US20130008852A1

US20130008852A1 - Urea sorbent

Info

Publication number: US20130008852A1
Application number: US13/541,107
Authority: US
Inventors: Moris S. Eisen
Original assignee: Technion Research and Development Foundation Ltd; Fresenius Medical Care Holdings Inc
Current assignee: Technion Research and Development Foundation Ltd; Fresenius Medical Care Holdings Inc
Priority date: 2008-06-06
Filing date: 2012-07-03
Publication date: 2013-01-10
Also published as: EP2575827A4; WO2010141949A2; BR112012031024A2; WO2010141949A3; US8672145B2; US8220643B2; EP2575827A2; US20100230346A1; US20130313188A1

Abstract

A sorbent polymer is provided that interacts or reacts with aqueous urea to aid the regeneration of a dialysate liquid. The sorbent polymer may include one or more specific functional groups bonded thereto. Such specific functional groups are selected from carboxylic acids, carboxylic acid esters, carboxylates, amides, dicarboxylic acids, dicarboxylic acid esters, and dicer boxylates to produce the desired urea sorbent.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. application Ser. No. 12/479,513, filed Jun. 5, 2009, which claims priority from U.S. Provisional Patent Application No. 61/059,610, filed Jun. 6, 2008 and entitled UREA SORBENT. The entire teachings of the above applications are incorporated herein by reference.

TECHNICAL FIELD

The following disclosure relates to sorbent materials for separating and/or removing urea from dialysate solutions in sorbent-based dialysis treatment or for separating and/or removing urea from aqueous solutions or liquids in medical related processes or circumstances.

BACKGROUND

Hemodialysis is a process by which toxins and other molecules, such as urea, are removed from the blood using a semi-permeable filtering membrane. Typically, the patient's blood and an aqueous solution (i.e., dialysate) are pumped in counter-direction flows in and about hollow, semi-permeable fibers. In FIG. 1 a known configuration of a dialyzer is shown. Generally, blood flows in one end of the dialyzer and through hollow semi-porous or semipermeable fibers toward the blood output side of the dialyzer. Meanwhile, dialysate flows in an opposite direction, with respect to the blood flow, by entering a dialysate inlet and flowing around or about the semi-porous hollow fibers in which the blood is flowing. The dialysate then exits the dialysate outlet. The toxins within the blood are removed from the blood via a combination of diffusion, convection, and osmosis processes while the blood is flowing within the fibers and the dialysate is flowing outside the fibers. Generally, the dialyzer is comprised of a large number of semi-permeable hollow fibers bundled together and placed in a cylindrical jacket as shown. Present day dialysis processes may be classified as: 1) single pass; and 2) sorbent-based. Single pass processes require a continuous supply of gallons of fresh and treated water. The treated water may be purified by for example, reverse osmosis or distillation. The gallons of fresh and treated water are used to create the dialysis fluid, which is discarded after flowing through the dialyzer and collecting the toxins in a single pass through of the dialyzer.
FIG. 2 shows a schematic/diagram of a cross section of a single semi-permeable fiber that may be used in a dialyzer. The blood flows through the hollow lumen within the semi-permeable walls of the fiber. The membrane walls have a thickness, which is the difference of the radius R2 minus the radius R1. The membrane is semi-permeable and the dialysate, as shown, flows in the opposite direction outside of the semi-permeable fiber.
Sorbent dialysis differs from single pass dialysis in that the dialysate is regenerated using a series of chemical powders to remove toxins from the dialysate solution. Typically, spent dialysate from the dialyzer is pumped through the first chemical layer of an enzyme called “urease”. The urease catalyzes the breakdown of urea into ammonia and carbon dioxide. The dialysate will then pass through a second chemical layer, a cation exchange layer (zirconium phosphate) which absorbs ammonia and other positively charged ions and then through a third, chemical layer, an anion exchange layer (hydrous zirconium oxide) where anions such as phosphate and fluoride are absorbed. Finally, the dialysate is pumped through a fourth layer of activated carbon where organic metabolites such as creatinine are absorbed. At some point, the filtered dialysate may be passed through a degasser to remove air, carbon dioxide and other gas bubbles that may form or be found in the dialysate.
The capacity of the zirconium phosphate cation exchange layer to absorb ammonia is limited by the number of sites available to bind ammonia. If the zirconium phosphate layer is depleted, ammonia will remain in the dialysate as it is recycled to the dialyzer. In this case the patient may be at risk of ammonia toxicity. Consequently, the filtered dialysate must be periodically tested or monitored for ammonia concentration.
A typical dialysis patient generates an excess of about 24 to about 60 grams of urea per day that must be removed from the blood to avoid uremia. Therefore, what is needed is a sorbent for use in dialysis that has the capacity to remove this quantity of urea in a reasonable time frame. Thus, suitable sorbents should have the capacity to remove approximately 2.5 grams per deciliter of dialysate per hour (gm/dl/hr) from the dialysate.

