US3383641A - Electric supply means - Google Patents

Electric supply means Download PDF

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Publication number
US3383641A
US3383641A US521938A US52193866A US3383641A US 3383641 A US3383641 A US 3383641A US 521938 A US521938 A US 521938A US 52193866 A US52193866 A US 52193866A US 3383641 A US3383641 A US 3383641A
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Prior art keywords
assembly
pin
board
conductive
comprised
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US521938A
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Piel David
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Individual
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Individual
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Priority to US521938A priority Critical patent/US3383641A/en
Priority to GB2718/67A priority patent/GB1155762A/en
Priority to CH79367A priority patent/CH480742A/en
Application granted granted Critical
Priority to US739581*A priority patent/US3522474A/en
Publication of US3383641A publication Critical patent/US3383641A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/58Contacts spaced along longitudinal axis of engagement
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/04Signs, boards or panels, illuminated from behind the insignia
    • G09F13/06Signs, boards or panels, illuminated from behind the insignia using individual cut-out symbols or cut-out silhouettes, e.g. perforated signs
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/26Signs formed by electric discharge tubes
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/28Signs formed by filament-type lamp
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/20End pieces terminating in a needle point or analogous contact for penetrating insulation or cable strands
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2406Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation having needles or pins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/002Supporting, suspending, or attaching arrangements for lighting devices; Hand grips making direct electrical contact, e.g. by piercing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

Definitions

  • connection thereto is made by a connecting assembly comprised of rst and second tapered pins.
  • One of said pins is of a length sufcient to pierce only one of the conductive layers.
  • the remaining pin is of a 'length suicient to pierce both conductive layers and is provided with an insulating coating or sheathing to electrically insulate the longer pin from the conductive layer which the shorter pin pierces.
  • a power source may be coupled to the conductive layers through a connection means similar to that described above or any otherv desirable arrangement.
  • the connection means cou- 4pling the energized planar assembly may be employed to couple lamps, characters capable of being illuminated or any other sort of load to the power source.
  • connection to a conductor of both an energy source and a load source is not clearly known at the time of installation of the conductor or in which it is desired to freely alter the'point of connection at any later time.
  • illuminated signs where it may be desired to alter the message presented on the sign it becomes extremely tedious to alter such an arrangement in accordance with present day techniques.
  • display boards where it is desirable to present an illuminated lamp or other indicating device at any point on the surface of the display board or once having located 'such an indicating device to simply and freely change its location, requires the use of rather an expensive arrangemerli.
  • the instant invention is characterized by providing a l I novel electric board assembly and connecting means to allow the point of connection between both power sources and load utilization means to be made at any point along -the surface of the board means and further to permit the sulation material of a predetermined thickness.
  • Each conductive layer is comprised of a screen, preferably of the order of 30 mesh which may be formed of copper, aluminum, copper coated steel, steel or other suitable conductive material.
  • the top layer of the board assembly may be made of paper for applications employing charts, maps, diagrams, railroad model layouts, slot car setups, sign covers, and the like. In the case of advertising or 3,383,641 Patented May 14, 1968 ice exhibit applications are desired, the top layer may be formed of a thin plywood veneer.
  • a thin foil sheet comprised ,ofv aluminum, copper or other conductor material is provided.
  • the foil sheet may be laminated to kraft paper of one mil or more thickness.
  • the bottommost layer of the -board assembly may be comprised of a paper board or corrugated board material when being used for games or of a light-weight board when being used for charts.
  • the backing may be comprised of either wood or plywood where more rigidity or a high degree of handling is necessary.
  • the connecting assemblies are comprised of a suitable insulating member having a pair of conductive prongs or pins extending therefrom with one of said pins being substantially longer than the other and with the longer pin being provided with a suitable insu lating coating or sheath which is at least equal in length to the shorter pin.
  • the connecting assemblies may be Vtrain sets, or any other output utilization means.
  • the connecting assemblies may also be coupled to an energy source such as an A.C. energy source, or any D.C. energy source, i.e., a battery supply.
  • the connecting pins, whether they be coupled to an energy source or load utilization means may be connected to the board simply by pressing the prongs of the assembly firmly into the board.
  • each connecting assembly makes electrical engagement with the foil sheet and screen closest to the baseboard of the board assembly while being insulated from the higher level conductive layer.
  • the shorter prong makes electrical connection only with the higher conductive layer of the board assembly.
  • the load utilization devices which are coupled to a suitable connecting assembly may then be located at any point along the surface of the board without any concern being given to the exact position at which it is located.
  • the fully assembled board preferably has a thickness of approximately 1" but may have a greater or lesser thickness, dependent only upon the needs of the user.
  • the board assembly has a safety feature wherein the conductive layers will burn themselves out in the immediate region of the prongs where a short-circuit condition Vexists thus providing a substantially self-correcting fault or overload current means to protect the remaining load utilization devices coupled to the board from any damage.
  • the electrical board assembly operates with equal success when using either A.C. or D.C. sources.
  • D.C. source such as, for example, a D (i.e., flashlight battery) holder means are provided for housing the battery, which holding means includes a pair of long and short prongs to permit the connection assembly to be readily and simply pierced into the electric board assembly.
  • the wire screen has sufficient resiliency so as to permit repeated removal and insertion of a connecting assembly from a single location, or repeated removal and reinsertion of a connecting assembly from a plurality of locations all extremely close to one another so as to guarantee suitable electrical connection each time the connecting assembly is reinserted into the board.
  • the board assembly may be formed of thin elongated strips of relatively pliable material for use in Stringing lights or other illuminated devices in ornamental applications such as, for example, Christmas trees and the like.
  • the connecting assemblies already described, .may be employed or an alternative connecting assembly comprised of a lamp base having a pair of thin ilexible conductive plates each having a pin for piercing the strip assembly on opposite surfaces thereof.
  • the resilient plates may suitably be clamped into position by means of a plastic U-shaped clamp which is provided with a groove on the receiving a projection on each external surface of the flexible plates to rigidly secure each of the connecting assemblies into position.
  • Another object of the instant invention is to provide a novel assembly for use in coupling power sources to low utilization means wherein said assembly is comprised of an electric assembly having at least two conductive layers and interspersed insulating layers.
  • Another object of the instant invention is to provide a novel assembly for use in coupling power sources to low utilization means wherein said assembly is comprised of an electric assembly having at least two conductive layers and interspersed insulating layers and being further comprised of connecting means comprised of a two-prong connecting assembly wherein each prong makes electrical contact with one of said conductive layers and is electrically insulated from the other of said conductive layers of the electric board assembly.
  • FIGURE l is a perspective drawing of a board and connecting assembly designed in accordance with the principles of the instant invention.
  • FIGURE 2 is a perspective exploded view of tric board assembly of FIGURE l.
  • FIGURES 3a-3h are perspective views showing alternative embodiments of the connecting assembly of FIG- URE 1.
  • FIGURE 4 is a sectional view of a combined battery housing and connecting device for use with the board assembly of FIGURES 1 and 2.
