US3769215A - Ester lubricant compositions - Google Patents

Ester lubricant compositions Download PDF

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Publication number
US3769215A
US3769215A US00223752A US3769215DA US3769215A US 3769215 A US3769215 A US 3769215A US 00223752 A US00223752 A US 00223752A US 3769215D A US3769215D A US 3769215DA US 3769215 A US3769215 A US 3769215A
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Prior art keywords
acid
ester
dimer
acids
short
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US00223752A
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R Sturwold
F Barrett
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Henkel Corp
Millennium Petrochemicals Inc
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Emery Oleochemicals LLC
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Assigned to NATIONAL DISTILLERS AND CHEMICAL CORPORATION reassignment NATIONAL DISTILLERS AND CHEMICAL CORPORATION MERGER (SEE DOCUMENT FOR DETAILS). Assignors: BRIDGEPORT ENGRAVERS SUPPLY COMPANY, INCORPORATED, A CORP OF CONNECTICUT, EMERY INDUSTRIES, INC., A CORP OF OHIO, (MERGED INTO), VINCENT BRASS & ALUMINUM CO., A CORP OF MINNESOTA
Assigned to HENKEL CORPORATION, A DE CORP. reassignment HENKEL CORPORATION, A DE CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: QUANTUM CHEMICAL CORPORATION
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/507Polyesters
    • D06M15/51Unsaturated polymerisable polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/199Acids or hydroxy compounds containing cycloaliphatic rings
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/672Dicarboxylic acids and dihydroxy compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M3/00Liquid compositions essentially based on lubricating components other than mineral lubricating oils or fatty oils and their use as lubricants; Use as lubricants of single liquid substances
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M7/00Treating fibres, threads, yarns, fabrics, or fibrous goods made of other substances with subsequent freeing of the treated goods from the treating medium, e.g. swelling, e.g. polyolefins
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/106Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/26Amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • CCHEMISTRY; METALLURGY
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/241Manufacturing joint-less pipes
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
    • CCHEMISTRY; METALLURGY
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/247Stainless steel
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/46Textile oils
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

Definitions

  • oils both natural and synthetic, as lubricants for the working of metals
  • Straight or uncompounded mineral, vegetable and animal oils have been employed for metal-working but they are not completely satisfactory berause they lack the cooling properties necessary for many operations such as the hot rolling of metals.
  • the recent trend has been toward the use of aqueous lubricant systems to overcome the cooling problem as well as other problems associated with the use of straight oils.
  • aqueous emulsions containing from about 0.1 to 25% of an emulsifiable oil are employed.
  • Synthetic lubricants derived from dimer acids such as obtained by the dimerization of oleic acid, linoleic acid or the like have been described in U.S. Pats. Nos. 2,767,- 144 and 3,233,635. While extremely effective lubricants can be obtained through the use of dimer acids, the compatibility of the dimer-based lubricant with Water is generally very poor.
  • a dimer-based synthetic polyester lubricant having increased hydrophilic character and useful in aqueous systems is disclosed in U.S. Pat. No. 3,492,- 232.
  • the polyester is derived from the reaction of 0.8 to 2.0 mols, and more preferably 1.0 to 1.5 mols, polyoxyalkylene glycol having a degree of polymerization of 4 to 200 and 1 mol of a dimer of C to C fatty acid. While the polyester compositions of the 3,492,232 patent present a significant advance in the technology of dimerbased lubricants they are not without certain disadvantages. The resulting aqueous emulsions are relatively unstable and undergo partial phase separation Within a very short period. Furthermore, many of the polyesters cannot be satisfactorily emulsified without the use of additional emulsifying agents of the cationic and nonionic types.
  • dimer acidderived synthetic lubricants which are readily emulsifiable with water and are useful lubricants for working of both ferrous and nonferrous metals. It would be especially advantageous if stable emulsions could be formed without the use of external emulsifying aids and simply by moderately agitating the synthetic lubricant with cold tap water. Additional benefit would be derived if synthetic lubricants employing low molecular weight polyoxyalkylene glycols with dimer acid could be prepared so that a high weight percent dimer acid could be obtained; if these lubricants were readily emulsifiable without the use of external emulsifying agents; and if the resulting emulsions were stable.
  • ester lubricant compositions derived from dimer acid and polyoxyalkylene glycols are obtained by incorporating therein an amount of short-chain dibasic acid.
  • the ester mixtures of this invention are more readily emulsifiable with water than polyesters derived from dimer acid and po-lyoxyalkylene glycol but not modified with the short-chain dibasic acid. Stable emulsions are obtained with the lubricant compositions of this invention without the use of external emulsifying aids.
  • the ester lubricants of the present invention are obtained by the condensation reaction of polyoxyalkylene glycols having molecular weights ranging from 300 to 4000 and more preferably in the range 400 to 1000, a dimer acid containing from about 32 to 54 carbon atoms and a short-chain dibasic acid containing from 2 to 12 carbon atoms and more preferably from about 6 to 10 carbon atoms.
  • the molar ratio of dibasic acids (dimer acid plus short-chain dibasic acid) to polyoxyal-kylene glycol will be 1:1.5-2.1.
  • the dimer acid will constitute from about 95 to 5 mol percent of the total dibasic acid while the short-chain dibasic acid will range from about 5 to 95 mol percent.
  • ester lubricants of this invention are condensation products of polyoxyalkylene glycols with a mixture of dibasic acids and short-chain dibasic acids. These ester compositions are useful as lubricants and are readily emulsifiable with water without the addition of external emulsifying agents.
  • a polyoxyalkylene glycol having a molecular weight from about 300 to about 4000, and more preferably from 400 to 1000 is employed.
  • the recurring alkylene groups may contain 2 to 4 carbon atoms and useful polyoxyalkylene glycols having varying degrees of polymerization include: polyethylene glycols, polypropylene glycols, polybutylene glycols, poly(ethylenepropylene) glycols and the like.
  • Polyethylene glycols having molecular weights from 400 to about 1000 are especially useful and are available from commercial suppliers under the trade designations Carbowax and Polyox or they may be synthesized in the conventional manner.