SUMMARY

In one embodiment, a urea sorbent is provided that is suitable for use in a sorbent-based dialysis process. The sorbent absorbs urea from the dialysate without generating ammonia or carbon dioxide, thereby eliminating the need for monitoring the concentration of ammonia in the dialysate as well as reducing or eliminating the need for de-gassing the dialysate. In one variation, the sorbent is insoluble or substantially insoluble in water and effective to remove urea from dialysate in a pH range of between 4 and 12 and more particularly in a pH range of between about 6 and 8. In another embodiment the sorbent is soluble or substantially soluble and effective to bond with urea to remove, or bind urea from a dialysate solution or other aqueous solution.
In another aspect, a filter for regenerating dialysate includes a sorbent layer comprising a polymer having specific functional groups bonded thereto that interact or react with urea at a pH of between 4 and 12, and more particularly at a pH of between 6 and 8, to remove urea from an aqueous solution. The exemplary polymer may be any one of soluble, substantially soluble, insoluble and substantially insoluble in water. The exemplary polymer further reacts or interacts with urea while near room temperature or while in a defined temperature range between about 50° F. and 110° F. without releasing ammonia or generating carbon dioxide. The reaction product of the polymer and urea may also be any one of soluble, substantially soluble, insoluble and substantially insoluble in water. A second filter layer may be used with the exemplary polymer sorbent. The second filter layer comprises activated carbon for absorbing organic metabolites from the dialysate or other aqueous solution. In one variation, the filter further includes an anion exchange layer for removing anions from the dialysate.
In another aspect, a filter for removing urea from an aqueous solution or liquid is provided. The filter comprises a sorbent layer or coating. The sorbent layer or coating comprises a polymer having specific functional groups bonded thereto. The exemplary polymer having specific functional groups bonded thereto interacts or reacts with urea at a pH of between 4 and 12 or a predetermined bounded pH range therebetween (i.e., 3 to 7, 5-9, 6-8, etc.) Upon interaction or perhaps a reaction with urea, urea is bonded to the exemplary sorbent polymer and removed from an aqueous solution. An exemplary polymer may be soluble, substantially soluble, insoluble, or substantially insoluble in water. Furthermore, an exemplary polymer reacts with urea at near room temperature or other predetermined temperature range without releasing ammonia or generating carbon dioxide. In various aspects, an exemplary polymer reacts or interacts with urea to produce a single reaction product. The filter may also include activated carbon for adsorbing and removing other molecules from the aqueous solution. The reaction product produced by the reaction or interaction of an exemplary polymer and urea may be soluble, substantially soluble, insoluble, or substantially insoluble in water.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding, reference is now made to the following description taken in conjunction with the accompanying Drawings in which:

FIG. 1 illustrates a diagram of a dialyzer; and

FIG. 2 illustrates a cross-sectional diagram of a fiber lumen in a dialyzer.

