01S3/1055Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the mutual position or the reflecting properties of the reflectors of the cavity, e.g. by controlling the cavity length one of the reflectors being constituted by a diffraction grating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/0225Out-coupling of light
    • H01S5/02251Out-coupling of light using optical fibres
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/10Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
    • H01S5/14External cavity lasers
    • H01S5/146External cavity lasers using a fiber as external cavity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/10Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
    • H01S5/14External cavity lasers
    • H01S5/146External cavity lasers using a fiber as external cavity
    • H01S5/147External cavity lasers using a fiber as external cavity having specially shaped fibre, e.g. lensed or tapered end portion

Definitions

  • This invention relates to wideband modulators appropriate to extended-cavity lasers and to wavelength division multiplex networks using such lasers.
  • one of the least costly wideband modulating means is an external lithium niobate waveguide modulator.
  • an input signal is split in two and transmitted along parallel paths in lithium niobate waveguides.
  • phase shifts are introduced which cause destructive interference when the two paths are later re-merged.
  • Another type of wideband modulator is based on electro-absorption within the laser. If used with ordinary laser sources, these types of modulators may add on the order of one-fifth or less of the cost of the laser to system costs. However, if used with the previously described low cost lasers, the same modulators would add on the order of triple the laser cost to system costs.
  • a truly low cost modulator is needed if such low cost lasers are to be utilized advantageously.
  • Application Serial No. 08/234,955 relates to a class of devices known as fiber-extended-cavity lasers.
  • a modified laser diode is typically used as the active element. While an ordinary laser diode has two reflective ends that serve to define the resonant optical cavity that is required for lacing to take place, laser diodes used in fiber-extended- cavities have one of those ends anti-reflectively coated so they can no longer Iase, and that end is coupled to an optical waveguide, typically a side-polished fiber, that is, a portion of an ordinary optical fiber from one side of which most of the cladding has been removed.
  • an optical waveguide typically a side-polished fiber, that is, a portion of an ordinary optical fiber from one side of which most of the cladding has been removed.
  • the grating By positioning a feedback grating at the polished portion of the fiber, the grating will be coupled to the evanescent wave that is accessible there.
  • the grating serves as the second reflective end needed to complete a resonant cavity.
  • Patent 5,315,436 also discloses two other methods of continuously tuning a semiconductor laser that use gratings with parallel lines.
  • the feedback grating is loosely, grazingly coupled to the evanescent wave.
  • Such grazing coupling ensures that the grating lines along the entire grating participate substantially equally in the feedback process, as is required for optimum sidemode suppression.
  • the gratings used in each of these three tuning methods are relatively long.
  • An OWT is a tracking spectrometer that incorporates a tunable laser, such as those just described, and that automatically tunes that laser to output a wavelength that lies at a desired offset from a reference wavelength fed to the OWT.
  • the offset is established by the design of the OWT.
  • the tunable laser it incorporates may be modulated by the modulating means disclosed herein.
  • OWTs serve important functions in fiber-optic network architectures, illustratively the generation of hierarchically ordered downstream and upstream wavelength arrays, they are critical to the stability of the tunable lasers themselves. They resolve a number of stability issues stemming from thermal, mechanical and coupling problems.
  • a feature present in all three of the tunable laser structures mentioned above is their long cavity length, typically on the order of an inch.
  • Typical laser diodes have an active region that is between 100-500 microns long, so the cavity is between 50 and 250 times longer than the cavity of an ordinary Fabry-Perot laser. This presents an opportunity to directly modulate the laser while reducing the wavelength pulling that occurs with such modulation by approximately two orders of magnitude.
  • the feedback grating used for tuning also effects the sidemode suppression that is critical to the prevention of cross-channel interference in dense wavelength division multiplexing.
  • the grating must be at least as long as the cavity.
  • the maximum modulation rate of the novel modulation devices and method disclosed herein is inversely proportional to cavity length. Since the means by which the laser diode is coupled to the fiber of the optical cavity critically impacts both the length of the feedback grating (and thus its cost, since long gratings are costly) and the maximum achievable modulation rate, those coupling means will be dealt with at length.
  • the present invention discloses a novel means for low cost wideband modulation of an extended-cavity laser. These entail the use of each pulse in an input modulating pulse train as the trigger for the generation of a brief pulse, herein called a "notch" pulse, that is, a pulse that briefly diminishes (or notches) the normal laser drive current. Each "notch" pulse is used to drive the semiconductor laser embedded in an extended cavity with a current that flows opposite to its normal drive current. This serves to diminish the inverted charge-carrier population essential to lacing action, so the laser output falls sharply in a form of amplitude modulation.
  • the "notch" pulse is of brief duration so that upon its termination the laser promptly begins to restore its output power level by amplifying the residual signal level in successive passes through the optical cavity. At a receiver location the leading edge of that laser output signal waveform can then be used to trigger a pulse generator to replicate the input modulating pulse train.
  • a means for suppressing even that small residual wavelength pulling is also disclosed, and applied to both extended-cavity lasers and ordinary lasers.
  • the invention further discloses a simple, miniaturized means of micropositioning, based on the differential rotation of nested conical plugs, that can serve to couple the semiconductor laser to the cavity and that is inexpensive so that it can remain as a permanent part of the structure.
  • Fig. la shows a laser diode coupled to a side-polished fiber, which is itself coupled to an asymmetrically divergent grating.
  • Fig. lb shows in cross-sectional view the position of the side-polished fiber in relation to the grating carrier.
  • Fig. 2 shows a guide block containing a side-polished fiber, and a moveable carrier with a grating that is controllably coupled to the side-polished fiber.
  • Fig. 3 shows a portion of the guide block of Fig. 2, to which laser mounting and coupling elements have been added.
  • Figs. 4a and 4b show respectively the outer and inner nestable conical plugs of a micro-positioner for an optical fiber.
  • Fig. 4c shows the conical plugs of Figs. 4a and 4b nested.
  • Fig. 5 shows a functional block diagram of an Offset Wavelength Tracker with a modulator for its tunable laser.
  • Fig. 6 shows a functional block diagram of the modulation method.
  • Figs. 7a, 7b, 7c, 7d and 7e illustrate the relative timing of various signals connected with the modulator.
  • Figs. 8a, 8b, 8c, 8d and 8e diagram some of the various ways in which a laser diode can be modulated by the means disclosed herein.
  • Fig. 9a shows a cross-sectional view of an optical fiber whose center fiber is concentric with its surrounding cladding.
  • Fig. 9b shows a cross-sectional view of an optical fiber whose "center” fiber is eccentric with respect to its surrounding cladding.
  • Figs. 10a and 10b illustrate two of the scanning patterns available with the micro-positioners described herein.
  • Fig. 11 is Fig. 10 of U.S. Patent 5,315,436, which shows the use of eccentric optical fiber for compensation of manufacturing tolerances.
  • Fig. la illustrates an extended-cavity laser with which the present invention is applicable.
  • Cavity length is illustratively considered to be approximately the distance from the rear, or left-hand, end of diode laser 9 to the center of grating 5. This is much longer than the length of the active region, the latter being substantially the length of diode laser 9.
  • the dimensions of diode laser 9 relative to the grating 5 are greatly exaggerated in these figures, so that, in reality, the cavity's active region is only a quite small fraction of cavity length.
  • Fig. 2 shows a guide block 16 in which the side-polished optic cable is embedded. The block is to be moved relative to the grating 5 in a grazing manner to achieve continuous tuning of the laser, as described in the aforementioned patent.
  • Fig. 3 shows a portion of a guide block 116 and laser diode mount, corresponding to the narrow, central portion of guide block 16 of Fig. 2, with added elements for mounting a laser and coupling to it. This portion, the part bounded by section lines A and B, is shown as 116 of Fig. 3. This partial view shows details of the micro-positioning coupling method that otherwise would be concealed. Comparison of Fig. 3 with Fig. 2 shows that forward of line C-C. there have been added:
  • a horizontal extension section 120 extending only from the upper surface of 116 so as to leave a gap 130 below.
