US3798440A - Push button switching module for flashlights - Google Patents

Push button switching module for flashlights Download PDF

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US3798440A
US3798440A US00343687A US3798440DA US3798440A US 3798440 A US3798440 A US 3798440A US 00343687 A US00343687 A US 00343687A US 3798440D A US3798440D A US 3798440DA US 3798440 A US3798440 A US 3798440A
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casing
lens
module
switching module
flashlight
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US00343687A
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R Brindley
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Edgewell Personal Care Brands LLC
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Union Carbide Corp
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Assigned to MORGAN GUARANTY TRUST COMPANY OF NEW YORK, AND MORGAN BANK ( DELAWARE ) AS COLLATERAL ( AGENTS ) SEE RECORD FOR THE REMAINING ASSIGNEES. reassignment MORGAN GUARANTY TRUST COMPANY OF NEW YORK, AND MORGAN BANK ( DELAWARE ) AS COLLATERAL ( AGENTS ) SEE RECORD FOR THE REMAINING ASSIGNEES. MORTGAGE (SEE DOCUMENT FOR DETAILS). Assignors: STP CORPORATION, A CORP. OF DE.,, UNION CARBIDE AGRICULTURAL PRODUCTS CO., INC., A CORP. OF PA.,, UNION CARBIDE CORPORATION, A CORP.,, UNION CARBIDE EUROPE S.A., A SWISS CORP.
Assigned to EVEREADY BATTERY COMPANY, INC., A CORP. OF DE. reassignment EVEREADY BATTERY COMPANY, INC., A CORP. OF DE. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: UNION CARBIDE CORPORATION, A CORP. OF NY
Assigned to UNION CARBIDE CORPORATION, reassignment UNION CARBIDE CORPORATION, RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: MORGAN BANK (DELAWARE) AS COLLATERAL AGENT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21LLIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
    • F21L4/00Electric lighting devices with self-contained electric batteries or cells
    • F21L4/005Electric lighting devices with self-contained electric batteries or cells the device being a pocket lamp
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/04Arrangement of electric circuit elements in or on lighting devices the elements being switches
    • F21V23/0414Arrangement of electric circuit elements in or on lighting devices the elements being switches specially adapted to be used with portable lighting devices