DETAILED DESCRIPTION

Referring now to the drawings, the various views and embodiments of exemplary urea sorbents are illustrated and described, and other possible embodiments are described. The figures are not necessarily drawn to scale, and in some instances the drawings have been exaggerated and/or simplified in places for illustrative purposes only. One of ordinary skill in the art will appreciate the many possible applications and variations based on the following examples of possible embodiments.
Sorbent Preparation:
1. Preparation of MPS-IV-048 (Polyvinylglyoxalate)
1.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol	1.000	g	5.0 × 10⁻³	1
	(M. wt. = 205000)			(23.3 mmol of
				alcohol units)
2	Glyoxylic acid	2.144	g	23.30	1
	monohydrate
	(M. wt. = 92)
3	EDC.HC1 (M. wt. =	3.973	g	20.72	0.88
	191.71)
4	Distilled water	15	ml

1.2 Procedure.
To a stirred solution of glyoxylic acid monohydrate and EDC.HCl in distilled water, polyvinyl alcohol was added stirred the solution for 24 h. Water was evaporated under reduced pressure to obtain a gum, which was used for urea trapping experiments from the dialysis solutions.
2. Preparation of MPS-IV-054 (Polyvinylglyoxalate)
2.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol	1.000	g	5.0 × 10⁻³	1
	(M. wt. = 205000)			(23.3 mmol of
				alcohol units)
2	Glyoxylic acid	2.144	g	23.30	1
	monohydrate
	(M. wt. = 92)
3	NaH (M. wt. =	1.538	g	0.846	1.51
	24 55-60%
	in suspension)
4	Dry- N,N-	10	ml
	Dimethylformamide
	(DMF)

2.2 Procedure
Sodium hydride was added to a cooled (0° C., ice bath) stirred suspension of polyvinyl alcohol in dry DMF and stirring continued for 2-3 min. Glyoxylic acid monohydrate was added to this mixture and the mixture was brought to room temperature after 2 h stirring at 0° C. Stirring continued for overnight. The solid obtained was washed with DCM and used for urea trapping experiments from the dialysis solutions.
2.3 Properties

Weight of MPS-IV-054=3.691 g

Melting Point of MPS-IV-054=doesn't melt up to 290 0° C.
Mn=75540; Mw=79736; ρ=1.055 g/cm3
3. Preparation of MPS-V-003 (Bis(Polyvinyloxalate))
3.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol	1.000	g	5.0 × 10⁻³	1
	(M. wt. = 205000)			(23.3 mmol of
				alcohol units)
2	Oxalic acid (M. wt. =78)	2.000	g	25.64	1.1
3	EDC.HC1 (M. wt. =	3.973	g	20.72	0.88
	191.71)
4	Distilled water	20	ml

3.2 Procedure
To a stirred solution of oxalic acid and EDC.HCl in distilled water, polyvinyl alcohol was added stirred the solution for 24 h. Water was evaporated under reduced pressure to obtain a gum, which was used for urea trapping experiments from the dialysis solutions.
3.3 Properties

Weight of MPS-V-003=6.20 g

4. Preparation of MPS-V-004 (Polyvinylpyruvate)
4.1 Reagents


	Reagent/
Entry	solvent	Amount	mmol	Equivalent

1	Polyvinyl	1.000	g	5.0 × 10⁻³	1
	alcohol (M.			(23.3 mmol of
	wt. = 205000)			alcohol units)

2	Pyruvic acid	2.10 ml(≡2.226 g)	25.28	1.1
	(M. wt. =
	88.06; d =
	1.06)

3	EDC.HC1 (M.	3.92	g	20.44	0.88
	wt. = 191.71)
4	Distilled water	15	ml

4.2 Procedure
To a stirred solution of pyruvic acid and EDC.HCl in distilled water, polyvinyl alcohol was added stirred the solution for 24 h. Water was evaporated under reduced pressure to obtain a gum, which was used for urea trapping experiments from the dialysis solutions.
4.3 Properties