  • Nested cones 123 and 124 have integral spur gears, accessible from the side or the bottom, by means of which they may be independently rotated.
  • a horizontal section 125 extending from 121 and comprising a shelf 126 on which a laser chip 127 may be mounted.
  • the proximate face 131 of laser 127 typically a cleaved face, serves as one reflective end of a fiber-extended laser cavity.
  • the laser's distal face, anti- reflectively coated, is coupled to the end 129 of center fiber 128 of optical fiber 104.
  • End 129 of optical fiber 104 is preferably formed into a microlens that is anti-reflectively coated to enhance coupling to the laser chip's emitting spot. It will also be closer to the chip than diagrammatical ly shown in this view, which exaggerates the spacing in order to show the tip of the conical micro-positioner.
  • Optical fiber 104 has had most of the cladding removed (ground away) from one side to form along its length a side-polished region where coupling may be effected between a grating and the evanescent wave.
  • a divergent grating so disposed as to effect coupling to the evanescent wave, can be moved to tune the extended-cavity laser.
  • guide block 16 of Fig. 2 can be made to contain a plurality of side-polished fibers 4, illustratively parallel to and uniformly spaced from one another.
  • a single feedback grating serves to tune a plurality of laser diodes, each of which would be coupled to a respective side-polished fiber, and each of which would be separately modulated.
  • the effect of tuning such an array of equidistantly spaced, parallel cavities would be to shift their wavelengths, as a group, up or down in the lasers' operating band.
  • Fig. 4 shows details of micro-positioning plugs 123 and 124, including typical values of the offset inner wall dimensions of hollow plug 123 and of the offset center bore of solid plug 124 that 123 is designed to accept.
  • a laser chip is used, rather than the typical laser diode in a can with an output window. Commercially available couplers are typically designed to couple to the latter.
  • Coupling to an unhoused laser diode chip is advantageous since it permits access to both ends, whereas access is restricted to only the emitting face when the chip is viewed through the window of a can-mount.
  • the reflectivity of each of the cleaved ends of a typical laser diode is on the order of 30 percent, so either end can be used for output signal.
  • the laser In the design of the OWT disclosed in U.S. Patent 5,315,436, the laser must be coupled to its tuning structure, and must also provide an ou ⁇ ut both to the network and as reference wavelength to the next-in-line OWTs.
  • Use of both ends of the laser chip can effect both functions without the relatively high cost of a separate coupler.
  • use of the laser's back wall as an ou ⁇ ut signal port permits the insertion there, external to the resonant cavity, of the shutter that is required to prevent cross-channel interference while the OWT is tuning itself to its hierarchically required wavelength.
  • gap 130 is preferably made only long enough to admit nested conical plugs 123 and 124 into conical seat 122.
  • Gap 129 must be kept as short as possible in order to minimize that part of cavity length that is not coupled to the grating, thus keep cavity length as short as possible.
  • Patent 5,315,436 any modulation- induced change in effective cavity length only takes place within the active element, since the remainder of the cavity, being passive, remains unchanged.
  • the effect is to diminish the wavelength shift by substantially the ratio of the length of the laser diode's cavity to the length of the entire fiber-extended cavity, i.e., in the exemplary cavities under consideration, by approximately 100:1.
  • a shift of one nanometer is thus reduced to 0.01 nanometer, a negligible change in even a dense Wavelength Division Multiplex network, where adjacent channels may be only one nanometer apart.
  • the modulation method disclosed herein takes advantage of this fact.
  • this small wavelength shift may be objectionable. It is possible to reduce even that small shift essentially to zero, by building into the cavity a segment of an optically active material and driving that segment with a countervailing signal, that changes the index of refraction of that segment in a direction opposite to and by an amount proportional to the change in the index of refraction of the laser diode being modulated, thus keeping the effective cavity length constant despite the refractive index changes.
  • That segment may be one section of a two-section semiconductor laser, whose other section comprises the gain medium.
  • high laser gain is desirable, in order to speed post-modulation laser ou ⁇ ut power level restoration and thus maximum modulation rate.
  • Typical active channel lengths vary between 100 and 500 microns, and for a given type of laser, gain is proportional to channel length.
  • the need for relatively high gain, as expressed in a design choice in which a long active channel is chosen rather than a short active channel, will however have minor effects on wavelength pulling because, practically speaking, the ratio of cavity length to active channel length remains high whatever the channel length.
  • a common problem in fabricating assemblies containing lasers is how to couple an optical fiber to that point on the laser where emission takes place.
  • the emitting spot is typically only 3 or 4 microns wide, while the center fiber of a typical optical fiber line is 9 microns in diameter. Aligning the two so they are efficiently coupled requires precision coupling means.
  • the shortest such means is a tubular coupler containing a positionable focussing lens and a three-axis alignment mechanism controlled by three respective, fine-pitch set screws.
  • a tubular coupler were used in a fiber-extended-cavity laser, it would extend the cavity by its own length plus the length of its ou ⁇ ut pigtail.
  • Miniaturized micro-positioning devices are provided in accordance with the invention for easily and inexpensively coupling to such small emitting spots. These devices can also serve as micro-positioning means for the correction of manufacturing tolerances, illustratively in the detector head of an Offset Wavelength Tracker, such as shown in Fig. 10b of U.S. Patent 5,315,436, reproduced here in Fig. 11.
  • manufacturing tolerances in the spacing Y between the centers of the two pairs of photodetector elements and the spacing between the two signal input ports can be compensated by adjusting the spacing X between the two center fibers at those input ports. While other means of accomplishing these two functions are possible, the simplicity and low cost of the preferred embodiment recommends its use.
  • Fig. 8a shows in cross-section an optical fiber that contains a concentric center fiber
  • Fig 8b an optical fiber that contains an eccentric center fiber.
  • This principle of rotating an eccentrically placed fiber can be modified to scan an area, as follows. Let the eccentric fiber be inserted into an eccentric plug (see Fig. 4), which can also be rotated. If the plug and the fiber are then rotated at rates that differ substantially, die fiber tip will be scanned in a pattern resembling a connected series of partially overlapping circles. If the two rotation rates are closely similar, the fiber's tip will be scanned in a spiral pattern.
  • an area centered at the true center of the eccentric plug can be scanned. If that true center is positioned in the vicinity of the emitting spot of a laser, and that area is scanned by rotating the fiber and the plug, then the center fiber will eventually be positioned over the emitting spot, and thus coupled to the laser.
  • the coupling efficiency can be maximized.
  • Fig. 4 shows a typical design for such plugs. Note that if the inner wall of the hollow plug 124 of Fig. 4a is offset from the center line of its plug by one-thousandth of an inch, and if the center bore of the solid plug 123 of Fig. 4b is offset from the center line of its plug by one-thousandth of an inch, then a circular area with a diameter of four-thousandths of an inch can be scanned. Offsets can be chosen that are appropriate to effect any desired scan. Note, too, the integrally molded spur gear on each of the plugs 123, 124, that adapts them for automated scanning by a drive mechanism.
  • Marks, not shown, at the gear end of each plug indicate the position of maximum offset and the point opposite it on the circumference, to aid in initial setup. If both plugs were rotated at the same rate, the tip of an optical fiber inserted into the plug shown in Fig. 4b would be scanned in a stationary circle. If the plugs are rotated at rates that differ substantially the tip of that fiber will be scanned in a pattern resembling a connected series of partially overlapping circles that overlap and surround the center point of the scanned area, as illustrated in Fig. 9a. Finally, if the plugs are rotated at rates that are slightly different, the tip of that fiber will be scanned in a spiral pattern as illustrated in Fig. 9b.