Definitions

  • a switching module for detachably mounting to various size lens and reflector units and battery casings, said module comprising a tubular casing having a lamp-circuit controlled push button switch mounted therein with the button segment facing a flexible boot covered opening in the wall of said casing.
  • This invention relates to a flashlight, such as a waterproof flashlight, and more specifically to a novel waterproof switching module for use in said flashlight.
  • Waterproof flashlights presently available are generally fabricated with magnetically operated switches which are activated from the outside of the flashlight casing. These types of waterproof flashlights generally require a dual type: switch arrangement whereby a first switch operating member is disposed outside the watertight casing which upon being moved will activate a second switch operating member disposed inside said casing. Damage to the outside mounted switch will render the inside switch ineffective to control the operation of the lamp.
  • Another type of waterproof flashlight utilizes a water-tight flexible rubber member over a slidable'switch disposed in a water-tight casing. Repeated use of the slidable switch subjects the rubber member to friction wear and possible damage to its water-tight characteristics.
  • Waterproof flashlights have also been fabricated with part of a conductive metal switch embedded in the wall of an enclosed. casing madeof synthetic resin or the like. A second part of the metal switch is exposed on the outside wall of the casing and is coupled to an operating member which controls said exposed switch for activating'the flashlight to the on and'off position.
  • the disadvantage with'this type flashlight is that the water-tightness of the casing is subject to damage owing to the corrosion of the conductive metal on the switch segment positioned on the outside of the casing.
  • the operating parts of the switch are rather difficult and expensive to fabricate.
  • One of the principal objects of this invention is to provide a push button switching module adapted for coupling between a battery casing v(or compartment) and a lens housing of a flashlight. Another object is to provide a push button switching module for waterproof flashlights that can be repeatably operated without losing its watertight features.
  • a push button switching module adapted for coupling between a battery casing and a lens and reflector unit and containing switch means for completing and interrupting the electrical circuit between the battery casing and the lens housing;
  • the switching. module can be detachably mounted to the battery casing at one end and the lens and reflector unit at the other end by threaded engagement means, bayonet socket means, or any other suitable securing means.
  • One embodiment of this invention is a flashlight comprising a battery casing provided with a front open end adapted to receive at least one battery and having means for electrically connecting the bottom vicinity of said battery casing to the vicinity of the front open end; a lens and reflector unit having a front open end, and a lens, a lens ring, a lamp holder containing contact means and a lamp mounted therein; and a switching module adapted at one end to be detachably mounted to the open end of the battery casing and adapted at the opposite end to be detachably mounted to the open end of the lens and reflector unit, said switching module comprising a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly therein with the button member of said switch aligned with an opening in the wall of the module casing, a flexible boot member disposed and secured over said opening, and means for completing and interrupting the electrical circuit between the battery casing and the lens and reflector unit.
  • the flashlight has a battery casing provided with a threaded front open end adapted to receive at least one battery and having a bottom mounted contact spring coupled via a contact strip to a contact ring disposed and secured within said casing at the vicinity of the front open end; a lens and reflector unit having a threaded front open end and including a lamp holder, lamp and contact shell mounted therein; and a switching module adapted at one end to be threadably mounted to the open end of the casing and adapted at the opposite end to be threadably mounted to the lens and reflector assembly.
  • the switching module comprises, in combination, a one piece tubular type modular casing having threaded segments at both ends and an opening in its side wall; a mounting bracket secured in said module casing, said bracket comprising a generally flat surface having an opening therein and circumferentially terminating with an extending substantially annular wall disposed substantially perpendicular to said flat surface, and a support member extending from said flat surface in a direction substantially parallel and opposite to said extending annular wall; a push button switch assembly mounted within said module casing on the support member and disposed with the button element of theswitch facing the opening in said module casing; and a flexible boot mounted over said button element and water-tightly secured to the opening in the module casing.
  • the push button switch has at least two contact strips for contacting at least two members selected from the group consisting of the center terminal of the battery adjacent the front end of the battery casing, the terminal of the lamp bulb, the ring contact within the battery casing, and the contact shell in the lens and reflector assembly.
  • the push button switch may have a first contact strip one end of which could protrude through the opening in the flat surface of the mounting bracket so as to be in position to contact the center terminal of the battery adjacent the front end of the battery casing, and the opposite end could extend to contact the terminal of the lamp bulb.
  • a second contact strip could be extended from the push button switch to abut the contact ring within the battery casing while a third switch mounted contact strip could extend into the lens and reflectorassembly to abut the contact shell therein.
  • the switch would operate to either couple or uncouple the second and third contact strips thereby completing or breaking, re-
  • the circuit for lighting the lamp bulb Another arrangement would entail having a separate contact strip electrically connecting the contact ring within the battery casing to the contact shell within the lens and reflector assembly.
  • the switch could then contain a first fixedly secured cntact strip for abutting the center terminal of a battery and a second fixedly secured contact strip for abutting the terminal of the lamp bulb.
  • the switch could be activated to either couple or uncouple the first and second contact strips thereby completing or breaking, respectively, the circuit for lighting the lamp bulb.
  • Coupling one end of the switching module of this invention to the threaded opening of the battery casing, and the opposite end to the threaded opening of the lens and reflector assembly, with a suitable o-ring seal at each threaded end face joint, will produce an excellent waterproof, floatable flashlight capable of being repeatably operated without loosing its water-tight features.
  • the switching module of this invention is also admirably suited for use with various size and shape battery casings and lens and reflector units to produce flashlights for general purpose use.
  • FIG. 1 is an isometric view of a flashlight embodying the invention
  • FIG. 2 is a horizontal section of the flashlight of FIG. 1;
  • FIG. 2A shows one embodiment of a contact strip for the flashlight of FIG. 2;
  • FIG. 2B shows another embodiment of a contact strip for the flashlight of FIG. 2;
  • FIG. 3 is a vertical section of the flashlight of FIG. 1;
  • FIG. 4 is an enlarged sectional view of a lens and reflector unit
  • FIG. 5 is an enlarged sectional view of a switching module of this invention.
  • FIG. 5a is a cross-sectional view taken along line AA of FIG. 5;
  • FIG. 6 is an enlarged isometric view of the mounting bracket of FIG. 5;
  • FIG. 7 is a vertical sectional view of an angle head flashlight embodying the invention.
  • FIG. 8' is a partial side view of an angle head flashlight embodying the invention.
  • FIGS. 1, 2, and 3 there is shown a flashlight having a battery casing 2, a switching module 3, and a lens and reflector unit 4.
  • the battery casing is preferably molded from a suitable plastic material such as polyethylene, polypropylene, ABS copolymers, or styrene and contains an electrically conductive spiral contact spring 5 disposed in the bottom closed end of the casing.
  • An electrically conductive L- shaped strip 6 is longitudinally disposed against the internal wall of easing 2 with the short extended leg segment 7 contacting spring 5. The opposite end of contact strip 6 abuts and is secured to an electrically conductive contact ring 8 disposed within the open end vicinity of casing 2.
  • the end of contact strip 6 can be spotwelded to contact ring 8 or secured by other suitable techniques such as pressure. Like-wise, the segment 7 of contact strip 6 can also be suitably secured to spring 5 by conventional techniques such as spotwelding or pressure.
  • the leg segment 7 of strip 6 may be appropriately bent to provide a curved protrusion 7' or 7" as shown in FIGS. 2a and 2b, respectively. The use of such a curvilinear configuration, or any variation thereof, for the leg segment of contact strip 6, would negate the necessity of having contact spring 5 since the protrusion portion of the leg segment would be utilized to contact the bottom disc of battery 9 when placed in the lower portion of casing 2.
  • the open end portion of casing 2 terminates with a threaded segment 10 designed to engage threaded segment 11 of switching module 3.
  • Lens and reflector unit 4 comprises lens 12, lens ring 13, reflector 14, contact shell 15, bulb holder 16 and lamp 17.
  • Reflector 14 is of the conventional type comprising a molded reflector body composed of a nonconductive material, such as plastic, for instance, polystyrene, and having substantially corresponding concavo-convex sides, the concave side of which is provided with a metallic reflectory coating 18 such as aluminum applied by conventional vacuum-metallizing techniques or the like, and a central apertured cylindrical neck 19.
  • the contact shell 15, composed of an electrically conductive material, is preferably of frustoconical shape with a tubular socket 20 axially formed therein.
  • the tubular socket 20 is secured within the apertured neck 19 of reflector 14 and has a flanged end 21 which interlocks with an annular flange 22 which is integrally molded to the opening of the apertured neck 19.
  • the frusto-conical portion of contact shell 15 forms an annular shaped skirt 23 which projects radially outwardly from and out of contact with reflector 14.
  • the flanged end 21 of tubular socket 20 also provides a seat against which is mounted the flanged neck 24 of lamp 17 which is of the conventional type having a cylindrical base 25 including a button type terminal 26.
  • Bulb holder 16 is tubular shaped and is composed of a resilient material, preferably a molded plastic, such as polyethylene. Bulb holder 16 is securely mounted within tubular socket 20 by conventional means and has a socket 27 within which is disposed base 25 of lamp 17.
  • the forward end portion of tubular socket 27 of buld holder 16 may be formed with a channel or groove 28 which engages with a corresponding peripheral bead portion 29 formed on the inside surface of tubular socket 20 of contact shell 15.
  • the channel or groove 28, and corresponding bead 29, can be of such size and arranged so as to permit the forward end of the bulb holder 16 to be securely snapped into place by merely pushing holder 16 through the rear open end of tubular socket 20 where it will be securely retained.
  • the holder To remove holder 16 to replace lamp 17, the holder is simply pulled outwardly from socket 10 to detach its forward end. Once the lamp is replaced, it is simply pushed back into socket 20.