Weight of MPS-V-004=6.42 g

5. Preparation of MPS-V-005 (Polyvinylbezoate 0.33 Polyvinylalcohol 0.66)
5.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	2.000 g	1.0 × 10⁻²(46.6	1 × 10⁻²(46.6	1
Polyvinyl		mmol of alcohol	mmole of alcohol
alcohol (M. wt. =		units)	units)
205000)
2	Benzoyl chloride	2.00 ml(≡2.422 g)	17.23	0.37
	(M. wt. = 130.57;
	d = 1.211)
3	Dry pyridine	25 ml

5.2 Procedure
To a stirred, cooled (0° C., ice bath) solution of polyvinyl alcohol in dry pyridine (17 ml), a solution of benzoyl chloride in dry pyridine (8 ml) was added dropwise over a period of 10 min and stirring continued for 24 h with gradual increase in reaction temperature to rt. After 24 h, the pyridine was removed under reduced pressure and by co-evaporation with toluene to obtain a gum which was used for next step. The gum (MPS-V-005) swelled when brought in contact with solvents like ethyl acetate, dichloromethane (DCM), chloroform and methanol.
6. Preparation of MPS-Iv-009 (Polyvinylbezoate 0.33 Polyvinylglyoxalate 0.66)
6.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	MPS-V-005	2.000	g	(29.3 mmol of	1
				alcohol units)
2	Glyoxylic acid	0.920	g	10.00	0.34
	monohydrate (M.
	wt. = 92)
3	EDC.HC1 (M. wt. =	1.55	g	10.00	0.34
	191.71)
4	Distilled water	20	ml

6.2 Procedure
A solution of glyoxylic acid monohydrate and EDC.HCl in distilled water was added to MPS-V-005 and the suspension was stirred at room temperature for 48 h. The white ppt obtained was filtered off, dried and used for urea trapping experiments from the dialysis solutions.
6.3 Properties

Weight of MPS-V-009=1.543 g

7. Preparation of MPS-V-027 (Polyvinylglyoxalate-Ethylene Copolymer)
7.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol-	2.28 g (≡1.838 g of	41.67	1
	coethylene (27%	polyvinyl alcohol)	mmol of
	ethylene)		OH group

2	Glyoxalic acid	4.00	g	43.48	1.04
	monohydrate
	(M. wt. = 92)
3	NaH (M. wt. =	1.200	g	50.00	1.2
	24 55-60%
	in suspension)

4	Thionyl chloride	12 (≡19.572 g)	164.51	3.78
	(M. wt. = 118.97,
	d = 1.613)

5	Dry- N,N -	30	ml
	Dimethylformamide
	(DMF)

7.2 Procedure
Glyoxylic acid monohydrate was dissolved in thionyl chloride and the mixture was refluxed for 48 h. Removal of excess thionyl chloride under vacuum gave a gum (glyoxaloyl chloride). Polyvinyl alcohol co-ethylene was dissolved in dry DMF (by warming up to 100° C.) and this solution was added (after cooling to about 40° C.) to the previously obtained gum. The mixture was stirred for about 30 min in ice bath and NaH was added. Stirring continued for overnight after removal of the ice bath to obtain a sticky solid which was used for the urea trapping experiments from the dialysis solutions.
7.3 Properties

Weight of MPS-V-027=4.763 g

8. Preparation of MPS-V-036 (Polyacrylicacid_0.9Polyvinylpolyacrylicacid_0.1)
8.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Poly(acrylic acid)	1.500	g	3.75 × 10⁻⁴	1
	(M. wt. = 4000000)			(20.83 mmol of
				—COOH units)
2	Polyvinyl alcohol	1.000	g	4.88 × 10⁻⁴	0.1
	(M. wt. = 205000)			(2.27 mmol of
				—OH units)
3	EDC.HC1	0.479	g	2.49	1.1 eq of —OH
	(M. wt. = 191.71)				groups
4	Distilled water	50	ml