  • each pulse in an incoming pulse train will be used to generate a modulating "notch" pulse shorter than the incoming pulse.
  • This "notch" pulse is used to directly modulate the laser diode, by applying to the laser diode a brief countercurrent to its normal drive current. This causes a sharp drop in laser ou ⁇ ut power. Subsequent recovery of the laser ou ⁇ ut to its initial power level takes place between modulating pulses, as successive round-trip traversals of the laser cavity by the light emitted by what remains of the emitting population builds laser ou ⁇ ut back to full power level.
  • the received pulse train can serve as triggers for a pulse generator that can regenerate the original input pulse train.
  • a segment of optically active material, transmissive of the propagating wavelength and inserted in the optical cavity could be driven by a countervailing waveform synchronized with the modulating waveform to alter that segment's index of refraction, and therefore its effective optical length in the opposite direction, to maintain substantially constant effective cavity length despite the modulation's effect on the laser diode's index of refraction.
  • FIG. 7 illustrates the relative timing of the pulse trains.
  • the input pulse train of drive current to the laser diode is shown in 7a.
  • a pulse generator Upon sensing the leading edge of each pulse in that train, a pulse generator generates a corresponding, brief pulse illustratively pulses like those of 7b or 7c, that are used to briefly diminish or "notch" the laser diode drive current to diminish the charge carrier population inversion in the active region.
  • the resultant falloff and subsequent recovery in laser ou ⁇ ut power level is illustrated in 7d.
  • the depth of modulation is controlled to provide adequate margin against amplification to saturation by the subsequent system amplifiers, while permitting recovery to substantially full power level with a small number of traversals of the optical cavity.
  • a pulse generator that can be triggered by either the leading edge of the fall in received laser power or by the leading edge of the subsequent rise in received laser power can be used to replicate the original input modulation pulse train, which is then available for ordinary processing. The net effect is an increment to the time delay in the receipt of the input pulse train, as would occur if the transmission path were lengthened.
  • notch pulses of different form than those shown in Figs. 7b and 7c may be used.
  • Fig. 8 illustrates five different circuits for modulating a laser diode by this means.
  • the "notch" pulses generated by generator/driver generated by generator/driver
  • radio-frequency transformer 210 is coupled to driver signal lines 220 and 221 through radio-frequency transformer 210.
  • 212 represents a D.C. bias line.
  • This method can be used to briefly push the laser drive current toward zero with a countercurrent pulse or, with a large enough signal, even beyond zero. The latter might be used to invert the sense of the drive current, to speed the fall in laser ou ⁇ ut level by sweeping some of the excited-state charge carriers out of the active region, yet without entirely quenching laser ou ⁇ ut by excessive depletion of the population inversion.
  • the modulating "notch” pulses drive field-effect transistor (FET) 213.
  • FET field-effect transistor
  • a second FET 214 is combined with FET 213 in a so-called totem-pole configuration.
  • Generator/driver 201 differs from 200, in that it ou ⁇ uts an additional signal on signal line 222. That signal is typically pulsed on in synchronism with the modulating "notch" pulse, to discharge any stray capacitances.
  • FET 214 has been given its own bias line 216. This permits the laser diode to be driven with a reverse-bias signal.
  • generator/driver 202 differs from 201, in that it outputs on signal line 223 the countervailing signal previously mentioned as a way of reducing the wavelength shift due to modulation substantially to zero.
  • a two-section laser diode 216 is employed, the second section of which is differently doped than the primary gain section. That second section has the desired optical transmissivity and is accessible through additional bonding pad 215.
  • the composite change in index of refraction can be reduced substantially to zero.
  • the counter- vailing signal is not shown in the waveforms of Fig. 7.
  • that segment of material can be a section of the diode that is differently doped than the main section, and is driven by a separate signal lead, through its own bonding pad.
  • a laser would be constructed as a Distributed Feedback (DFB) laser, whose wavelength is established by a feedback grating, illustratively a grating extending along the entire active region of the laser, and which grating, thus being as long as the optical cavity, is also effective in sidemode suppression.
  • DFB Distributed Feedback
  • Fig. 5 shows a modulator of a design that accords with the above principles driving the laser diode of an OWT.
  • the tip of a side-polished fiber positioned by micro-positioner 312 both couples laser diode ou ⁇ ut to the fiber for interaction with the feedback grating 314 and couples back into the laser diode feedback at the wavelength represented by the grating's interline periodicity where it intersects the side-polished fiber. That bi-directional flow of signal is represented by the double-headed arrow.
  • the side-polished fiber exiting the micro-positioner 312 is loosely coupled to the feedback grating 314, and then fed into the wavelength comparator input port.
  • the wavelength comparator 340 the wavelength ou ⁇ ut by the tunable laser is compared to the wavelength of the reference signal 350. Any difference between the two wavelengths that is greater than or less than the designed offset wavelength produces a corrective error signal for servo B 355 that drives the feedback grating actuator 318, which moves the grating, as indicated by the two directional arrows, tuning the ou ⁇ ut wavelength until zero error results.
  • the loop containing servo A 360 drives its own actuator 362 to keep the reference wavelength centered on a split photodetector, to serve as a fiduciary mark.
  • a separate optical fiber 370 here shown below the laser diode 310, has its tip coupled to the cleaved, uncoated rear wall of the laser diode from which the main ou ⁇ ut signal is taken. Note that the arrow from the laser to the micro-positioner 372 has only one head, since there is essentially no energy reflected back to the laser. Note the use of a micro-positioner 352 at the reference wavelength input port of the wavelength comparator 340. This serves to move the optical fiber tip to compensate for manufacturing tolerances that would otherwise result in wavelength offset errors.
  • Fig. 6 shows the modulation method in functional block diagram form.
  • the input modulation pulse train drives both a "notch" pulse generator and, optionally, a countervailing signal generator, each of which feeds a driver.
  • the modulation driver "notches” the laser diode drive current by any desired means, including any one of the circuits shown in Figs. 8.
  • the optional countervailing signal is here shown driving one section of a two-section laser diode, though it could as readily be used to drive a separate segment of a suitable optically active material.
  • the modulated laser ou ⁇ ut then traverses a transmission path to a receiver. There, the leading edge of each received pulse can serve as a trigger for a pulse train regenerator, that can replicate the original input modulation pulse train. While not an inherent part of the modulator, this latter function is included here for clarity.

Abstract

The present invention discusses a modulation method and apparatus for modulating an extended-cavity laser (211). The method and apparatus (200-203) entails the use of each pulse in an input modulating pulse train as the trigger for the generation of a brief or 'notch' pulse, i.e. a pulse that briefly diminishes the normal drive current. Each 'notch' pulse is used to drive the semiconductor laser (211) embedded in an extended cavity with a current that flows opposite to its normal drive current. This serves to diminish the inverted charge-carrier population essential to lasing action, so the laser output falls sharply in a form of amplitude modulation. The invention also discloses a simple, miniaturized means (372, 352, 312) of micropositioning, based on the differential rotation of nested conical plugs, that can serve to couple the semiconductor laser to the cavity.

Description

LOW COST MEANS OF MODULATING A LASER
RELATED APPLICATIONS
This application claims priority pursuant to 35 U.S.C. §119 from U.S. Provisional Application Serial No. 60/026,255 filed September 13, 1996 and Provisional Application Serial No. 60/029,733 filed October 23, 1996, the entire disclosures of which are hereby incorporated by reference.
FIELD OF THE INVENTION This invention relates to wideband modulators appropriate to extended-cavity lasers and to wavelength division multiplex networks using such lasers.
