US3899566A - Process for manufacturing color-striped stamped detergent bars - Google Patents

Process for manufacturing color-striped stamped detergent bars Download PDF

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US3899566A
US3899566A US386655A US38665573A US3899566A US 3899566 A US3899566 A US 3899566A US 386655 A US386655 A US 386655A US 38665573 A US38665573 A US 38665573A US 3899566 A US3899566 A US 3899566A
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die box
billet
long axis
soap
detergent
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US386655A
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Graeme Douglas Murray
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Procter and Gamble Co
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Procter and Gamble Co
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    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14—Shaping
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/08—Colouring, e.g. striated bars or striped bars, or perfuming

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  • ABSTRACT A process for producing soap or detergent bars with 52 us. Cl 264/245; 264/320 curved Stripes of a distinctive color y feeding a 511 Int. cm B29C 9/00 striped billet of p or detergent into a die box so 5 Field f Search 264/75 320 299 73 77 that the long axis of the billet is not coincident with 2 4 337 mg 252 90 134 the long axis of the die box when subjected to compression. This is accomplished by providing billets [56] Refe e Ci d whose length is greater than the corresponding dimension of the die box.
  • the invention relates to a process of manufacturing stamped soap, soap-synthetic or synthetic detergent bars having stripes of at least one distinctive color, at least part of the said strips being curved, and, in particular, whose color stripes are curved in substantially the same way in successive bars produced from a stamping machine.
  • soap and detergent bars which comprise longitudinally disposed stripes or bands of different colored soap.
  • the stripes or bands may be spirally disposed, centered upon the long axis (i.e., the axis along which the bars are extruded in the final stage of their manufacture) of the soap bars.
  • these color stripes can be curved, at least over part of the bar, in particular either in a single curve approximating an arc of a circle, or in a double reflexed curve, approximating sinusoidal form.
  • a rod of soap is extruded from a plodder and cut into lengths, known as billets.
  • the length of the billet is greater than its width or thickness, and the last two dimensions may well be the same, for instance, if the cross-section of the billet is circular, as is often the case.
  • the billet is inserted sideways relative to its length, i.e., its dimension in the sense in which it was extruded, into a die box.
  • the billet may be made longer than the length of the die box so that when forced into the die box, sections from at least one of its ends are cut off by the ends of the die box. These are discarded or recycled in the process.
  • the billet In the other dimension the billet is narrower than the die box. When compressed by the dies the soap is forced to flow sideways to fill the cross-section of the die box completely.
  • the billet is inserted centrally into the die box, i.e., with its long axis coincident with that of the die box.
  • the present invention provides a process for manufacturing a soap (e.g., toilet soap) or detergent bar having stripes of at least one distinctive color, curved relative to the long axis of the bar, which comprises feeding into a die box a longitudinally, optionally spirally, striped billet of soap or detergent, whose length is greater than the corresponding dimension of the die box, the billet being so aligned when it is forced into the die box that its long axis is not coincident with the long axis of the die box at the instant when it is subjected to compression therein.
  • a soap e.g., toilet soap
  • detergent bar having stripes of at least one distinctive color, curved relative to the long axis of the bar
  • the billet can be aligned with its long axis at an acute angle to that of the die box.
  • the flow of the soap to fill the vacant, diagonally disposed spaces near either end of the die box results in the stripes, which were initially aligned with the length of the billet, being curved into an approximately sinusoidal shape.
  • the grain of the soap, lying originally along the long axis of the billets should remain nearly along the long axis of the stamped bars, and therefore the long axis of the billet should preferably be turned no more than out of alignment with that of the die box.
  • the billet may be inserted into the die box with its long axis parallel with, but to one side of, the axis of the die box.
  • the stripes especially on the side of the bar where the side of the billet is more remote from the wall of the die box, will become curved in a single curve, approximating an arc of a circle.
  • the reference numeral .1 represents the die-box opening of a soap-stamping machine
  • 2 represents a soap billet aligned ready to be forced into the die box
  • 3 represents the center line (long axis) of the diebox opening
  • 4 represents the center line (long axis) of the billet.
  • FIG. 1 represents the normal arrangement, wherein the center lines 3 and 4 are parallel and will become concident when the billet has been forced into the die box.
  • FIG. 2 represents an arrangement according to the present invention wherein the billet is turned out of alignment with the die box.
  • the angle 5 should preferably not exceed 45.
  • FIG. 3 represents an arrangement according to the invention wherein the billet is located with its center line parallel with that of the die box but to one side of it.
  • the die box is formed with curved sidewalls.
  • FIGS. 4 to 6 are shown plan views of examples of finished soap bars 6, made according to bar-stamping arrangements as exemplified in FIGS. 1 to 3. Striped regions are indicated by the shaded areas, 7.
  • FIG. 4 represents a soap bar made according to the normal bar-stamping arrangement as exemplified in FIG. 1.
  • the striped regions of the bar are seen to be substantially rectilinear.
  • FIG. 5 exemplifies a soap bar made according to an arrangement, as illustrated in FIG. 2, in which the soap billet, 2, is turned out of alignment with the dye box, 1.
  • the striped regions are seen to be formed in the shape of a shallow, extended sinusoidal curve or S-shape.
  • FIG. 6 exemplifies a soap bar made according to an arrangement, as illustrated in FIG. 3, in which the soap billet, 2, is displaced from, but parallel to, the long axis, 4, of the dye box, 1.
  • the striped regions of the bar are seen to be formed, generally, in the shape of arcs of a circle, the curvature of successive arcs diminishing towards the side of the bar corresponding to the side of the billet which was closest to the wall of the die-box during stamping.
  • the striped regions are also seen to be more curved at the ends of the arcs.
  • a process for manufacturing a soap or detergent bar having stripes of at least one distinctive color, curved relative to the long axis of the bar which comprises feeding into a die box a longitudinally striped billet of soap or detergent, whose length is greater than the corresponding dimension of the die box, the billet being so aligned when it is forced into the die box that its long axis is not coincident with the long axis of the die box at the instant when it is subjected to compression therein, said long axis of the billet at said instant lying in a plane of a cross-section of the die box taken at right angles to the axis defined by the center of the open ends of the die box.

