US20110107771A1 - Footwear temperature control method and apparatus - Google Patents
Footwear temperature control method and apparatus Download PDFInfo
- Publication number
- US20110107771A1 US20110107771A1 US12/940,908 US94090810A US2011107771A1 US 20110107771 A1 US20110107771 A1 US 20110107771A1 US 94090810 A US94090810 A US 94090810A US 2011107771 A1 US2011107771 A1 US 2011107771A1
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- United States
- Prior art keywords
- temperature control
- control system
- footwear
- controller
- power source
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Classifications
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B3/00—Footwear characterised by the shape or the use
- A43B3/34—Footwear characterised by the shape or the use with electrical or electronic arrangements
- A43B3/35—Footwear characterised by the shape or the use with electrical or electronic arrangements with electric heating arrangements
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B3/00—Footwear characterised by the shape or the use
- A43B3/34—Footwear characterised by the shape or the use with electrical or electronic arrangements
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B3/00—Footwear characterised by the shape or the use
- A43B3/34—Footwear characterised by the shape or the use with electrical or electronic arrangements
- A43B3/35—Footwear characterised by the shape or the use with electrical or electronic arrangements with electric heating arrangements
- A43B3/355—Footwear characterised by the shape or the use with electrical or electronic arrangements with electric heating arrangements heated by an electric current from an external source, e.g. car batteries
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/005—Footwear with health or hygienic arrangements with cooling arrangements
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/02—Footwear with health or hygienic arrangements with heating arrangements
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Thermotherapy And Cooling Therapy Devices (AREA)
Abstract
Embodiments herein relate to footwear, such as a boots and shoes, and in particular to footwear having a removable element, such as a liner, that includes temperature control elements for controllably regulating and/or altering the temperature of the footwear and thus the wearer's foot. Various embodiments also include an electrical contact in the foot bed adapted to couple to the temperature control element in the liner, and a power source, controller, and actuator coupled to the footwear upper.
Description
- The present application claims priority to U.S. Provisional Patent Application No. 61/258,554, filed Nov. 5, 2009, entitled FOOTWEAR TEMPERATURE CONTROL METHOD AND APPARATUS, the disclosure of which is hereby incorporated by reference in its entirety.
- Embodiments herein relate to footwear, such as a boots and shoes, and in particular to footwear having a removable element, such as a liner, bootie, or insole, that includes temperature control elements for controllably regulating and/or altering the temperature of the footwear and thus the wearer's foot.
- Footwear often is worn in conditions where temperature fluctuations can have a significant impact on the comfort and safety of the wearer. To help keep the wearer's foot warm in cold environments, footwear typically includes various insulating materials. While somewhat effective, insulation alone may not be sufficient to maintain a safe, much less comfortable, foot temperature in severe cold environments. Further, insulated footwear can be problematic in warmer environments or in situations where the wearer is exerting a great deal of energy, as it traps heat and moisture and may cause overheating of the foot. Additionally, individuals with circulatory problems such as peripheral artery disease or Raynaud's phenomenon may have difficulty regulating foot temperature, particularly in cold environments.
- Systems have been developed wherein electrical heating systems are integrated into the body of the footwear and powered by a portable power supply. However, these heating systems are highly susceptible to failure. For example, the heating elements can be fragile and may break easily. When the conductive path is broken, heated footwear is rendered inoperable. Due to the integrated nature of the heating components in the footwear, once broken, these systems are either not repairable or are too costly to repair. Further, integrating the heating elements in the footwear presents significant manufacturing difficulties, as placement of the elements in the footwear's upper, midsole, or outsole is labor intensive and requires precision stitching to avoid damage to the conductors.
- Embodiments will be readily understood by the following detailed description in conjunction with the accompanying drawings. Embodiments are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings.