  • the assembled unit containing reflector 14, contact shell 15, bulb holder 16 and lamp 17 is held securely within the lens and lens ring assembly by friction fit between the reflector rib perfery and a bead within the lens ring. After assembly, the forward opening of the switch module entraps the reflector between its forward thread and the lens.
  • the lens and lens ring shown in FIG. 4, comprises a lens ring 30, preferably molded of a suitable material, such as plastic, for example ABS or polyolefin, which has a threaded segment 31 for engaging with threaded segment 32 (FIG. 2) of switching module 3.
  • the lens 33 can be made of a clear plastic material similar to that of lens ring 30 although lens ring 30 will preferably have various color pigments added to give it an attractive appearance.
  • Lens 33 can be secured water-tightly to lens ring 30 by embeeding a peripheral skirt edge 34 of lens 33 into a groove 35 in said lens ring 30' during the molding of lens ring 30'. It is also possible to provide a one piece lens and lens ring by molding the lens and ring in one operation.
  • the lens could be molded first of a transparent synthetic resin or the like, followed by a second molding operation whereby the lens ring could be molded onto said lens using a translucent or opaque synthetic resin material.
  • This dual molding operation could be easily accomplished by first molding the transparant lens, and then placing the lens within the moldof the lens ring, and then injecting the material for the lens ring around the lens.
  • switching module 3 comprises a tubular modular casing 36 having threaded segments 37 and 38 at opposite ends and an opening 39 in its side wall.
  • a mounted bracket 40 is fixedly secured within modulecasing 36 and as isometrically shown in FIG. 6 comprises a generally flat surface 41 having an opening 42 therein and circumferentially terminating with an extendingsubstantially annular wall 43 disposed substantially perpendicular to surface 41.
  • Support member 44 extendsfrom surface 41- in a direction substantially parallel and opposite to wall 43 and has an opening 45 disposed therein.
  • An outside segment 46 of wall 43 is molded flat to correspond to the internal flat segment 47 of casing 36 as shown in FIG. 5a, which is a crosssectional view taken along line A-A of FIG. 5.
  • corresponding or mating flat segments 46 and 47 pro vide a polarization means for insuring proper alignment of mounting bracket 40 within module casing 36.
  • the outside diameter of wall 43 is slightly smaller at its leading edge 48 so as to provide a circumferential surface 49 which can seat against molded flange or projecting rim 50 on the internal surface of casing 36.
  • a second molded flange or projecting rim 51 is disposed forward of flange 50 on the internal surface of casing 36 and is provided to abut the opposite edge 52 of mounting bracket 40.
  • flat surface 41 terminates in a tapered segment 53, it is to be understood that it could be extended radially outwardly so as to form an angle of 90 with edge 48.
  • a conventional type push button switch 54 is fixedly mounted to support 44 by placing its shaft member 55 through opening 45 and then securing it in place by screwing nut 56 onto the threaded segment portion 57 of shaft 55,
  • the switch 54 is shown in FIG. 5 with a first contact strip 58 projecting .through opening 42 in bracket 40 and positioned so as to be aligned and in contact with 'the center terminal of a battery as generally shown in FIG. 3.
  • a second contact strip 59 is shown projecting in the opposite direction and positioned so as to be aligned and in contact with the lamp terminal as generally shown in FIG. 3.
  • a flexible switch boot 63 made of rubber, a low density polyolefin, or the like, is assembled above switch 54 in opening 39 of module casing 36.
  • a rigid gasket 64 of ABS or some other rigid metallic like material provides a seal between boot 63 and opening 39 while simultaneously securing boot 63 in a molded recess or groove 65 in module casing 36.
  • This booth and gasket arrangement provides a watertight assembly for switch 54 while also providing the flexibility necessary for activating said switch 54.
  • button 66 of switch 54 can be lowered thereby effectively operating said switch 54.
  • FIGS. 2 and 3 show a similar type switching module as in FIG. 5 except the contact strips are different.
  • a first contact strip 67 extends from switch 68 through the opening in mounting bracket 69 to contact center terminal 70 of battery 71 while the opposite end extends to contact lamp terminal 26 of lamp 17.
  • Battery 9 contacts spiral spring 5 at one end and the bottom disc of battery 71 at the other end.
  • a second contact strip 72 extends from the switch 68 to contact annular shaped skirt 23 of contact shell 15.
  • a third contact strip 73 disposed in a recess in module casing 74 and held therein by mounting bracket 69 as shown in FIG. 5, extends from switch 68 to contact ring'8 in or disconnecting, respectively, the battery terminal to the lamp terminal.
  • a third contact strip is disposed in a recess 61 in module casing 36 as shown in FIG. 5a.
  • This contact strip 60 is held in recess 61 by bracket wall 43, and extends in one direction so that it can be in a position to contact the shell member in the lens and re flector unit and in the opposite direction so that it can be in position to contact the ring member in the battery casing as generally shown in FIG. 7.
  • a flexible boot 75 and gasket 76 are assembled over switch 68 providing a water-tight seal thereat. The depressing of boot 75 will operate switch 68 to either couple or uncouple the ring 8 to skirt 23 via contact strips 72 and 73, thereby completing or breaking, respectively, the circuit for supplying power to the lamp.
  • gaskets or O-rings 77- and 78 are added.
  • the gaskets or O-rings could be made of rubber, a low density polyolefin, or the like, as long as such gaskets are water resistant so as to provide a water-tight seal for the threaded areas.
  • The-overall assembled flashlight shown in FIGS. 2 and 3 will bewater-tight, floatable, and capable of being repeatably operated without loosing its water-tightness.
  • FIG. 7 shows another embodiment of this invention in a flashlight commonly referred to as an angle-head flashlight.
  • Lens and reflector unit comprises a lens ring 101, lens 102, reflector 103, contact shell 104, lamp and lamp holder 105. These components are similar to those shown'in FIGS. 2 and 3 except that the lens ring 101 is slightly shorter.
  • battery casing 106 comprises a casing 107, having disposed in its closed end a sprial contact spring 108 in contact with a contact strip 109 secured to a contact ring 1 10 as described above.
  • battery casing 106 has longitudinally disposed ribs 133 which are used to center thebatteries within the casing.
  • Switching module 111 comprises a curved module casing 112 having mounted therein a mounting bracket'l 13 fixedly securing a push button switch 114.
  • the threaded segments at the ends of module casing 112 are disposed on axes 90 apart.
  • Mounting bracket 113 is disposed in module casing 1 12 as described above in conjunction with FIG. 5.
  • Switch l 14 is secured to a support member 1 15 by nut 116 and is disposed with its button member 117 facing opening 1 18 in module casing 112.
  • Flexible boot 119 and gasket 120 are securely assembled over opening 118 in molded groove or recess 121 of module casing 112. This boot and gasket assembly provides a water-tight seal for opening 118.
  • Contact strip 121 is disposed in a molded groove 122 in the internal wall of casing 112 and is held therein by mounting bracket 113. One end of contact strip 121 contacts shell 104 in the lens and reflector unit 100 while the opposite end contacts ring 110 in the battery casing 106.
  • Switch 114 has a first contact strip 123 extending through an opening 124 in mounting bracket 113 and is positioned so as to contact the center terminal 125 of battery 126.
  • Battery 127 contacts spiral spring 108 at one end and the bottom disc of battery 126 at the other end.
  • a second contact strip 128 on switch 1 14 extends to contact the terminal 129 of lamp 130.
  • switch 114 can be operated to either couple or uncouple, via contact strips 123 and 128, terminal 125 of battery 126 to terminal 129 of lamp 130 thereby closing or opening, respectively, the circuit for delivering power to the lamp.
  • gaskets or O-rings 131 and 132 are added to the threaded areas between one end of switching module 11 1 and lens and reflector unit 100, and the opposite end of switching module 11 l and battery casing 106, respectively, to provide a watertight seal for these areas.
  • FIG. 8 shows a partial side view of an angle head flashlight having a lens and reflector unit 200, a switching module 201 and a battery casing 202.
  • switching module 201 On the side of switching module 201 is securely mounted a conventional metal or plaster flexible clip 203.
  • the upper end 204 of clip 203 is permanently secured to the switching module by electrical welding, adhesive, or the like, while the lower end 205 of the clips will bear against the body portion of the battery casing 202.
  • the lower end 205 is adopted to be moved away from the body portion to permit that lower end to telescope over a belt or other portion of the apparel of the user of any external narrow object.
  • the switching module of this invention can be used with different size and shape battery casings and lens and reflector units which may not be floatable or water-tight.
  • metal battery casings can be coupled to the switching module of this invention to provide a general type flashlight.
  • the gaskets at the threaded areas of the flashlight may not be necessary, and the gasket for the switch boot may be dispensed with if the boot is fabricated with a peripheral rim having sufficient thickness so that it can be fixedly secured into the molded recess at the circumference of the opening in the wall of-the module casing.
  • a flashlight constructed in the manner described above would be admirably suited for use in all applications requiring a sturdy, durable lightweight flashlight.
  • this invention has been described with reference to many specific details thereof, it is apparent that the invention is not limited to such details.
  • a push button switching module adapted for coupling between a battery casing and a lens and reflector unit which comprises a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the bottom member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between said battery casing and said lens and reflector unit.
  • the push button switching module of claim 1 wherein a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switch is aligned, and wherein said switching module has a first threaded open end adapted to be threadably mounted to the battery casing and a second threaded open end adapted to be threadably mounted to the lens and reflector unit.
  • a flashlight comprising a battery casing provided with a from open end adapted to receive at least one battery and having means for electrically connecting the bottom vicinity of said battery casing to the vicinity of the front open end; a lens and reflector unit having a front open end and including a lens, a lens ring, a lamp holder containing contact means, and a lamp mounted therein; and a switching module adapted at one end to be detachably mounted to the open end of the battery casing and adapted at the opposite end to be detachably mounted to the open end of the lens and reflector unit, said switching module comprising a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the button member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between the battery casing and the lens and reflector unit.
  • a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switches faces; wherein the front open end of the battery casing is threaded; wherein the front open end of the lens and reflector unit is threaded; and wherein both ends of the switching module are threaded so that the battery casing can be threadably mounted at one end of the module while the lens and reflector unit can be threadably mounted to the opposite end.
  • the flashlight of claim 6 wherein a gasket is added between the flexible boot member and the opening in the wall of the module casing so as to provide a watertight seal thereat.