  • FIGURE 5 is a perspective view of the board assembly of FIGURES l and 2, being arranged in strip form.
  • FIGURE 5a is a perspective view showing a modified connecting means for use with the electric strip arrangement of FIGURE 5.
  • FIGURES 1 and 2 show a board and connecting assembly 10, designed in accordance with the principles of the instant invention.
  • the electric board assembly 11 is best shown in FIGURE 2 and is comprised of a plurality of layers 12, 13 and 14 of a suitable insulating material such as, for example, a plastic foam or any other material which has a consistency sufiicient to separate the layers of conductive material and to hold the contacting pins.
  • Screen 15 Sandwiched between the insulating layers 12 and 13 is a wire screen 15 and a thin conductive foil 16.
  • Screen 15 may be formed of copper, aluminum, copper coated steel, steel, or any other suitable conductive material of a mesh ne enough to hold the tapered pins, to be more fully described.
  • a thin foil sheet 16 is positioned immediately beneath wire screen 15.
  • Sheet 16 is formed of a thin conductive material such as aluminum, copper, or any other suitable inductive means. 1f desired, the foil sheet 16 may be laminated to kraft paper having a thickness of approximately 1 mil.
  • the back cover 19 is comprised of a sheet of corrugated cardboard, for example. If desired, sheet 19 may be formed of a layer of wood or plywood where added rigidity becomes necessary.
  • the top sheet 20 may be a sheet of paper, having any kind of ligure, plan or diagram printed thereon such as, for example, a chart, a map, a model railroad layout, a slot car setup, a sign cover, or any other suitable diagram. lf the board assembly is emthe elecinternal surface ofeach of its arms for ⁇ 4 ployed for indoor or outdoor exhibit use, top sheetZAQ may be a thin plywood veneer.
  • FIGURE 1 shows the board in the fully assembled position and containing a connecting assembly 2l.
  • the connecting assembly is comprised of a base member 22 formed of plastic or any other suitable insulating material and being provided with a pair of openings 23 and 24 for receiving the tapered pins 2S and 26, respectively (see also FIGURE 3d).
  • Pins 25 and 26 are imbedded into the base member 22 in any suitable manner and project generally in a downward direction.
  • Pin 26 is substantially longer than pin 25 and is coated at 27 with a suitable insulating material or alternatively, covered with a suitable insulating sleeve.
  • the openings 23 and 24 threadedly lengage screws 28 and 29 respectively, which are designed to receive and rigidly couple a pair of conductors (not shown).
  • the electrical connecting member 21 is both physically and electrically secured to board assembly 11 simply by pressing the tapered pins into the board until the under side 22a of base 22 rests against the top surface of layer 20. In this position, it can clearly be seen that pin 25 pierces through the foil sheet 16 and makes electrical engagement with the fine mesh screen 15. Tapered pin 26 pierces through foil layer 18 and makes electrical engagement with ne mesh screen 17.
  • the insulating sleeve or coating 27 electrically insulates tapered pin 26 from foil 16 and tine mesh screen 15.
  • the foam layers 12, 13 and 14 act to secure pins 25 and 26 to the board assembly.
  • pin 26 may be of a length suicient to pierce the bottom-most layer 19 which may, for example, be formed of wood.
  • top layer 20 may be formed of wood if additional rigidity is desired.
  • the connecting assembly 21 may be employed for the purpose of coupling either load utilization means or a power source such as a D.C. battery or a volt A.C. source to the board. There is no criticality whatsoever in the positioning of connecting assembly 21 since the screen and foil layers 15-17 and 16-18 extend over the entire dimensions of the board.
  • the strands of the fine mesh screen are designed to yield slightly to the piercing of the tapered pins so as to afford good electrical contact and to return substantially to their orginal position when the connecting assembly is removed.
  • FIGURES 3a-3c and 3e-3h show other connecting assemblies which may be employed with the board assembly 11.
  • FIGURE 3a shows a connecting assembly 30 cornprised of a light bulb socket 31 being provided with a pair of pins 32 and 33, which are physically and electrically coupled to socket 31.
  • pin 33 is longer than 32 and is provided with either an insulated coating or an insulated sleeve 34 for the purpose of electrically insulating tapered pin '33 from screen and foil layers 15 and 16 when the socket 31 is pressed into the board assembly 11.
  • Socket 31 is designed to threadedly engage the base 35 of an electric light bulb 36.
  • FIGURE 3b shows another connection assembly 37 comprised of a substantially rectangular shaped base member 38 formed of a suitable plastic or other insulating material and having openings for receiving pins 39 and 40 which are securely anchored to base member 38.
  • Tapered pin 40 is longer than tapered pin 39 and is provided with an insulated sleeve or coating 41 of a length slightly greater than pin 39.
  • the openings 42 and 43 in base member 38 receive cylindrical shaped metallic sleeves 44 and 45, respectively, into which the extreme ends of conductors 46 and 47 of cable 48 are force-fitted.
  • FIG. 3c shows still another connecting assembly embodiment 50 which is comprised of an insulating member 51 substantially similar in configuration to the typical wall plug and being adapted to receive a pair of insulated conductors 52 and 53 at its top end.
  • the conductors 52 and 53 pass through suitable openings in the plug member 51 and are electrically secured to pins 54 and 55, respectively.
  • Pin 55 is substantially longer than tapered pin 54 and is provided with an insulated sleeve or coating 56 which is slightly greater in length than pin 54.
  • Connecting assemblies 30, 37 and 50 are all employed with the board assembly 11 in the same manner as substantially described with respect to connecting assembly 21.
  • FIGURE 3f shows still another connection assembly 57 which is formed of a suitable plastic material and is shaped in the configuration of the letter A, as is designated by the numeral 58.
  • the letter 58 is preferably formed of a translucent material and has imbedded therein a light bulb 59 which is electrically connected through suitable conductors imbedded in the letter 58 to the tapered pins 60 and 61.
  • Tapered pin 61 is substantially greater in length than tapered pin 60 and is provided with an insulated sheath or coating 62 substantially greater in length than the tapered pin 60.
  • the embodiment 57 of FIGURE 3f may be modified as shown by the embodiment 57 of FIGURE 3g wherein the tapered pins 60 and 61 are secured to the rearward surface of the letter 58.
  • This embodiment when the letter 58 is mounted to the board assembly 11, the letter will no longer be upright, but will lay against the top surface 20 of the board assembly.
  • FIGURE 31 shows still another embodiment 63 of the instant invention which is comprised of a neon tube 64 which is fonned into the configuration of the letter G.
  • the ends of the neon tube are provided with a pair of tapered pins 65 and 66, with pin 66 being longer than pin 65 and being provided with an insulating sheath or coating 67 having a length substantially greater than the length of tapered pin 65.
  • the neon tube assembly may be pierced into the board assembly 11 in the same manner as those embodiments previously described.
  • FIGURE 3e shows still another alternative embodiment of the instant invention which is comprised of a section of track 68 for use in a model railroad set.
