US3724862A - Drill head and sealing apparatus therefore - Google Patents

Drill head and sealing apparatus therefore Download PDF

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US3724862A
US3724862A US00175153A US3724862DA US3724862A US 3724862 A US3724862 A US 3724862A US 00175153 A US00175153 A US 00175153A US 3724862D A US3724862D A US 3724862DA US 3724862 A US3724862 A US 3724862A
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housing
annular
sleeve
drill head
packing
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US00175153A
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M Biffle
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RAMBO DAN
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M Biffle
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Assigned to LYNCH, OTIS E., reassignment LYNCH, OTIS E., ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: DRESSER INDUSTRIES, INC.
Assigned to SWACO GEOLOGRAPH COMPANY reassignment SWACO GEOLOGRAPH COMPANY ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: DRESSER INDUSTRIES, INC., A CORP. OF DE
Assigned to LYNCH, OTIS E. reassignment LYNCH, OTIS E. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: BIFFLE, MORRIS S.
Assigned to RAMBO, DAN, reassignment RAMBO, DAN, ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: LYNCH, OTIS E.
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/02Surface sealing or packing
    • E21B33/08Wipers; Oil savers
    • E21B33/085Rotatable packing means, e.g. rotating blow-out preventers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/18Sealings between relatively-moving surfaces with stuffing-boxes for elastic or plastic packings
    • F16J15/184Tightening mechanisms
    • F16J15/185Tightening mechanisms with continuous adjustment of the compression of the packing

Definitions

  • ABSTRACT A drill head assembly for use in oil drilling operations in which there is provided a rotatable packing means for preventing abrasive well fluids or vapors from contacting the bearing surfaces of the rotatable portion of the drilling head and for preventing the escape of well fluids or vapors into the atmosphere.
  • the packing means is constructed such that packing becomes tighter as the well pressure increases, thereby performing the function of a final control in the event of a blowout and is also constructed such that repacking may be performed externally to the drilling head without disassembly of the drill head many of the rotatable parts therein.
  • This invention relates to a drill head with rotatable packing means contained therein for forming a tight packing between the rotatable and non-rotatable sections of the'drill head, this apparatus is particularly useful for use with a rotary table of the type used in oil well drilling operations.
  • Drill heads for use in oil well drilling operations are well known.
  • oil well drilling is presently accomplished by rotary drilling.
  • This includes a rotary table for driving a rotatable member referred to as a kelley via well known driving means such as a non-circular bushing referred to in the industry as a kelley bushing.
  • Attached to one end of the kelley is a drill pipe section which is lowered into the earth by the kelley and rotated by the kelley bushing during the drilling.
  • the drill pipe section is raised and another drill pipe section is attached to the previously attached drill pipe forming what is commonly referred to as a drill string.
  • the drill string in turn is reattached to the kelley whereupon drilling may be resumed.
  • Applicant not only provides such an apparatus, but also provides anapparatus in which this may be accomplished external to the drilling head. Applicant further provides an apparatus which is mechanically simple, easy to maintain yet producing superior results in preventing abrasive well fluids from contacting any rotatable parts.
  • the present invention relates to a drill head for use in rotary drilling operations.
  • the instant invention is one solution to the problem.
  • the design of the drill head along with the packing means prevents any debris, whether it be fluid, vapor or dry, airborne or whatever, from passing through the grease seals and contacting the rotating sections. Further, because of the inherent design of the instant invention, any debris which might be blown out would be directed out into the atmosphere away from the grease seals, bearings, ect.
  • the packing means utilized herein are self energizing, i.e., if the internal well pressure increases, the packing means gets proportionally tighter by utilizing the forces generated by the well pressures.
  • the drill head consists basically of a lower assembly and an upper assembly.
  • the lower assembly is stationery and is usually mounted on a blowout preventer or well casing. It further provides a side outlet for the egress of debris formed by the cuttings and the various drilling muds and lubricants used in the drilling operation.
  • the lower assembly also has formed therein a tubular projection finished in a smooth hard chrome finish, usually referred to as a wash'pipe. This tubular projection may or may not be made integral to the lower assembly. For purposes of this specification, it is assumed to be integral to the lower housing, although it would just as easily be a separate unit and threadedly affixed thereto.
  • a gland is positioned over the wash pipe and is capable of longitudinal movement thereon.
  • the upper housing includes a housing in which is positioned a rotating sleeve, which is also referred to in the trade as a rotating bowl. Interposed between the housing and sleeve are the necessary bearings and lubricating means.
  • the upper housing is positioned on the lower housing and because of the inherent design of the apparatus, an annular space is formed between the outside surface of the projecting wash pipe and the inside surface of the rotating sleeve. Into this annular space is positioned the packing material which is used for the sealing means. Pressure is applied on the packing by the longitudinal drawing of the gland into the annular space.
  • Means are provided on the bottom of the rotating sleeve for retaining the gland in fixed relation thereto such that the gland rotates with the rotating sleeve.
  • a seal is formed when enough pressure is applied on the packing means by the adjustable gland. This seal becomes a rotatable seal when the sleeve is given rotation by some driver.
  • Also provided in this invention are means for further securing a seal, particularly in the event of a blowout.
  • a seal particularly in the event of a blowout.
  • the annular groove opens up directly above the packing material.
  • any pressures existing in the well will be directed immediately on top of the packing material via the inlets and annular groove. This direction is in direct opposition to the pressure directed by the gland resulting in the horizontal expansion of the packing material thereby further increasing the seal.
  • FIG. 1 is a view of the drill head shown in cross section.
  • FIG. 2 is an enlarged crossectional view taken of the upper drill head assembly.
  • FIG. 3 is an enlarged crossectional view taken of one portion of the wash pipe and packing gland follower.