  • the molecular weights recited above indicate the average molecular weight of the polyoxyalkylene glycol and it is understood that these compositions are mixtures of polyoxyalkylene glycols having widely divergent molecular weights. Polyoxyalkylene glycols having molecular weights less than about 300 or greater than about 4000 should not, however, be present in significant amounts.
  • Condensed with the polyoxyalkylene glycol is a mixture of dibasic acids consisting of dimer acid and shortchain dibasic acid.
  • the molar ratio of the dibasic acids, including both the dimer acid and the short-chain dibasic acid, to the polyoxyalkylene glycol will range from about 1:1.52.1 with exceptional results being obtained when the molar ratio is 1:1.75-2.0.
  • the proportion of dimer and short-chain dibasic acids may be widely varied.
  • Useful dimer acids for the compositions of this invention will contain from about 32 to 54 carbon atoms.
  • the dibasic acids may be obtained by processes known to the art, however, they are most frequently obtained by the polymerization of monocarboxylic acids containing ethylenic unsaturation.
  • the monocarboxylic unsaturated acids generally contain from about 16 to 26 carbon atoms and include, for example, oleic acid, linoleic acid, eleostearic acid and similar singly or doubly unsaturated acids.
  • 2 mols of the unsaturated monocarboxylic acid are reacted, i.e., dimerized.
  • dimer acid contains ethylenic unsaturation it may be beneficial to hydrogenate it to obtain the saturated material prior to reaction with the polyoxyalkylene glycol.
  • Mixtures of dimer acids may be employed. Trimer and tetramer acids may also be present with the dimer acid and do not adversely affect the lubricant properties of the resulting ester compositions so long as about 50% by weight of the mixture are polymerized acids.
  • Commercially available compositions sold under the trademark Empol mixtures of polymerized fatty acids with dimer acid as the major constituent, may be advantageously employed. Especially useful are mixed acid products which will contain 75 weight percent or more dimer acid with the remainder being unpolymerized fatty acids or more highly polymerized acids such as trimer acids.
  • the short-chain dibasic acid will contain from 2 to about 12 carbon atoms.
  • Short-chain dibasic acids containing 610 carbon atoms are especially preferred for the present invention.
  • Typical short-chain dibasic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, dodecanedioic acid and the like. Mixtures of one or more short-chain dibasic acids may be used.
  • the dibasic acid mixture consists of about 95 to mol percent dimer acids with about 5 to 95 mol percent of one or more short-chain dibasic acids.
  • Preferred ester lubricant compositions contain from about 80 to mol percent short-chain dibasic acid and from 90 to 20 mol percent of the dimer.
  • the condensation of the polyoxyalkylene glycol with the dimer and short-chain dibasic acids is conducted employing conventional esterification techniques, that is, by heating the reaction mixture with or without a catalyst at a temperature from about 100 to 300 C. while removing the water of reaction.
  • the reactions are most gene a y o uc d ever the e p rat re r ge 1 .5 o 250 C.
  • a catalyst be employed for the esterification reaction, however, conventional acid catalysts such as sulfuric acid, alkyl and aryl sulfonic acids such as p-toluene sulfonic acid, phosphorous acids or the like may be employed.
  • the reaction may be carried out in a diluent which is inert to the reaction conditions employed and which, preferably, will form an azeotrope with water to facilitate the removal of the water of reaction.
  • the amount of reactants employed is in accordance with the molar ratios set forth above.
  • suitable ester lubricants it is undesirable for the esterification reaction to be less than about 70% complete, that is, 70% or more of the carboxyl groups should be reacted.
  • the reaction is more generally continued to approximately completion. This may be determined by measurement of the acid value or hydroxyl value or by measuring the amount of water evolved.
  • the reaction mixture has an acid value of about 15 or below.
  • the dimer and short-chain dibasic acid may be reacted in the presence of ethylene oxide.
  • the polyoxyethylene glycol would be prepared in situ.
  • Suitable catalysts and diluents could be added. It is generally found, however, that more uniform control of molecular weight of the products is obtained when the polyoxyethylene glycol is separately prepared.
  • Aromatic dibasic acids, diols and polyols, diamines and polyamines may be employed in amounts which do not detract from the emulsification and lubrication properties to modify the resulting lubricant composition.
  • diamines such as dimethylaminopropylamine
  • the amount of these materials will not exceed about 10% and more preferably 5% by weight of the overall ester composition.
  • the ester compositions of the present invention provide a convenient means to obtain a good balance of lubrication and emulsification properties which was not previously possible when polyoxyalkylene glycols were simply reacted with dimer acids without the addition of short-chain dibasic acids.
  • To achieve good lubrication properties with the prior art polyesters would require that the emulsification properties be comprised. Even if additional external emulsifying aids were added, the resulting emulsions were not always completely satisfactory and in most instances they would begin to separate after a very short time.
  • Acceptable emulsions can be produced employing the teachings of the prior art if the amount of dimer acid is diminished, however, this results in a marked decrease in the lubrication properties and the emulsions are no longer acceptable for metal working.
  • a polyester prepared by the condensation of dimer acid with a polyethylene glycol of molecular weight 2000 or greater in accordance with prior art procedure would form an acceptable emulsion, but the lubrication properties would be inferior and not completely acceptable for most applications. If.
  • a polyester was formed from a dimer acid and a polyethylene glycol of low molecular weight, say about 400, the lubrication properties of the polyester would be greatly enhanced but the material would not emulsify readily and/or the emulsion would not be stable.
  • mixed ester lubricants which are, at the same time, readily emulsifiable and excellent lubricants. This is accomplished by replacing a portion of the dimer acid with a short-chain dibasic acid. In this way lower molecular weight polyoxyalkylene glycols can be employed without reducing the hydrophilic character of the resulting ester and the emulsifiability is comparable or superior to compositions containing much larger proportions of the hydrophilic moiety. Also by the use of low molecular weight polyoxyalkylene glycols, the weight percent of dimer acid present in the resulting ester mixture may be proportionately increased with the result that the lubricity of the eser compositions is markedly enhanced.
  • the present ester lubricant compositions provide the proper balance of dimer (which contributes to the lubricity) and polyoxyalkylene glycol (which contributes to the emulsifiability) so that exceptionally useful products are obtained.