BACKGROUND OF THE INVENTION
Ongoing efforts to effect major economies in hookup to fiber-optic networks have as one of their goals the extension of fiber-optic service, with its inherent broadband capability, to ordinary subscribers. One such effort is disclosed in U.S. Patent Application Serial No. 08/234,955, filed. In that application, a multiplicity of low cost lasers are embedded in respective fiber-extended cavities for tunability and are referenced by servo loops to a remote, stable laser source, whose temperature characteristics are thus conferred on each of those low cost lasers. The servos are inexpensive, yet they prevent laser output stability from being compromised by numerous thermal, mechanical and output coupling problems. As a result, major economies are achievable compared to traditional devices and architectures. However, the said application does not also disclose appropriately low cost modulation means; If ordinary modulation means were employed, their relatively high cost, on the order of several times the cost of the tunable lasers disclosed in the application would substantially diminish those economies.
To illustrate, one of the least costly wideband modulating means is an external lithium niobate waveguide modulator. In such a modulator, an input signal is split in two and transmitted along parallel paths in lithium niobate waveguides. By using a modulating signal to differentially bias the two paths, phase shifts are introduced which cause destructive interference when the two paths are later re-merged. Another type of wideband modulator is based on electro-absorption within the laser. If used with ordinary laser sources, these types of modulators may add on the order of one-fifth or less of the cost of the laser to system costs. However, if used with the previously described low cost lasers, the same modulators would add on the order of triple the laser cost to system costs. Clearly, a truly low cost modulator is needed if such low cost lasers are to be utilized advantageously. To fully understand the special coupling and modulation requirements of such extended-cavity lasers, a brief description of their structure and operation is given.
Application Serial No. 08/234,955 relates to a class of devices known as fiber-extended-cavity lasers. In that class of lasers, a modified laser diode is typically used as the active element. While an ordinary laser diode has two reflective ends that serve to define the resonant optical cavity that is required for lacing to take place, laser diodes used in fiber-extended- cavities have one of those ends anti-reflectively coated so they can no longer Iase, and that end is coupled to an optical waveguide, typically a side-polished fiber, that is, a portion of an ordinary optical fiber from one side of which most of the cladding has been removed.
By positioning a feedback grating at the polished portion of the fiber, the grating will be coupled to the evanescent wave that is accessible there. The grating serves as the second reflective end needed to complete a resonant cavity.
In a preferred embodiment of the invention disclosed in U.S. Patent 5,315,436, of which U.S. Patent Application Serial No. 08/234,955 is a Continuation In Part, continuous tuning is effected by use of a divergent grating moved along a precise path. Symmetrical or asymmetrical gratings can also be used, and divergence may be from a true vertex or an effective vertex.
Patent 5,315,436 also discloses two other methods of continuously tuning a semiconductor laser that use gratings with parallel lines. In all three methods, the feedback grating is loosely, grazingly coupled to the evanescent wave. Such grazing coupling ensures that the grating lines along the entire grating participate substantially equally in the feedback process, as is required for optimum sidemode suppression. In accordance with the well known and easily proved fact that such sidemode suppression requires that the grating length be at least as long as the cavity length, the gratings used in each of these three tuning methods are relatively long.
The referenced patent and patent application make use of these tunable lasers as a component of what is called an Offset Wavelength Tracker (OWT).
An OWT is a tracking spectrometer that incorporates a tunable laser, such as those just described, and that automatically tunes that laser to output a wavelength that lies at a desired offset from a reference wavelength fed to the OWT. The offset is established by the design of the OWT. The tunable laser it incorporates may be modulated by the modulating means disclosed herein. Although OWTs serve important functions in fiber-optic network architectures, illustratively the generation of hierarchically ordered downstream and upstream wavelength arrays, they are critical to the stability of the tunable lasers themselves. They resolve a number of stability issues stemming from thermal, mechanical and coupling problems. They confer on the numerous inexpensive laser diodes at varying ambient temperatures in a communications network the temperature stability of a single, high quality, temperature controlled wavelength reference source at a central office. They eliminate the need for an isolator between such laser diodes and the optical lines they drive. They eliminate the need to keep track of downstream and upstream wavelength assignments, a major record-keeping task. They permit all the required wavelengths to be generated with a small number of OWTs of slightly different design, permitting the economies of scale associated with the extensive use of substantially the same few components. They even confer on the network substantial immunity to installer error. In any network where a reference wavelength is available, it is advantageous to embed any of the tunable lasers disclosed in the referenced patent and application in an OWT, if only to ensure their stability. Indeed, except for certain special non-network applications, the OWT is, properly speaking, the tunable source, rather than the stand-alone laser diode with its associated tuning grating.
As earlier noted, a feature present in all three of the tunable laser structures mentioned above is their long cavity length, typically on the order of an inch. Typical laser diodes have an active region that is between 100-500 microns long, so the cavity is between 50 and 250 times longer than the cavity of an ordinary Fabry-Perot laser. This presents an opportunity to directly modulate the laser while reducing the wavelength pulling that occurs with such modulation by approximately two orders of magnitude.
A central design goal for the extended cavities discussed herein is that they be as short as possible. There are two main reasons for this. First, the feedback grating used for tuning also effects the sidemode suppression that is critical to the prevention of cross-channel interference in dense wavelength division multiplexing. For optimal sidemode suppression, the grating must be at least as long as the cavity. Secondly, as will be shown, the maximum modulation rate of the novel modulation devices and method disclosed herein is inversely proportional to cavity length. Since the means by which the laser diode is coupled to the fiber of the optical cavity critically impacts both the length of the feedback grating (and thus its cost, since long gratings are costly) and the maximum achievable modulation rate, those coupling means will be dealt with at length.
OBJECTS OF THE INVENTION It is an object of the present invention to provide inexpensive wideband modulating means for the extended-cavity lasers, thus preserving the latters' cost advantages for inexpensive fiber-optic service.
It is a further object of this invention to provide very short and inexpensive micropositioning means that are suitable for both laser-to-fiber coupling and for the compensation of manufacturing tolerances, and that will permit the fabrication of the cavities that are needed for the achievement of wideband modulation by the methods disclosed herein.
SUMMARY OF THE INVENTION The present invention discloses a novel means for low cost wideband modulation of an extended-cavity laser. These entail the use of each pulse in an input modulating pulse train as the trigger for the generation of a brief pulse, herein called a "notch" pulse, that is, a pulse that briefly diminishes (or notches) the normal laser drive current. Each "notch" pulse is used to drive the semiconductor laser embedded in an extended cavity with a current that flows opposite to its normal drive current. This serves to diminish the inverted charge-carrier population essential to lacing action, so the laser output falls sharply in a form of amplitude modulation. The "notch" pulse is of brief duration so that upon its termination the laser promptly begins to restore its output power level by amplifying the residual signal level in successive passes through the optical cavity. At a receiver location the leading edge of that laser output signal waveform can then be used to trigger a pulse generator to replicate the input modulating pulse train. The fact that the laser is a very short portion of the long, largely passive total cavity length, sharply reduces the wavelength pulling ordinarily associated with direct laser modulation. A means for suppressing even that small residual wavelength pulling is also disclosed, and applied to both extended-cavity lasers and ordinary lasers. In accordance with the requirement that the extended cavity be as short as possible, the invention further discloses a simple, miniaturized means of micropositioning, based on the differential rotation of nested conical plugs, that can serve to couple the semiconductor laser to the cavity and that is inexpensive so that it can remain as a permanent part of the structure.
BRIEF DESCRIPTION OF THE DRAWING
Other objects and advantages of this invention will become apparent upon reference to the appended figures and explanatory text.
Fig. la shows a laser diode coupled to a side-polished fiber, which is itself coupled to an asymmetrically divergent grating. Fig. lb shows in cross-sectional view the position of the side-polished fiber in relation to the grating carrier.
Fig. 2 shows a guide block containing a side-polished fiber, and a moveable carrier with a grating that is controllably coupled to the side-polished fiber.
Fig. 3 shows a portion of the guide block of Fig. 2, to which laser mounting and coupling elements have been added.
Figs. 4a and 4b show respectively the outer and inner nestable conical plugs of a micro-positioner for an optical fiber.