Abstract

A process for producing soap or detergent bars with curved stripes of a distinctive color by feeding a striped billet of soap or detergent into a die box so that the long axis of the billet is not coincident with the long axis of the die box when subjected to compression. This is accomplished by providing billets whose length is greater than the corresponding dimension of the die box.

Description

United States Patent Murray Aug. 12, 1975 [54] PROCESS FOR MANUFACTURING 2,965,946 12/1960 Sweet et a1. 264/337 COLOR STRIPED ST AMPED DETERGENT 3,159,699 12/ 1964 Sutphin 264/D1G. 66 BARS I 3,485,905 12/1969 Compa 264/75 3,676,538 7/1972 Patterson 264/75 [75] Inventor; Graeme Douglas Murray, Newcastle 3,769,225 10/1973 Matthaei 252/134 upon Tyne England FOREIGN PATENTS OR APPLICATIONS [73] Assignee: The Procter & Gamble Company, 1 471 10/1972 south Afri a Cincinnati, Ohio 1,218,782 5/1960 France 264/75 [22] Filed' Aug. 1973 Primary ExaminerPhilip Anderson [21] Appl. No.: 386,655 Attorney, Agent, or FirmThomas H. OFlaherty;
Edmund F. Gebhardt; Forrest L. Collins [30] Foreign Application Priority Data Aug. 11, 1972 United Kingdom 37560/72 [57] ABSTRACT A process for producing soap or detergent bars with 52 us. Cl 264/245; 264/320 curved Stripes of a distinctive color y feeding a 511 Int. cm B29C 9/00 striped billet of p or detergent into a die box so 5 Field f Search 264/75 320 299 73 77 that the long axis of the billet is not coincident with 2 4 337 mg 252 90 134 the long axis of the die box when subjected to compression. This is accomplished by providing billets [56] Refe e Ci d whose length is greater than the corresponding dimension of the die box.
4 Claims, 6 Drawing Figures PATENTEU AUG 1 21975 SHEET PATENTED we] 2mm 3,899 566 SHEET 2 IIIIIIIKIIIIIIIIIJI 'ullilfllliilllll..
"IIIIIIIIIIIIIIIJ... v.
o. 5 01111111111147... 0. ..'IIIIIIIIIIIIIII...
WIIIII/I/l I/I/I/I/I PROCESS FOR MANUFACTURING COLOR-STRIPED STAMPED DETERGENT BARS BACKGROUND OF THE INVENTION The invention relates to a process of manufacturing stamped soap, soap-synthetic or synthetic detergent bars having stripes of at least one distinctive color, at least part of the said strips being curved, and, in particular, whose color stripes are curved in substantially the same way in successive bars produced from a stamping machine.
Various methods have been described in the art, for making soap and detergent bars (hereinafter described for convenience simply as soap bars) which comprise longitudinally disposed stripes or bands of different colored soap. Optionally the stripes or bands may be spirally disposed, centered upon the long axis (i.e., the axis along which the bars are extruded in the final stage of their manufacture) of the soap bars. According to the present invention, these color stripes can be curved, at least over part of the bar, in particular either in a single curve approximating an arc of a circle, or in a double reflexed curve, approximating sinusoidal form.
In the conventional process for making stamped soap bars, a rod of soap is extruded from a plodder and cut into lengths, known as billets. Generally the length of the billet is greater than its width or thickness, and the last two dimensions may well be the same, for instance, if the cross-section of the billet is circular, as is often the case. The billet is inserted sideways relative to its length, i.e., its dimension in the sense in which it was extruded, into a die box. The billet may be made longer than the length of the die box so that when forced into the die box, sections from at least one of its ends are cut off by the ends of the die box. These are discarded or recycled in the process.
In the other dimension the billet is narrower than the die box. When compressed by the dies the soap is forced to flow sideways to fill the cross-section of the die box completely. The billet is inserted centrally into the die box, i.e., with its long axis coincident with that of the die box.
DESCRIPTION OF THE INVENTION The present invention provides a process for manufacturing a soap (e.g., toilet soap) or detergent bar having stripes of at least one distinctive color, curved relative to the long axis of the bar, which comprises feeding into a die box a longitudinally, optionally spirally, striped billet of soap or detergent, whose length is greater than the corresponding dimension of the die box, the billet being so aligned when it is forced into the die box that its long axis is not coincident with the long axis of the die box at the instant when it is subjected to compression therein.