  • dimer which contributes to the lubricity
  • polyoxyalkylene glycol which contributes to the emulsifiability
  • the lubricants of the present invention are useful in metalworking operating as 'aqueous emulsions or as the clear aqueous solutions.
  • concentration of the ester will generally range from about 0.1 to about 25% by weight of the lubricant composition although these esters mix with water in all proportions.
  • the lubrican formulations are added to the metalworking elements such as the working rolls or the metal itself by spraying or with other similar equipment. They form a uniform, continuous lubricant film between the working roll and the metal.
  • These lubricants are useful for Working both ferrous and nonferrous metals. They may be formulated with other additives such as stabilizers, corrosion inhibitors or the like.
  • Example I To a glass reactor equipped with a stirrer, thermometer and water trap were charged 1030 grams (0.9 equivalent ratio) of dimer acid (Empol 1018 containing 83% C dibasic acid). 37.6 grams (0.1 equivalent ratio) azelaic acid and 1600 grams (2.0 equivalents ratio) polyethylene glycol having an average molecular weight of 400. The reaction mixture was heated with stirring to about 200 C. and held for approximately 4 hours during which time 51 mls. of water were removed. A vacuum of about 1 torr was pulled on the system to remove additional water of reaction. After one hour the reaction mixture was sampled and had an acid value of about 15.5. Heating was continued under vacuum for four more hours before the reaction mixture was cooled and poured up.
  • dimer acid Empol 1018 containing 83% C dibasic acid
  • azelaic acid 1600 grams (2.0 equivalents ratio) polyethylene glycol having an average molecular weight of 400.
  • the reaction mixture was heated with stirring to about 200 C. and held for approximately 4 hours during which time 51 m
  • the resulting 6 lubricant ester composition had a final acid value of 6.7, hydroxyl value of 93.1, viscosities (ASTM D 445-65) at F. and 210 F. of 548 es. and 70.4 cs., respectively, and flash and fire points (ASTM D 92-66) of 555 F. and 605 F., respectively.
  • the load is further increased to 1000 lbs. and maintained for 30 minutes when testing straight oils or one hour when evaluating lubricant emulsions or solutions. Readings are taken at the beginning of the hour, after thirty minutes, and at the end of the hour and the difference in the readings indicates the amount of wear.
  • Example II Employing identical reactants and a similar procedure to that described in Example I, 715 grams (0.5 equivalent ratio) dimer acid, 235 grams (0.5 equivalent ratio) azelaic acid and 2000 grams (2.0 equivalents ratio) polyethylene glycol were heated at 200 C. for 6 hours during which time 55 mls. of water were removed. An additional 10 mls. of water was taken olf after pulling a vacuum on the system for one hour. The ester reaction mixture at this stage had an acid value of 19.8 and readily formed an emulsion with water. Additional heating of the reaction mixture for 2 hours under vacuum reduced the acid value to 12.1. The ester (containing about 8 weight percent azelaic acid) had a hydroxyl value of viscosity at 100 F. of 316 cs., viscosity at 200 F. of 36.6 cs., and
  • Example IV When Example I was repeated using 0.7 equivalent dimer acid, 0.3 equivalent azelaic acid and 2.0 equivalents polyethylene glycol, a useful ester lubricant composition having an acid value of 9.1 was obtained.
  • the ester had a viscosity of 425 cs. at 100 F. and was readily emulsifiable in cold tap water with minimal stirring and without addition of external emulsifying aids.
  • the emulsion so-produced had excellent shelf life and was an eflicient lubricant.
  • a 5% aqueous emulsion of this ester gave less than 150 units wear in the Falex machine after 30 minutes at 1000 p.s.i.
  • Ester lubricant compositions were also prepared which incorporated up to 0.2 equivalent of an amine corrosion inhibitor such as diethanolamine or dimethylaminepropylamine.
  • an amine corrosion inhibitor such as diethanolamine or dimethylaminepropylamine.
  • the presence of these amines significantly improved the corrosion properties of the lubricant composition without adversely alfccting the emulsion and lubrication characteristics.
  • the amines enhance the emulsion properties of the ester composition even at reduced polyethylene glycol levels.
  • Example V Example I was repeated using 0.8 equivalent dimer acid, 0.2 equivalent azelaic acid and 2 equivalents polyethylene glycol.
  • the lubricant ester (acid value 15.5) was easily emulsified. Stable emulsions were obtained which were useful cutting oils when used with a tungsten carbide bit.
  • Improved ester lubricant compositions comprising the condensation product of about 1.5 to 2.1 mols polyoxyalkylene glycols having molecular weights from about 300 to about 4000 wherein the recurring alkylene groups contain from 2 to 4 carbon atoms and 1 mol of a mixture of dibasic acids consisting of 5 to 95 mol percent dimer hydrocarbon acids containing 32 to 54 carbon atoms and 95 to 5 mol percent short-chain dibasic hydrocarbon acids containing 2 to 12 carbon atoms, said compositions having or more of the carboxyl groups reacted.
  • the lubricant composition of claim 5 wherein the polyoxyalkylene glycol is a polyethylene glycol of molecular weight 400 to 1000 and the short-chain dibasic acid contains 6 to 10 carbon atoms.
  • the lubricant composition of claim 5 wherein the short-chain dibasic acid comprises from about 7.5 to 20 weight percent of the total composition.
  • the lubricant composition of claim 7 wherein the polyoxyalkylene glycol is polyethylene glycol having a molecular weight 400, the short-chain dibasic acid is azelaic acid and the dimer acid contains at least 75% by weight C dibasic acid.
  • An aqueous lubricant composition suitable for metal working containing about 0.1 to 25% by weight mixed esters obtained by the reaction of 1.5 to 2.1 mols polyoxyalkylene glycols having molecular weights from about 300 to 4000 wherein the recurring alkylene groups contain from 2 to 4 carbon atoms with 1 mol of a mixture of dibasic acids consisting of 5 to 95 mol percent dimer hydrocarbon acids containing 32 to 54 carbon atoms and 95 to 5 mol percent short-chain dibasic hydrocarbon acids containing 2 to 12 carbon atoms, said reaction being conducted until at least 70% of the carboxyl groups have been reacted.