8.2 Procedure
Poly (acrylic acid) was added to a stirred solution of EDC.HCl in distilled water. To this stirred suspension, polyvinyl alcohol was added and the solution was stirred for overnight. The gel obtained was filtered under suction (vacuum pump), washed with water, methanol, dichloromethane (DCM), acetone and ether respectively and dried for one week at room temperature to obtain a glassy solid, which was used for urea trapping experiments from the dialysis solutions.
8.3 Properties

Weight of MPS-V-036=3.361 g

9. Preparation of MPS-V-037 (Polyvinylpyrurate-Ethylene Copolymer)
9.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol -	1.14 g (≡0.909 g of	20.84	1
	coethylene (27%	polyvinyl alcohol)	mmol of
	ethylene)		OH group
2	Pyruvic acid (M.	1.90 ml (≡2.394 g)	27.19	1.3
	wt. = 88.06,
	d = 1.26)

3	DCC (M. wt.	6.450	g	31.26	1.5
	206.33)
4	DMAP (M. wt. =	0.382	g	3.13	0.15
	122.17)
5	Dry- N,N -	30	ml
	Dimethylformamide
	(DMF)

9.2 Procedure
Polyvinyl alcohol co-ethylene was dissolved in DMF (15 ml) by heating the mixture to 100° C. This solution (after cooling to 40° C.) was added to a mixture of pyruvic acid, dicyclohexyl carbodiimide (DCC) and 4-dimethylaminopyridine (DMAP) in dry DMF (15 ml) and the reaction mixture was stirred at room temperature for overnight. The solid obtained was filtered off, washed with water, methanol, dichloromethane (DCM), acetone and ether respectively, dried and used for the urea trapping experiments from the dialysis solutions.
9.3 Properties

Weight of MPS-V-037=6.305 g

10. Preparation of MPS-V-038 (Polyvinylglyoxalate-Ethylene Copolymer)
10.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Polyvinyl alcohol-	1.14 g (≡0.909 g of	20.84	1
	coethylene (27%	polyvinyl alcohol)	mmol of
	ethylene)		OH group

2	Glyoxylic acid	2.400	g	26.09	1.25
	monohydrate (M.
	wt. = 92)
3	DCC (M. wt. =	6.450	g	31.26	1.5
	206.33)
4	DMAP (M. wt. =	0.382	g	3.13	0.15
	122.17)
5	Dry- N,N -	30	ml
	Dimethylformamide
	(DMF)

10.2 Procedure
Polyvinyl alcohol co-ethylene was dissolved in DMF (15 ml) by heating the mixture to 100° C. This solution (after cooling to 40° C.) was added to a mixture of glyoxylic acid monohydrate, dicyclohexyl carbodiimide (DCC) and 4-dimethylaminopyridine (DMAP) in dry DMF (15 ml) and the reaction mixture was stirred at room temperature for overnight. The solid obtained was filtered off, washed with water, methanol, dichloromethane (DCM), acetone and ether respectively, dried and used for the urea trapping experiments from the dialysis solutions.
10.3 Properties

Weight of MPS-V-038=6.025 g

11. Preparation of MPS-V-047 (Isopropylaminepolyacrylicamide)
11.1 Reagents


Entry	Reagent/solvent	Amount	mmol	Equivalent

1	Poly(acrylic acid)	1.500	g	3.75 × 10⁻⁴	1
	(M. wt. =			(20.83 mmol of
	4000000)			—COOH units)

2	iso-Propylamine	0.20 ml	2.33	0.11
	(M. wt. = 59.11,	(≡0.138 g)
	d = 0.688)