The billet can be aligned with its long axis at an acute angle to that of the die box. In this case, during stamping, the flow of the soap to fill the vacant, diagonally disposed spaces near either end of the die box results in the stripes, which were initially aligned with the length of the billet, being curved into an approximately sinusoidal shape. It is desirable, in order to maintain the strength of the stamped bars, that the grain of the soap, lying originally along the long axis of the billets, should remain nearly along the long axis of the stamped bars, and therefore the long axis of the billet should preferably be turned no more than out of alignment with that of the die box.
Alternatively the billet may be inserted into the die box with its long axis parallel with, but to one side of, the axis of the die box. In this case, especially if the side walls of the die box curve outwards or if the dies are deeply concave, the stripes, especially on the side of the bar where the side of the billet is more remote from the wall of the die box, will become curved in a single curve, approximating an arc of a circle.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention will be made clearer by reference to the accompanying drawings, wherein in the schematic FIGS. 1 to 3, the reference numeral .1 represents the die-box opening of a soap-stamping machine, 2 represents a soap billet aligned ready to be forced into the die box, 3 represents the center line (long axis) of the diebox opening, 4 represents the center line (long axis) of the billet.
FIG. 1 represents the normal arrangement, wherein the center lines 3 and 4 are parallel and will become concident when the billet has been forced into the die box.
FIG. 2 represents an arrangement according to the present invention wherein the billet is turned out of alignment with the die box. In this arrangement the angle 5 should preferably not exceed 45.
FIG. 3 represents an arrangement according to the invention wherein the billet is located with its center line parallel with that of the die box but to one side of it. In this example, the die box is formed with curved sidewalls.
In FIGS. 4 to 6 are shown plan views of examples of finished soap bars 6, made according to bar-stamping arrangements as exemplified in FIGS. 1 to 3. Striped regions are indicated by the shaded areas, 7.
FIG. 4 represents a soap bar made according to the normal bar-stamping arrangement as exemplified in FIG. 1. The striped regions of the bar are seen to be substantially rectilinear.
FIG. 5 exemplifies a soap bar made according to an arrangement, as illustrated in FIG. 2, in which the soap billet, 2, is turned out of alignment with the dye box, 1. The striped regions are seen to be formed in the shape of a shallow, extended sinusoidal curve or S-shape.
FIG. 6 exemplifies a soap bar made according to an arrangement, as illustrated in FIG. 3, in which the soap billet, 2, is displaced from, but parallel to, the long axis, 4, of the dye box, 1. The striped regions of the bar are seen to be formed, generally, in the shape of arcs of a circle, the curvature of successive arcs diminishing towards the side of the bar corresponding to the side of the billet which was closest to the wall of the die-box during stamping. The striped regions are also seen to be more curved at the ends of the arcs.
What is claimed is:
1. A process for manufacturing a soap or detergent bar having stripes of at least one distinctive color, curved relative to the long axis of the bar, which comprises feeding into a die box a longitudinally striped billet of soap or detergent, whose length is greater than the corresponding dimension of the die box, the billet being so aligned when it is forced into the die box that its long axis is not coincident with the long axis of the die box at the instant when it is subjected to compression therein, said long axis of the billet at said instant lying in a plane of a cross-section of the die box taken at right angles to the axis defined by the center of the open ends of the die box.
2. The process of claim 1 wherein the billet is in- 3. The process of claim 1 wherein the billet is inserted into the die box with its long axis parallel to but not coincident with the long axis of the die box.
4 The process of claim 1 wherein the billet of soap ser'ted into the die box with its long axis at an angle not 5 or detergent is spirally fed into the die box.
exceeding 45 to the long axis of the die box.