  • aqueous lubricant composition of claim 9 wherein 1.75 to 2.0 mols polyethylene glycol of molec ular weight 400 to 1000 are employed and the dibasic acid mixture contains 20 to mol percent short-chain dibasic acids containing 6 to 10 carbon atoms.
  • aqueous lubricant composition of claim 11 wherein the short-chain dibasic acid is azelaic acid and the dimer acid contains at least 75 by weight C dibasic acid.

Abstract

ESTER LUBRICANT COMPOSITIONS ARE PROVIDED WHICH PROVIDE A GOOD BALANCE OF LUBRICITY AND EMULSIFIABILITY. THE ESTERS ARE DERIVED FROM POLYOXYALKYLENE GLYCOLS WITH A DIBASIC ACID MIXTURE CONSISTING OF DIMER ACIDS AND SHORTCHAIN DIBASIC ACIDS. CLEAR, HOMOGENEOUS LUBRICANT SOLUTIONS ARE ALSO PROVIDED.

Description

United States Patent 3,769,215 ESTER LUBRICANT COMPOSITIONS Robert J. Sturwold and Fred 0. Barrett, Cincinnati, Ohio, assignors to Emery Industries, Inc., Cincinnati, Ohio N0 Drawing. Filed Feb. 4, 1972, Ser. No. 223,752 Int. Cl. C07c 69/34; C10m 1/06 U.S. Cl. 252-495 12 Claims ABSTRACT OF THE DISCLOSURE Ester lubricant compositions are provided which provide a good balance of lubricity and emulsifiability. The esters are derived from polyoxyalkylene glycols with a dibasic acid mixture consisting of dimer acids and shortchain dibasic acids. Clear, homogeneous lubricant solutions are also provided.
BACKGROUND OF THE INVENTION The use of oils, both natural and synthetic, as lubricants for the working of metals is well-established throughout the industry. Straight or uncompounded mineral, vegetable and animal oils have been employed for metal-working but they are not completely satisfactory berause they lack the cooling properties necessary for many operations such as the hot rolling of metals. The recent trend has been toward the use of aqueous lubricant systems to overcome the cooling problem as well as other problems associated with the use of straight oils. Typically, aqueous emulsions containing from about 0.1 to 25% of an emulsifiable oil are employed.
Numerous synthetic lubricants including ether compounds, esters and polyesters, silicones and hydrocarbon polymers have been proposed to overcome the problems associated with the use of the natural oils and some of these are useful in aqueous systems. Many of the synthetic lubricants, however, are not readily emulsifiable with water and if an emulsion can be formed, with or without the use of additional additives, most of these emulsions begin to separate after a very short time.
Synthetic lubricants derived from dimer acids such as obtained by the dimerization of oleic acid, linoleic acid or the like have been described in U.S. Pats. Nos. 2,767,- 144 and 3,233,635. While extremely effective lubricants can be obtained through the use of dimer acids, the compatibility of the dimer-based lubricant with Water is generally very poor. A dimer-based synthetic polyester lubricant having increased hydrophilic character and useful in aqueous systems is disclosed in U.S. Pat. No. 3,492,- 232. The polyester is derived from the reaction of 0.8 to 2.0 mols, and more preferably 1.0 to 1.5 mols, polyoxyalkylene glycol having a degree of polymerization of 4 to 200 and 1 mol of a dimer of C to C fatty acid. While the polyester compositions of the 3,492,232 patent present a significant advance in the technology of dimerbased lubricants they are not without certain disadvantages. The resulting aqueous emulsions are relatively unstable and undergo partial phase separation Within a very short period. Furthermore, many of the polyesters cannot be satisfactorily emulsified without the use of additional emulsifying agents of the cationic and nonionic types. Employing additional emulsifier increases the cost of the lubricant composition in addition to adding another process variable and is therefore undesirable. The stability of the emulsions can be improved through the use of higher molecular weight polyoxyalkylene glycols with the dimer, but while the use of these high molecular weight polyoxyalkylene glycols improves the physical characteristic of the emulsion it severely reduces the lubricating efiiciency of the composition since the weight percent dimer acid incorporated therein is proportionately decreased.
It would be highly advantageous to have dimer acidderived synthetic lubricants which are readily emulsifiable with water and are useful lubricants for working of both ferrous and nonferrous metals. It would be especially advantageous if stable emulsions could be formed without the use of external emulsifying aids and simply by moderately agitating the synthetic lubricant with cold tap water. Additional benefit would be derived if synthetic lubricants employing low molecular weight polyoxyalkylene glycols with dimer acid could be prepared so that a high weight percent dimer acid could be obtained; if these lubricants were readily emulsifiable without the use of external emulsifying agents; and if the resulting emulsions were stable.
SUMMARY OF THE INVENTION We have now discovered that improved ester lubricant compositions derived from dimer acid and polyoxyalkylene glycols are obtained by incorporating therein an amount of short-chain dibasic acid. The ester mixtures of this invention are more readily emulsifiable with water than polyesters derived from dimer acid and po-lyoxyalkylene glycol but not modified with the short-chain dibasic acid. Stable emulsions are obtained with the lubricant compositions of this invention without the use of external emulsifying aids. Quite unexpectedly it has been found that the incorporation of the short-chain dibasic acid permits the use of low molecular weight polyoxyalkylene glycols with the dimer acid and that the resulting mixed ester compositions, in addition to having increased lubricity as a result of the high weight percent dimer acid present, also have superior emulsification properties. This invention provides synthetic ester lubricants which have a good balance of emulsification and lubrication properties. A further advantage and completely unexpected result is the discovery that clear, homogeneous lubricant solutions can be prepared when the molar ratio of the polyoxyalkylene glycol, dimer acid and short-chain dibasic acid is within certain defined limits.