Abstract

A switching module for detachably mounting to various size lens and reflector units and battery casings, said module comprising a tubular casing having a lamp-circuit controlled push button switch mounted therein with the button segment facing a flexible boot covered opening in the wall of said casing.

Description

United States Patent [191 Brindley PUSH BUTTON SWITCHING MODULE FOR FLASHLIGHTS [75] Inventor: Robert E. Brindley, New York, NY.
[73] Assignee: Union Carbide Corporation, New
York, NY.
[22] Filed: Mar. 22, 1973 [21] Appl. No.: 343,687
[52] US. Cl 240/10.66, 200/60, 240/1067 [51] Int. Cl. F2ll 7/00 [58] Field of Search 240/106 R, 10.63, 10.65,
[56] References Cited UNITED STATES PATENTS 1,986,281. 1 1935 Nygard 240/1067 1 Mar. 19, 1974 3/1965 Jones 240/1063 X 2,599,254 6/1952 Gits et a1. 240/1067 3,226,538 12/1965 Bustamante 240/1067 2,930,886 3/1960 Lennan 200/60 X Primary ExaminerJoseph F. Peters, Jr. Attorney, Agent, or Firm-Cornelius F. OBrien 5 7 ABSTRACT A switching module for detachably mounting to various size lens and reflector units and battery casings, said module comprising a tubular casing having a lamp-circuit controlled push button switch mounted therein with the button segment facing a flexible boot covered opening in the wall of said casing.
12 Claims, 11 Drawing Figures II-W 7 5? .II II IIIIIIII II I,
MENHEUMAR 19 m4 SHEEI 1 OF 4 PMENFEB WAR 1 9 SHEET 3 BF 4 PUSH BUTTON SWITCHING MODULE FOR FLASHLIGHTS FIELD OF THE INVENTION This invention relates to a flashlight, such as a waterproof flashlight, and more specifically to a novel waterproof switching module for use in said flashlight.
BACKGROUND OF THE INVENTION Waterproof flashlights presently available are generally fabricated with magnetically operated switches which are activated from the outside of the flashlight casing. These types of waterproof flashlights generally require a dual type: switch arrangement whereby a first switch operating member is disposed outside the watertight casing which upon being moved will activate a second switch operating member disposed inside said casing. Damage to the outside mounted switch will render the inside switch ineffective to control the operation of the lamp.
Another type of waterproof flashlight utilizes a water-tight flexible rubber member over a slidable'switch disposed in a water-tight casing. Repeated use of the slidable switch subjects the rubber member to friction wear and possible damage to its water-tight characteristics.
Waterproof flashlights have also been fabricated with part of a conductive metal switch embedded in the wall of an enclosed. casing madeof synthetic resin or the like. A second part of the metal switch is exposed on the outside wall of the casing and is coupled to an operating member which controls said exposed switch for activating'the flashlight to the on and'off position. The disadvantage with'this type flashlight is that the water-tightness of the casing is subject to damage owing to the corrosion of the conductive metal on the switch segment positioned on the outside of the casing. In addition, the operating parts of the switch are rather difficult and expensive to fabricate.
One of the principal objects of this invention is to provide a push button switching module adapted for coupling between a battery casing v(or compartment) and a lens housing of a flashlight. Another object is to provide a push button switching module for waterproof flashlights that can be repeatably operated without losing its watertight features. a
It is another object to provide a push button switching module which'is adapted for use with various type and size battery casings and lens housings.
It is another object toprovide a push button switching module for use in floatable waterproof flashlights.
It is another object to provide a push button switching module that is easy to operate and has an attractive appearance. Another object is to provide a push button switching module for flashlights wherein the push button switch is substantially flush mounted in the casing of the module.
These and other objects are accomplished by a push button switching module adapted for coupling between a battery casing and a lens and reflector unit and containing switch means for completing and interrupting the electrical circuit between the battery casing and the lens housing; The switching. module can be detachably mounted to the battery casing at one end and the lens and reflector unit at the other end by threaded engagement means, bayonet socket means, or any other suitable securing means. i
One embodiment of this invention is a flashlight comprising a battery casing provided with a front open end adapted to receive at least one battery and having means for electrically connecting the bottom vicinity of said battery casing to the vicinity of the front open end; a lens and reflector unit having a front open end, and a lens, a lens ring, a lamp holder containing contact means and a lamp mounted therein; and a switching module adapted at one end to be detachably mounted to the open end of the battery casing and adapted at the opposite end to be detachably mounted to the open end of the lens and reflector unit, said switching module comprising a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly therein with the button member of said switch aligned with an opening in the wall of the module casing, a flexible boot member disposed and secured over said opening, and means for completing and interrupting the electrical circuit between the battery casing and the lens and reflector unit. Specifically, the flashlight has a battery casing provided with a threaded front open end adapted to receive at least one battery and having a bottom mounted contact spring coupled via a contact strip to a contact ring disposed and secured within said casing at the vicinity of the front open end; a lens and reflector unit having a threaded front open end and including a lamp holder, lamp and contact shell mounted therein; and a switching module adapted at one end to be threadably mounted to the open end of the casing and adapted at the opposite end to be threadably mounted to the lens and reflector assembly. The switching module comprises, in combination, a one piece tubular type modular casing having threaded segments at both ends and an opening in its side wall; a mounting bracket secured in said module casing, said bracket comprising a generally flat surface having an opening therein and circumferentially terminating with an extending substantially annular wall disposed substantially perpendicular to said flat surface, and a support member extending from said flat surface in a direction substantially parallel and opposite to said extending annular wall; a push button switch assembly mounted within said module casing on the support member and disposed with the button element of theswitch facing the opening in said module casing; and a flexible boot mounted over said button element and water-tightly secured to the opening in the module casing. The push button switch has at least two contact strips for contacting at least two members selected from the group consisting of the center terminal of the battery adjacent the front end of the battery casing, the terminal of the lamp bulb, the ring contact within the battery casing, and the contact shell in the lens and reflector assembly. For example, the push button switch may have a first contact strip one end of which could protrude through the opening in the flat surface of the mounting bracket so as to be in position to contact the center terminal of the battery adjacent the front end of the battery casing, and the opposite end could extend to contact the terminal of the lamp bulb. A second contact strip could be extended from the push button switch to abut the contact ring within the battery casing while a third switch mounted contact strip could extend into the lens and reflectorassembly to abut the contact shell therein. Thus the switch would operate to either couple or uncouple the second and third contact strips thereby completing or breaking, re-
spectively, the circuit for lighting the lamp bulb. Another arrangement would entail having a separate contact strip electrically connecting the contact ring within the battery casing to the contact shell within the lens and reflector assembly. The switch could then contain a first fixedly secured cntact strip for abutting the center terminal of a battery and a second fixedly secured contact strip for abutting the terminal of the lamp bulb. Thus the switch could be activated to either couple or uncouple the first and second contact strips thereby completing or breaking, respectively, the circuit for lighting the lamp bulb.
Coupling one end of the switching module of this invention to the threaded opening of the battery casing, and the opposite end to the threaded opening of the lens and reflector assembly, with a suitable o-ring seal at each threaded end face joint, will produce an excellent waterproof, floatable flashlight capable of being repeatably operated without loosing its water-tight features. The switching module of this invention is also admirably suited for use with various size and shape battery casings and lens and reflector units to produce flashlights for general purpose use.
In the drawings:
FIG. 1 is an isometric view of a flashlight embodying the invention;
FIG. 2 is a horizontal section of the flashlight of FIG. 1;
FIG. 2A shows one embodiment of a contact strip for the flashlight of FIG. 2;
FIG. 2B shows another embodiment of a contact strip for the flashlight of FIG. 2;
FIG. 3 is a vertical section of the flashlight of FIG. 1;
FIG. 4 is an enlarged sectional view of a lens and reflector unit;
FIG. 5 is an enlarged sectional view of a switching module of this invention;
FIG. 5a is a cross-sectional view taken along line AA of FIG. 5;
FIG. 6 is an enlarged isometric view of the mounting bracket of FIG. 5;