  • the track section 68 vis comprised of a pair of rails 69 and 70 which are maintained in spaced parallel relationship by the use of the railway ties 71. While only one such tie has been shown in FIGURE 3e, it should be understood that any suicient number may be employed. Usually at the minimum each section is provided with such a tie near the ends of the section.
  • the tie 71 may be formed of a suitable insulating material and is provided with a pair of conductive L-brackets 72 and 73 each having an arm secured to .the surface of tie 71 with the remaining arm being physically and electrically secured to one vertical surface of the rails 69 and 70. If desired,when the rails are formed in a substantially U-shaped manner as can clearly be seen at their ends 69 and 70 respectively, the vertically upright arms of brackets 72 and 73 may be positioned between the arms of the substantially U-shaped rail members. If desired, the L-brackets may be either JWelded, soldered, or riveted to the rails.
  • brackets 72 and -73 are electrically connected to tapered pins 74 and 75 respectively, with pin 74 being substantially -longer than tapered pin 75 and being provided with an insulated coating or sleeve 76 which is at least slightly longer than pin 75.
  • FIGURE 3e shows a portion of an adjacent track .Connection 68 which is provided with tapered prongs 76 and 77, secured within the arms rails 70 and 69" and being designed to be inserted into the ⁇ openings 70a and 69a of rails 70 and 69, respectively.
  • the pin assemblies firmly secure each track section to the board.
  • the model railroad layout may be made as large as desired simply by providing a board assem bly 11 of suitable dimensions.
  • the top sheet 20 may be provided with a simulated countryside or city scene and the track sections may be laid in any desired manner over the surface of the board to follow the scene depicted or to follow any other desired arrangement.
  • FIGURE 4 is a partially sectionalized view of a battery housing 75 which may be employed for the purpose of powering the board assembly 11 with a battery source.
  • the assembly 75 is comprised of a substantially cylindrical casing 76 which is provided at its base 77 with a spring member 78 formed of any suitable conducting material. A portion of the spring member 78 is imbedded into the base 77 of casing 76 and is electrically coupled to a conductor 79 which is imbedded within and runs along the base 77 and side of the casing 76 to a point where its opposite end 79a is exposed at the upper edge of casing 76.
  • a cap member 81 formed of a suitable insulating material, is threaded along its interior surface 82 so as to threadedly engage the exterior surface 83 of casing 76.
  • a rst pin member 84 is embedded into cap 81 and has its rearward end 84a electrically connected to an arcuate conductive segment 79b which may, for example, be 1A: to 1A of the entire circumference of shoulder 85. This arcuate segment is provided so as to insure electrical contact between the exposed end 79a of conductor 79 with the tapered pin 84.
  • Projections 84b and 86b act to anchor pins 84 and 86 respectively, in cap 81.
  • a second pin 86 is also imbedded into cap 81 and is provided with a blunt end 86a for electrically engaging terminal 87 of battery 80.
  • battery 80 is spring loaded by virtue of conductive spring member 78 and its electrical terminals, i.e., terminal 87 and rearward surface 88 are electrically coupled .to pins 84 and 86.
  • Pin 86 is substantially longer than pin 84 and is provided with an insulated coating or sheath 89 which is slightly greater in length than pin 84.
  • the battery casing 75 is mounted to the board assembly 11 in the same manner as was previously described with respect to any of the-connecting assemblies such as, for example, the connecting assembly 21.
  • a plurality of such .battery casing assemblies may be pierced into the board assembly so as to place two or more such assemblies electrically in parallel von the board in order to increase its current rating.
  • the board assembly 11 may be arranged in strip form 11', as shown in FIGURE 5, with the layers 12, 13 and 14 -being formed of an insulating foam or other material of suitable resiliency to enable the strip 11 to be draped in a decorative fashion such as, for example, to be draped about a Christmas tree.
  • Light assemblies 90 may then be secured at spaced intervals along the strip 11.
  • the strip may be powered at one end, at both ends, or at a plurality of spaced intervals by either a DC. source or an A.C. source.
  • the strip may be coated along its opposing surfaces 11a and 11b' or the conductive layers 15-16 and 17-18 may be slightly narrower than the width W of the strips so as to prevent the accidental contact with the conductive layers.
  • the lamp assemblies may be of any of the types previously described or alternatively, may take the form of the lamp assembly 90, also shown in FIGURE a, which is comprised of a lamp socket 91 for receiving lamp 92.
  • the base of lamp 92 (not shown) is electrically coupled within socket 91 to a pair of exible conductive arms 93 and 94, each of which are provided with a tapered pin 95 and 96, respectively, at their outermost ends.
  • the conductive arms 93 and 94 may either be coated with an insulating material, or sheathed in a plastic sleeve to prevent any accidental engagement with the arms when the socket is electrified.
  • the lamp assembly is secured to the strip 11 of FIGURE 5 by embracing the strip on opposite sides with arms 93 and 94 and squeezing the sides towards one another causing the tapered pins 95 and 96 to pierce into the strip 11 so that each pin pierces only one of the conductive layers -16 or 17-18.
  • the insulating layers 12 and 14 may be suicient to retain the tapered pins or the substantially U-shaped insulating clip 97 may be employed to embrace the arms 93 and 94 in order to maintain them into engagement with the strip 11'.
  • the clip 97 is provided with a pair of grooves 98 and 99 which receive projections 100 and 101 on arms 93 and 94 in order to properly seat the arms 93 and 94 within clip 97.
  • the instant invention provides a novel board assembly and electrical connecting assemblies for use in a wide variety of applications where it is desired to provide an electrical connection between one or more power sources and one or more load utilization means, All of the connecting assemblies may be attached to the board in any position desired and may be removed and then again replaced in any other position desired, as often as desired, depending only upon the needs of the user.
  • the board may be formed in any shape, square, rectangular, circular, or any other odd-shaped, or may be arranged in strip form for draping or other decorative purposes and may be powered by either A.C. or D.C. power sources and may be made of either lightweight or heavier more rugged material, depending only upon the application to which the assembly is put.
  • the board assembly may be modified in the manner to form the board assembly 11' of FIGURE 6, which is substantially identical to board assembly 1l, except that an additional fine mesh screen 17' and foil layer 18 is provided beneath insulating layer 14 with an additional insulating layer 13 being placed between the foil layer 18 and the base member 19.
  • Conductive layers 15-16 and 17-18 are powered by a D.C. source 100, whereas conductive layers 17-18 and 1718 are powered by a square pulse source 101.
  • the connecting assembly 21 of FIG- URE 6 is substantially identical to that shown in FIG- URE 1 and any load utilization means coupled thereto such as, for example, a lamp, will yield a steady glow.
  • the connecting assembly 21' differs from the connecting assembly 2l in that its pin member 25 pierces through conductive layers 15-16 and 17-18 and is provided with an insulated coating or sleeve 25" to insulate pin 25 from conductive layers 15-16.
  • Tapered pin 26' pierces through all three conductive layers and is provided with an insulating coating or sleeve 27 which electrically insulates tapered pin 26 from conductive layers 15-16 and 17-18.
  • a load utilization means such as, for example, a lamp coupled to the connecting assembly 21 will provide a constant ickering or flashing effect.