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FIGS. 1A , 1B, and 1C illustrate top (FIG. 1A ), bottom (FIG. 1B ), and side (FIG. 1C ) views of a removable liner for use in footwear, in accordance with various embodiments; -
FIG. 2 illustrates a perspective view of a removable liner and foot bed, in accordance with various embodiments; -
FIGS. 3A and 3B illustrate views of an electrical coupling mechanism for use with a removable liner, in accordance with various embodiments; -
FIGS. 4A-4D illustrate exploded (FIG. 4A ), top (FIG. 4B ), side (FIG. 4C ), and bottom (FIG. 4D ) views of a removable liner, in accordance with various embodiments; -
FIGS. 5A-5D illustrate an exploded view of an electrical coupling mechanism (FIG. 5A ), and a top view (FIG. 5B ), a bottom view (FIG. 5C ), and a side view (FIG. 5D ) of a removable liner with an electrical coupling mechanism, in accordance with various embodiments; -
FIG. 6 illustrates a schematic diagram of several of the components of an exemplary footwear temperature control system, in accordance with various embodiments; and -
FIGS. 7A-7C illustrate a left lateral view (FIG. 7A ), right lateral view (FIG. 7B ), and rear view (FIG. 7C ) of an example of footwear that includes an embodiment of a temperature control element. - In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which are shown by way of illustration embodiments that may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
- Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments; however, the order of description should not be construed to imply that these operations are order dependent.
- For the purposes of the description, a phrase in the form “A/B” or in the form “A and/or B” means (A), (B), or (A and B). For the purposes of the description, a phrase in the form “at least one of A, B, and C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C). For the purposes of the description, a phrase in the form “(A)B” means (B) or (AB) that is, A is an optional element.
- The description may use the terms “embodiment” or “embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments, are synonymous.
- In various embodiments temperature controlled footwear is provided, wherein a removable liner, such as a sock liner, foot bed, insole, bootie, etc., may include a temperature control element (referred to herein as a “TCE”) disposed therein. When coupled to a portable power supply (e.g., a battery or power cell, etc.), the TCE may be adapted to raise and/or lower the temperature of the liner, thus raising and/or lowering the temperature of the footwear as perceived by a wearer's foot. In some embodiments, electrical contact elements may be disposed in or on an exterior portion of the liner and may be configured to contact corresponding electrical contact elements positioned in or on the body of the footwear, for example on an upper portion of the foot bed or on the midsole, outsole, etc., to facilitate electrical coupling and control of a portable power supply and the TCE.
- The TCE may include heating elements, cooling elements, or a combination thereof. In some embodiments, the heating elements may be metallic based conductors that are inlaid, etched, or printed on a substrate that is coupled to the liner. In some embodiments, the heating and/or cooling elements may include one or more piezoelectric and/or thermoelectric heaters and/or coolers that may control the temperature of the liner.
- In various embodiments, a controller, a power source, an actuator, and/or a temperature regulator may be electrically coupled to the TCE and adapted to regulate the power supply so as to control the temperature of the liner as desired. The temperature regulator and power source may be disposed on the footwear such that the liner temperature may be controlled by the wearer by manipulating a setting, for instance on the controller, or it may be remotely controlled, for instance using a wired or wireless interface. In other embodiments, the liner temperature may be controlled automatically using a thermostat.
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FIGS. 1A , 1B, and 1C illustrate an example of a footwear liner and TCE in accordance with various embodiments. In various embodiments,liner 10 may be sized to removably engage with footwear having a variety of shapes and configurations. As illustrated,liner 10 may include aTCE 20 disposed therein and configured to provide a heat source and/or cooling source. In various embodiments,TCE 20 may include one ormore conductors 22 that may be strategically patterned about at least a portion ofliner 10. As illustrated inFIG. 1A , in some embodiments, the distribution ofconductor 22 may be concentrated in a forward or ball/toe portion of the liner. This may be an advantageous configuration, as the toes and/or forefoot typically are the portions of the foot that become cold or overheated due to reduced circulation. In other embodiments,conductor 22 may substantially cover the entire surface ofliner 10, providing heating or cooling to the entire foot, or may be positioned in both the heel and toe regions ofliner 22 or in other zones or patterns, as desired. In embodiments having both heating and cooling elements, heating andcooling conductors 22 may be interlaced, alternating, adjacent, or positioned in different regions ofliner 10. - In various embodiments,