Claims (4)

1. A PROCESS FOR MANUFACTURING A SOAP OR DETERGENT BAR HAVING STRIPES OF AT LEAST ONE DISTINCTIVE COLOR, CURVED RELATIVE TO THE LONG AXIS OF THE BAR, WHICH COMPRISES FEEDING INTO A DIE BOX A LONGITUDINALLY STRIPED BILLET OF SOAP OR DETERGENT, WHOSE LENGTH IS GREATER THAN THE CORRESPONDING DIMENSION OF THE DIE BOX, THE BILLET BEING SO ALIGNED WHEN IT IS FORCED INTO THE DIE BOX THAT ITS LONG AXIS IS NOT COINCIDENT WITH LONG AXIS OF THE DIE BOX AT THE INSTANT WHEN IT IS SUBJECTED TO COMPRESSION THEREIN, SAID LONG AXIS OF THE BILLET AT SAID INSTANT LYING IN A PLANE OF A CROSS-SECTION OF THE DIE BOX TAKEN AT RIGHT ANGLES TO THE AXIS DEFINED BY THE CENTER OF THE OPEN ENDS OF THE DIE BOX.
2. The process of claim 1 wherein the billet is inserted into the die box with its long axis at an angle not exceeding 45* to the long axis of the die box.
3. The process of claim 1 wherein the billet is inserted into the die box with its long axis parallel to but not coincident with the long axis of the die box.
4. The process of claim 1 wherein the billet of soap or detergent is spirally fed into the die box.
US386655A 1972-08-11 1973-08-08 Process for manufacturing color-striped stamped detergent bars Expired - Lifetime US3899566A (en)

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GB3756072A GB1438763A (en) 1972-08-11 1972-08-11 Colour-striped stamped detergent bars

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036775A (en) * 1974-06-28 1977-07-19 Henkel & Cie G.M.B.H. Process for the production of a marbled or mottled soap cake and the product of such process
US4065422A (en) * 1977-02-16 1977-12-27 General Mills Chemicals, Inc. High slip polymer composition containing a polyacrylamido sulfonic acid salt and an alcohol
US4473522A (en) * 1981-10-26 1984-09-25 Colgate-Palmolive Company Crack elimination in soap
US4738609A (en) * 1985-07-18 1988-04-19 Colgate Palmolive Company Apparatus for making soap with orifice plate and trimmer plate
WO1996035773A1 (en) * 1995-05-12 1996-11-14 Unilever Plc Soap bar dies
US5653933A (en) * 1995-05-12 1997-08-05 Lever Brothers Company, Division Of Conopco, Inc. Method of using angled soap dies
US20010039254A1 (en) * 2000-04-06 2001-11-08 Browne Michael Andrew Process and apparatus for the production of a detergent bar
WO2002024857A1 (en) * 2000-09-20 2002-03-28 Haarmann & Reimer Gmbh Multi-phase soap
US6533979B1 (en) * 2000-07-06 2003-03-18 Kuo-Hsiung Lee Method for manufacturing pattern-through soap
WO2005095085A2 (en) * 2004-04-02 2005-10-13 Evyap Sabun, Yag, Gliserin Sanayi Ve Ticaret Anonim Sirketi A method and apparatus used in the manufacturing of layered products
US20090196897A1 (en) * 1991-05-14 2009-08-06 Ecolab Inc. Two part chemical concentrate
US20120093963A1 (en) * 2004-12-01 2012-04-19 Israel J Vance Method and apparatus for making candles, vases or decorative objects
USD754923S1 (en) * 2014-01-15 2016-04-26 Elaina Joy Bender Multi-layered soap