FIG. 7 is a vertical sectional view of an angle head flashlight embodying the invention; and
FIG. 8'is a partial side view of an angle head flashlight embodying the invention.
Referring in detail to FIGS. 1, 2, and 3, there is shown a flashlight having a battery casing 2, a switching module 3, and a lens and reflector unit 4. The battery casing is preferably molded from a suitable plastic material such as polyethylene, polypropylene, ABS copolymers, or styrene and contains an electrically conductive spiral contact spring 5 disposed in the bottom closed end of the casing. An electrically conductive L- shaped strip 6 is longitudinally disposed against the internal wall of easing 2 with the short extended leg segment 7 contacting spring 5. The opposite end of contact strip 6 abuts and is secured to an electrically conductive contact ring 8 disposed within the open end vicinity of casing 2. The end of contact strip 6 can be spotwelded to contact ring 8 or secured by other suitable techniques such as pressure. Like-wise, the segment 7 of contact strip 6 can also be suitably secured to spring 5 by conventional techniques such as spotwelding or pressure. The leg segment 7 of strip 6 may be appropriately bent to provide a curved protrusion 7' or 7" as shown in FIGS. 2a and 2b, respectively. The use of such a curvilinear configuration, or any variation thereof, for the leg segment of contact strip 6, would negate the necessity of having contact spring 5 since the protrusion portion of the leg segment would be utilized to contact the bottom disc of battery 9 when placed in the lower portion of casing 2. The open end portion of casing 2 terminates with a threaded segment 10 designed to engage threaded segment 11 of switching module 3.
Lens and reflector unit 4 comprises lens 12, lens ring 13, reflector 14, contact shell 15, bulb holder 16 and lamp 17. Reflector 14 is of the conventional type comprising a molded reflector body composed of a nonconductive material, such as plastic, for instance, polystyrene, and having substantially corresponding concavo-convex sides, the concave side of which is provided with a metallic reflectory coating 18 such as aluminum applied by conventional vacuum-metallizing techniques or the like, and a central apertured cylindrical neck 19. The contact shell 15, composed of an electrically conductive material, is preferably of frustoconical shape with a tubular socket 20 axially formed therein. The tubular socket 20 is secured within the apertured neck 19 of reflector 14 and has a flanged end 21 which interlocks with an annular flange 22 which is integrally molded to the opening of the apertured neck 19. The frusto-conical portion of contact shell 15 forms an annular shaped skirt 23 which projects radially outwardly from and out of contact with reflector 14. The flanged end 21 of tubular socket 20 also provides a seat against which is mounted the flanged neck 24 of lamp 17 which is of the conventional type having a cylindrical base 25 including a button type terminal 26.
Bulb holder 16 is tubular shaped and is composed of a resilient material, preferably a molded plastic, such as polyethylene. Bulb holder 16 is securely mounted within tubular socket 20 by conventional means and has a socket 27 within which is disposed base 25 of lamp 17. For example, the forward end portion of tubular socket 27 of buld holder 16 may be formed with a channel or groove 28 which engages with a corresponding peripheral bead portion 29 formed on the inside surface of tubular socket 20 of contact shell 15. The channel or groove 28, and corresponding bead 29, can be of such size and arranged so as to permit the forward end of the bulb holder 16 to be securely snapped into place by merely pushing holder 16 through the rear open end of tubular socket 20 where it will be securely retained. To remove holder 16 to replace lamp 17, the holder is simply pulled outwardly from socket 10 to detach its forward end. Once the lamp is replaced, it is simply pushed back into socket 20. The assembled unit containing reflector 14, contact shell 15, bulb holder 16 and lamp 17 is held securely within the lens and lens ring assembly by friction fit between the reflector rib perfery and a bead within the lens ring. After assembly, the forward opening of the switch module entraps the reflector between its forward thread and the lens.
The lens and lens ring, shown in FIG. 4, comprises a lens ring 30, preferably molded of a suitable material, such as plastic, for example ABS or polyolefin, which has a threaded segment 31 for engaging with threaded segment 32 (FIG. 2) of switching module 3. The lens 33 can be made of a clear plastic material similar to that of lens ring 30 although lens ring 30 will preferably have various color pigments added to give it an attractive appearance. Lens 33 can be secured water-tightly to lens ring 30 by embeeding a peripheral skirt edge 34 of lens 33 into a groove 35 in said lens ring 30' during the molding of lens ring 30'. It is also possible to provide a one piece lens and lens ring by molding the lens and ring in one operation. Preferably, the lens could be molded first of a transparent synthetic resin or the like, followed by a second molding operation whereby the lens ring could be molded onto said lens using a translucent or opaque synthetic resin material. This dual molding operation could be easily accomplished by first molding the transparant lens, and then placing the lens within the moldof the lens ring, and then injecting the material for the lens ring around the lens.
As shown in FIG. 5, switching module 3 comprises a tubular modular casing 36 having threaded segments 37 and 38 at opposite ends and an opening 39 in its side wall. A mounted bracket 40 is fixedly secured within modulecasing 36 and as isometrically shown in FIG. 6 comprises a generally flat surface 41 having an opening 42 therein and circumferentially terminating with an extendingsubstantially annular wall 43 disposed substantially perpendicular to surface 41. Support member 44 extendsfrom surface 41- in a direction substantially parallel and opposite to wall 43 and has an opening 45 disposed therein. An outside segment 46 of wall 43 is molded flat to correspond to the internal flat segment 47 of casing 36 as shown in FIG. 5a, which is a crosssectional view taken along line A-A of FIG. 5. The
corresponding or mating flat segments 46 and 47 pro vide a polarization means for insuring proper alignment of mounting bracket 40 within module casing 36. The outside diameter of wall 43 is slightly smaller at its leading edge 48 so as to provide a circumferential surface 49 which can seat against molded flange or projecting rim 50 on the internal surface of casing 36. A second molded flange or projecting rim 51 is disposed forward of flange 50 on the internal surface of casing 36 and is provided to abut the opposite edge 52 of mounting bracket 40. Thus, mounting bracket 40 can be pushed into module casing 36 until it is fixedly secured between flanges 50 and 51. Although flat surface 41 terminates in a tapered segment 53, it is to be understood that it could be extended radially outwardly so as to form an angle of 90 with edge 48.
A conventional type push button switch 54 is fixedly mounted to support 44 by placing its shaft member 55 through opening 45 and then securing it in place by screwing nut 56 onto the threaded segment portion 57 of shaft 55, The switch 54 is shown in FIG. 5 with a first contact strip 58 projecting .through opening 42 in bracket 40 and positioned so as to be aligned and in contact with 'the center terminal of a battery as generally shown in FIG. 3. A second contact strip 59 is shown projecting in the opposite direction and positioned so as to be aligned and in contact with the lamp terminal as generally shown in FIG. 3. Thus the activation of the switch 54 will internally couple or uncouple contact strips 58 and 59 thereby electrically connectingbattery casing at one end and a lens and reflector unit at the other end, a flashlight will be produced having a complete electric circuit for operating the lamp.
A flexible switch boot 63, made of rubber, a low density polyolefin, or the like, is assembled above switch 54 in opening 39 of module casing 36. A rigid gasket 64 of ABS or some other rigid metallic like material provides a seal between boot 63 and opening 39 while simultaneously securing boot 63 in a molded recess or groove 65 in module casing 36. This booth and gasket arrangement provides a watertight assembly for switch 54 while also providing the flexibility necessary for activating said switch 54. Thus by depressing flexible boot 63, button 66 of switch 54 can be lowered thereby effectively operating said switch 54.
FIGS. 2 and 3 show a similar type switching module as in FIG. 5 except the contact strips are different. Here a first contact strip 67 extends from switch 68 through the opening in mounting bracket 69 to contact center terminal 70 of battery 71 while the opposite end extends to contact lamp terminal 26 of lamp 17. Thus battery terminal 70 is always connected to lamp terminal 26. Battery 9 contacts spiral spring 5 at one end and the bottom disc of battery 71 at the other end. A second contact strip 72 extends from the switch 68 to contact annular shaped skirt 23 of contact shell 15. A third contact strip 73, disposed in a recess in module casing 74 and held therein by mounting bracket 69 as shown in FIG. 5, extends from switch 68 to contact ring'8 in or disconnecting, respectively, the battery terminal to the lamp terminal. A third contact strip is disposed in a recess 61 in module casing 36 as shown in FIG. 5a. This contact strip 60 is held in recess 61 by bracket wall 43, and extends in one direction so that it can be in a position to contact the shell member in the lens and re flector unit and in the opposite direction so that it can be in position to contact the ring member in the battery casing as generally shown in FIG. 7. Thus when the switching module shown in FIG. 5 is assembled to a battery casing 2. Again a flexible boot 75 and gasket 76 are assembled over switch 68 providing a water-tight seal thereat. The depressing of boot 75 will operate switch 68 to either couple or uncouple the ring 8 to skirt 23 via contact strips 72 and 73, thereby completing or breaking, respectively, the circuit for supplying power to the lamp.