3	EDC.HC1 (M.	0.479	g	2.49	1.1 eq of
	wt. = 191.71)				—OH
					groups
4	Distilled water	50	ml

11.2 Procedure
Poly(acrylic acid) was added to a stirred solution of EDC.HCl in distilled water. To this stirred suspension, iso-propylamine was added and the solution was stirred for overnight. The gel obtained was filtered under suction (vacuum pump), washed with water, methanol, dichloromethane (DCM), acetone and ether respectively and dried for one week at room temperature to obtain a thick gel (like a glassy solid), which was used for urea trapping experiments from the dialysis solutions.
11.3 Properties

Weight of MPS-V-047=2.46 g

Dialysate solutions were analyzed for nitrogen content and the amount of urea in the dialysate was calculated. In some cases, additional urea was added to the solution as indicated in column 2 of each Table (1-5). The polymer reagent was added to the solution in the amount indicated in column 3. The mixture was stirred at room temperature for one hour and filtered. The filtrate was analyzed and the amount of urea removed from the dialysate solution was determined. A minus sign (−) indicates that the results were inconclusive.
In the following tables, the title identifies the particular polymer reagent tested. The first column of each table represents the experiment or run number. The second column identifies the particular dialysate solution used for the experiment and whether additional urea was added to the solution. The third column indicates the amount of polymer reagent used in the experiment. The fourth column gives the reaction conditions e.g. time and temperature. (Note: rt=room temperature). It is further understood that room temperature is between about 60 and 78° F. (about 15.56° C. to about 25.56° C.) and that reactions will also occur in a temperature range of between about 50° F. to about 110° F. (about 10° C. to about 43.3° C.). It is believed that reactions will also occur at colder or warmer temperatures, but such reactions have not been specifically tested. The fifth column identifies the analyzed portion of the reaction mixture (e.g. filtrate). In some cases, a neutralizing agent was added to the filtrate. The sixth column (BUN or Blood Urea Nitrogen) provides the concentration of nitrogen in the particular dialysate solution used for the experiment. The seventh column gives the amount of urea in the solution. The eighth column contains the maximum amount of urea in the solution. In the cases where additional urea was added as indicated in column 2, this number will be higher than the corresponding entry in the sixth column. The ninth column is the amount of urea removed from the dialysate solution. The first row of each table provides the nitrogen, urea and maximum or total amount of urea present in the dialysate solution used in the experiments.

TABLE 1

MPS-IV-048

Results (in mg/dL)

				Analyzed	Blood	Blood	Maximum	Amount
		Amount of		portion of	Urea	Urea	amount of	of urea
	Soln	Reagent	Reaction	reaction	Nitrogen	(BUN ×	urea	taken out
Entry	compn	Used (g)	condn.	mixture	(BUN)	2.14)	present	(mg/dL/h)

1	Soln-3	—	—	—	7.8	16.692	16.692	—
	Blank
	(10 ml)
2	Soln-3	2	rt, 1 h	Filtrate	14.6	31.244	16.692	(−) 14.552
	(10 ml)			(8 mL)
3	Soln-3	13 (0.50 g)	rt, 1 h	Filtrate	797.2	1706.0	2516.7	810.7
	(20 ml) +			(10 mL)
	Urea
	(0.50 g)

TABLE 2

MPS-IV-OS4 and MPS-V-009

Results (in mg/dL)

1	Soln-3	—	—	—	4	8.56	8.56	—
	Blank
	(10 ml)

MPS-IV-054

2	Soln-3	2.5	rt, 1 h	Filtrate	2227	4765.78	5008.56	242.78
	(20 ml) +			(5 ml;
	Urea			pH = 10)
	(0.50 g)
3	Soln-3	2.50	rt, 1 h	Filtrate	2523	5399.22	5008.56	(−) 390.66
	(10 ml) +			(3 ml;
	Urea			pH = 10) +
	(1.00 g)			2% HCI—
				(0.4 ml)
				to
				neutralize
				to pH = 7

MPS-V-009

4	Soln-3	1.26	rt, 1 h	Filtrate	2563	5484.82	2508.56	(−) 2976.26
	(10 ml) +			(3 ml;
	Urea			pH = 7)
	(0.50 g)

TABLE 3

MPS-V-003

Results (in mg/dL)

