|Publication number||US20050194060 A1|
|Application number||US 10/792,021|
|Publication date||8 Sep 2005|
|Filing date||3 Mar 2004|
|Priority date||3 Mar 2004|
|Also published as||CA2555042A1, CN1925825A, CN1925825B, CN101869532A, CN101869532B, EP1725207A1, US7770611, US20070144923, WO2005084607A1|
|Publication number||10792021, 792021, US 2005/0194060 A1, US 2005/194060 A1, US 20050194060 A1, US 20050194060A1, US 2005194060 A1, US 2005194060A1, US-A1-20050194060, US-A1-2005194060, US2005/0194060A1, US2005/194060A1, US20050194060 A1, US20050194060A1, US2005194060 A1, US2005194060A1|
|Inventors||Vincent Houwaert, Paul-Andre Gollier, Sherwin Shang, Patrick Balteau|
|Original Assignee||Vincent Houwaert, Paul-Andre Gollier, Sherwin Shang, Patrick Balteau|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (99), Referenced by (18), Classifications (16), Legal Events (1)|
|External Links: USPTO, USPTO Assignment, Espacenet|
The present invention relates to a container for delivering fluids. In particular, it relates to a fluid access assembly for a flowable materials container wherein a conduit of the assembly has an inlet closed by a peel seal structure. The peel seal is activatable by applying fluid pressure to the peel seal structure. This assembly can be used in flowable materials containers and has been found particularly useful with single chamber and multiple chamber medical solution containers.
Multiple chamber containers having sub-chambers separated by a peel seal, frangible seal or other fluid connecting device are widely used to separately store two or more components that are mixed inside the container prior to administering the mixed solution to a patient. The components can be in a powder or liquid form and are typically mixed together to form a therapeutic solution. Such solutions can include intravenous solutions, nutritional solutions, drug solutions, enteral solutions, parenteral solutions, dialysis solutions, pharmacological agents including gene therapy and chemotherapy agents, and many other fluids that may be administered to a patient.
Due to stability, compatibility, or other concerns, some medical solutions have to be stored separately prior to administration to a patient. These solutions may be stored in separate containers, but are often stored in separate chambers of a single container. The chambers and solutions are often separated by a frangible heat seal. Examples of such containers are disclosed in U.S. Pat. Nos. 5,209,347; 5,176,634; and 4,608,043. These prior art containers have frangible seals to permit the seal to be broken by hand pressure against the sides of the bag to force the contents to break the seal and permit mixing between the components. Peelable seals are among the frangible seals used that permit the seal to be separated by pulling on opposite sides of the container, or by squeezing the container sidewalls.
The chambered container is typically made from a web of flexible polymeric materials. Numerous polymeric films have been developed for use in such containers, and can be a monolayer structure or a multiple layer structure. Containers can also have multiple webs where the webs are joined along peripheral edges and the planar surface of individual webs are not necessarily attached to one another. The monolayer structure can be made from a single polymer, or from a polymer blend. Multiple layer structures can be formed by co-extrusion, extrusion lamination, lamination, or any suitable means. The multiple layer structures can include layers such as a solution contact layer, a scratch resistant layer, a barrier layer for preventing permeation of oxygen or water vapor, tie layers, or other layers. Selection of the appropriate film depends on the solution to be contained within the container.
The container is typically formed by placing one or more polymeric film sheets in registration by their peripheral portions and sealing the outer periphery to form a fluid tight pouch. The peripheral seals are permanent, and therefore, do not peel. The sheets are sealed by heat sealing, radio frequency sealing, thermal transfer welding, adhesive sealing, solvent bonding, ultrasonic or laser welding.
Blown extrusion is another method used to make the pouch. Blown extrusion is a process that provides a moving tube of extrudate exiting an extrusion die. Air under pressure inflates the tube. Longitudinal ends of the tube are sealed to form the pouch.
A peelable seal having a peel strength lower than the peripheral seal can be formed in the container by various methods such as using a lower heat sealing temperature than used to form the peripheral seal. A peelable seal typically has an initial or peak peel force required to initiate separation of the peelable seal, and a plateau force to propagate the separation. Before steam sterilization, these forces are essentially equal. After the chambered container is filled with solution, it is typically steam sterilized at a temperature of 121° C. During steam sterilization, stress is applied to the edges of the peelable seal. When stress is applied to the peelable seal at a temperature above the softening point of the container material during sterilization, deformation occurs at the seal edge. The deformation reduces stress concentrations at the edge of the seal, increasing the peak peel force necessary to initiate peeling of the peelable seal. After steam sterilization, the peak peel force can be significantly greater than the plateau force. This increased peak peel force is detrimental to use of the multichambered container by making it more difficult to initiate peeling to open the container. This is especially true for patients using the medical solutions who may be infirmed or elderly and unable to provide the force necessary to initiate peeling. Moreover, the peak peel force is difficult to control, some containers remaining easy to initiate peeling in the peelable seal, while others becoming almost impossible to initiate by hand.
Disclosed herein is a flowable materials conveyance assembly having a conduit having a wall defining a first pathway for conveying flowable materials and having an inlet to the pathway and an outlet from the pathway; and a multiple layer structure having a first web and a second web connected together along an interface proximate the inlet, the multiple layer structure is capable of moving from a sealed position to an activated position in response to materials delivered under pressure to the structure along a second pathway different from the first pathway to allow flowable materials to enter the inlet.