conductor 22 may be carried by a substrate, such as cross-linked polyethylene (PEX), polyimide (PI), polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), polyolefins (such as polyethylene), thermoplastic elastomers (TPE), thermoplastic urethanes (TPU), ethyl vinyl acetate (EVA), or another substrate that is generally thin, flexible, and generally not susceptible to temperature fluctuations.Conductor 22 may include, for example, metal wires or metallic based traces that may be deposited, etched, printed, and/or molded into the substrate. In some embodiments, other conductive materials may be used, such as conductive fabrics having, for example, silver ion or copper threads. In various embodiments,conductor 22 may extend to and/or terminate at acontact group 28 that may includecontacts - As illustrated in
FIGS. 1A and 1B , in some embodiments,TCE 20 may be positioned on anupper surface 13 ofliner 10, andcontact group 28 may be disposed on a lower orbottom surface 15 ofliner 10. Thus, as shown inFIG. 1C ,TCE 20 may pass throughliner 10 fromupper surface 13 tolower surface 15, for instance viaslot 21. As further illustrated inFIGS. 2A and 2B , in various embodiments,contact group 28 may be disposed onlower surface 15 ofliner 10 and may be further adapted to engagecorresponding contact group 38, which may be coupled to the body of the footwear, for instance, in foot bed 30 (see alsoFIGS. 3-4 ), thereby providing an electrical coupling. In some embodiments,contact group 38 may include corresponding positive and negativeelectrical contacts lower surface 15 ofliner 10, such as, for instance, the outsole or midsole, or footwear lining. In other embodiments,contacts contact group 38 may be disposed about other portions of the footwear interior, such as on the sides or on a rear portion of the footwear, such as near the heel. Additionally, in some embodiments, anelectrical conduit 31 and an optional quick-releaseelectrical coupling 33 may be provided in order to coupleelectrical contacts - In various embodiments,
electrical contacts contacts contact groups liner 10 and/or the body of the footwear, as well as to accommodate different liner or footwear topography. In various embodiments,contacts contacts contacts liner 10 andcorresponding contacts contact groups other contact groups - In other embodiments,
contacts FIGS. 3A and 3B . For example,contacts contacts -
FIGS. 4A , 4B, 4C and 4D illustrate respective exploded (FIG. 4A ), top (FIG. 4B ), side (FIG. 4C ), and bottom (FIG. 4D ) views of anexemplary TCE 20 in accordance with various embodiments, andFIGS. 5A , 5B, 5C and 5D illustrate respective exploded (FIG. 5A ), top (FIG. 5B ), bottom (FIG. 5C ), and side (FIG. 5D ) views of an example of thecorresponding foot bed 30 portion of footwear. As illustrated inFIGS. 4A , 4B, 4C and 4D, in some embodiments,contacts TCE 20. As shown in the embodiment illustrated inFIG. 4A ,conductor 22 may comprise a metallic element, for instance a FeCrAl alloy such as Aludirome™, and may be sandwiched between layers ofsubstrate 23 such as PEX or PI film, to formTCE 20.Contacts magnetic buttons 25 that may couple to an upper side ofconductor 22, for instance with anadhesive film 27. Correspondingmetal buttons 29 may couple to a lower side ofconductor 22, and may be adapted to interface withcontacts foot bed 30. - As illustrated in
FIGS. 5A , 5B, 5C and 5D, in various embodiments,foot bed 30 of the footwear may have correspondingelectrical contacts upper surface 42 such that the whenliner 10 is placed in the footwear, a contact interface is made betweenliner contacts foot bed contacts conductors 22 of TCE 20 (not shown) to provide an increase and/or decrease in liner temperature, thereby altering the temperature of the footwear. As shown inFIG. 5A ,electrical contacts metallic conductor 33, for instance a FeCrAl alloy such as Aludirome™, and may be sandwiched between layers ofsubstrate 35, such as PEX or PI film. In some embodiments, additionalmetallic buttons 37 and/or adhesive 39 elements may be positioned undercontacts - As illustrated in
FIGS. 4 and 5 ,liner contacts foot bed contacts liner 10 or infiltration of water and debris encountered during use. In some embodiments,liner contacts - Further, in some embodiments, the positioning of
contacts liner 10 and/orfoot bed 30. Separating the contacts can help to avoid undesired cross contact and an electrical short of the system. In other embodiments,contacts FIGS. 1 and 2 . In various embodiments, it may be advantageous forcontacts liner contact foot bed contact liner contact 24 and/or 26 satisfactorily locates and contacts the correspondingfoot bed contact 34 and/or 36. In other embodiments,foot bed contacts liner contacts -