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US2171095A (en) * 1936-11-03 1939-08-29 Nixon Nitration Works Extrusion apparatus for obtaining luster, color, pattern, and complicated shape effects on articles formed of plastic material
US2965946A (en) * 1958-10-02 1960-12-27 Colgate Palmolive Co Apparatus and process for pressing detergent bars and cakes
US3159699A (en) * 1961-01-06 1964-12-01 Procter & Gamble Skirted die
US3485905A (en) * 1967-02-17 1969-12-23 Colgate Palmolive Co Process for making variegated soap
US3676538A (en) * 1970-02-04 1972-07-11 Purex Corp Ltd Method for soap bars having marble-like decoration
US3769225A (en) * 1971-02-12 1973-10-30 Lever Brothers Ltd Process for producing marbleized soap

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2171095A (en) * 1936-11-03 1939-08-29 Nixon Nitration Works Extrusion apparatus for obtaining luster, color, pattern, and complicated shape effects on articles formed of plastic material
US2965946A (en) * 1958-10-02 1960-12-27 Colgate Palmolive Co Apparatus and process for pressing detergent bars and cakes
US3159699A (en) * 1961-01-06 1964-12-01 Procter & Gamble Skirted die
US3485905A (en) * 1967-02-17 1969-12-23 Colgate Palmolive Co Process for making variegated soap
US3676538A (en) * 1970-02-04 1972-07-11 Purex Corp Ltd Method for soap bars having marble-like decoration
US3769225A (en) * 1971-02-12 1973-10-30 Lever Brothers Ltd Process for producing marbleized soap

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036775A (en) * 1974-06-28 1977-07-19 Henkel & Cie G.M.B.H. Process for the production of a marbled or mottled soap cake and the product of such process
US4065422A (en) * 1977-02-16 1977-12-27 General Mills Chemicals, Inc. High slip polymer composition containing a polyacrylamido sulfonic acid salt and an alcohol
US4473522A (en) * 1981-10-26 1984-09-25 Colgate-Palmolive Company Crack elimination in soap
US4738609A (en) * 1985-07-18 1988-04-19 Colgate Palmolive Company Apparatus for making soap with orifice plate and trimmer plate
US20090196897A1 (en) * 1991-05-14 2009-08-06 Ecolab Inc. Two part chemical concentrate
WO1996035773A1 (en) * 1995-05-12 1996-11-14 Unilever Plc Soap bar dies
US5653933A (en) * 1995-05-12 1997-08-05 Lever Brothers Company, Division Of Conopco, Inc. Method of using angled soap dies
US6878319B2 (en) * 2000-04-06 2005-04-12 Unilever Home & Personal Care Usa, A Division Of Conopco, Inc. Process for the production of a detergent bar
US20010039254A1 (en) * 2000-04-06 2001-11-08 Browne Michael Andrew Process and apparatus for the production of a detergent bar
US8162646B2 (en) 2000-04-06 2012-04-24 Conopco, Inc. Apparatus for the production of a detergent bar
US20100068322A1 (en) * 2000-04-06 2010-03-18 Conopco, Inc., D/B/A Unilever Process and apparatus for the production of a detergent bar
US20050147706A1 (en) * 2000-04-06 2005-07-07 Unilever Home & Personal Care Usa, Division Of Conopco., Inc. Process and apparatus for the production of a detergent bar
US7632441B2 (en) 2000-04-06 2009-12-15 Unilever Home & Personal Care Usa Division Of Conopco, Inc. Process and apparatus for the production of a detergent bar
US6533979B1 (en) * 2000-07-06 2003-03-18 Kuo-Hsiung Lee Method for manufacturing pattern-through soap
WO2002024857A1 (en) * 2000-09-20 2002-03-28 Haarmann & Reimer Gmbh Multi-phase soap
DE10046469B4 (en) * 2000-09-20 2004-07-15 Symrise Gmbh & Co. Kg Multiphase soaps
WO2005095085A3 (en) * 2004-04-02 2006-03-02 Sirketi Evyap Sabun Yag Gliser A method and apparatus used in the manufacturing of layered products
WO2005095085A2 (en) * 2004-04-02 2005-10-13 Evyap Sabun, Yag, Gliserin Sanayi Ve Ticaret Anonim Sirketi A method and apparatus used in the manufacturing of layered products
US20120093963A1 (en) * 2004-12-01 2012-04-19 Israel J Vance Method and apparatus for making candles, vases or decorative objects
US8702416B2 (en) * 2004-12-01 2014-04-22 J. Vance Israel Method and apparatus for making candles, vases or decorative objects
USD754923S1 (en) * 2014-01-15 2016-04-26 Elaina Joy Bender Multi-layered soap

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ES417800A1 (en) 1976-03-01
CA1012864A (en) 1977-06-28
JPS5315721B2 (en) 1978-05-26
GB1438763A (en) 1976-06-09
JPS49124104A (en) 1974-11-27

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