Fig. 4c shows the conical plugs of Figs. 4a and 4b nested.
Fig. 5 shows a functional block diagram of an Offset Wavelength Tracker with a modulator for its tunable laser.
Fig. 6 shows a functional block diagram of the modulation method.
Figs. 7a, 7b, 7c, 7d and 7e illustrate the relative timing of various signals connected with the modulator.
Figs. 8a, 8b, 8c, 8d and 8e diagram some of the various ways in which a laser diode can be modulated by the means disclosed herein.
Fig. 9a shows a cross-sectional view of an optical fiber whose center fiber is concentric with its surrounding cladding.
Fig. 9b shows a cross-sectional view of an optical fiber whose "center" fiber is eccentric with respect to its surrounding cladding. Figs. 10a and 10b illustrate two of the scanning patterns available with the micro-positioners described herein.
Fig. 11 is Fig. 10 of U.S. Patent 5,315,436, which shows the use of eccentric optical fiber for compensation of manufacturing tolerances.
DETAILED DESCRIPTION OF THE INVENTION
Fig. la illustrates an extended-cavity laser with which the present invention is applicable. Cavity length is illustratively considered to be approximately the distance from the rear, or left-hand, end of diode laser 9 to the center of grating 5. This is much longer than the length of the active region, the latter being substantially the length of diode laser 9. The dimensions of diode laser 9 relative to the grating 5 are greatly exaggerated in these figures, so that, in reality, the cavity's active region is only a quite small fraction of cavity length.
Fig. 2 shows a guide block 16 in which the side-polished optic cable is embedded. The block is to be moved relative to the grating 5 in a grazing manner to achieve continuous tuning of the laser, as described in the aforementioned patent. Fig. 3 shows a portion of a guide block 116 and laser diode mount, corresponding to the narrow, central portion of guide block 16 of Fig. 2, with added elements for mounting a laser and coupling to it. This portion, the part bounded by section lines A and B, is shown as 116 of Fig. 3. This partial view shows details of the micro-positioning coupling method that otherwise would be concealed. Comparison of Fig. 3 with Fig. 2 shows that forward of line C-C. there have been added:
A horizontal extension section 120, extending only from the upper surface of 116 so as to leave a gap 130 below. A vertical extension section 121 dependent from 120, comprising a conical seat 122 adapted to receive a pair of nested cones 123 and 124 through which may be threaded center fiber 128 of side-polished fiber 104. Nested cones 123 and 124 have integral spur gears, accessible from the side or the bottom, by means of which they may be independently rotated.
A horizontal section 125, extending from 121 and comprising a shelf 126 on which a laser chip 127 may be mounted. In operation, the proximate face 131 of laser 127, typically a cleaved face, serves as one reflective end of a fiber-extended laser cavity. The laser's distal face, anti- reflectively coated, is coupled to the end 129 of center fiber 128 of optical fiber 104. End 129 of optical fiber 104 is preferably formed into a microlens that is anti-reflectively coated to enhance coupling to the laser chip's emitting spot. It will also be closer to the chip than diagrammatical ly shown in this view, which exaggerates the spacing in order to show the tip of the conical micro-positioner. Optical fiber 104 has had most of the cladding removed (ground away) from one side to form along its length a side-polished region where coupling may be effected between a grating and the evanescent wave. As in Fig. 2 a divergent grating, so disposed as to effect coupling to the evanescent wave, can be moved to tune the extended-cavity laser. It will be appreciated that guide block 16 of Fig. 2 can be made to contain a plurality of side-polished fibers 4, illustratively parallel to and uniformly spaced from one another. In such a configuration, a single feedback grating serves to tune a plurality of laser diodes, each of which would be coupled to a respective side-polished fiber, and each of which would be separately modulated. The effect of tuning such an array of equidistantly spaced, parallel cavities would be to shift their wavelengths, as a group, up or down in the lasers' operating band.
Fig. 4 shows details of micro-positioning plugs 123 and 124, including typical values of the offset inner wall dimensions of hollow plug 123 and of the offset center bore of solid plug 124 that 123 is designed to accept. Note the integrally molded spur gear on each plug. When each is driven by the mating gear of a tuning drive (not shown), the relative speeds of the two drives will determine the pattern in which the optical fiber tip 129 is scanned. Referring back to Fig. 3, note that the spur gears are accessible from the side or the bottom. In the preferred embodiment of Fig. 5 there is no access from the end. A laser chip is used, rather than the typical laser diode in a can with an output window. Commercially available couplers are typically designed to couple to the latter. Coupling to an unhoused laser diode chip is advantageous since it permits access to both ends, whereas access is restricted to only the emitting face when the chip is viewed through the window of a can-mount. The reflectivity of each of the cleaved ends of a typical laser diode is on the order of 30 percent, so either end can be used for output signal. In the design of the OWT disclosed in U.S. Patent 5,315,436, the laser must be coupled to its tuning structure, and must also provide an ouφut both to the network and as reference wavelength to the next-in-line OWTs. Use of both ends of the laser chip can effect both functions without the relatively high cost of a separate coupler. In addition, use of the laser's back wall as an ouφut signal port permits the insertion there, external to the resonant cavity, of the shutter that is required to prevent cross-channel interference while the OWT is tuning itself to its hierarchically required wavelength.
Note that gap 130 is preferably made only long enough to admit nested conical plugs 123 and 124 into conical seat 122. Gap 129 must be kept as short as possible in order to minimize that part of cavity length that is not coupled to the grating, thus keep cavity length as short as possible. Consider, for example, that the cavity length from the laser's rear reflective wall to just past the front spacer leg 117, the first point at which the feedback grating can couple to the evanescent wave, is held to no more than 0.5 inches. Then, if the grating length is 1.0 inch and the grating is so coupled that it feeds back essentially uniform energy along its entire length, the grating's effective center of reflection will be at its mid-point, i.e. at 0.5 inch. Those two components of the cavity length sum to 1.0 inch, so the grating will satisfy the requirement that it be at least as long as the cavity length.
It is important to minimize cavity length, in order to minimize the interpulse delay inherent in the multiple cavity traversals needed to restore ouφut signal level after each modulating "notch" pulse. However, the fact that the cavity, however short it may be made, is nevertheless much longer than the laser diode's active region forms an important factor for the modulation method of the present invention. This can be understood by considering what happens when the charge carrier density in an optically active medium is altered, illustratively by a modulating pulse. When this occurs, its index of refraction is changed. If a laser diode's index of refraction is changed, a proportionally greater or lesser number of wavelengths will fill its fixed cavity length. Out of the broad noise spectrum of the laser diode, a wavelength satisfying the new condition for resonance will be pumped up by successive passes through the gain medium and will emerge as the new ouφut wavelength. This is the well-known phenomenon of "wavelength pulling" associated with changes in drive current, which would ordinarily cause cross-channel interference in a Wavelength Division Multiplex (WDM) communications network. The modulation method disclosed herein involves such alteration of laser drive current, yet does not result in significant wavelength pulling because the laser's active region is so small a part of cavity length. This fact can be appreciated by comparing the length of the active region, typically from 100 microns to 500 microns long, with the length of the rest of the cavity, typically on the order of an inch. In the fiber-extended cavities disclosed in U.S. Patent 5,315,436, any modulation- induced change in effective cavity length only takes place within the active element, since the remainder of the cavity, being passive, remains unchanged. The effect is to diminish the wavelength shift by substantially the ratio of the length of the laser diode's cavity to the length of the entire fiber-extended cavity, i.e., in the exemplary cavities under consideration, by approximately 100:1. A shift of one nanometer is thus reduced to 0.01 nanometer, a negligible change in even a dense Wavelength Division Multiplex network, where adjacent channels may be only one nanometer apart. The modulation method disclosed herein takes advantage of this fact.