  • FIG. 1 illustrates a drill head comprising a lower assembly 12 and an upper assembly 14, which is the subject of the present invention.
  • the drill head 10 in operation, is mounted to the upper end of a well casing (not shown) or mechanical blowout preventers by conventional means such as a mounting flange 16.
  • a kelley (not shown) is passed downwardly. through the drill head 10, the drill string being attached to the kelley.
  • Attached to the mounting flange 16 is a lower housing 18 which may be attached to the mounting flange 16 by means such as welding.
  • the lower housing 18 is provided on its exterior walls, for reinforcement, with a plurality of mounting struts 20 which are attached to a flange 22.
  • the flange 22 contains a plurality of holes therethrough.
  • the .inside diameter of the mounting flange 22 is greater than the outside diameter of the lower housing 18 such that an annular space is formed between the outside wall surface of the lower housing 18 and the inside wall surface of the mounting flange 22.
  • a packing gland follower ring 28 is adapted to fit in the annular space formed by the housing 18 and the mounting flange 22..
  • Integral to the interior of the housing 18 is a wash pipe 30 which may be machined from the metal forming the housing 18 down to a hard bored smooth chrome finish.
  • the wash pipe section begins at the shoulder 32 machined on the lower housing 18. If desired the wash pipe 30 could be a separable member and attached to the housing 18 by conventional thread means.
  • the outside diameter of the wash pipe 30 is smaller than the inside diameter of the packing gland follower 28 such that the packing gland 28 can be easily moved longitudinally up and down the wash pipe 30.
  • the housing 18 is further provided with a side outlet tube 24 mounted thereon by conventional means such as welding. On the extreme end of the side outlet tube 24 is a side outlet flange 26. In the operation of the drill head 10, the cuttings, debris and fluids are exited from the well via the side outlet tube 24.
  • the upper assembly 14 includes the rotating parts of the drill head 10 and may be assembled separately prior to being mounted on the upper mounting flange 22.
  • the upper assembly 14 includes a bearing housing spacer tube34. Attached to the upper and lower ends of the bearing housing tube 34 are flanges 36 and 38 respectively which are held'in place by a plurality of upper assembly retaining bolts 40. The retaining bolts 40 are placed in position only after the complete assembly of the upper assembly 14.
  • a rotating sleeve 42 is mounted within the annulus formed by the interior of the bearing housing spacer 34.
  • the opening formed within the rotating sleeve 42 narrows at 104, which is located towards the bottom of the sleeve 42.
  • a projection 102 is formed at the bottom edge of the sleeve 42.
  • Means for receivingthreaded bolts are provided on both the upper and lower edges of the sleeve 42.
  • the lower flange 38 is provided with a shoulder 44 on its interior surface in which rests an outer race member 46 which acts as a track for bearings 48a.
  • the bearings 48a are received within a seat 50 of an inner race member 52 which engages a shoulder 54 formed on the lower exterior surface of the sleeve 42.
  • the bearings used in the preferred embodiment are preferably of the roller tapered type having both thrust and radial capabilities.
  • the upper flange 36 is provided with a shoulder 56 on its interior surface in which rests an outer race member 58 which acts as a track for bearings 48b which are received within a seat 60 of an inner race member 62 which engages a shoulder 64 formed at the upper exterior surface of the rotating sleeve 42.
  • the upper assembly 14 is held together by the upper assembly retaining bolts 40. These bolts merely serve to hold the upper assembly 14-together should it be necessary to remove the upper assembly 14 from the lower assembly 12.
  • the annular space formed by the inside wall of the bearing housing spacer 34 and the outside wall of the sleeve 42 is filled with some form of lubricant via, con ventional grease fittings or circulating coolant and or lubricant circulated by external mechanical means.
  • the flanges 36, 38, and 22 are provided with a plurality of holes for receiving hold down bolts 74 when the holes are in alignment, these bolts should be fabricated from a hard tempered steel and are utilized to hold the upper assembly 14 to the lower assembly. Great strength is a characteristic necessary for the hold down bolts 74, for they are utilized to transfer any thrust generated against the rotating sleeve 42 down to the well head via the struts 20.
  • a resilient mass 76 having a cap 78 at one end and an elongated taper at the other end and an opening formed through the longitudinal axis of the mass 76 forms what is commonly referred to as drilling rubber, this usually is a steel reinforced rubber.
  • the cap 78 is adapted to rest on a shoulder 80 within the opening formed by an annular lip 82 on the upper interior wall of the sleeve 42.
  • a metallic collar 84 having an annular recess formed by a shoulder 86 is designed to be placed over the drilling rubber 76 when seated on the shoulder 80 and is fixed to the rotating sleeve 42. by bolt means 88, thereby also compressively holding the drilling rubber to the rotating sleeve 42.
  • the drill head has a kelley, passed downwardly through the drilling rubber 76 into the well casing which is of course rigid.
  • the drilling rubber 76 provides a tight fit for the kelley thereby sealing the well pressure from the atmosphere. Because of the inherent design of the drilling rubber 76, the greater the interior well pressure, the greater the seal becomes between the .drilling rubber 76 and the kelley.
  • the upper assembly 14 is mounted on thelower assembly by the mounting bolts 74.'There is thus formed an annular void between the shoulder 102 formed on the bottom of sleeve 42 and the outside surface at the upper extremity of the wash pipe 30. Into this void is packed a packing material 90 such as braided Teflon.
  • the packing gland follower 28 is adapted to fit into the void for the application of compression on the packing material 90 and is held in place by adjusting bolts 92 which are threadedly fixed into the bottom of the sleeve 42. The tighter that the bolts 92 are made, the greater the compression, therefore the greater the seal which exists between the sleeve 42 and the wash pipe 30.
  • gap 94 formed between the lower end of the sleeve 42 and the upper end of the wash pipe 30.