FIG. 6 illustrates a component schematic of various parts of a temperature regulation system in accordance with various embodiments. In various embodiments,TCE 20 may be disposed in a footwear liner (not shown) and may include exposedcontact group 28. Corresponding footbed contact group 38 may be disposed in the footwear (not shown) in a manner that is configured to electrically couple to the contacts ofcontact group 28 when the liner is inserted into the footwear. The contacts ofcontact group 38 may be electrically coupled to acontroller 50 and apower source 60 both of which may be disposed on the footwear at a desired location.Controller 50 andpower source 60 may be separate or integrated components. - In some embodiments,
controller 50 may be an integrated circuit based system that is configured to regulate and control the current provided toTCE 20 bypower source 60. Anactuator 55 may be electrically coupled tocontroller 50 and may be configured with, for example, multiple settings (e.g. high, medium, low, and off). In various embodiments,actuator 55 may be configured to set an electronic thermostat that can regulate the temperature of the liner based on, for example, the internal temperature of the footwear or a predetermined setting. In some embodiments,power source 60 orcontroller 50 may be adapted to removably couple to an AC/DC adapter 80, for example via a USB connector 82, for instance to rechargepower source 60. In various embodiments,TCE 20,controller 50,power source 60, andactuator 55 may be removably coupled to one another viaelectrical conduits 31 equipped withquick release couplers 33,mini USB adaptors 61, or other electrical interfaces or plugs 63 known to those of skill in the art. - In various embodiments,
controller 50 may be programmable to increase the functionality of the temperature controlled footwear. For example,controller 50 may be adapted to couple to a computer or handheld device via a variety of known interface connections 82, 61 (e.g., USB or micro USB). A variety of parameters may then be modified, such as temperature ranges associated with various settings, light/indicator effects, and/or timing cycles. In various embodiments, a wireless interface component, such as a transceiver, may be coupled to or integrated withcontroller 50, which may allow a remote control and manipulation of the controller settings. - In various embodiments,
actuator 55 may be removably coupled to the footwear by, for example, retainers 58. A variety of different customizedactuators 55 may be used without replacing the footwear. For example, different logos (e.g., college logos, brand names and/or images, sports team logos) may be disposed oncontroller 50 and may be configured to light in a desired color, such as a color of a school, team, or brand. In some embodiments,actuator 55 may be removably coupled to the footwear in a variety of known ways. -
FIGS. 7A-7C illustrate a left lateral view (FIG. 7A ), a right lateral view (FIG. 7B ), and a rear view (FIG. 7C ) of an example of footwear that includes an embodiment of aTCE 20. As illustrated inFIGS. 7A-7C , the footwear may be equipped with receiving pockets, slots, or channels that may accommodatecontroller 50,power source 60,actuator 55, and electrical connectors and conduits therebetween. For instance, in the illustrated example,controller 50 andpower source 60 may be located on one side of a footwear upper, andactuator 55 may be located on the opposite side of the footwear upper. In some embodiments, whenactuator 55 is activated by a user,controller 50 may deliver power frompower source 60 toTCE 20, and may causeconductor 22 to activate and provide heat or cooling toliner 10. In some embodiments,controller 50,power source 60,actuator 55,liner 10, and/or the electrical connectors and conduits therebetween may be removed by a user, for instance for cleaning, repair, or replacement of broken, worn, or dirty components. As such, in this embodiment, a single component may be removed for replacement or repair without necessitating the replacement of the entire system. Similarly, in some embodiments, components of the system may be removed from the footwear if the footwear becomes soiled and is in need of cleaning. - Although certain embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent embodiments or implementations calculated to achieve the same purposes may be substituted for the embodiments shown and described without departing from the scope. Those with skill in the art will readily appreciate that embodiments may be implemented in a very wide variety of ways. This application is intended to cover any adaptations or variations of the embodiments discussed herein. Therefore, it is manifestly intended that embodiments be limited only by the claims and the equivalents thereof.
Claims (23)
1. A temperature control system for footwear comprising:
a removable liner comprising a temperature control element adapted to alter the temperature of the footwear, wherein the removable liner comprises a first electrical contact;
a foot bed comprising a second electrical contact, wherein the first and second electrical contacts are adapted to couple to one another;
a power source adapted to provide power to the second electrical contact; and
a controller adapted to couple to the power source and control the temperature control element.
2. The temperature control system of claim 1 , further comprising an actuator adapted to couple to the controller and activate the temperature control system.