The ester lubricants of the present invention are obtained by the condensation reaction of polyoxyalkylene glycols having molecular weights ranging from 300 to 4000 and more preferably in the range 400 to 1000, a dimer acid containing from about 32 to 54 carbon atoms and a short-chain dibasic acid containing from 2 to 12 carbon atoms and more preferably from about 6 to 10 carbon atoms. The molar ratio of dibasic acids (dimer acid plus short-chain dibasic acid) to polyoxyal-kylene glycol will be 1:1.5-2.1. The dimer acid will constitute from about 95 to 5 mol percent of the total dibasic acid while the short-chain dibasic acid will range from about 5 to 95 mol percent. Excellent results are obtained when about to 20 mol percent of the total dibasic acid is short-chain dibasic acid. To obtain water-soluble ester lubricants about 7.5 to about 20% by weight short-chain dibasic acid, based on the overall ester composition, is employed. The water-soluble ester products have acid values of about 15 or below. The concentration of the ester in aqueous emulsions or solutions useful as lubricants will generally range from about 0.1 to 25% by weight of the lubricant composition.
DETAILED DESCRIPTION The ester lubricants of this invention are condensation products of polyoxyalkylene glycols with a mixture of dibasic acids and short-chain dibasic acids. These ester compositions are useful as lubricants and are readily emulsifiable with water without the addition of external emulsifying agents.
To obtain the lubricant esters of this invention, a polyoxyalkylene glycol having a molecular weight from about 300 to about 4000, and more preferably from 400 to 1000, is employed. The recurring alkylene groups may contain 2 to 4 carbon atoms and useful polyoxyalkylene glycols having varying degrees of polymerization include: polyethylene glycols, polypropylene glycols, polybutylene glycols, poly(ethylenepropylene) glycols and the like. Polyethylene glycols having molecular weights from 400 to about 1000 are especially useful and are available from commercial suppliers under the trade designations Carbowax and Polyox or they may be synthesized in the conventional manner. The molecular weights recited above indicate the average molecular weight of the polyoxyalkylene glycol and it is understood that these compositions are mixtures of polyoxyalkylene glycols having widely divergent molecular weights. Polyoxyalkylene glycols having molecular weights less than about 300 or greater than about 4000 should not, however, be present in significant amounts.
Condensed with the polyoxyalkylene glycol is a mixture of dibasic acids consisting of dimer acid and shortchain dibasic acid. The molar ratio of the dibasic acids, including both the dimer acid and the short-chain dibasic acid, to the polyoxyalkylene glycol will range from about 1:1.52.1 with exceptional results being obtained when the molar ratio is 1:1.75-2.0. The proportion of dimer and short-chain dibasic acids may be widely varied.
Useful dimer acids for the compositions of this invention will contain from about 32 to 54 carbon atoms. The dibasic acids may be obtained by processes known to the art, however, they are most frequently obtained by the polymerization of monocarboxylic acids containing ethylenic unsaturation. The monocarboxylic unsaturated acids generally contain from about 16 to 26 carbon atoms and include, for example, oleic acid, linoleic acid, eleostearic acid and similar singly or doubly unsaturated acids. To obtain the preferred dimer acids 2 mols of the unsaturated monocarboxylic acid are reacted, i.e., dimerized. If the resulting dimer acid contains ethylenic unsaturation it may be beneficial to hydrogenate it to obtain the saturated material prior to reaction with the polyoxyalkylene glycol. Mixtures of dimer acids may be employed. Trimer and tetramer acids may also be present with the dimer acid and do not adversely affect the lubricant properties of the resulting ester compositions so long as about 50% by weight of the mixture are polymerized acids. Commercially available compositions sold under the trademark Empol, mixtures of polymerized fatty acids with dimer acid as the major constituent, may be advantageously employed. Especially useful are mixed acid products which will contain 75 weight percent or more dimer acid with the remainder being unpolymerized fatty acids or more highly polymerized acids such as trimer acids.
The short-chain dibasic acid will contain from 2 to about 12 carbon atoms. Short-chain dibasic acids containing 610 carbon atoms are especially preferred for the present invention. Typical short-chain dibasic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, dodecanedioic acid and the like. Mixtures of one or more short-chain dibasic acids may be used.
The dibasic acid mixture consists of about 95 to mol percent dimer acids with about 5 to 95 mol percent of one or more short-chain dibasic acids. Preferred ester lubricant compositions contain from about 80 to mol percent short-chain dibasic acid and from 90 to 20 mol percent of the dimer.
The condensation of the polyoxyalkylene glycol with the dimer and short-chain dibasic acids is conducted employing conventional esterification techniques, that is, by heating the reaction mixture with or without a catalyst at a temperature from about 100 to 300 C. while removing the water of reaction. The reactions are most gene a y o uc d ever the e p rat re r ge 1 .5 o 250 C. It is not necessary that a catalyst be employed for the esterification reaction, however, conventional acid catalysts such as sulfuric acid, alkyl and aryl sulfonic acids such as p-toluene sulfonic acid, phosphorous acids or the like may be employed. The reaction may be carried out in a diluent which is inert to the reaction conditions employed and which, preferably, will form an azeotrope with water to facilitate the removal of the water of reaction. The amount of reactants employed is in accordance with the molar ratios set forth above. For preparation of suitable ester lubricants it is undesirable for the esterification reaction to be less than about 70% complete, that is, 70% or more of the carboxyl groups should be reacted. The reaction is more generally continued to approximately completion. This may be determined by measurement of the acid value or hydroxyl value or by measuring the amount of water evolved. For the preparation of certain preferred ester lubricants which are water-soluble it is preferred that the reaction be continued until it is complete or even higher or in terms of acid value, the reaction mixture has an acid value of about 15 or below.
As an alternative procedure for the preparation of the present ester lubricants, the dimer and short-chain dibasic acid may be reacted in the presence of ethylene oxide. In this way the polyoxyethylene glycol would be prepared in situ. Suitable catalysts and diluents could be added. It is generally found, however, that more uniform control of molecular weight of the products is obtained when the polyoxyethylene glycol is separately prepared.
Small amounts of other compounds capable of entering into the reaction may also be included with the polyoxyalkylene glycol, dimer and short-chain dibasic acid and are within the scope of the present invention. Aromatic dibasic acids, diols and polyols, diamines and polyamines may be employed in amounts which do not detract from the emulsification and lubrication properties to modify the resulting lubricant composition. For example, the use of diamines, such as dimethylaminopropylamine, may be desirable to enhance the anticorrosion properties of the lubricant. The amount of these materials will not exceed about 10% and more preferably 5% by weight of the overall ester composition.