  • the size for the gap is determined by the upper assembly 14 and is of a size approximating 0.004 inch, if necessary, conventional shims may be used in order to provide a gap.
  • the sleeve 42 is caused to be rotated by the kelley.
  • the packing gland follower 28 is constrained to rotate with the sleeve by the bolts 92.
  • FIG. 2 illustrates the groove 96 connected to a plurality of what are referred to as pressure inlets 98.
  • the pressure inlets 98 originate from the interior of the annulus 100, in other words, the pressure inlets 98 are in communication with whatever exists in the annulus 100, which in turn is in communication with the well. Initially, because of pressure applied by the packing gland follower-28, some of the packing 90 will flow into the gap 94 (FIG. 3).
  • first annular housing adapted to concentrically receive said annular sleeve, thereby forming a chamber between said annular sleeve and said first annular housing;
  • a second housing adapted to receive said first annular housing and said annular sleeve in a manner such that an annulus is formed between said annular sleeve and said second housing;
  • a drill head according to claim 4 whereinsaid second housing includes a wash pipe such that when said second. housing receives said first annular housing, the outside wall of said wash pipe and the inside wall of said annular sleeve define said annulus.
  • a drill head according to claim 1 wherein said means for directing any generated internal forces onto said packing means comprises an annular groove formed on the ,bottom end of the annular sleeve, said annular groove being connected to a plurality of inlets, said inlets being in communication with the annular chamber formed through said drill head.
  • said packing means comprises an annular gland, wherein said annular gland has an inside diameter greater than the outside diameter of said wash pipe and positioned such that it encircles a portion of said second housing at the upper extremity thereof and is capable of Iongitudinal movement about said wash pipe.
  • a drill head according to claim 9 wherein said means for applying pressure on said packing means is provided by said annular gland having a shoulder formed thereon, said shoulder being of a dimension and size such that said annulus formed between said annu-- lar sleeve and said second housing being adapted to receive said shoulder.
  • a drill head according to claim 1 wherein said means for capping comprises an elongated resilient steel reinforced mass having an opening therethrough along the longitudinal axis thereof for the reception of said rotating driving member, the exterior of said resilient mass being tapered inwardly in a downwardly direction, said means for capping thereby providing a constrictive seal about said driving member extending therethrough and insuring a tighter seal upon the appli cation of any pressurized fluids thereto, said mass retained on said annular sleeve by compression means.
  • first stationery housing including a tubular projection at the upper extremity thereof and also including an outlet tube for the egress of well fluids, cuttings and the like, said stationery housing having means for affixing same to a well casing; second stationery housing, adapted for mounting on said first stationary housing; rotatable sleeve member concentrically disposed within said second stationery housing, said second stationery housing adapted for mounting on said first stationery housing thereby forming an annulus between said sleeve member and said tubular pro jection; bearing means interposed between said rotatable sleeve and said second stationery housing; means for lubricating said bearing means; packing means positioned in said annulus; an adjustable gland to regulate the compression of said packing means in a first direction thereby forming a rotating hermetic seal between said rotating sleeve and said tubular projection, said adjustable gland being in fixed relationship with said rotatable sleeve;
  • capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member;
  • a drill head according to claim 14 wherein said means for directing any internal well pressures onto said packing, means comprises an annular groove formed on the bottom edge of said rotatable sleeve, said annular groove positioned immediately adjacent the upper portion of said packing means and said annular groove being further connected to a plurality of inlets, said inlets being in communication with any. generated well pressures.
  • a drill head according to claim wherein said adjustable gland has an inside diameter greater than the outside diameter of said tubular projection and positioned such that said gland encircles said tubular projection and is adjustably affixed to said rotating sleeve and is rotatable therewith.
  • a drill head having an annular chamber formed therethrough in communication with any existing well pressures, said annular chamber adapted to receive a rotatable driver member for use in conventional and well drilling operations, comprising:
  • first stationery housing including a hard smooth tubular projection at the upper extremity thereof, said first stationery housing further including an outlet for the egress of internal well wastes and also including means for affixing said stationery housing to-a well casing;
  • a second stationary housing adapted for mounting on said first stationary housing
  • capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member;
  • annular groove and a plurality of inlets formed on the bottom edge of said sleeve member, said annular groove being connected to said inlets, said inlets being in communication with the well chamber whereby any generated forces are directed through said inlets to said groove and applied directly to said packing means by said groove, said forces being directed onto said packing means in a direction opposing said first direction.

Abstract

A drill head assembly for use in oil drilling operations in which there is provided a rotatable packing means for preventing abrasive well fluids or vapors from contacting the bearing surfaces of the rotatable portion of the drilling head and for preventing the escape of well fluids or vapors into the atmosphere. The packing means is constructed such that packing becomes tighter as the well pressure increases, thereby performing the function of a final control in the event of a blowout and is also constructed such that repacking may be performed externally to the drilling head without disassembly of the drill head or any of the rotatable parts therein.

Description

United States Patent 1 Biffle [54] DRILL HEAD AND SEALING APPARATUS THEREFORE [76] Inventor: Morris S. Biifle, PO. Box 332, Vermilion, Ohio 44089 [22] Filed: Aug. 26, 1971 [21] Appl. No.: 175,153
521 US. Cl ..277/31, 277/4 [51] Int. Cl ..F16j 15/16, E2lb 33/00 [58] Field of Search ..277/3l, 71, 3, 4
[56] References Cited UNITED STATES PATENTS 3,529,835 9/1970 Lewis ..277/3l X 3,023,012 2/1962 Wilde 2,904,357 9/1959 Knox 2,243,439 5 1941 Pranger et al. ..277/31 Primary ExaminerSamuel B. Rothberg Attorney-Gustalo Nunez [57] ABSTRACT A drill head assembly for use in oil drilling operations in which there is provided a rotatable packing means for preventing abrasive well fluids or vapors from contacting the bearing surfaces of the rotatable portion of the drilling head and for preventing the escape of well fluids or vapors into the atmosphere. The packing means is constructed such that packing becomes tighter as the well pressure increases, thereby performing the function of a final control in the event of a blowout and is also constructed such that repacking may be performed externally to the drilling head without disassembly of the drill head many of the rotatable parts therein.