To insure a water-tight seal at the threaded engagement areas between one end of switch module 3 and the lens and reflector unit 4, and between the opposite end of switch module 3 and the battery casing 2, gaskets or O-rings 77- and 78, respectively, are added. The gaskets or O-rings could be made of rubber, a low density polyolefin, or the like, as long as such gaskets are water resistant so as to provide a water-tight seal for the threaded areas. The-overall assembled flashlight shown in FIGS. 2 and 3 will bewater-tight, floatable, and capable of being repeatably operated without loosing its water-tightness.
' FIG. 7 shows another embodiment of this invention in a flashlight commonly referred to as an angle-head flashlight. Lens and reflector unit comprises a lens ring 101, lens 102, reflector 103, contact shell 104, lamp and lamp holder 105. These components are similar to those shown'in FIGS. 2 and 3 except that the lens ring 101 is slightly shorter. Likewise, battery casing 106 comprises a casing 107, having disposed in its closed end a sprial contact spring 108 in contact with a contact strip 109 secured to a contact ring 1 10 as described above. In addition, battery casing 106 has longitudinally disposed ribs 133 which are used to center thebatteries within the casing. Switching module 111 comprises a curved module casing 112 having mounted therein a mounting bracket'l 13 fixedly securing a push button switch 114. The threaded segments at the ends of module casing 112 are disposed on axes 90 apart. Mounting bracket 113 is disposed in module casing 1 12 as described above in conjunction with FIG. 5. Switch l 14 is secured to a support member 1 15 by nut 116 and is disposed with its button member 117 facing opening 1 18 in module casing 112. Flexible boot 119 and gasket 120 are securely assembled over opening 118 in molded groove or recess 121 of module casing 112. This boot and gasket assembly provides a water-tight seal for opening 118.
Contact strip 121 is disposed in a molded groove 122 in the internal wall of casing 112 and is held therein by mounting bracket 113. One end of contact strip 121 contacts shell 104 in the lens and reflector unit 100 while the opposite end contacts ring 110 in the battery casing 106. Switch 114 has a first contact strip 123 extending through an opening 124 in mounting bracket 113 and is positioned so as to contact the center terminal 125 of battery 126. Battery 127 contacts spiral spring 108 at one end and the bottom disc of battery 126 at the other end. A second contact strip 128 on switch 1 14 extends to contact the terminal 129 of lamp 130. Thus switch 114 can be operated to either couple or uncouple, via contact strips 123 and 128, terminal 125 of battery 126 to terminal 129 of lamp 130 thereby closing or opening, respectively, the circuit for delivering power to the lamp. Again gaskets or O- rings 131 and 132 are added to the threaded areas between one end of switching module 11 1 and lens and reflector unit 100, and the opposite end of switching module 11 l and battery casing 106, respectively, to provide a watertight seal for these areas.
FIG. 8 shows a partial side view of an angle head flashlight having a lens and reflector unit 200, a switching module 201 and a battery casing 202. On the side of switching module 201 is securely mounted a conventional metal or plaster flexible clip 203. The upper end 204 of clip 203 is permanently secured to the switching module by electrical welding, adhesive, or the like, while the lower end 205 of the clips will bear against the body portion of the battery casing 202. The lower end 205 is adopted to be moved away from the body portion to permit that lower end to telescope over a belt or other portion of the apparel of the user of any external narrow object.
Although this invention is directed mainly to a floatable, waterproof flashlight, it is to be understood that the switching module of this invention can be used with different size and shape battery casings and lens and reflector units which may not be floatable or water-tight. For example, metal battery casings can be coupled to the switching module of this invention to provide a general type flashlight. Likewise, in some applications, the gaskets at the threaded areas of the flashlight may not be necessary, and the gasket for the switch boot may be dispensed with if the boot is fabricated with a peripheral rim having sufficient thickness so that it can be fixedly secured into the molded recess at the circumference of the opening in the wall of-the module casing.
A flashlight constructed in the manner described above would be admirably suited for use in all applications requiring a sturdy, durable lightweight flashlight. Although this invention has been described with reference to many specific details thereof, it is apparent that the invention is not limited to such details.
What is claimed-is:
l. A push button switching module adapted for coupling between a battery casing and a lens and reflector unit which comprises a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the bottom member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between said battery casing and said lens and reflector unit.
2. The push button switching module of claim 1 wherein a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switch is aligned, and wherein said switching module has a first threaded open end adapted to be threadably mounted to the battery casing and a second threaded open end adapted to be threadably mounted to the lens and reflector unit.
3. The push button switching module of claim 2 wherein the threaded open ends of the module are axially aligned.
4. The push button switching module of claim 2 wherein the threaded open ends of the module are disposed on axis spaced apart.
5. A flashlight comprising a battery casing provided with a from open end adapted to receive at least one battery and having means for electrically connecting the bottom vicinity of said battery casing to the vicinity of the front open end; a lens and reflector unit having a front open end and including a lens, a lens ring, a lamp holder containing contact means, and a lamp mounted therein; and a switching module adapted at one end to be detachably mounted to the open end of the battery casing and adapted at the opposite end to be detachably mounted to the open end of the lens and reflector unit, said switching module comprising a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the button member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between the battery casing and the lens and reflector unit.
6. The flashlight of claim 5 wherein a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switches faces; wherein the front open end of the battery casing is threaded; wherein the front open end of the lens and reflector unit is threaded; and wherein both ends of the switching module are threaded so that the battery casing can be threadably mounted at one end of the module while the lens and reflector unit can be threadably mounted to the opposite end.
7. The flashlight of claim 6 wherein the threaded ends of the switching module are axially aligned.
8. The flashlight of claim 6 wherein the threaded ends of the switching module are disposed on axis spaced 90 apart.
The flashlight of claim 6 wherein a gasket is added between the flexible boot member and the opening in the wall of the module casing so as to provide a watertight seal thereat.
10. The flashlight of claim 9 wherein a gasket is added between each of the mating threaded mountings of the flashlight.
11. The flashlight of claim 8 wherein a belt-clip is secured to the side of the switching module casing.
means at the vicinity of the from open end of the bat- LII tery casing to the contact shell in the lens and reflector unit, a second means adapted for coupling the terminal of the lamp to the center terminal of a battery disposed adjacent the from open end of the battery casing, and wherein said switch controls at least one of said first and second means.
2 3; UNITED sums PATENT OFFICE CERTIFICATE OF CORRECTION mm No. 3,798,440 m March 19, 1974 l Invgntor(g) Robert E. Brindley It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
LN THE SPECIFICATION: 4
Column 3, line 6, "cntact" should be contact Column 3, line 62, "like-wise" should be likewise Column 4, line 55, "'perfery" should be periphery Column 4, line 68, "embeeding" should be embedding Column 5, line 10, "transparent" should be transparent Column 6, line- 10, "booth" should be boot Column 6, line 66, "axes" should be axis IN THE CLAIMS:
Claim 1, column 8, line 2, "bottom" should be button Signed and sealed this 6th day of May 1975.
(SEAL) Atte'st C. MARSHALL DANN RUTH C. MASON Commissioner of Patents Attesting Officer and Trademarks :gggg UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,798,440 Dlttd March 1974 Inventr( Robert E. Brindley It is certified that error appears in the above-identified potent and that said Letters Patent are hereby corrected as shown below:
LN THE SPECIFICATION:
Column 3, line 6, "cntact" should be contact Column 3, line 62, "like-wise" should be likewise Column 4, line 55, "'perfery" should be periphery Column 4, line 68, "embeeding" should be embedding Colurm 5, line 10, "transparent" should be transparent Column 6, linelO, "booth" should be boot Column 6, line 66, "axes" should be axis IN THE CLAIMS:
Claim 1, column 8, line 2, "bottom" should be button Signed and sealed this 6th day of May i975.
(SEAL) Attest:
C. MARSHALL DANN RUTH C. MASON Commissioner of Patents Attesting Officer and Trademarks