3. The temperature control system of claim 2 , wherein the power source, controller, and/or actuator are removably coupled to the footwear.
4. The temperature control system of claim 1 , wherein the temperature control system comprises a heating and/or cooling element and a substrate.
5. The temperature control system of claim 4 , wherein the heating and/or cooling element comprises a metallic conductor.
6. The temperature control system of claim 5 , wherein the metallic conductor comprises a FeCrAl alloy.
7. The temperature control system of claim 4 , wherein the heating and/or cooling element comprises a piezoelectric or thermoelectric heater and/or cooler.
8. The temperature control system of claim 4 , wherein the heating and/or cooling element is positioned in a toe region of the removable liner.
9. The temperature control system of claim 4 , wherein the heating and/or cooling element is positioned in both a heel region and a toe region of the removable liner.
10. The temperature control system of claim 4 , wherein the heating and/or cooling element is positioned to cover substantially all of a surface of the removable liner.
11. The temperature control system of claim 4 , wherein the substrate comprises cross-linked polyethylene (PEX) or polyimide (PI).
12. The temperature control system of claim 1 , wherein the first electrical contact comprises a first positive terminal and a first negative terminal, and wherein the second electrical contact comprises a second positive terminal and a second negative terminal.
13. The temperature control system of claim 12 , wherein the second positive terminal and second negative terminal each has an area of at least 0.5 inches2.
14. The temperature control system of claim 1 , wherein the first and second electrical contacts comprise magnetic elements.
15. The temperature control system of claim 1 , wherein the first and second electrical contacts comprise male and female coupling elements.
16. The temperature control system of claim 15 , wherein the first electrical contact comprises a male coupling element and the second electrical contact comprises a female coupling element.
17. The temperature control system of claim 1 , wherein the controller comprises an integrated circuit based system, wherein the controller is configured to regulate the current provided to the temperature control element by the power source.
18. The temperature control system of claim 1 , wherein the power source is a battery.
19. The temperature control system of claim 18 , wherein the battery is rechargeable.
20. The temperature control system of claim 18 , wherein the controller is adapted to house the battery.
21. The temperature control system of claim 1 , wherein the controller is programmable.
22. The temperature control system of claim 21 , wherein the controller comprises a USB port or micro USB port.
23. A temperature control system for footwear comprising:
a removable liner comprising a temperature control element adapted to alter the temperature of the footwear, wherein the removable liner comprises a first electrical contact;
a foot bed comprising a second electrical contact, wherein the first and second electrical contacts are adapted to couple to one another, and wherein the first and second electrical contacts comprise magnetic elements;
a power source adapted to provide power to the second electrical contact;
a controller adapted to couple to the power source and control the temperature control element; and
an actuator adapted to couple to the controller and activate the temperature control system, wherein the power source, controller, and actuator are removably coupled to the footwear upper.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/940,908 US20110107771A1 (en) | 2009-11-05 | 2010-11-05 | Footwear temperature control method and apparatus |
Applications Claiming Priority (2)
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US25855409P | 2009-11-05 | 2009-11-05 | |
US12/940,908 US20110107771A1 (en) | 2009-11-05 | 2010-11-05 | Footwear temperature control method and apparatus |
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US20110107771A1 true US20110107771A1 (en) | 2011-05-12 |
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US12/940,908 Abandoned US20110107771A1 (en) | 2009-11-05 | 2010-11-05 | Footwear temperature control method and apparatus |
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US (1) | US20110107771A1 (en) |
EP (1) | EP2496104A4 (en) |
JP (1) | JP2013509964A (en) |
KR (1) | KR20120088830A (en) |
CN (1) | CN102695432A (en) |
CA (1) | CA2779900A1 (en) |
RU (1) | RU2012122103A (en) |
WO (1) | WO2011057142A2 (en) |
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Also Published As
Publication number | Publication date |
---|---|
JP2013509964A (en) | 2013-03-21 |
EP2496104A2 (en) | 2012-09-12 |
WO2011057142A3 (en) | 2011-09-15 |
KR20120088830A (en) | 2012-08-08 |
RU2012122103A (en) | 2013-12-10 |
EP2496104A4 (en) | 2014-04-02 |
WO2011057142A2 (en) | 2011-05-12 |
CA2779900A1 (en) | 2011-05-12 |
CN102695432A (en) | 2012-09-26 |
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