The ester compositions of the present invention provide a convenient means to obtain a good balance of lubrication and emulsification properties which was not previously possible when polyoxyalkylene glycols were simply reacted with dimer acids without the addition of short-chain dibasic acids. To achieve good lubrication properties with the prior art polyesters would require that the emulsification properties be comprised. Even if additional external emulsifying aids were added, the resulting emulsions were not always completely satisfactory and in most instances they would begin to separate after a very short time. Acceptable emulsions can be produced employing the teachings of the prior art if the amount of dimer acid is diminished, however, this results in a marked decrease in the lubrication properties and the emulsions are no longer acceptable for metal working. For example, a polyester prepared by the condensation of dimer acid with a polyethylene glycol of molecular weight 2000 or greater in accordance with prior art procedure would form an acceptable emulsion, but the lubrication properties would be inferior and not completely acceptable for most applications. If. in accordance with the prior art precedure, a polyester was formed from a dimer acid and a polyethylene glycol of low molecular weight, say about 400, the lubrication properties of the polyester would be greatly enhanced but the material would not emulsify readily and/or the emulsion would not be stable.
In accordance with the present invention we have prepared mixed ester lubricants which are, at the same time, readily emulsifiable and excellent lubricants. This is accomplished by replacing a portion of the dimer acid with a short-chain dibasic acid. In this way lower molecular weight polyoxyalkylene glycols can be employed without reducing the hydrophilic character of the resulting ester and the emulsifiability is comparable or superior to compositions containing much larger proportions of the hydrophilic moiety. Also by the use of low molecular weight polyoxyalkylene glycols, the weight percent of dimer acid present in the resulting ester mixture may be proportionately increased with the result that the lubricity of the eser compositions is markedly enhanced. Thus, the present ester lubricant compositions provide the proper balance of dimer (which contributes to the lubricity) and polyoxyalkylene glycol (which contributes to the emulsifiability) so that exceptionally useful products are obtained. When very high molecular weight polyoxyalkylene glycols are reacted with dimer acid in the absence of a short-chain dibasic acid the lubrication properties of the resulting ester products are impaired. Similarly, when very low molecular weight polyoxyalkylene glycols are employed the emulsifiability is poor and the product unacceptable.
While the ability of the present invention to provide ester compositions having excellent lubricating and emulsifying properties is in itself very useful, a preferred embodiment of this invention is even more advantageous since it provides completely water-soluble ester lubricants. The water solutions are clear and homogeneous in all proportions. To obtain the water-soluble ester compositions the lubricant ester will contain from about 7.5 to about 20% by weight of the short-chain disbasic acid and have an acid value of about or below. Acid values above about 15 are unacceptable if clear solutions are to be obtained. If it is unexpected that as the acid value of the ester composition is decreased the water solubility or hydrophilic character of the esters is increased. The solutions produced in accordance with this preferred embodiment are stable and do not discolor or become cloudy upon standing. The esters have excellent lubricity in addi tion to being completely water-soluble and may be successfully used in various metalworking operations.
The lubricants of the present invention are useful in metalworking operating as 'aqueous emulsions or as the clear aqueous solutions. The concentration of the ester will generally range from about 0.1 to about 25% by weight of the lubricant composition although these esters mix with water in all proportions. The lubrican formulations are added to the metalworking elements such as the working rolls or the metal itself by spraying or with other similar equipment. They form a uniform, continuous lubricant film between the working roll and the metal. These lubricants are useful for Working both ferrous and nonferrous metals. They may be formulated with other additives such as stabilizers, corrosion inhibitors or the like.
The following examples illustrate the improved ester lubricants of this invention more fully, however, the examples are not intended to limit the scope of the invention. All parts and percentages in the examples are given on a weight basis unless it is otherwise stated.
Example I To a glass reactor equipped with a stirrer, thermometer and water trap were charged 1030 grams (0.9 equivalent ratio) of dimer acid (Empol 1018 containing 83% C dibasic acid). 37.6 grams (0.1 equivalent ratio) azelaic acid and 1600 grams (2.0 equivalents ratio) polyethylene glycol having an average molecular weight of 400. The reaction mixture was heated with stirring to about 200 C. and held for approximately 4 hours during which time 51 mls. of water were removed. A vacuum of about 1 torr was pulled on the system to remove additional water of reaction. After one hour the reaction mixture was sampled and had an acid value of about 15.5. Heating was continued under vacuum for four more hours before the reaction mixture was cooled and poured up. The resulting 6 lubricant ester composition had a final acid value of 6.7, hydroxyl value of 93.1, viscosities (ASTM D 445-65) at F. and 210 F. of 548 es. and 70.4 cs., respectively, and flash and fire points (ASTM D 92-66) of 555 F. and 605 F., respectively.
A portion (20 mls.) of the ester composition was poured into 100 mls. of cold tap water while stirring with a glass rod. An emulsion was immediately obtained. This emulsion was stable and showed no signs of phase separation after standing 48 hours at room temperature. Even after a weeks time the emulsion appeared homogeneous. A sample prepared identically but with the azelaic acid excluded from the mixture was only diflicultly emulsifiable. To obtain an emulstion required vigorous agitation with a mechanical stirrer. When this emulsion was allowed to stand at room temperature there was appreciable phase separation after only 24 hours with significant amounts of the oil settling to the bottom of the beaker.
To demonstrate the effectiveness of the ester compositions of this invention as lubricants they were evaluated with a Falex machine. This machine provides a convenient and reliable means to determine the film strength or load-carrying properties of materials as extreme pressures are applied. Falex testing is recognized throughout the industry as a means of measuring the relative effectiveness of various lubricants. The Falex wear test (ASTM D 2670-67) employs a 60 gram sample when the straight ester is being evaluated. A 600 gram sample is used when aqueous emulsions or solutions of the ester are to be tested. The loading device is attached and the cupcontaining the sample being evaluated positioned so that the steel pin and blocks are completely immersed in the sample. The load is then increased to 350 lbs. and run for 5 minutes. After this time the load is further increased to 1000 lbs. and maintained for 30 minutes when testing straight oils or one hour when evaluating lubricant emulsions or solutions. Readings are taken at the beginning of the hour, after thirty minutes, and at the end of the hour and the difference in the readings indicates the amount of wear.