Claims (12)

1. A push button switching module adapted for coupling between a battery casing and a lens and reflector unit which comprises a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the bottom member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between said battery casing and said lens and reflector unit.
2. The push button switching module of claim 1 wherein a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switch is aligned, and wherein said switching module has a first threaded open end adapted to be threadably mounted to the battery casing and a second threaded open end adapted to be threadably mounted to the lens and reflector unit.
3. The push button switching module of claim 2 wherein the threaded open ends of the module are axially aligned.
4. The push button switching module of claim 2 wherein the threaded open ends of the module are disposed on axis spaced 90* apart.
5. A flashlight comprising a battery casing provided with a front open end adapted to receive at least one battery and having means for electrically connecting the bottom vicinity of said battery casing to the vicinity of the front open end; a lens and reflector unit having a front open end and including a lens, a lens ring, a lamp holder containing contact means, and a lamp mounted therein; and a switching module adapted at one end to be detachably mounted to the open end of the battery casing and adapted at the opposite end to be detachably mounted to the open end of the lens and reflector unit, said switching module comprising a module casing having a push button switch secured on a mounting bracket both of which are fixedly disposed wholly within the module casing with the button member of said switch aligned with an opening in the wall of the module casing, and contact means adapted through activation of the push button switch for completing or interrupting an electrical circuit between the battery casing and the lens and reflector unit.
6. The flashlight of claim 5 wherein a flexible boot member is disposed and secured over the opening in the wall of the module casing where the button member of said switches faces; wherein the front open end of the battery casing is threaded; wherein the front open end of the lens and reflector unit is threaded; and wherein both ends of the switching module are threaded so that the battery casing can be threadably mounted at one end of the module while the lens and reflector unit can be threadably mounted to the opposite end.
7. The flashlight of claim 6 wherein the threaded ends of the switching module are axially aligned.
8. The flashlight of claim 6 wherein the threaded ends of the switching module are disposed on axis spaced 90* apart.
9. The flashlight of claim 6 wherein a gasket is added between the flexible boot member and the opening in the wall of the module casing so as to provide a watertight seal thereat.
10. The flashlight of claim 9 wherein a gasket is added between each of the mating threaded mountings of the flashlight.
11. The flashlight of claim 8 wherein a belt-clip is secured to the side of the switching module casing.
12. The flashlight of claim 6 wherein said battery casing has electrical contact means extending from the bottom of said battery casing to the vicinity of the front open end; wherein said lens and reflector has a contact shell mounted therein; and wherein said switching module has a first means for coupling the contact means at the vicinity of the front open end of the battery casing to the contact shell in the lens and reflector unit, a second means adapted for coupling the terminal of the lamp to the center terminal of a battery disposed adjacent the front open end of the battery casing, and wherein said switch controls at least one of said first and second means.
US00343687A 1973-03-22 1973-03-22 Push button switching module for flashlights Expired - Lifetime US3798440A (en)