1	Soln-3	—	—	—	4	8.56	8.56	—
	(10 ml)
	Blank
2	Soln-3		rt, 1 h	Filtrate	2257	4740	5008	268.3
	(20 ml) +			(5 mL;
	Urea			pH = 1)
	(1.00 g)
3	Soln-3		rt, 1 h	Filtrate	1527	3267.78	5008	1740.22
	(20 ml) +			(3 m;
	Urea			pH = 1) +
	(1.00 g)			saturated
				HCO3
				(1 ml) to
				neutralize
				to pH = 7

TABLE 4

MPS-V-027 and MPS-V-036

Results (in mg/dL)

1	Soln-4	—	—	—	88	188.32	188.32	—
	Blank
	(9 ml)
2	Soln-4	MPS-V	rt, 1 h	Filtrate	0	0	2688.32	2688.32
	(10 ml) +	036		(2 ml)
	Urea	(residue		(pH = 6~7)
	(0.50 g)	after
		filtration)
		(2.28 g)
3	Soln-4	MPS-V	rt, 1 h	Filtrate	1114	2339.4	2688.32	349.3
	(10 ml) +	027		(4 ml)
	Urea	(residue		(pH = 7~8)
	(0.50 g)	after
		filtration
		and
		washing
		with
		MeOH)
		(4.40 g)

TABLE 5

MPS-V-037, MPS-V-038 and MPS-V-047
Data for Solution -4

Results (in mg/dL)

				Analyzed	Blood	Blood	Maximum	Amount
		Amount		portion of	Urea	Urea	amount of	of urea
	Soln	of Reagent	Reaction	reaction	Nitrogen	(BUN ×	urea	taken out
Entry	compn	Used (g)	condn.	mixture	(BUN)	2.14)	present	(mg/dL/h)

1	Soln-4	—	—	—	25	53..5	53..5	—
	Blank
	(9 ml)
2	Soln-4	2	rt, 1 h	Filtrate	0	0	5053.5	5053.5
	(20 ml) +			(10 ml)
	Urea			(pH-7)
	(1.00 g)
3	Soln-4	13 (0.50 g)	rt, 1 h	Filtrate	0	0	2553.5	2553.5
	(10 ml) +			(10 ml)
	Urea			(pH-7)
	(0.50 g)
4	Soln-4	MPS-V047	rt, 1 h	Filtrate	479	1025.06	2553.5	1528.44
	(10 ml) +	(2.46 g)		(5 ml)
	Urea			(pH = 5)
	(0.50 g)

As will be appreciated from the foregoing, vinyl polymers having specific functional groups selected from carboxylic acids, esters and salts, amides, dicarboxylic acids, and esters and salts may be formulated to provide sorbents suitable for use in removing urea from an aqueous solution having a pH from about 6 to 8. Other sorbents suitable for removing urea from an aqueous solution having a pH range from 4 to 12 are realizable with various ones of the aforementioned specific functional groups by one of ordinary skill in the art having the information contained herein. Such exemplary polymers are substantially insoluble in water and can remove urea from dialysate at a rate of at least 2.5 mg/di/hr. Additionally, such polymers may be soluble, substantially soluble or insoluble in water depending on variations in their manufacture.
In some variations of the invention, vinyl polymers such as polyvinyl alcohol, polyvinyl alcohol-ethylene co-polymers and polyacrylic acid are reacted with specific functional groups selected from carboxylic acids, carboxylic acid esters, carboxylates, amides, dicarboxylic acids, dicarboxylic acid esters, and dicarboxylates to produce the desired exemplary sorbents. Exemplary polymers may be applied to various substrates for use as dialysis sorbents. Such substrates may be organic or inorganic and may include filter paper, plastic or glass beads and other particulate materials that are insoluble in water. The polymers may also be applied to various screens and mesh-type filter materials formed from wire or plastic strands or cloth.
Another advantage of an exemplary urea sorbent is the use of selective functional groups that can be utilized to make a variety of resultant exemplary sorbents ranging from being soluble, insoluble, a liquid, a gum, an adhesive, a flexible material, a coating as well as a solid or powder.
It will be appreciated by those skilled in the art having the benefit of this disclosure that this urea sorbent provides a viable replacement for prior known dialysis sorbent materials. It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. On the contrary, included are any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope hereof, as defined by the following claims. Thus, it is intended that the following claims be interpreted to embrace all such further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments.