Three samples of the lubricant ester composition of this example were evaluated in accordance with the described test procedure. The straight oil was evaluated and also 10% and 5% aqueous emulsions were tested. Test results obtained are as follows:
Sampler Straight ester: Units wear After 30 minutes 18 After 60 minutes 30 10% aqueous emulsion: after 30 minutes 154 5% aqueous emulsion: after 30 minutes 174 When the above experiment was repeated employing a polyethylene glycol having an average molecular weight of about 800, similar results were obtained. The ester compositions were readily emulsifiable and the emulsions had excellent stability. A 4% aqueous emulsion of this ester exhibited superior lubricating properties in the Falex test and performed acceptably as a cutting oil with cold steel.
Example II Employing identical reactants and a similar procedure to that described in Example I, 715 grams (0.5 equivalent ratio) dimer acid, 235 grams (0.5 equivalent ratio) azelaic acid and 2000 grams (2.0 equivalents ratio) polyethylene glycol were heated at 200 C. for 6 hours during which time 55 mls. of water were removed. An additional 10 mls. of water was taken olf after pulling a vacuum on the system for one hour. The ester reaction mixture at this stage had an acid value of 19.8 and readily formed an emulsion with water. Additional heating of the reaction mixture for 2 hours under vacuum reduced the acid value to 12.1. The ester (containing about 8 weight percent azelaic acid) had a hydroxyl value of viscosity at 100 F. of 316 cs., viscosity at 200 F. of 36.6 cs., and
7 flash and fire points of 530 and 585 F., respectively. The ester readily dissolved in water in all proportions. No cloudiness was observedthe resulting solutions were clear and homogeneous.
Falex wear tests gave the following results:
Sample:
Straight ester: Units wear After 30 minutes 30 After 60 minutes 67 10% water solution: after 30 minutes 132 Water solution: after 30 minutes 146 Example III A water-soluble ester lubricant containing about 8% by weight adipic acid was obtained from the reaction of 0.4 equivalent dimer acid (83% C dibasic acid), 0.6 equivalent adipic acid and 2.0 equivalents polyethylene glycol having a molecular weight of 400. The reaction was continued until an acid value of 10.3 was achieved. The resulting ester composition had a viscosity of 163 cs. at 100 F. The ester lubricant mixed with water in all proportions to give clear solutions. Water solutions containing 10% and 5% of the so-prepared ester were evaluated in the Falex test machine and showed only 132 and 156 units of wear, respectively, after 30 minutes testing at 1000 psi.
Repeating the above example using 0.5 equivalent dimer acid and 0.5 equivalent adipic acid and running the reaction to an acid value of 12.9 gave useful ester lubricants. These compositions when mixed with water did not give clear solutions but did form stable emulsions without the use of external emulsifying aids. The emulsions had excellent shelf lives and were elfective lubricants.
Example IV When Example I was repeated using 0.7 equivalent dimer acid, 0.3 equivalent azelaic acid and 2.0 equivalents polyethylene glycol, a useful ester lubricant composition having an acid value of 9.1 was obtained. The ester had a viscosity of 425 cs. at 100 F. and was readily emulsifiable in cold tap water with minimal stirring and without addition of external emulsifying aids. The emulsion so-produced had excellent shelf life and was an eflicient lubricant. A 5% aqueous emulsion of this ester gave less than 150 units wear in the Falex machine after 30 minutes at 1000 p.s.i.
Ester lubricant compositions were also prepared which incorporated up to 0.2 equivalent of an amine corrosion inhibitor such as diethanolamine or dimethylaminepropylamine. The presence of these amines significantly improved the corrosion properties of the lubricant composition without adversely alfccting the emulsion and lubrication characteristics. In some instances the amines enhance the emulsion properties of the ester composition even at reduced polyethylene glycol levels.
Example V Example I was repeated using 0.8 equivalent dimer acid, 0.2 equivalent azelaic acid and 2 equivalents polyethylene glycol. The lubricant ester (acid value 15.5) was easily emulsified. Stable emulsions were obtained which were useful cutting oils when used with a tungsten carbide bit.
We claim:
1. Improved ester lubricant compositions comprising the condensation product of about 1.5 to 2.1 mols polyoxyalkylene glycols having molecular weights from about 300 to about 4000 wherein the recurring alkylene groups contain from 2 to 4 carbon atoms and 1 mol of a mixture of dibasic acids consisting of 5 to 95 mol percent dimer hydrocarbon acids containing 32 to 54 carbon atoms and 95 to 5 mol percent short-chain dibasic hydrocarbon acids containing 2 to 12 carbon atoms, said compositions having or more of the carboxyl groups reacted.
2. The lubricant composition of claim 1 wherein the dibasic acid mixture contains from 20 to 90 mol percent short-chain dibasic acids.
3. The lubricant composition of claim 2 wherein the polyoxyalkylene glycol is a polyethylene glycol of molecular weight 400 to 1000 and the short-chain dibasic acid contains 6 to 10 carbon atoms.
4. The lubricant composition of claim 3- wherein the mol ratio of dibasic acids to polyethylene glycol is 1: l.752.0 and greater than of the carboxyl groups of the dibasic acids are reacted.
5. The lubricant composition of claim 2 wherein the mol ratio of dibasic acids to polyoxyalkylene glycol is 1:1.752.0 and the acid value is 15 or below.
6. The lubricant composition of claim 5 wherein the polyoxyalkylene glycol is a polyethylene glycol of molecular weight 400 to 1000 and the short-chain dibasic acid contains 6 to 10 carbon atoms.
7. The lubricant composition of claim 5 wherein the short-chain dibasic acid comprises from about 7.5 to 20 weight percent of the total composition.
8. The lubricant composition of claim 7 wherein the polyoxyalkylene glycol is polyethylene glycol having a molecular weight 400, the short-chain dibasic acid is azelaic acid and the dimer acid contains at least 75% by weight C dibasic acid.