  • the powering sources 100 and 101 may be reversed in their arrangement, depending only upon the needs of the user.
  • any application where the board assembly is powere by a 110 or 220 volt supply it may be desirable to provide safety means to prevent accidental piercing of the board by any tool or implement which has not been specifically adapted for use with the board assembly.
  • a metallic nail, screw driver, fork, or other such implement is accidentally driven into the board so as to short-circuit the conductive layers, it is advantageous to form the top layer 20 of the board assembly 10, shown in FIGURES 1 and 2 of conductive material which is appropriately grounded so as to prevent the holder of such an implement from experiencing an electric shock.
  • Such a structure is unnecessary when the board assembly is powered with low voltage battery power since the batteries are incapable of supplying suicient current and voltage to in any way harm the holder of such an unauthorized instrument or tool.
  • the top layer may be comprised of metallic layers similar to layers 15 and/or 16 shown in FIGURE 2.
  • the tapered pin 25, of FIGURE 6 for example, is modied to include an insulated coating or sleeve 25a to prevent pin 25 from short circuiting layer 20 to layer 15 and/or 16.
  • Means for electrically coupling at least one power source to at least one load utilization means comprising:
  • a board assembly comprised of at least first, second and third layers of a pliable insulating material
  • first and second conductive layers being positioned between said first and second and said second and third insulating layers respectively;
  • a connecting assembly for use in coupling an electrical component to the conductive layers of said board assembly being comprised of a base member
  • first and second tapered pins being rigidly secured to said base member and being electrically insulated from one another, the length of said first tapered pin being sufficient to pierce one of said conductive layers;
  • said second tapered pin being of a length sufficient to pierce through said first and second conductive layers
  • insulating means being provided on said second tapered pin to electrically insulate said second tapered pin from said first conductive layer
  • said base member being provided with means for electrically coupling an electrical element to said first and second tapered pins;
  • said first and second conductive layers each being comprised of a fine mesh screen formed of a suitable conductive material and a thin foil sheet formed of a suitable conduction material making firm surface engagement with said fine mesh screen.
  • said base member being formed in the configuration of an alphanumeric character.
  • connecting assembly base member is comprised of a rocket suitable for receiving an electric lamp
  • said first and second tapered pins being secured at the ends of said arms and being aligned to face one another;
  • said tapered pins being arranged to pierce through opposite surfaces of said board assembly.
  • said insulating and conductive layers being suiciently pliable to permit said strip to be draped over objects for decorative purposes.
  • connecting assembly is further comprised of a substantially C-shaped clip member formed of a suitable insulating material for embracing the arms of said connecting assembly to rigidly secure said connecting assembly to said board assembly.
  • said connecting assembly is a section of railroad track adapted for use in model railroad sets wherein a track section is comprised of a pair of spaced parallel track members for supporting and guiding the wheels of a model railroad car;
  • said base member being adapted to position and support said tracks in a spaced fashion
  • said track sections being formed of a conductive material electrically connected to an associated pin for distribution of the electrical power to a model railroad car supported thereon.
  • the apparatus of claim 1 further including a container for a D.C. energy source comprised of an insulated casing having an opening at one end thereof:
  • a cap formed of suitable insulating material threadedly engaging said casing at the open end thereof; said casing being provided with a resilient contact means anchored at the base of said casing for electrically engaging the hase terminal of said energy source;
  • said cap being provided with rst and second tapered pins projecting outwardly therefrom;
  • said rst pin protruding through said cap to make electrical engagement with the remaining terminal of said energy source
  • a substantially arcuate conductive member being mounted along the edge of said casing and being electrically connected to the opposite end of Said conductive means;
  • said arcuate member being arranged to make electrical engagement with the end of said second tapered pin when said cap is tightly mounted upon said casing;
  • At least one of said rst and second pins being of a length suicient to pierce one of said conductive layers;
  • the remaining one of said lirst and second pins being of a length suicient to pierce said first and second conductive layers and lbeing provided with an insulated coating to electrically insulate said remainin pin from said rst conductive layer.

Description

May 14, 1968 D. PIEL 3,383,641
ELECTRI C SUPPLY MEANS 2 Sheets-Sheet 2 Filed Jan. 20, 1966 United States Patef 3,383,641 ELECTRIC SUPPLY MEANS David Piel, New York, N.Y., nssignor of ten percent to Barry R. Goldberg and Fredric B. Gershon, both of Y New York, N.Y. Filed Jan. 20, 1966, Ser. No. 521,938 10 Claims. (Cl. 339-96) ABSTRACT OF THE DISCLOSURE A planar conductive means capable of permitting electrical connection thereto at any location desired over the surface of the assembly which is comprised of a pair of piercible conductive means spaced from one another by suitable piercible insulation means. Connection thereto is made by a connecting assembly comprised of rst and second tapered pins. One of said pins is of a length sufcient to pierce only one of the conductive layers. The remaining pin is of a 'length suicient to pierce both conductive layers and is provided with an insulating coating or sheathing to electrically insulate the longer pin from the conductive layer which the shorter pin pierces. A power source may be coupled to the conductive layers through a connection means similar to that described above or any otherv desirable arrangement. The connection means cou- 4pling the energized planar assembly may be employed to couple lamps, characters capable of being illuminated or any other sort of load to the power source.
connection to a conductor of both an energy source and a load source is not clearly known at the time of installation of the conductor or in which it is desired to freely alter the'point of connection at any later time. For example, in'the case of illuminated signs where it may be desired to alter the message presented on the sign it becomes extremely tedious to alter such an arrangement in accordance with present day techniques. In the case of display boards where it is desirable to present an illuminated lamp or other indicating device at any point on the surface of the display board or once having located 'such an indicating device to simply and freely change its location, requires the use of rather an expensive arrangemerli.
The instant invention is characterized by providing a l I novel electric board assembly and connecting means to allow the point of connection between both power sources and load utilization means to be made at any point along -the surface of the board means and further to permit the sulation material of a predetermined thickness.'Each conductive layer is comprised of a screen, preferably of the order of 30 mesh which may be formed of copper, aluminum, copper coated steel, steel or other suitable conductive material. The top layer of the board assembly may be made of paper for applications employing charts, maps, diagrams, railroad model layouts, slot car setups, sign covers, and the like. In the case of advertising or 3,383,641 Patented May 14, 1968 ice exhibit applications are desired, the top layer may be formed of a thin plywood veneer. Immediately adjacent and beneath each wire screen a thin foil sheet, comprised ,ofv aluminum, copper or other conductor material is provided. lf desired, the foil sheet may be laminated to kraft paper of one mil or more thickness. The bottommost layer of the -board assembly may be comprised of a paper board or corrugated board material when being used for games or of a light-weight board when being used for charts. The backing may be comprised of either wood or plywood where more rigidity or a high degree of handling is necessary. The connecting assemblies are comprised of a suitable insulating member having a pair of conductive prongs or pins extending therefrom with one of said pins being substantially longer than the other and with the longer pin being provided with a suitable insu lating coating or sheath which is at least equal in length to the shorter pin. The connecting assemblies may be Vtrain sets, or any other output utilization means. The connecting assemblies may also be coupled to an energy source such as an A.C. energy source, or any D.C. energy source, i.e., a battery supply. The connecting pins, whether they be coupled to an energy source or load utilization means may be connected to the board simply by pressing the prongs of the assembly firmly into the board. The longer of the two prongs of each connecting assembly makes electrical engagement with the foil sheet and screen closest to the baseboard of the board assembly while being insulated from the higher level conductive layer. The shorter prong makes electrical connection only with the higher conductive layer of the board assembly. The load utilization devices which are coupled to a suitable connecting assembly may then be located at any point along the surface of the board without any concern being given to the exact position at which it is located. The fully assembled board preferably has a thickness of approximately 1" but may have a greater or lesser thickness, dependent only upon the needs of the user.