Claims

1. A polymer suitable for use as a sorbent for regenerating dialysate, the polymer including specific functional groups bonded thereto that interact with urea in a liquid at a pH of between 6 and 8 to remove urea from an aqueous solution, wherein the polymer is substantially insoluble in water and reacts with urea without releasing ammonia, wherein the reaction product of the polymer and urea is substantially insoluble in water, and wherein the polymer is selected from the group consisting of polymers having repeating units having the formula

2. The polymer of claim 1, wherein the functional group includes at least two adjacent carbonyl groups.

3. The polymer of claim 1, wherein the functional group comprises one of a dicarboxlic acid, a dicarboxlic acid ester, or a dicarboxalate.

4. The polymer of claim 1, wherein the functional group comprises one of an oxalate, a pyruvate, a benzoate or an acrylic acid.

5. A filter for regenerating dialysate comprising:

a sorbent layer comprising a polymer having specific functional groups bonded thereto that interact with urea at a pH of between 5 and 10 to remove urea from an aqueous solution, wherein the polymer is substantially insoluble in water and interacts with urea in a predetermined temperature range and without releasing ammonia and wherein the reaction product of the polymer and urea is substantially insoluble in water; and

activated carbon for absorbing organic metabolites from the dialysate.

6. The filter of claim 5, further comprising an anion exchange layer for removing anions from the dialysate.

7. A polymer suitable for use as a sorbent for regenerating dialysate, the polymer including specific functional groups bonded thereto that react with urea at a pH of between 4 to 12 to remove urea from an aqueous solution, wherein the polymer is either soluble or substantially insoluble in water and interacts or reacts with urea in a temperature range of about 50° F. to 110° F. without releasing ammonia, wherein the reaction product of the polymer and urea is soluble or substantially insoluble in water, and wherein the polymer is selected from the group consisting of polymers having repeating units having the formula

8. The polymer of claim 7, wherein the functional group includes at least one carbonyl group (C═O) either as a ketone, anhydride, ester, amido, or a combination of functional groups from two to 10 either adjacent or apart.

9. The polymer of claim 7, wherein the functional group comprises one of a dicarboxylic acid, a dicarboxylic acid ester, a general dicarboxylate moiety or a combination of said functional groups.

10. The polymer of claim 7, wherein the functional group comprises one of an oxalate, a pyruvate, a benzoate or an acrylic acid.

11. The polymer of claim 7, wherein the functional groups react with urea at a pH of between 6 and 9.

12. The polymer of claim 7, wherein the reaction product of the polymer and urea is insoluble in water.

13. A dialysate regenerating filter for removing solids or liquids from dialysate comprising:

a sorbent layer comprising a polymer having functional groups bonded thereto that interact or react with urea at a pH of between 4 to 12 and bind urea from an aqueous solution, wherein the polymer is either soluble or substantially insoluble in water and interacts or reacts with urea without releasing ammonia and wherein the interaction or reaction product of the polymer and urea is either soluble or substantially insoluble in water; and

activated carbon for absorbing organic metabolites from the dialysate.

14. The filter of claim 13, further comprising an anion exchange layer for removing anions from the dialysate.

15. The filter of claim 13, wherein the functional groups interact or react with urea at a pH of between 6 and 9.

16. The filter of claim 13, wherein the polymer is insoluble in water.

17. The filter of claim 13, wherein the interaction or reaction product of the polymer and urea is insoluble in water.