9. An aqueous lubricant composition suitable for metal working containing about 0.1 to 25% by weight mixed esters obtained by the reaction of 1.5 to 2.1 mols polyoxyalkylene glycols having molecular weights from about 300 to 4000 wherein the recurring alkylene groups contain from 2 to 4 carbon atoms with 1 mol of a mixture of dibasic acids consisting of 5 to 95 mol percent dimer hydrocarbon acids containing 32 to 54 carbon atoms and 95 to 5 mol percent short-chain dibasic hydrocarbon acids containing 2 to 12 carbon atoms, said reaction being conducted until at least 70% of the carboxyl groups have been reacted.
10. The aqueous lubricant composition of claim 9 wherein 1.75 to 2.0 mols polyethylene glycol of molec ular weight 400 to 1000 are employed and the dibasic acid mixture contains 20 to mol percent short-chain dibasic acids containing 6 to 10 carbon atoms.
11. The aqueous lubricant composition of claim 10 wherein the ester contains from about 7.5 to 20 Weight percent short-chain dibasic acid and has an acid value of 15 or below.
12. The aqueous lubricant composition of claim 11 wherein the short-chain dibasic acid is azelaic acid and the dimer acid contains at least 75 by weight C dibasic acid.
References Cited UNITED STATES PATENTS 3,492,232 1/1970 Rosenberg 25249.3 3,377,377 4/1968 Kluge et al. 25256.5
PATRICK P. GARVIN, Primary Examiner A. H. METZ, Assistant Examiner US. Cl. X.R. 252--56.5; 260485 G
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3850682A (en) * 1972-02-04 1974-11-26 Emery Industries Inc Esters of polyoxyalkylene glycols and mixed dibasic acids as fiber finishes
US3857865A (en) * 1973-08-01 1974-12-31 Emery Industries Inc Ester lubricants suitable for use in aqueous systems
US3959187A (en) * 1973-12-28 1976-05-25 Emery Industries, Inc. Mixed synthetic ester lubricants as useful polymeric fiber lubricants
US4317740A (en) * 1980-04-22 1982-03-02 Union Camp Corporation Water-soluble polyesters
US4390438A (en) * 1981-10-16 1983-06-28 Nalco Chemical Company Dibasic acids to reduce coefficient of friction in rolling oils
DE3247426A1 (en) * 1982-12-22 1984-06-28 Merck Patent Gmbh, 6100 Darmstadt CUTTING OIL FOR THE BARBING PROCESSING OF COLORED METALS
WO1986000300A1 (en) * 1984-06-28 1986-01-16 Henkel Corporation High molecular weight liquid esters
WO1996028528A1 (en) * 1995-03-15 1996-09-19 Henkel Corporation Stamping lubricants
US5645632A (en) * 1996-02-14 1997-07-08 Union Camp Corporation Diesters of polymerized fatty acids useful in formulating hot-melt inks
US5972497A (en) * 1996-10-09 1999-10-26 Fiberco, Inc. Ester lubricants as hydrophobic fiber finishes
US6350889B1 (en) 1999-06-24 2002-02-26 Arizona Chemical Company Ink jet printing compositions containing ester-terminated dimer acid-based oligo (ester/amide)
US20050075254A1 (en) * 2003-09-26 2005-04-07 Pollock Charley M. Fatty acid esters and uses thereof

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4172802A (en) * 1978-05-30 1979-10-30 Cincinnati Milacron Inc. Aqueous metal working fluid containing carboxylic acid group terminated diesters of polyoxyalkylene diols
WO2017126487A1 (en) * 2016-01-19 2017-07-27 富士フイルム株式会社 Lubricant composition and method for producing lubricant composition

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3850682A (en) * 1972-02-04 1974-11-26 Emery Industries Inc Esters of polyoxyalkylene glycols and mixed dibasic acids as fiber finishes
US3925589A (en) * 1972-02-04 1975-12-09 Emery Industries Inc Esters of polyoxyalkylene glycols and mixed dibasic acids as fiber finishes
US3959560A (en) * 1972-02-04 1976-05-25 Emery Industries, Inc. Method for treating polymeric fibers
US3857865A (en) * 1973-08-01 1974-12-31 Emery Industries Inc Ester lubricants suitable for use in aqueous systems
US3893931A (en) * 1973-08-01 1975-07-08 Emery Industries Inc Ester lubricants suitable for use in aqueous systems
US3959187A (en) * 1973-12-28 1976-05-25 Emery Industries, Inc. Mixed synthetic ester lubricants as useful polymeric fiber lubricants
US4317740A (en) * 1980-04-22 1982-03-02 Union Camp Corporation Water-soluble polyesters
US4390438A (en) * 1981-10-16 1983-06-28 Nalco Chemical Company Dibasic acids to reduce coefficient of friction in rolling oils
DE3247426A1 (en) * 1982-12-22 1984-06-28 Merck Patent Gmbh, 6100 Darmstadt CUTTING OIL FOR THE BARBING PROCESSING OF COLORED METALS
WO1986000300A1 (en) * 1984-06-28 1986-01-16 Henkel Corporation High molecular weight liquid esters
WO1996028528A1 (en) * 1995-03-15 1996-09-19 Henkel Corporation Stamping lubricants
US5569406A (en) * 1995-03-15 1996-10-29 Henkel Corporation Stamping lubricants
US5744432A (en) * 1995-03-15 1998-04-28 Henkel Corporation Stamping lubricants
US5645632A (en) * 1996-02-14 1997-07-08 Union Camp Corporation Diesters of polymerized fatty acids useful in formulating hot-melt inks
US5972497A (en) * 1996-10-09 1999-10-26 Fiberco, Inc. Ester lubricants as hydrophobic fiber finishes
US6350889B1 (en) 1999-06-24 2002-02-26 Arizona Chemical Company Ink jet printing compositions containing ester-terminated dimer acid-based oligo (ester/amide)
US20050075254A1 (en) * 2003-09-26 2005-04-07 Pollock Charley M. Fatty acid esters and uses thereof
US7256162B2 (en) * 2003-09-26 2007-08-14 Arizona Chemical Company Fatty acid esters and uses thereof

Also Published As

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JPS4888375A (en) 1973-11-19

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