17 Claims, 3 Drawing Figures STEEL REI D PATENTEUAPR 3 I973 SHEET 2 BF 2 MOQQV) 6. bH-FLE INVENTOR.
BY M
ATTORNEY DRILL HEAD AND SEALING APPARATUS THEREFORE BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a drill head with rotatable packing means contained therein for forming a tight packing between the rotatable and non-rotatable sections of the'drill head, this apparatus is particularly useful for use with a rotary table of the type used in oil well drilling operations.
2. Description of the Prior Art Drill heads for use in oil well drilling operations are well known. Generally, oil well drilling is presently accomplished by rotary drilling. This includes a rotary table for driving a rotatable member referred to as a kelley via well known driving means such as a non-circular bushing referred to in the industry as a kelley bushing. Attached to one end of the kelley is a drill pipe section which is lowered into the earth by the kelley and rotated by the kelley bushing during the drilling. At a time when drilling has progressed as far as the kelley permits, the drill pipe section is raised and another drill pipe section is attached to the previously attached drill pipe forming what is commonly referred to as a drill string. The drill string in turn is reattached to the kelley whereupon drilling may be resumed.
One inherent disadvantage in this type of drilling is the problem of keeping the abrasive well fluids for contacting the rotating'portions of the drilling apparatus. This problem is further compounded by the internal pressures of the well fluid, which can be great, particu larly when a blowout occurs. The forces generated by the internal well pressures tend to find an exit which provides the path of least resistance. Hence, it is very necessary to prevent the fluids which are sometimes at tremendous pressures from contacting the oil and grease seals and bearings.
There has been much activity in the designing of apparatus which minimizes the aforementioned problem. One such patent, US. Pat. No. 2,303,090, issued to Pranger, takes the problem into consideration. How ever, the structure described in that patent appears to be a rather complicated mechanical structure which would inherently add to the initial cost and would also add to the maintenance costs, a serious consideration which must be borne by those in the field. The need which exists in the industry is for apparatus which is mechanically simple and relatively inexpensive to maintain. Such apparatus is what the instant invention is concerned with.
Other patents which are representative of apparatus designed to prevent or minimize the aforementioned problem are US. Pat. Nos. 2,853,274 issued to Collins, 2,904,357 issued to Knox, 3,387,851 issued to Cugini, 3,400,938 issued to Williams. One feature which is common to all of the above identified patents is their relative complexity. In none of these patents is there a design wherein the new packing may be placed in the sealing chamber externally, thus obviating a major disassembly, nor can packing be replaced without removing the entire string of drill tools from hole, nor does the prior art disclose a design wherein the bearing and sleeve assembly can be removed from the body of the drilling head to provide access to the packing assembly without having to disassemble the bearing assembly.
e.g., in Knox, it is necessary to pull both the bearing assembly and the lower seal together out of the drilling head in order to obtain access to the lower seal.
Applicant not only provides such an apparatus, but also provides anapparatus in which this may be accomplished external to the drilling head. Applicant further provides an apparatus which is mechanically simple, easy to maintain yet producing superior results in preventing abrasive well fluids from contacting any rotatable parts.
SUMMARY or THE INVENTION The present invention relates to a drill head for use in rotary drilling operations.
The applicant having taken into account the problems which have been encountered in the past, has designed a packing which is positioned between the rotating and stationary members of the drill head and which will prevent debris, abrasive well fluid from contacting any of the rotatable mechanical sections of the drill head. The instant invention is one solution to the problem. The design of the drill head along with the packing means prevents any debris, whether it be fluid, vapor or dry, airborne or whatever, from passing through the grease seals and contacting the rotating sections. Further, because of the inherent design of the instant invention, any debris which might be blown out would be directed out into the atmosphere away from the grease seals, bearings, ect. The packing means utilized herein are self energizing, i.e., if the internal well pressure increases, the packing means gets proportionally tighter by utilizing the forces generated by the well pressures.
The drill head consists basically of a lower assembly and an upper assembly. The lower assembly is stationery and is usually mounted on a blowout preventer or well casing. It further provides a side outlet for the egress of debris formed by the cuttings and the various drilling muds and lubricants used in the drilling operation. The lower assembly also has formed therein a tubular projection finished in a smooth hard chrome finish, usually referred to as a wash'pipe. This tubular projection may or may not be made integral to the lower assembly. For purposes of this specification, it is assumed to be integral to the lower housing, although it would just as easily be a separate unit and threadedly affixed thereto. A gland is positioned over the wash pipe and is capable of longitudinal movement thereon.
The upper housing includes a housing in which is positioned a rotating sleeve, which is also referred to in the trade as a rotating bowl. Interposed between the housing and sleeve are the necessary bearings and lubricating means. The upper housing is positioned on the lower housing and because of the inherent design of the apparatus, an annular space is formed between the outside surface of the projecting wash pipe and the inside surface of the rotating sleeve. Into this annular space is positioned the packing material which is used for the sealing means. Pressure is applied on the packing by the longitudinal drawing of the gland into the annular space. Means are provided on the bottom of the rotating sleeve for retaining the gland in fixed relation thereto such that the gland rotates with the rotating sleeve. A seal is formed when enough pressure is applied on the packing means by the adjustable gland. This seal becomes a rotatable seal when the sleeve is given rotation by some driver.