In certain applications, even this small wavelength shift may be objectionable. It is possible to reduce even that small shift essentially to zero, by building into the cavity a segment of an optically active material and driving that segment with a countervailing signal, that changes the index of refraction of that segment in a direction opposite to and by an amount proportional to the change in the index of refraction of the laser diode being modulated, thus keeping the effective cavity length constant despite the refractive index changes. That segment may be one section of a two-section semiconductor laser, whose other section comprises the gain medium.
In the modulation method disclosed herein, high laser gain is desirable, in order to speed post-modulation laser ouφut power level restoration and thus maximum modulation rate. Typical active channel lengths vary between 100 and 500 microns, and for a given type of laser, gain is proportional to channel length. The need for relatively high gain, as expressed in a design choice in which a long active channel is chosen rather than a short active channel, will however have minor effects on wavelength pulling because, practically speaking, the ratio of cavity length to active channel length remains high whatever the channel length.
A common problem in fabricating assemblies containing lasers is how to couple an optical fiber to that point on the laser where emission takes place. In a diode laser, for example, the emitting spot is typically only 3 or 4 microns wide, while the center fiber of a typical optical fiber line is 9 microns in diameter. Aligning the two so they are efficiently coupled requires precision coupling means. The shortest such means is a tubular coupler containing a positionable focussing lens and a three-axis alignment mechanism controlled by three respective, fine-pitch set screws. However, if a tubular coupler were used in a fiber-extended-cavity laser, it would extend the cavity by its own length plus the length of its ouφut pigtail. These total at least two inches, essentially tripling the round-trip cavity length compared to a bare, butt coupled fiber, and thus reducing by two-thirds the maximum modulation rate. A further problem is the coupling efficiency of these devices; On the order of a one-way coupling efficiency of 0.55 is achievable, so with the two passes of a round trip traversal of the laser cavity, the coupler imposes a 70 percent loss. This results in a further diminution of the maximum modulation rate, since, in the modulation method disclosed herein, such losses reduce the cavity gain on which the rapid restoration of laser ouφut level after each modulating pulse depends.
Miniaturized micro-positioning devices are provided in accordance with the invention for easily and inexpensively coupling to such small emitting spots. These devices can also serve as micro-positioning means for the correction of manufacturing tolerances, illustratively in the detector head of an Offset Wavelength Tracker, such as shown in Fig. 10b of U.S. Patent 5,315,436, reproduced here in Fig. 11. In such a detector head, manufacturing tolerances in the spacing Y between the centers of the two pairs of photodetector elements and the spacing between the two signal input ports can be compensated by adjusting the spacing X between the two center fibers at those input ports. While other means of accomplishing these two functions are possible, the simplicity and low cost of the preferred embodiment recommends its use. The principle involved can be seen in Fig. 8a, which shows in cross-section an optical fiber that contains a concentric center fiber, and, in Fig 8b an optical fiber that contains an eccentric center fiber.
If the eccentric placed fiber is rotated, its "center" fiber will move in a circle. Reference to figure lOf of U.S. Patent 5,315,436 reproduced here in Fig. 11, and the corresponding text shows that such a fiber is suggested as one means of compensating manufacturing tolerances, by rotating it to alter the vertical separation between the center fibers of the clad fibers fed into ports 38 and 39.
This principle of rotating an eccentrically placed fiber (center) can be modified to scan an area, as follows. Let the eccentric fiber be inserted into an eccentric plug (see Fig. 4), which can also be rotated. If the plug and the fiber are then rotated at rates that differ substantially, die fiber tip will be scanned in a pattern resembling a connected series of partially overlapping circles. If the two rotation rates are closely similar, the fiber's tip will be scanned in a spiral pattern.
By properly choosing the eccentricity (or offset from concentricity) of both the fiber and the plug, an area centered at the true center of the eccentric plug can be scanned. If that true center is positioned in the vicinity of the emitting spot of a laser, and that area is scanned by rotating the fiber and the plug, then the center fiber will eventually be positioned over the emitting spot, and thus coupled to the laser. By appropriately fashioning the end of the fiber, for example by forming the end of the fiber into a microlens and anti-reflectively coating it, the coupling efficiency can be maximized. Once coupling has been effected, as evidenced by maximum light ouφut in the fiber, a drop of quick-setting or UV-activated adhesive can be applied to fix everything in place.
Consider now, that even the small segment of eccentric fiber that is needed is costly or unavailable. In that case, ordinary concentric fiber could be used, but inserted into an eccentric plug that was in turn inserted into a second, larger eccentric plug. Rotation of both plugs will now effect the desired result of scanning an area until the emitting spot is encountered.
Fig. 4 shows a typical design for such plugs. Note that if the inner wall of the hollow plug 124 of Fig. 4a is offset from the center line of its plug by one-thousandth of an inch, and if the center bore of the solid plug 123 of Fig. 4b is offset from the center line of its plug by one-thousandth of an inch, then a circular area with a diameter of four-thousandths of an inch can be scanned. Offsets can be chosen that are appropriate to effect any desired scan. Note, too, the integrally molded spur gear on each of the plugs 123, 124, that adapts them for automated scanning by a drive mechanism. Marks, not shown, at the gear end of each plug, indicate the position of maximum offset and the point opposite it on the circumference, to aid in initial setup. If both plugs were rotated at the same rate, the tip of an optical fiber inserted into the plug shown in Fig. 4b would be scanned in a stationary circle. If the plugs are rotated at rates that differ substantially the tip of that fiber will be scanned in a pattern resembling a connected series of partially overlapping circles that overlap and surround the center point of the scanned area, as illustrated in Fig. 9a. Finally, if the plugs are rotated at rates that are slightly different, the tip of that fiber will be scanned in a spiral pattern as illustrated in Fig. 9b. For clarity, both of these figures exaggerate the spacing between scan lines; in practice they will be much closer together than shown. Even shorter coupling means can be positioning probes extending from a micro-positioner external to the cavity region that protrude into that region to serve as a jig to scan the optical fiber tip until the desired coupling is effected. The probes could then hold the tip in place while it is attached by an adhesive to a supporting element within that region. Withdrawal of the probes then leaves the structure free for final assembly. Having thus considered the coupling problem, the problem of modulation will now be addressed. A major impediment to the widespread use of bidirectional fiber-optic telecommunications service is the high cost of the laser modulators. Low cost lasers in the upstream and downstream bands are disclosed in U.S. Patent 5,315,436 and in the referenced patent application. The modulators disclosed herein also can be implemented at relatively low cost.
In these modulators, very short pulses of current modulation are applied directly to the laser diode in a fiber-extended-cavity laser, in order to diminish the population inversion in its active region, so that its ouφut power will briefly drop. In effect, this is a form of amplitude modulation.
Typically, the leading edge of each pulse in an incoming pulse train will be used to generate a modulating "notch" pulse shorter than the incoming pulse. This "notch" pulse is used to directly modulate the laser diode, by applying to the laser diode a brief countercurrent to its normal drive current. This causes a sharp drop in laser ouφut power. Subsequent recovery of the laser ouφut to its initial power level takes place between modulating pulses, as successive round-trip traversals of the laser cavity by the light emitted by what remains of the emitting population builds laser ouφut back to full power level. After transmission, the received pulse train can serve as triggers for a pulse generator that can regenerate the original input pulse train.
Such a modulation method would be impractical with an ordinary Fabry-Perot diode laser, because as noted earlier, the change in charge-carrier density in the active region changes the material's index of refraction and, therefore, the effective cavity length, resulting in wavelength pulling. However, in fiber-extended-cavity lasers, illustratively those described in the referenced U.S. patent and allowed application, the laser diode is a quite short active element in a much longer passive cavity. As noted earlier, this will reduce the wavelength-pulling effect by approximately 100: 1. At the same time, the feedback grating suppresses the buildup of any wavelength that does not correspond to its own half-wavelength interline spacing. The result is effective suppression of the pronounced wavelength pulling that would attend such an amplitude modulation method if it were attempted on an ordinary Fabry-Perot laser diode.