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US2599254A (en) * 1948-08-26 1952-06-03 Gits Molding Corp Angular head flashlight casing, including a readily attachable reflector contact means
US2930886A (en) * 1957-03-11 1960-03-29 William M Lennan Flashlight
US3172094A (en) * 1962-01-29 1965-03-02 Nicholl Brothers Inc Battery-powered lamp
US3226538A (en) * 1963-11-19 1965-12-28 Roberto L Bustamante Illuminating means

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US3924115A (en) * 1974-06-14 1975-12-02 3 B & D Products Inc Electromagnetic pick up tool with built-in light
US3924116A (en) * 1974-09-04 1975-12-02 Union Carbide Corp Flashlight having a push button switch means
DE2538894A1 (en) * 1974-09-04 1976-03-25 Union Carbide Corp FLASHLIGHT WITH PUSH BUTTON SWITCH
DE2542703A1 (en) * 1974-09-26 1976-04-01 Union Carbide Corp FLASHLIGHT WITH A MAGNETIC SWITCH COMBINATION
US4151583A (en) * 1976-02-05 1979-04-24 Miller Jack V Flashlight
US4114187A (en) * 1976-11-05 1978-09-12 Alan Kurt Uke Diver's flashlight
US4458299A (en) * 1981-10-26 1984-07-03 Princeton Tectonics Magnetic switch
EP0234847A3 (en) * 1986-02-18 1987-11-11 Jack Bauman Submergible laryngoscope metallic housing for fiber optics power source
EP0234847A2 (en) * 1986-02-18 1987-09-02 Jack Bauman Submergible laryngoscope metallic housing for fiber optics power source
US4722036A (en) * 1987-02-12 1988-01-26 Eveready Battery Company Flashlight
US4843526A (en) * 1987-10-13 1989-06-27 Price Iii George T Flashlight with switch assembly
US4881158A (en) * 1987-10-13 1989-11-14 Price Iii George T Flashlight switch with spare bulb carrier
FR2653205A1 (en) * 1989-10-16 1991-04-19 Cipel FLASHLIGHT WITH FLAT BATTERY.
EP0424217A1 (en) * 1989-10-16 1991-04-24 Cipel Pocket-lamp with flat battery
US5749645A (en) * 1990-07-16 1998-05-12 Mag Instrument, Inc. Flashlight
US5036442A (en) * 1990-12-20 1991-07-30 Brown Joseph T Illuminated wand
US6196698B1 (en) 1992-02-07 2001-03-06 Mag Instrument, Inc. Flashlight
US20060114669A1 (en) * 1992-02-07 2006-06-01 Mag Instrument, Inc. Flashlight
US7562996B2 (en) 1992-02-07 2009-07-21 Mag Instrument, Inc. Flashlight
US20070153506A1 (en) * 1992-02-07 2007-07-05 Mag Instrument, Inc. Flashlight
US7188968B2 (en) 1992-02-07 2007-03-13 Mag Instrument, Inc. Flashlight
US6428182B1 (en) 1992-02-07 2002-08-06 Mag Instrument, Inc. Flashlight
US6554449B2 (en) 1992-02-07 2003-04-29 Mag Instrument, Inc. Flashlight
US20030210544A1 (en) * 1992-02-07 2003-11-13 Mag Instrument, Inc. Flashlight
US7001042B2 (en) 1992-02-07 2006-02-21 Mag Instrument, Inc. Flashlight
US6802624B2 (en) 1992-02-07 2004-10-12 Mag Instrument, Inc. Flashlight
US20050047126A1 (en) * 1992-02-07 2005-03-03 Mag Instrument, Inc. Flashlight
USRE40027E1 (en) * 1992-11-24 2008-01-22 Surefire, Llc Flashlights and other battery-powered apparatus for holding and energizing transducers
US5629105A (en) * 1992-11-24 1997-05-13 Laser Products Corporation Flashlights and other battery-powered apparatus for holding and energizing transducers
US5535107A (en) * 1994-12-20 1996-07-09 Eveready Battery Company, Inc. Combination gas recombination/venting means for portable lighting device
US5590951A (en) * 1994-12-21 1997-01-07 Laser Products Ltd. Switch-less flashlights
US5642932A (en) * 1994-12-22 1997-07-01 Laser Products Corporation Combat-oriented flashlight
US20050061524A1 (en) * 2001-01-23 2005-03-24 Hagan Todd A. Housing with functional overmold
US20040092222A1 (en) * 2002-11-07 2004-05-13 Bogdan Kowalczyk Stationary head for a disc-type coin processing device having a solid lubricant disposed thereon
EP2221525A3 (en) * 2009-02-18 2011-05-04 Yunzhao Liu Portable lamp with exchangeable light source body
US8833960B2 (en) 2010-07-21 2014-09-16 Zweibrueder Optoelectronics Gmbh & Co. Kg Waterproof torch
RU2572090C2 (en) * 2010-07-21 2015-12-27 Цваибрюдер Оптоэлектроникс Гмбх & Ко. Кг Moisture-proof lantern
US8357863B1 (en) * 2011-08-23 2013-01-22 Rich Brand Industries Limited Push handle switch lampholder
US20130084749A1 (en) * 2011-08-23 2013-04-04 Rich Brand Industries Limited Push Handle Switch Lampholder
US8735749B2 (en) * 2011-08-23 2014-05-27 Rich Brand Industries Limited Push handle switch lampholder
US20180166841A1 (en) * 2016-11-11 2018-06-14 Shenzhen Ivps Technology Co., Ltd. Battery compartment and electronic cigarette having same
US10193290B2 (en) * 2016-11-11 2019-01-29 Shenzhen Ivps Technology Co., Ltd. Battery compartment and electronic cigarette having same

Also Published As

Publication number Publication date
GB1456578A (en) 1976-11-24
JPS49127490A (en) 1974-12-06
DE2413016A1 (en) 1974-10-03
CA1003805A (en) 1977-01-18
FR2222741A1 (en) 1974-10-18
JPS533593B2 (en) 1978-02-08
BR7402181D0 (en) 1974-11-19
AU6693874A (en) 1975-09-25
IN141753B (en) 1977-04-09
AR204242A1 (en) 1975-12-10
FR2222741B1 (en) 1980-03-28
IT1005853B (en) 1976-09-30

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