The board assembly has a safety feature wherein the conductive layers will burn themselves out in the immediate region of the prongs where a short-circuit condition Vexists thus providing a substantially self-correcting fault or overload current means to protect the remaining load utilization devices coupled to the board from any damage.
The electrical board assembly operates with equal success when using either A.C. or D.C. sources. In the case where it is desirous to use D.C. source such as, for example, a D (i.e., flashlight battery) holder means are provided for housing the battery, which holding means includes a pair of long and short prongs to permit the connection assembly to be readily and simply pierced into the electric board assembly.
The wire screen has sufficient resiliency so as to permit repeated removal and insertion of a connecting assembly from a single location, or repeated removal and reinsertion of a connecting assembly from a plurality of locations all extremely close to one another so as to guarantee suitable electrical connection each time the connecting assembly is reinserted into the board.
In still another embodiment of the instant invention,
" the board assembly may be formed of thin elongated strips of relatively pliable material for use in Stringing lights or other illuminated devices in ornamental applications such as, for example, Christmas trees and the like. In this em- ,V bodiment either the connecting assemblies, already described, .may be employed or an alternative connecting assembly comprised of a lamp base having a pair of thin ilexible conductive plates each having a pin for piercing the strip assembly on opposite surfaces thereof. The resilient plates may suitably be clamped into position by means of a plastic U-shaped clamp which is provided with a groove on the receiving a projection on each external surface of the flexible plates to rigidly secure each of the connecting assemblies into position.
It is therefore one object of the instant invention to provide a novel assembly for, use in coupling power sources to low utilization means.
Another object of the instant invention is to provide a novel assembly for use in coupling power sources to low utilization means wherein said assembly is comprised of an electric assembly having at least two conductive layers and interspersed insulating layers.
Another object of the instant invention is to provide a novel assembly for use in coupling power sources to low utilization means wherein said assembly is comprised of an electric assembly having at least two conductive layers and interspersed insulating layers and being further comprised of connecting means comprised of a two-prong connecting assembly wherein each prong makes electrical contact with one of said conductive layers and is electrically insulated from the other of said conductive layers of the electric board assembly.
These and other objects of the instant invention will become apparent when reading the accompanying dcscription and drawings in which:
FIGURE l is a perspective drawing of a board and connecting assembly designed in accordance with the principles of the instant invention.
FIGURE 2 is a perspective exploded view of tric board assembly of FIGURE l.
FIGURES 3a-3h are perspective views showing alternative embodiments of the connecting assembly of FIG- URE 1.
FIGURE 4 is a sectional view of a combined battery housing and connecting device for use with the board assembly of FIGURES 1 and 2.
FIGURE 5 is a perspective view of the board assembly of FIGURES l and 2, being arranged in strip form.
FIGURE 5a is a perspective view showing a modified connecting means for use with the electric strip arrangement of FIGURE 5.
Referring now to the drawings, FIGURES 1 and 2 show a board and connecting assembly 10, designed in accordance with the principles of the instant invention. The electric board assembly 11 is best shown in FIGURE 2 and is comprised of a plurality of layers 12, 13 and 14 of a suitable insulating material such as, for example, a plastic foam or any other material which has a consistency sufiicient to separate the layers of conductive material and to hold the contacting pins.
Sandwiched between the insulating layers 12 and 13 is a wire screen 15 and a thin conductive foil 16. Screen 15 may be formed of copper, aluminum, copper coated steel, steel, or any other suitable conductive material of a mesh ne enough to hold the tapered pins, to be more fully described.
A thin foil sheet 16 is positioned immediately beneath wire screen 15. Sheet 16 is formed of a thin conductive material such as aluminum, copper, or any other suitable inductive means. 1f desired, the foil sheet 16 may be laminated to kraft paper having a thickness of approximately 1 mil.
A wire screen 17 and -foil sheet 18 substantially sim ilar to the screen and sheet 15 and 16, respectively, are positioned between the insulating layers 13 and 14 and have substantially identical properties to the sheets 1S and 16. The back cover 19 is comprised of a sheet of corrugated cardboard, for example. If desired, sheet 19 may be formed of a layer of wood or plywood where added rigidity becomes necessary. The top sheet 20 may be a sheet of paper, having any kind of ligure, plan or diagram printed thereon such as, for example, a chart, a map, a model railroad layout, a slot car setup, a sign cover, or any other suitable diagram. lf the board assembly is emthe elecinternal surface ofeach of its arms for `4 ployed for indoor or outdoor exhibit use, top sheetZAQ may be a thin plywood veneer.
FIGURE 1 shows the board in the fully assembled position and containing a connecting assembly 2l. The connecting assembly is comprised of a base member 22 formed of plastic or any other suitable insulating material and being provided with a pair of openings 23 and 24 for receiving the tapered pins 2S and 26, respectively (see also FIGURE 3d). Pins 25 and 26 are imbedded into the base member 22 in any suitable manner and project generally in a downward direction. Pin 26 is substantially longer than pin 25 and is coated at 27 with a suitable insulating material or alternatively, covered with a suitable insulating sleeve. The openings 23 and 24 threadedly lengage screws 28 and 29 respectively, which are designed to receive and rigidly couple a pair of conductors (not shown). The electrical connecting member 21 is both physically and electrically secured to board assembly 11 simply by pressing the tapered pins into the board until the under side 22a of base 22 rests against the top surface of layer 20. In this position, it can clearly be seen that pin 25 pierces through the foil sheet 16 and makes electrical engagement with the fine mesh screen 15. Tapered pin 26 pierces through foil layer 18 and makes electrical engagement with ne mesh screen 17. The insulating sleeve or coating 27 electrically insulates tapered pin 26 from foil 16 and tine mesh screen 15. The foam layers 12, 13 and 14 act to secure pins 25 and 26 to the board assembly. If desired, pin 26 may be of a length suicient to pierce the bottom-most layer 19 which may, for example, be formed of wood. Also, top layer 20 may be formed of wood if additional rigidity is desired. The connecting assembly 21 may be employed for the purpose of coupling either load utilization means or a power source such as a D.C. battery or a volt A.C. source to the board. There is no criticality whatsoever in the positioning of connecting assembly 21 since the screen and foil layers 15-17 and 16-18 extend over the entire dimensions of the board. The strands of the fine mesh screen are designed to yield slightly to the piercing of the tapered pins so as to afford good electrical contact and to return substantially to their orginal position when the connecting assembly is removed.