For applications where substantially complete suppression is required, for example in ultra-dense WDM networks with very closely spaced channel wavelengths, that can be achieved by directly compensating for the change in effective cavity length. Illustratively, a segment of optically active material, transmissive of the propagating wavelength and inserted in the optical cavity, could be driven by a countervailing waveform synchronized with the modulating waveform to alter that segment's index of refraction, and therefore its effective optical length in the opposite direction, to maintain substantially constant effective cavity length despite the modulation's effect on the laser diode's index of refraction.
The optical transmissivity of that material must be such that its insertion loss is less that the one-way cavity gain, and, indeed, as low as possible to minimize the number of passes required for substantially complete restoration of laser power ouφut level. Figure 7 illustrates the relative timing of the pulse trains. The input pulse train of drive current to the laser diode is shown in 7a. Upon sensing the leading edge of each pulse in that train, a pulse generator generates a corresponding, brief pulse illustratively pulses like those of 7b or 7c, that are used to briefly diminish or "notch" the laser diode drive current to diminish the charge carrier population inversion in the active region. The resultant falloff and subsequent recovery in laser ouφut power level is illustrated in 7d. The depth of modulation is controlled to provide adequate margin against amplification to saturation by the subsequent system amplifiers, while permitting recovery to substantially full power level with a small number of traversals of the optical cavity. At a receiver, a pulse generator that can be triggered by either the leading edge of the fall in received laser power or by the leading edge of the subsequent rise in received laser power can be used to replicate the original input modulation pulse train, which is then available for ordinary processing. The net effect is an increment to the time delay in the receipt of the input pulse train, as would occur if the transmission path were lengthened.
Note that to illustrate their timing inter-relationships, all of the waveforms shown here, except for the laser's ouφut power restoration waveform as it rises from full modulation to restored power level, are shown as being of substantially rectangular form. However, it may be desirable for the modulating "notch" pulse to be of non-rectangular form or even of composite form, illustratively a short pulse atop a wider pulse, to better control the carrier depletion process.
Obviously, "notch" pulses of different form than those shown in Figs. 7b and 7c may be used.
Fig. 8 illustrates five different circuits for modulating a laser diode by this means. In the circuit shown in Fig. 8a, the "notch" pulses generated by generator/driver
200 are coupled to driver signal lines 220 and 221 through radio-frequency transformer 210. 212 represents a D.C. bias line. There are two bonding pads, at the top and bottom of laser diode 211. This method can be used to briefly push the laser drive current toward zero with a countercurrent pulse or, with a large enough signal, even beyond zero. The latter might be used to invert the sense of the drive current, to speed the fall in laser ouφut level by sweeping some of the excited-state charge carriers out of the active region, yet without entirely quenching laser ouφut by excessive depletion of the population inversion.
In the circuit shown in Fig. 8b, the modulating "notch" pulses drive field-effect transistor (FET) 213. This method has the advantage of very low inductance, but cannot push the net drive current beyond zero to invert its sense, should that be desired.
In the circuit shown in Fig. 8c, a second FET 214 is combined with FET 213 in a so-called totem-pole configuration. Generator/driver 201 differs from 200, in that it ouφuts an additional signal on signal line 222. That signal is typically pulsed on in synchronism with the modulating "notch" pulse, to discharge any stray capacitances. In the circuit shown in Fig. 8d, FET 214 has been given its own bias line 216. This permits the laser diode to be driven with a reverse-bias signal.
Finally, in the circuit shown in Fig. 8e, generator/driver 202 differs from 201, in that it outputs on signal line 223 the countervailing signal previously mentioned as a way of reducing the wavelength shift due to modulation substantially to zero. Here, rather than using the countervailing signal to drive a separate device for that purpose, a two-section laser diode 216 is employed, the second section of which is differently doped than the primary gain section. That second section has the desired optical transmissivity and is accessible through additional bonding pad 215. By driving that section with a suitable countervailing signal that changes the index of refraction of that section by an amount proportional to and in a direction opposite to the change in index of refraction that occurs when the primary gain section is being driven by the modulating "notch" pulse, the composite change in index of refraction can be reduced substantially to zero. The counter- vailing signal is not shown in the waveforms of Fig. 7.
Other configurations might utilize bi-polar transistors rather than or even in combination with FETS, capacity-coupled drivers, and so forth. In all cases, a sufficient population inversion must remain to permit rapid restoration of laser ouφut power, since the length of that restoration period will determine the minimum interpulse spacing of "notch" pulses and thus the maximum modulation rate.
While the modulated light ouφut of each of Figs. 8 is, in each case, fed to an extended cavity, the principle of this modulation method is obviously applicable to an ordinary laser diode, i.e., one whose optical cavity is bounded by its cleaved ends. Of course, lacking an extended cavity and a tuning grating, such a laser would not be tunable. It would however be inexpensively modulatable at quite high data rates, because its short cavity length would permit very rapid restoration of ouφut signal level after the fall in that level triggered by a modulating "notch" pulse. Since the active region of such a semiconductor laser extends along substantially the entire cavity length, the use of the previously discussed segment of optically active material would appear to be necessary. As shown in Fig. 8e, that segment of material can be a section of the diode that is differently doped than the main section, and is driven by a separate signal lead, through its own bonding pad. Typically, such a laser would be constructed as a Distributed Feedback (DFB) laser, whose wavelength is established by a feedback grating, illustratively a grating extending along the entire active region of the laser, and which grating, thus being as long as the optical cavity, is also effective in sidemode suppression.
Fig. 5 shows a modulator of a design that accords with the above principles driving the laser diode of an OWT. To the right of the laser diode 310, at its cleaved and anti- reflectively coated face, the tip of a side-polished fiber positioned by micro-positioner 312, both couples laser diode ouφut to the fiber for interaction with the feedback grating 314 and couples back into the laser diode feedback at the wavelength represented by the grating's interline periodicity where it intersects the side-polished fiber. That bi-directional flow of signal is represented by the double-headed arrow. Note that the side-polished fiber exiting the micro-positioner 312 is loosely coupled to the feedback grating 314, and then fed into the wavelength comparator input port. In the wavelength comparator 340 the wavelength ouφut by the tunable laser is compared to the wavelength of the reference signal 350. Any difference between the two wavelengths that is greater than or less than the designed offset wavelength produces a corrective error signal for servo B 355 that drives the feedback grating actuator 318, which moves the grating, as indicated by the two directional arrows, tuning the ouφut wavelength until zero error results. The loop containing servo A 360 drives its own actuator 362 to keep the reference wavelength centered on a split photodetector, to serve as a fiduciary mark. A separate optical fiber 370, here shown below the laser diode 310, has its tip coupled to the cleaved, uncoated rear wall of the laser diode from which the main ouφut signal is taken. Note that the arrow from the laser to the micro-positioner 372 has only one head, since there is essentially no energy reflected back to the laser. Note the use of a micro-positioner 352 at the reference wavelength input port of the wavelength comparator 340. This serves to move the optical fiber tip to compensate for manufacturing tolerances that would otherwise result in wavelength offset errors.
Fig. 6 shows the modulation method in functional block diagram form. The input modulation pulse train drives both a "notch" pulse generator and, optionally, a countervailing signal generator, each of which feeds a driver. The modulation driver "notches" the laser diode drive current by any desired means, including any one of the circuits shown in Figs. 8. The optional countervailing signal is here shown driving one section of a two-section laser diode, though it could as readily be used to drive a separate segment of a suitable optically active material. The modulated laser ouφut then traverses a transmission path to a receiver. There, the leading edge of each received pulse can serve as a trigger for a pulse train regenerator, that can replicate the original input modulation pulse train. While not an inherent part of the modulator, this latter function is included here for clarity.