Also provided in this invention are means for further securing a seal, particularly in the event of a blowout. There is provided on the bottom edge of the sleeve an annular groove connected to the well opening by a plurality of inlets. The annular groove opens up directly above the packing material. Thus any pressures existing in the well will be directed immediately on top of the packing material via the inlets and annular groove. This direction is in direct opposition to the pressure directed by the gland resulting in the horizontal expansion of the packing material thereby further increasing the seal. Naturally, in the event of a blowout, rotation of the sleeve should be halted because of the increased pressure being applied to the packing means, thereby increasing the friction between the packing and the wash pipe, otherwise the packingmaterial would quickly be destroyed by the combined friction and heat caused by rotation.
It will on occasion be necessary to replace the packing material because of wear and tear. This presents-no problem since all that is required with this invention is dropping, -i.e., lowering, the gland and inserting the new packing. It is not necessary to disassemble the drill head nor is it necessary to pull out the drill string. Another important feature is the fact that the insertion of new packing may be done externally to the drill head.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view of the drill head shown in cross section.
FIG. 2 is an enlarged crossectional view taken of the upper drill head assembly.
FIG. 3 is an enlarged crossectional view taken of one portion of the wash pipe and packing gland follower.
DESCRIPTION OF THE PREFERRED EMBODIMENT FIG. 1 illustrates a drill head comprising a lower assembly 12 and an upper assembly 14, which is the subject of the present invention. The drill head 10, in operation, is mounted to the upper end of a well casing (not shown) or mechanical blowout preventers by conventional means such as a mounting flange 16. In the operation of the invention, a kelley (not shown) is passed downwardly. through the drill head 10, the drill string being attached to the kelley. Attached to the mounting flange 16 is a lower housing 18 which may be attached to the mounting flange 16 by means such as welding. The lower housing 18 is provided on its exterior walls, for reinforcement, with a plurality of mounting struts 20 which are attached to a flange 22. The flange 22 contains a plurality of holes therethrough. The .inside diameter of the mounting flange 22 is greater than the outside diameter of the lower housing 18 such that an annular space is formed between the outside wall surface of the lower housing 18 and the inside wall surface of the mounting flange 22. A packing gland follower ring 28 is adapted to fit in the annular space formed by the housing 18 and the mounting flange 22.. Integral to the interior of the housing 18 is a wash pipe 30 which may be machined from the metal forming the housing 18 down to a hard bored smooth chrome finish. The wash pipe section begins at the shoulder 32 machined on the lower housing 18. If desired the wash pipe 30 could be a separable member and attached to the housing 18 by conventional thread means. The outside diameter of the wash pipe 30 is smaller than the inside diameter of the packing gland follower 28 such that the packing gland 28 can be easily moved longitudinally up and down the wash pipe 30. The housing 18 is further provided with a side outlet tube 24 mounted thereon by conventional means such as welding. On the extreme end of the side outlet tube 24 is a side outlet flange 26. In the operation of the drill head 10, the cuttings, debris and fluids are exited from the well via the side outlet tube 24.
Mounted on the upper mounting flange 22 of the lower assembly 12 is the upper assembly 14 of the drill head 10. The upper assembly 14 includes the rotating parts of the drill head 10 and may be assembled separately prior to being mounted on the upper mounting flange 22. The upper assembly 14 includes a bearing housing spacer tube34. Attached to the upper and lower ends of the bearing housing tube 34 are flanges 36 and 38 respectively which are held'in place by a plurality of upper assembly retaining bolts 40. The retaining bolts 40 are placed in position only after the complete assembly of the upper assembly 14.
A rotating sleeve 42, sometimes referred to as a rotating bowl, is mounted within the annulus formed by the interior of the bearing housing spacer 34. The opening formed within the rotating sleeve 42 narrows at 104, which is located towards the bottom of the sleeve 42. A projection 102 is formed at the bottom edge of the sleeve 42. Means for receivingthreaded bolts are provided on both the upper and lower edges of the sleeve 42. The lower flange 38 is provided with a shoulder 44 on its interior surface in which rests an outer race member 46 which acts as a track for bearings 48a. The bearings 48a are received within a seat 50 of an inner race member 52 which engages a shoulder 54 formed on the lower exterior surface of the sleeve 42. The bearings used in the preferred embodiment are preferably of the roller tapered type having both thrust and radial capabilities.
A similar configuration also occurs at the upper end of the bearing housing spacer 34. The upper flange 36 is provided with a shoulder 56 on its interior surface in which rests an outer race member 58 which acts as a track for bearings 48b which are received within a seat 60 of an inner race member 62 which engages a shoulder 64 formed at the upper exterior surface of the rotating sleeve 42.
interposed between the lower flange 38 and the lower end of the sleeve 42 are conventional grease seals and dust keepers 68a which are held in position by conventional means in a groove 66 formed in the lower flange 38 and the flange 22.
Similarly, interposed between the upper flange 36 and the upper end of the sleeve 42 are conventional grease seals and dust keepers 68b which rest in a shoulder 70 formed in the flange 36, said grease seals 68b being conventionally held in place.
The upper assembly 14 is held together by the upper assembly retaining bolts 40. These bolts merely serve to hold the upper assembly 14-together should it be necessary to remove the upper assembly 14 from the lower assembly 12.
The annular space formed by the inside wall of the bearing housing spacer 34 and the outside wall of the sleeve 42 is filled with some form of lubricant via, con ventional grease fittings or circulating coolant and or lubricant circulated by external mechanical means. (not shown) The flanges 36, 38, and 22 are provided with a plurality of holes for receiving hold down bolts 74 when the holes are in alignment, these bolts should be fabricated from a hard tempered steel and are utilized to hold the upper assembly 14 to the lower assembly. Great strength is a characteristic necessary for the hold down bolts 74, for they are utilized to transfer any thrust generated against the rotating sleeve 42 down to the well head via the struts 20.