FIGURES 3a-3c and 3e-3h show other connecting assemblies which may be employed with the board assembly 11. FIGURE 3a shows a connecting assembly 30 cornprised of a light bulb socket 31 being provided with a pair of pins 32 and 33, which are physically and electrically coupled to socket 31. As was previously the case, pin 33 is longer than 32 and is provided with either an insulated coating or an insulated sleeve 34 for the purpose of electrically insulating tapered pin '33 from screen and foil layers 15 and 16 when the socket 31 is pressed into the board assembly 11. Socket 31 is designed to threadedly engage the base 35 of an electric light bulb 36.
FIGURE 3b shows another connection assembly 37 comprised of a substantially rectangular shaped base member 38 formed of a suitable plastic or other insulating material and having openings for receiving pins 39 and 40 which are securely anchored to base member 38. Tapered pin 40 is longer than tapered pin 39 and is provided with an insulated sleeve or coating 41 of a length slightly greater than pin 39. The openings 42 and 43 in base member 38 receive cylindrical shaped metallic sleeves 44 and 45, respectively, into which the extreme ends of conductors 46 and 47 of cable 48 are force-fitted.
`FIGURE 3c shows still another connecting assembly embodiment 50 which is comprised of an insulating member 51 substantially similar in configuration to the typical wall plug and being adapted to receive a pair of insulated conductors 52 and 53 at its top end. The conductors 52 and 53 pass through suitable openings in the plug member 51 and are electrically secured to pins 54 and 55, respectively. Pin 55 is substantially longer than tapered pin 54 and is provided with an insulated sleeve or coating 56 which is slightly greater in length than pin 54. Connecting assemblies 30, 37 and 50 are all employed with the board assembly 11 in the same manner as substantially described with respect to connecting assembly 21.
FIGURE 3f shows still another connection assembly 57 which is formed of a suitable plastic material and is shaped in the configuration of the letter A, as is designated by the numeral 58. The letter 58 is preferably formed of a translucent material and has imbedded therein a light bulb 59 which is electrically connected through suitable conductors imbedded in the letter 58 to the tapered pins 60 and 61. Tapered pin 61 is substantially greater in length than tapered pin 60 and is provided with an insulated sheath or coating 62 substantially greater in length than the tapered pin 60. With the embodiment 57 of FIGURE 3f, it can be seen that when the letter is mounted to the board assembly 11, that the letter 58 will stand upright. If desired, the embodiment 57 of FIGURE 3f may be modified as shown by the embodiment 57 of FIGURE 3g wherein the tapered pins 60 and 61 are secured to the rearward surface of the letter 58. This embodiment, when the letter 58 is mounted to the board assembly 11, the letter will no longer be upright, but will lay against the top surface 20 of the board assembly.
FIGURE 31 shows still another embodiment 63 of the instant invention which is comprised of a neon tube 64 which is fonned into the configuration of the letter G. The ends of the neon tube are provided with a pair of tapered pins 65 and 66, with pin 66 being longer than pin 65 and being provided with an insulating sheath or coating 67 having a length substantially greater than the length of tapered pin 65. The neon tube assembly may be pierced into the board assembly 11 in the same manner as those embodiments previously described.
FIGURE 3e shows still another alternative embodiment of the instant invention which is comprised of a section of track 68 for use in a model railroad set. The track section 68 vis comprised of a pair of rails 69 and 70 which are maintained in spaced parallel relationship by the use of the railway ties 71. While only one such tie has been shown in FIGURE 3e, it should be understood that any suicient number may be employed. Usually at the minimum each section is provided with such a tie near the ends of the section. The tie 71 may be formed of a suitable insulating material and is provided with a pair of conductive L-brackets 72 and 73 each having an arm secured to .the surface of tie 71 with the remaining arm being physically and electrically secured to one vertical surface of the rails 69 and 70. If desired,when the rails are formed in a substantially U-shaped manner as can clearly be seen at their ends 69 and 70 respectively, the vertically upright arms of brackets 72 and 73 may be positioned between the arms of the substantially U-shaped rail members. If desired, the L-brackets may be either JWelded, soldered, or riveted to the rails.
The horizontally aligned portions of brackets 72 and -73 are electrically connected to tapered pins 74 and 75 respectively, with pin 74 being substantially -longer than tapered pin 75 and being provided with an insulated coating or sleeve 76 which is at least slightly longer than pin 75. FIGURE 3e shows a portion of an adjacent track .Connection 68 which is provided with tapered prongs 76 and 77, secured within the arms rails 70 and 69" and being designed to be inserted into the `openings 70a and 69a of rails 70 and 69, respectively.
.InA typical model railroad layout the electrical connection'is normally made to one track section and continuity of the electrical connection is dependent upon each track section being mated to adjacent track sections through the use of the prongs 76 and 77 being embraced by cooperating openings 70a and 69a, respectively. Over `a substantially long run a track it has been found that the attenuation of thev'voltage input is substantially large, causing a significantly noticeable difference in the running speed of the model railroad train as it moves over track sections which -are further removed from the point of electrical connection. In addition thereto, the electrical contact between prongs 76 and 77 and their associated openings 70a and 69a of the adjacent track section are of relatively high resistivity thereby still further increasing attenuation of the electrical signal supply.
Through the use of track sections of FIGURE 3e, it is possible to completely avoid the necessity for making good electrical contact between adjacent track sections by the use of the tapered pins 74 and 75 which pierce the board assembly 11 of FIGURE 2, in the same manner as previously described with respect to the connecting assembly 21. In addition to establishing excellent electrical contact between the power source and the track section, the pin assemblies firmly secure each track section to the board. The model railroad layout may be made as large as desired simply by providing a board assem bly 11 of suitable dimensions. In order to further enhance the authenticity of the model railroad layout the top sheet 20 may be provided with a simulated countryside or city scene and the track sections may be laid in any desired manner over the surface of the board to follow the scene depicted or to follow any other desired arrangement.
FIGURE 4 is a partially sectionalized view of a battery housing 75 which may be employed for the purpose of powering the board assembly 11 with a battery source. The assembly 75 is comprised of a substantially cylindrical casing 76 which is provided at its base 77 with a spring member 78 formed of any suitable conducting material. A portion of the spring member 78 is imbedded into the base 77 of casing 76 and is electrically coupled to a conductor 79 which is imbedded within and runs along the base 77 and side of the casing 76 to a point where its opposite end 79a is exposed at the upper edge of casing 76. A cap member 81., formed of a suitable insulating material, is threaded along its interior surface 82 so as to threadedly engage the exterior surface 83 of casing 76. A rst pin member 84 is embedded into cap 81 and has its rearward end 84a electrically connected to an arcuate conductive segment 79b which may, for example, be 1A: to 1A of the entire circumference of shoulder 85. This arcuate segment is provided so as to insure electrical contact between the exposed end 79a of conductor 79 with the tapered pin 84. Projections 84b and 86b act to anchor pins 84 and 86 respectively, in cap 81.