Clearly, the stated objects of the present invention have been realized as set forth in this detailed description. However that description should not be construed as exhaustive of its inventive content, which should be understood to include the numerous variations and alternative embodiments that will be apparent to anyone skilled in the art, without departing from the spirit and scope of this invention.

Claims

What is claimed is: 1. A method of modulating a semiconductor laser comprising the steps of: providing a drive current pulse to said laser and modulating said laser by driving said laser with a current pulse of a desired waveform in a direction opposite the direction of said drive current pulse to reduce the density of the inverted charge-carrier population of said laser.
2. A method as in claim 1, further comprising the steps of: providing an input modulating signal to produce the said current pulse of a desired waveform to drive said laser drive current in the opposite direction.
3. A method as in claim 1 further comprising the step of discharging the stray capacitance of said laser.
4. A method as in claim 1 further comprising the step of restoring an ouφut signal to substantially that which would have been produced in the absence of driving said laser with said pulse of a desired waveform.
5. A method as in claim 1 , wherein the combination of said laser drive current and said pulse of desired waveform results in a net drive current for said laser that tends towards zero.
6. A method as in claim 5, wherein said combination results in a net drive current for said laser that is of reverse direction.
7. A method as in claim 5 further comprising the step of altering the index of refraction of a portion of the resonant cavity of said laser to keep substantially invariant the composite index of refraction of said resonant cavity.
8. An apparatus for modulating a semiconductor laser comprising: a semiconductor laser including a resonant cavity; a first generator for supplying drive current to said laser; and a second generator for supplying a modulating current pulse to said laser in a direction opposite to said drive current to reduce the density of the inverted charge-carrier population of said laser.
9. An apparatus as in claim 8 wherein said semiconductor laser is an active element in a tunable light source having an emission spectrum of substantially single lines, comprising: at least one active optical element, a respective first reflective end for each said active optical element, a grating with a set of lines that are one of parallel and divergent, said divergent lines diverging from at least one of a true vertex and an effective vertex, said grating and said first reflective end of each said active optical element cooperating to form a respective laser resonant cavity that contains each said active optical element, each said active optical element and its resonant cavity cooperating to produce a respective light output having an emission spectrum of substantially a single line, said means for effecting a grazing coupling between said grating and each said laser resonant cavity and for controlling said grazing coupling to maintain substantially uniform reflection from each grating line back to each said active element, each said laser and said resonant cavity being at least one of a resonant cavity without an optical fiber and a resonant cavity having an optical fiber, and means for moving said grating along a path relative to each said laser resonant cavity to simultaneously and in the same ratio alter both the periodicity of the effective intersections of said grating lines with each said resonant cavity and the effective cavity length of each said resonant cavity to produce a constant longitudinal mode throughout the entire tuning range of said tunable light source.
10. The combination of claim 9, further comprising an Offset Wavelength Tracker (OWT) comprising a spectrometer with effectively two input ports and effectively two detector arrays, and means for centering a spectral line from a reference wavelength input to the first input port onto the first detector array.
11. The combination of claim 10, further comprising first and second detector elements for each said detector array, and means for subtracting the outputs of said two detector elements to produce a difference signal.
12. The combination of claim 11, further comprising first servo means for effecting the centering of said spectral line from said first input port onto said first detector array, said difference signal from said first detector array controlling said first servo means.
13. The combination of claim 12, further comprising second servo means to control the wavelength altering means of said tunable light source, said difference signal from said second detector array controlling said second servo means, said tunable light source comprising a wavelength source for said second input port.
14. The combination of claim 13 , wherein the wavelength altering means of said tunable light source produces from said tunable light source, a wavelength at a desired offset from said reference wavelength.
15. The combination of claim 14 wherein said wavelength at a desired offset comprises the reference wavelength to at least one next-in-line OWT in a concatenated array of OWTs.
16. The combination of claim 9, further comprising active-optical-element-to-extended-cavity coupling means such that the length of the portion of the resonant cavity that is not coupled to the grating is not more than substantially one-half the length of the resonant cavity.
17. The combination of claim 16 , further comprising an eccentric optical fiber, and means for rotating said fiber to scan a circle.
18. The combination of claim 17, wherein said means for rotating said optical fiber comprise an eccentric plug adapted to receive said eccentric optical fiber, said eccentric plug being itself capable of rotation, said rotation of said plug and said rotation of said eccentric optical fiber device cooperating to scan an area.
19. The combination of claim 9, further comprising an eccentric optical fiber inserted into a rotatable eccentric plug, rotation of said plug and said rotation of said eccentric optical fiber cooperating to micro-position said optical fiber.
20. The combination of claim 9, further comprising a first eccentric, rotatable plug adapted to receive a concentric optical fiber, said first eccentric plug being inserted into a second eccentric rotatable plug adapted to receive said first eccentric plug, rotation of at least one of said first plug and said second plug cooperating to micro-position said optical fiber.
21. The combination of claim 16, further comprising a first eccentric, rotatable plug adapted to receive a concentric optical fiber, said first eccentric plug being inserted into a second eccentric rotatable plug adapted to receive said first eccentric plug, rotation of at least one of said first plug and said second plug cooperating to micro-position said optical fiber.
22. A semiconductor laser that emits light from a face thereof; an optical fiber to which the laser light is to be coupled; means for eccentrically mounting said optical fiber and; means for scanning by rotation the tip of said optical fiber relative to said laser face to effect coupling of the laser light output to said optical fiber.
23. The combination of claim 14 further comprising an eccentric optical fiber, and means for rotating said fiber to scan a circle.
24. The combination of claim 23, wherein said means for rotating said optical fiber comprise an eccentric plug adapted to receive said eccentric optical fiber, said eccentric plug being itself capable of rotation, said rotation of said plug and said rotation of said eccentric optical fiber device cooperating to scan and area.
25. The combination of claim 14, further comprising an eccentric optical fiber inserted into a rotatable eccentric plug, rotation of said plug and said rotation of said eccentric optical fiber cooperating to micro-position said optical fiber.
26. The combination of claim 14, further comprising a first eccentric, rotatable plug adapted to receive a concentric optical fiber, said first eccentric plug being inserted into a second eccentric rotatable plug adapted to receive said first eccentric plug, rotation of at least one of said first plug and said second plug cooperating to micro- position said optical fiber.
27. The combination of claim 15 further comprising a first eccentric, rotatable plug adapted to receive a concentric optical fiber, said first eccentric plug being inserted into a second eccentric rotatable plug adapted to receive said first eccentric plug, rotation of at least one of said first plug and said second plug cooperating to micro- position said optical fiber.
PCT/US1997/017139 1996-09-13 1997-09-12 Low cost means of modulating a laser WO1998011636A1 (en)

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US2973396P 1996-10-23 1996-10-23
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4875217A (en) * 1987-05-22 1989-10-17 Siemens Aktiengesellschaft Laser diode array with lateral coupling
US4932034A (en) * 1988-03-11 1990-06-05 Kokusai Denshin Denwa Kabushiki Kaisha Distributed feedback semiconductor laser device and current injection
US5315436A (en) * 1990-06-06 1994-05-24 Lowenhar Herman Leonard Fiber optics system
US5337392A (en) * 1992-07-29 1994-08-09 Alcatel Cit Method of coupling an optical fiber to an optical component on the same substrate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4875217A (en) * 1987-05-22 1989-10-17 Siemens Aktiengesellschaft Laser diode array with lateral coupling
US4932034A (en) * 1988-03-11 1990-06-05 Kokusai Denshin Denwa Kabushiki Kaisha Distributed feedback semiconductor laser device and current injection
US5315436A (en) * 1990-06-06 1994-05-24 Lowenhar Herman Leonard Fiber optics system
US5337392A (en) * 1992-07-29 1994-08-09 Alcatel Cit Method of coupling an optical fiber to an optical component on the same substrate

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