A resilient mass 76 having a cap 78 at one end and an elongated taper at the other end and an opening formed through the longitudinal axis of the mass 76 forms what is commonly referred to as drilling rubber, this usually is a steel reinforced rubber. The cap 78 is adapted to rest on a shoulder 80 within the opening formed by an annular lip 82 on the upper interior wall of the sleeve 42. A metallic collar 84 having an annular recess formed by a shoulder 86 is designed to be placed over the drilling rubber 76 when seated on the shoulder 80 and is fixed to the rotating sleeve 42. by bolt means 88, thereby also compressively holding the drilling rubber to the rotating sleeve 42. In operation, the drill head has a kelley, passed downwardly through the drilling rubber 76 into the well casing which is of course rigid. The drilling rubber 76 provides a tight fit for the kelley thereby sealing the well pressure from the atmosphere. Because of the inherent design of the drilling rubber 76, the greater the interior well pressure, the greater the seal becomes between the .drilling rubber 76 and the kelley.
The upper assembly 14 is mounted on thelower assembly by the mounting bolts 74.'There is thus formed an annular void between the shoulder 102 formed on the bottom of sleeve 42 and the outside surface at the upper extremity of the wash pipe 30. Into this void is packed a packing material 90 such as braided Teflon. The packing gland follower 28 is adapted to fit into the void for the application of compression on the packing material 90 and is held in place by adjusting bolts 92 which are threadedly fixed into the bottom of the sleeve 42. The tighter that the bolts 92 are made, the greater the compression, therefore the greater the seal which exists between the sleeve 42 and the wash pipe 30. However, it is to be noted that if too much force is applied initially to the bolts 92, the packing 90 will wear out that much more rapidly. It can be seen that it is no major task to repack the packing 90 since this may be accomplished simply by dropping the packing gland follower 28 and inserting the new packing material.
There is a gap 94 formed between the lower end of the sleeve 42 and the upper end of the wash pipe 30. The size for the gap is determined by the upper assembly 14 and is of a size approximating 0.004 inch, if necessary, conventional shims may be used in order to provide a gap. There is also a machined groove 96 formed on the bottom end of the rotating sleeve 42 which functions to direct any well pressures down to the well pressure is applied to the top of the packing 90, but since the packing is held in place by the packing gland follower 28, the packing 90 must of necessity expand horizontally which thus results in a tighter seal between the sleeve 42 and the wash pipe 30. However, if a seal leak is caused to be made by intense Well pressure, such as that generated by a blowout, any debris which is exited will be directed down through the void containing the packing material 90, and out, leaving the grease seals 68a intact. This very important feature will be further amplified.
In operation, the sleeve 42 is caused to be rotated by the kelley. The packing gland follower 28 is constrained to rotate with the sleeve by the bolts 92. This results in the packing 90 to also rotate about the stationery wash pipe 30. This necessitates after a period of time, because of wear and tear caused by heat and friction; the adjusting of the packing 90, which is no major undertaking since with the instant invention it is down simply by raising the packing gland follower 28 by tightening the bolts 92, thereby, applying further compression on the packing material 90. In the event it is necessary to insert new packing material, this is accomplished by simply lowering the packing gland follower 28 and inserting new packing material.
Reference is now made to FIGS. 2 and 3 for a better understanding as to how the self energizing feature of the packing means operates. FIG. 2 illustrates the groove 96 connected to a plurality of what are referred to as pressure inlets 98. The pressure inlets 98 originate from the interior of the annulus 100, in other words, the pressure inlets 98 are in communication with whatever exists in the annulus 100, which in turn is in communication with the well. Initially, because of pressure applied by the packing gland follower-28, some of the packing 90 will flow into the gap 94 (FIG. 3). It can be seen, that upon the existence of any well pressure, the well pressure, P1, will be directed into the pressure inlets 98 and into the groove 96 which thus provides direction means for applying the forces generated by the internal well pressures directly on top of the packing 90. This in turn, necessarily, because of the increased compression results in the tightening of the seal 1 between the rotating sleeve 42 and the stationery wash pipe 30. Obviously, if a blowout were to occur, it would be necessary to stop the rotation of the kelley, since any rotation would quickly enhance the destruction of the packing material 90.
However, if the pressure inlets 98 and the groove 96 were to be absent, the forces generated by the well pressure, shown as dotted arrows P2, would result in the packing 90 being compressed sideways,'thus eventually resulting in a gap being formed alongside the wash pipe 30, as shown by the dotted lines in FIG. 3. Thus it can be seen, that without the inlets 98 and groove 96, the seal would be lost much more readily.
What is claimed is:
1. A drill head having an annular chamber formed therethrough for the reception of a rotating driving member used in the drilling of wells, comprising:
an annular sleeve;
a first annular housing adapted to concentrically receive said annular sleeve, thereby forming a chamber between said annular sleeve and said first annular housing;
bearing means disposed within said chamber such that said annular sleeve is rotatable;
a second housing adapted to receive said first annular housing and said annular sleeve in a manner such that an annulus is formed between said annular sleeve and said second housing;
packing means adapted to be positionedin said annulus;
means for applying pressure on said packing means in a first direction thereby forming a rotating hermetic seal between said annular sleeve and said second housing;
means for capping the upperextremity of said drill head, said means adapted to receive said driving member and further providing a seal preventing the egress of any existing well fluids via the upper extremity;
means for directing any internal forces generated by said well onto said packing means in a second direction further insuring a hermetic seal to exist between said annular sleeve and said second hous- 2. A drill head according to claim 1 wherein said annular-sleeve and said second housing have a clearance formed therebetween such that said annular sleeve is rotatable independently'of said second housing.
3. A drill head according to claim 2 wherein said first annular housing and said second housing are stationery.
4. A drill head according to claim 3 wherein said clearance is formed between the lower extremity of said annular sleeve and the upper extremity of said second housing.