A second pin 86 is also imbedded into cap 81 and is provided with a blunt end 86a for electrically engaging terminal 87 of battery 80. Thus, when the cap 81 is tightened down upon casing 76 battery 80 is spring loaded by virtue of conductive spring member 78 and its electrical terminals, i.e., terminal 87 and rearward surface 88 are electrically coupled .to pins 84 and 86. Pin 86 is substantially longer than pin 84 and is provided with an insulated coating or sheath 89 which is slightly greater in length than pin 84. The battery casing 75 is mounted to the board assembly 11 in the same manner as was previously described with respect to any of the-connecting assemblies such as, for example, the connecting assembly 21. If desired, a plurality of such .battery casing assemblies may be pierced into the board assembly so as to place two or more such assemblies electrically in parallel von the board in order to increase its current rating. The board assembly 11 may be arranged in strip form 11', as shown in FIGURE 5, with the layers 12, 13 and 14 -being formed of an insulating foam or other material of suitable resiliency to enable the strip 11 to be draped in a decorative fashion such as, for example, to be draped about a Christmas tree. Light assemblies 90 may then be secured at spaced intervals along the strip 11. The strip may be powered at one end, at both ends, or at a plurality of spaced intervals by either a DC. source or an A.C. source. The strip may be coated along its opposing surfaces 11a and 11b' or the conductive layers 15-16 and 17-18 may be slightly narrower than the width W of the strips so as to prevent the accidental contact with the conductive layers.
The lamp assemblies may be of any of the types previously described or alternatively, may take the form of the lamp assembly 90, also shown in FIGURE a, which is comprised of a lamp socket 91 for receiving lamp 92. The base of lamp 92 (not shown) is electrically coupled within socket 91 to a pair of exible conductive arms 93 and 94, each of which are provided with a tapered pin 95 and 96, respectively, at their outermost ends. The conductive arms 93 and 94 may either be coated with an insulating material, or sheathed in a plastic sleeve to prevent any accidental engagement with the arms when the socket is electrified. The lamp assembly is secured to the strip 11 of FIGURE 5 by embracing the strip on opposite sides with arms 93 and 94 and squeezing the sides towards one another causing the tapered pins 95 and 96 to pierce into the strip 11 so that each pin pierces only one of the conductive layers -16 or 17-18. The insulating layers 12 and 14 may be suicient to retain the tapered pins or the substantially U-shaped insulating clip 97 may be employed to embrace the arms 93 and 94 in order to maintain them into engagement with the strip 11'. The clip 97 is provided with a pair of grooves 98 and 99 which receive projections 100 and 101 on arms 93 and 94 in order to properly seat the arms 93 and 94 within clip 97.
It can be seen from the foregoing that the instant invention provides a novel board assembly and electrical connecting assemblies for use in a wide variety of applications where it is desired to provide an electrical connection between one or more power sources and one or more load utilization means, All of the connecting assemblies may be attached to the board in any position desired and may be removed and then again replaced in any other position desired, as often as desired, depending only upon the needs of the user. The board may be formed in any shape, square, rectangular, circular, or any other odd-shaped, or may be arranged in strip form for draping or other decorative purposes and may be powered by either A.C. or D.C. power sources and may be made of either lightweight or heavier more rugged material, depending only upon the application to which the assembly is put. For example, the board assembly may be modified in the manner to form the board assembly 11' of FIGURE 6, which is substantially identical to board assembly 1l, except that an additional fine mesh screen 17' and foil layer 18 is provided beneath insulating layer 14 with an additional insulating layer 13 being placed between the foil layer 18 and the base member 19. Conductive layers 15-16 and 17-18 are powered by a D.C. source 100, whereas conductive layers 17-18 and 1718 are powered by a square pulse source 101. The connecting assembly 21 of FIG- URE 6 is substantially identical to that shown in FIG- URE 1 and any load utilization means coupled thereto such as, for example, a lamp, will yield a steady glow. The connecting assembly 21' differs from the connecting assembly 2l in that its pin member 25 pierces through conductive layers 15-16 and 17-18 and is provided with an insulated coating or sleeve 25" to insulate pin 25 from conductive layers 15-16. Tapered pin 26' pierces through all three conductive layers and is provided with an insulating coating or sleeve 27 which electrically insulates tapered pin 26 from conductive layers 15-16 and 17-18. Thus, a load utilization means such as, for example, a lamp coupled to the connecting assembly 21 will provide a constant ickering or flashing effect. If desired, the powering sources 100 and 101 may be reversed in their arrangement, depending only upon the needs of the user.
If any application where the board assembly is powere by a 110 or 220 volt supply, it may be desirable to provide safety means to prevent accidental piercing of the board by any tool or implement which has not been specifically adapted for use with the board assembly. For example, if a metallic nail, screw driver, fork, or other such implement is accidentally driven into the board so as to short-circuit the conductive layers, it is advantageous to form the top layer 20 of the board assembly 10, shown in FIGURES 1 and 2 of conductive material which is appropriately grounded so as to prevent the holder of such an implement from experiencing an electric shock. Such a structure is unnecessary when the board assembly is powered with low voltage battery power since the batteries are incapable of supplying suicient current and voltage to in any way harm the holder of such an unauthorized instrument or tool. The top layer may be comprised of metallic layers similar to layers 15 and/or 16 shown in FIGURE 2. When the top layer 20 is metallic, then the tapered pin 25, of FIGURE 6 for example, is modied to include an insulated coating or sleeve 25a to prevent pin 25 from short circuiting layer 20 to layer 15 and/or 16.
Although there has been described a preferred embodiment of this novel invention, many variations and modifications will now be apparent to those skilled in the art. Therefore, this invention is to be limited, not by the specific disclosure herein, but only by the appending claims.
I claim:
1. Means for electrically coupling at least one power source to at least one load utilization means comprising:
a board assembly comprised of at least first, second and third layers of a pliable insulating material;
first and second conductive layers being positioned between said first and second and said second and third insulating layers respectively;
a connecting assembly for use in coupling an electrical component to the conductive layers of said board assembly being comprised of a base member;
first and second tapered pins being rigidly secured to said base member and being electrically insulated from one another, the length of said first tapered pin being sufficient to pierce one of said conductive layers;
said second tapered pin being of a length sufficient to pierce through said first and second conductive layers;
insulating means being provided on said second tapered pin to electrically insulate said second tapered pin from said first conductive layer;
said base member being provided with means for electrically coupling an electrical element to said first and second tapered pins;
said first and second conductive layers each being comprised of a fine mesh screen formed of a suitable conductive material and a thin foil sheet formed of a suitable conduction material making firm surface engagement with said fine mesh screen.
2. The apparatus of claim 1 wherein said screen is preferably 30 mesh.
3. The apparatus of claim l wherein said foil sheet has a thickness of the order of one mil.
4. The apparatus of claim 1 wherein said electrical element is a lamp.
5. The apparatus of claim 4 wherein said base member substantially surrounds said'lamp and is formed of a suitable translucent material;
said base member beingformed in the configuration of an alphanumeric character.