5. A drill head according to claim 4 whereinsaid second housing includes a wash pipe such that when said second. housing receives said first annular housing, the outside wall of said wash pipe and the inside wall of said annular sleeve define said annulus.
6. A drill head according to claim 1 in which said first annular housing comprises an annular tube terminated at each end with a flange.
7. A drill head according to claim 6 in which said bearing means comprise tapered roller bearings having both radial and thrust capabilities.
8. A drill head according to claim 1 wherein said means for directing any generated internal forces onto said packing means comprises an annular groove formed on the ,bottom end of the annular sleeve, said annular groove being connected to a plurality of inlets, said inlets being in communication with the annular chamber formed through said drill head.
9. A drill head according to claim 1 wherein said packing means comprises an annular gland, wherein said annular gland has an inside diameter greater than the outside diameter of said wash pipe and positioned such that it encircles a portion of said second housing at the upper extremity thereof and is capable of Iongitudinal movement about said wash pipe.
10. A drill head according to claim 9 wherein said means for applying pressure on said packing means is provided by said annular gland having a shoulder formed thereon, said shoulder being of a dimension and size such that said annulus formed between said annu-- lar sleeve and said second housing being adapted to receive said shoulder.
11. A drill head according to claim 10 wherein said annular gland is threadedly affixed to the lower extremity of said annular sleeve. 7
12. A drill head according to claim 1 wherein said means for capping comprises an elongated resilient steel reinforced mass having an opening therethrough along the longitudinal axis thereof for the reception of said rotating driving member, the exterior of said resilient mass being tapered inwardly in a downwardly direction, said means for capping thereby providing a constrictive seal about said driving member extending therethrough and insuring a tighter seal upon the appli cation of any pressurized fluids thereto, said mass retained on said annular sleeve by compression means.
13. A drill head according to claim 1 wherein said second housing further includes a side outlet tube for the egress of well fluids, cuttings and the like.
14. A drill head having an annular chamber formed therethrough for the reception of a rotatable driver member, such as a kelley, for use in conventional and pressure well drilling, comprising:
a first stationery housing including a tubular projection at the upper extremity thereof and also including an outlet tube for the egress of well fluids, cuttings and the like, said stationery housing having means for affixing same to a well casing; second stationery housing, adapted for mounting on said first stationary housing; rotatable sleeve member concentrically disposed within said second stationery housing, said second stationery housing adapted for mounting on said first stationery housing thereby forming an annulus between said sleeve member and said tubular pro jection; bearing means interposed between said rotatable sleeve and said second stationery housing; means for lubricating said bearing means; packing means positioned in said annulus; an adjustable gland to regulate the compression of said packing means in a first direction thereby forming a rotating hermetic seal between said rotating sleeve and said tubular projection, said adjustable gland being in fixed relationship with said rotatable sleeve;
capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member;
means for compressively holding said capping means with said rotatable sleeve, and
means for directing any internal well pressures onto said packing means in a direction opposing said first direction thereby resulting in' the expansion of said packing means, further tightening said hermetic seal.
15. A drill head according to claim 14 wherein said means for directing any internal well pressures onto said packing, means comprises an annular groove formed on the bottom edge of said rotatable sleeve, said annular groove positioned immediately adjacent the upper portion of said packing means and said annular groove being further connected to a plurality of inlets, said inlets being in communication with any. generated well pressures.
16. A drill head according to claim wherein said adjustable gland has an inside diameter greater than the outside diameter of said tubular projection and positioned such that said gland encircles said tubular projection and is adjustably affixed to said rotating sleeve and is rotatable therewith.
17. A drill head having an annular chamber formed therethrough in communication with any existing well pressures, said annular chamber adapted to receive a rotatable driver member for use in conventional and well drilling operations, comprising:
a first stationery housing including a hard smooth tubular projection at the upper extremity thereof, said first stationery housing further including an outlet for the egress of internal well wastes and also including means for affixing said stationery housing to-a well casing; I
a second stationary housing adapted for mounting on said first stationary housing;
a sleeve member rotatable disposed within said second stationery housing wherein an annulus is formed between the inside surface of a shoulder formed on the lower extremity of said sleeve member and the outside surface of said tubular an adjustable gland to regulate the compression of said packing means in a first direction thereby forming a rotating hermetic seal between said rotating sleeve member and said tubular projection, said adjustable gland being in fixed relationship with said rotatable sleeve and having an inside diameter greater than the outside diameter of said tubular projection and positioned such that said gland encircles said tubular projection and is adjustably affixed to said rotating sleeve;
capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member;
means for holding said capping means in compression with said rotatable sleeve member, and
an annular groove and a plurality of inlets formed on the bottom edge of said sleeve member, said annular groove being connected to said inlets, said inlets being in communication with the well chamber whereby any generated forces are directed through said inlets to said groove and applied directly to said packing means by said groove, said forces being directed onto said packing means in a direction opposing said first direction.

Claims (17)

1. A drill head having an annular chamber formed therethrough for the reception of a rotating driving member used in the drilling of wells, comprising: an annular sleeve; a first annular housing adapted to concentrically receive said annular sleeve, thereby forming a chamber between said annular sleeve and said first annular housing; bearing means disposed within said chamber such that said annular sleeve is rotatable; a second housing adapted to receive said first annular housing and said annular sleeve in a manner such that an annulus is formed between said annular sleeve and said second housing; packing means adapted to be positioned in said annulus; means for applying pressure on said packing means in a first direction thereby forming a rotating hermetic seal between said annular sleeve and said second housing; means for capping the upper extremity of said drill head, said means adapted to receive said driving member and further providing a seal preventing the egress of any existing well fluids via the upper extremity; means for directing any internal forces generated by said well onto said packing means in a second direction further insuring a hermetic seal to exist between said annular sleeve and said second housing;
2. A drill head according to claim 1 wherein said annular sleeve and said second housing have a clearance formed therebetween such that said annular sleeve is rotatable independently of said second housing.
3. A drill head according to claim 2 wherein said first annular housing and said second housing are stationery.
4. A drill head according to claim 3 wherein said clearance is formed between the lower extremity of said annular sleeve and the upper extremity of said second housing.
5. A drill head according to claim 4 wherein said second housing includes a wash pipe such that when said second housing receives said first annular housing, the outside wall of said wash pipe and the inside wall of said annular sleeve define said annulus.
6. A drill head according to claim 1 in which said first annular housing comprises an annular tube terminated at each end with a flange.
7. A drill head according to claim 6 in which said bearing means comprise tapered roller bearings having both radial and thrust capabilities.
8. A drill head according to claim 1 wherein said means for directing any generated internal forces onto said packing means comprises an annular groove formed on the bottom end of the annular sleeve, said annular groove being connected to a plurality of inlets, said inlets being in communication with the annular chamber formed through said drill head.
9. A drill head according to claim 1 wherein said packing means comprises an annular gland, wherein said annular gland has an inside diameter greater than the outside diameter of said wash pipe and positioned such that it encircles a portion of said second housing at the upper extremity thereof and is capable of longitudinal movement about said wash pipe.
10. A drill head according to claim 9 wherein said means for applying pressure on said pacKing means is provided by said annular gland having a shoulder formed thereon, said shoulder being of a dimension and size such that said annulus formed between said annular sleeve and said second housing being adapted to receive said shoulder.
11. A drill head according to claim 10 wherein said annular gland is threadedly affixed to the lower extremity of said annular sleeve.
12. A drill head according to claim 1 wherein said means for capping comprises an elongated resilient steel reinforced mass having an opening therethrough along the longitudinal axis thereof for the reception of said rotating driving member, the exterior of said resilient mass being tapered inwardly in a downwardly direction, said means for capping thereby providing a constrictive seal about said driving member extending therethrough and insuring a tighter seal upon the application of any pressurized fluids thereto, said mass retained on said annular sleeve by compression means.
13. A drill head according to claim 1 wherein said second housing further includes a side outlet tube for the egress of well fluids, cuttings and the like.
14. A drill head having an annular chamber formed therethrough for the reception of a rotatable driver member, such as a kelley, for use in conventional and pressure well drilling, comprising: a first stationery housing including a tubular projection at the upper extremity thereof and also including an outlet tube for the egress of well fluids, cuttings and the like, said stationery housing having means for affixing same to a well casing; a second stationery housing, adapted for mounting on said first stationary housing; a rotatable sleeve member concentrically disposed within said second stationery housing, said second stationery housing adapted for mounting on said first stationery housing thereby forming an annulus between said sleeve member and said tubular projection; bearing means interposed between said rotatable sleeve and said second stationery housing; means for lubricating said bearing means; packing means positioned in said annulus; an adjustable gland to regulate the compression of said packing means in a first direction thereby forming a rotating hermetic seal between said rotating sleeve and said tubular projection, said adjustable gland being in fixed relationship with said rotatable sleeve; capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member; means for compressively holding said capping means with said rotatable sleeve, and means for directing any internal well pressures onto said packing means in a direction opposing said first direction thereby resulting in the expansion of said packing means, further tightening said hermetic seal.
15. A drill head according to claim 14 wherein said means for directing any internal well pressures onto said packing means comprises an annular groove formed on the bottom edge of said rotatable sleeve, said annular groove positioned immediately adjacent the upper portion of said packing means and said annular groove being further connected to a plurality of inlets, said inlets being in communication with any generated well pressures.
16. A drill head according to claim 15 wherein said adjustable gland has an inside diameter greater than the outside diameter of said tubular projection and positioned such that said gland encircles said tubular projection and is adjustably affixed to said rotating sleeve and is rotatable therewith.
17. A drill head having an annular chamber formed therethrough in communication with any existing well pressures, said annular chamber adapted to receive a rotatable driver member for use in conventional and well drilling operations, comprising: a first stationery housing including a hard smooth tubular projection at the upper extremity thereof, said first stationery housing furtHer including an outlet for the egress of internal well wastes and also including means for affixing said stationery housing to a well casing; a second stationary housing adapted for mounting on said first stationary housing; a sleeve member rotatable disposed within said second stationery housing wherein an annulus is formed between the inside surface of a shoulder formed on the lower extremity of said sleeve member and the outside surface of said tubular projection when said second stationery housing is mounted on said first stationery housing; packing means concentrically positioned in said annulus; an adjustable gland to regulate the compression of said packing means in a first direction thereby forming a rotating hermetic seal between said rotating sleeve member and said tubular projection, said adjustable gland being in fixed relationship with said rotatable sleeve and having an inside diameter greater than the outside diameter of said tubular projection and positioned such that said gland encircles said tubular projection and is adjustably affixed to said rotating sleeve; capping means for the upper extremity of said rotating sleeve member, said capping means adapted to receive a driving member and further providing a seal between said drill head and said driving member; means for holding said capping means in compression with said rotatable sleeve member, and an annular groove and a plurality of inlets formed on the bottom edge of said sleeve member, said annular groove being connected to said inlets, said inlets being in communication with the well chamber whereby any generated forces are directed through said inlets to said groove and applied directly to said packing means by said groove, said forces being directed onto said packing means in a direction opposing said first direction.
US00175153A 1971-08-21 1971-08-26 Drill head and sealing apparatus therefore Expired - Lifetime US3724862A (en)

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US8863858B2 (en) 2010-04-16 2014-10-21 Weatherford/Lamb, Inc. System and method for managing heave pressure from a floating rig
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