6. The apparatus of claim 1 wherein said connecting assembly base member is comprised of a rocket suitable for receiving an electric lamp;
a pair of exible arms extending outwardly from Said base member;
said first and second tapered pins being secured at the ends of said arms and being aligned to face one another;
said tapered pins being arranged to pierce through opposite surfaces of said board assembly.
7. The apparatus of claim 6 wherein said board assembly is cut in an elongated strip form;
said insulating and conductive layers being suiciently pliable to permit said strip to be draped over objects for decorative purposes.
8. The apparatus of claim 7 wherein said connecting assembly is further comprised of a substantially C-shaped clip member formed of a suitable insulating material for embracing the arms of said connecting assembly to rigidly secure said connecting assembly to said board assembly.
9. The means of claim 1, wherein said connecting assembly is a section of railroad track adapted for use in model railroad sets wherein a track section is comprised of a pair of spaced parallel track members for supporting and guiding the wheels of a model railroad car;
said base member being adapted to position and support said tracks in a spaced fashion;
means for electrically connecting each of said pins to an associated track to provide electrical power to a model railroad car supported thereon through said track sections;
said track sections being formed of a conductive material electrically connected to an associated pin for distribution of the electrical power to a model railroad car supported thereon.
10. The apparatus of claim 1 further including a container for a D.C. energy source comprised of an insulated casing having an opening at one end thereof:
a cap formed of suitable insulating material threadedly engaging said casing at the open end thereof; said casing being provided with a resilient contact means anchored at the base of said casing for electrically engaging the hase terminal of said energy source;
conductive means imbedded in said casing and being electrically connected to said resilient contact means at one end and having its opposite end exposed at the end of said casing adjacent said opening;
said cap being provided with rst and second tapered pins projecting outwardly therefrom;v
said rst pin protruding through said cap to make electrical engagement with the remaining terminal of said energy source;
an end of said second tapered pin having its surface exposed at one edge of said cap;
a substantially arcuate conductive member being mounted along the edge of said casing and being electrically connected to the opposite end of Said conductive means;
said arcuate member being arranged to make electrical engagement with the end of said second tapered pin when said cap is tightly mounted upon said casing;
at least one of said rst and second pins being of a length suicient to pierce one of said conductive layers;
the remaining one of said lirst and second pins being of a length suicient to pierce said first and second conductive layers and lbeing provided with an insulated coating to electrically insulate said remainin pin from said rst conductive layer.
References Cited UNITED STATES PATENTS 697,856 4/1902 Lefebre 339-96 1,067,024 7/ 1913 Hall et al. 339-96 1,965,004 7/1934 Rowell 339-96 2,095,648 10/ 1937 Oftedahl 240-10 2,692,374 10/1954 Carson 339-99 FOREIGN PATENTS 571,881 10/1958 Belgium.
334,437 12/ 1903 France.
588,040 1/1925 France.
1,368,914 6/1964 France.
MARVIN A. CHAMPION, Primary Examiner.
J. H. MCGLYNN, Assistant Examiner.
US521938A 1966-01-20 1966-01-20 Electric supply means Expired - Lifetime US3383641A (en)

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CH79367A CH480742A (en) 1966-01-20 1967-01-19 Electrical system with a line part that can be connected to at least one power source and at least one connection element for drawing current from the line part
US739581*A US3522474A (en) 1966-01-20 1968-05-14 Electric supply means

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US3633096A (en) * 1969-07-01 1972-01-04 Mc Donnell Douglas Corp Wire harness jigboard having a plurality of wire retaining pins detachably embedded in spaced woven screen elements
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EP0232140A2 (en) * 1986-01-29 1987-08-12 Light Source Electrical Equipment Limited Low Voltage electrical distribution system
FR2601519A1 (en) * 1986-07-11 1988-01-15 Delache Alain Device for simultaneously joining and powering a set of light-emitting diodes
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WO1998008271A1 (en) * 1996-08-21 1998-02-26 Jolly Andre Jean Method for manufacturing a sandwich construction with highly resilient conductive cores and resulting sandwich construction
FR2752640A1 (en) * 1996-08-21 1998-02-27 Jolly Andre Jean METHOD OF MANUFACTURING A SANDWICH PANEL WITH HIGH RESILIENCE CONDUCTIVE CORES AND PANEL OBTAINED
FR2752649A1 (en) * 1996-08-21 1998-02-27 Andre Jean Jolly CONNECTION PIN FOR ELECTRICAL APPARATUS IN A SANDWICH PANEL WITH CONDUCTIVE CORES
JP2000516763A (en) * 1996-08-21 2000-12-12 ジョリー.アンドレ.ジーン Method for producing sandwich panel having conductive core plate with high elastic energy and obtained panel
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WO2002031406A1 (en) * 2000-10-13 2002-04-18 Flat White Lighting Pty Ltd Lighting system
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US20100061093A1 (en) * 2005-03-12 2010-03-11 Janssen Jeffrey R Illumination devices and methods for making the same
EP2069842A4 (en) * 2006-09-11 2013-04-24 3M Innovative Properties Co Illumination devices and methods for making the same
EP2069842A1 (en) * 2006-09-11 2009-06-17 3M Innovative Properties Company Illumination devices and methods for making the same
US20080062688A1 (en) * 2006-09-11 2008-03-13 3M Innovative Properties Company Illumination devices and methods for making the same
US8525402B2 (en) 2006-09-11 2013-09-03 3M Innovative Properties Company Illumination devices and methods for making the same
US8860296B2 (en) 2006-09-11 2014-10-14 3M Innovative Properties Company Illumination devices and methods for making the same
US9303827B2 (en) 2006-09-11 2016-04-05 3M Innovative Properties Company Illumination devices and methods for making the same
US9303829B2 (en) 2006-09-11 2016-04-05 3M Innovative Properties Company Illumination devices and methods for making the same
WO2011098421A3 (en) * 2010-02-09 2012-06-28 Hettich-Heinze Gmbh & Co. Kg Arrangement of a fitting element for mounting a power consumer on a lightweight building board, lightweight building board, fitting element, and power supply component
FR2963489A1 (en) * 2010-07-28 2012-02-03 Ludovic Clement Electrical current distributing system, has long rod whose conducting part is in electrical contact with small depth conducting film whose length is lower than variation separating small and large depth conducting films
WO2016135257A3 (en) * 2015-02-25 2016-10-20 Universität Bayreuth Metallized open-cell foams and fibrous substrates
DE102017217334B3 (en) 2017-09-28 2019-03-21 Joyson Safety Systems Germany Gmbh Contacting arrangement and steering wheel with such a contacting arrangement
WO2020260490A1 (en) * 2019-06-28 2020-12-30 Daimay France Sas Connector assembly for electrically connecting an electrical device with electrical connection means

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Publication number Publication date
GB1155762A (en) 1969-06-18
CH480742A (en) 1969-10-31

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