Also disclosed herein is a closure assembly for a container having opposing sidewalls defining a chamber therebetween; and a conduit having a portion extending into the chamber and having a fluid inlet, interfacing portions of the sidewalls are connected together along a peel seal over the inlet to define a closure.
Also disclosed herein is a flowable materials container having a pair of opposing sidewalls defining a chamber therebetween, interfacing portions of opposed sidewalls are sealed together along a peel seal to define at least two separate sub-chambers; and a conduit having a portion extending into the chamber and having a fluid inlet, the fluid inlet is closed by a portion of the peel seal.
Also disclosed herein is a method for mixing two components separately stored in sub-chambers of a dual chamber container including the steps of: (1) providing a fluid container having a first chamber, a second chamber a peel seal dividing the first chamber from the second chamber, and a fluid access device having a fluid inlet positioned inside the chamber, the fluid inlet being sealed closed by a first portion of the peel seal; (2) activating a second portion of the peel seal to provide a fluid pathway between the first chamber and the second chamber without activating the first portion; and (3) activating the first portion of the peel seal to open the fluid inlet.
These and other aspects and attributes of the present invention will be discussed with reference to the following drawings and accompanying specification.
The present invention is susceptible of embodiments in many different forms. Preferred embodiments of the invention are disclosed with the understanding that the present disclosure is to be considered as exemplifications of the principles of the invention and are not intended to limit the broad aspects of the invention to the embodiments illustrated.
As best seen in
The closure 40 is capable of blocking fluid traveling in either incoming or outgoing directions through the conduit 30. For single or multiple chamber fluid containers, the peelable seal 22 will block an incoming or outgoing flow of fluid, until the flow of fluid is pressurized above the peel seal activation force. Thus, the peelable seal protects against unwanted ingress or egress of fluids from the container.
The Sidewall Materials and Layer Structures
The container 10 is preferably made principally of flexible polymeric materials, although the container could include non-polymeric materials such as metal foils without departing from the invention. Numerous polymeric films have been developed for use in containers. Suitable films may be of a monolayer structure or a multiple layer structure. The monolayer structure can be made from a single polymer, or from a polymer blend. The multiple layer structures can include layers such as a solution contact layer, a scratch resistant layer, a barrier layer for preventing permeation of oxygen or water vapor, tie layers, or other layers. It is also contemplated to use more than one web of film for one or both sidewalls. Selection of the appropriate film depends on the solution or solutions to be contained within the container. Appropriate polymeric materials are generally selected from homopolymers and copolymers of polyolefins, polyamides, polyesters, polybutadiene, styrene and hydrocarbon copolymers, polyimides, polyester-polyethers, polyamide-polyethers to name a few.
The seal layer for a multiple chamber container should display bi-modal behavior. What is meant by bi-modal behavior is that the material is capable of forming a permanent seal under one set of sealing or manufacturing conditions and a peelable seal at a second set of sealing or manufacturing conditions. The seal layer can be a homophase polymer, or a matrix-phase polymer system. Suitable homophase polymers include polyolefins and more preferably polypropylene and most preferably a propylene and ethylene copolymer as described in EP 0875231, which is incorporated herein by reference.
It is also possible to have a seal layer having wall 12 and 14 of differing materials that are not compatible with one another. U.S. patent application Ser. No. 10/351,004, which is incorporated herein by reference, discloses that containers made from such incompatible material, in some instances, may not readily form permanent seals. This problem can be overcome by wrapping a section of one sidewall over an outside surface of the opposite sidewall and joined thereto. This method of sealing is disclosed in U.S. Pat. No. 6,024,220 which is incorporated herein by reference and made a part hereof.
Suitable matrix-phase polymer systems will have at least two components. The two components can be blended together or can be produced in a two-stage reactor process. Typically, the two components will have different melting point or glass transition temperatures. In the case where one of the components is amorphous, its glass transition temperature will be lower than the melting point of the other components. Examples of suitable matrix-phase polymer system includes a component of a homopolymer or copolymer of a polyolefin and a second component of a styrene and hydrocarbon copolymer. Another suitable matrix-phase system includes blends of polyolefins such as polypropylene with polyethylene, or polypropylene with a high isotactic index (crystalline) with polypropylene with a lower isotactic index (amorphous), or a polypropylene homopolymer with a propylene and α-olefin copolymer.
Suitable polyolefins include homopolymers and copolymers obtained by polymerizing alpha-olefins containing from 2 to 20 carbon atoms, and more preferably from 2 to 10 carbons. Therefore, suitable polyolefins include polymers and copolymers of propylene, ethylene, butene-1, pentene-1,4-methyl-1-pentene, hexene-1, heptene-1, octene-1, nonene-1 and decene-1. Most preferably the polyolefin is a homopolymer or copolymer of propylene or a homopolymer or copolymer of polyethylene.
Suitable homopolymers of polypropylene can have a stereochemistry of amorphous, isotactic, syndiotactic, atactic, hemiisotactic or stereoblock. In one preferred form of the invention, the homopolymer of polypropylene is obtained using a single site catalyst.
Suitable copolymers of propylene are obtained by polymerizing a propylene monomer with an α-olefin having from 2 to 20 carbons. In a more preferred form of the invention, the propylene is copolymerized with ethylene in an amount by weight from about 1% to about 20%, more preferably from about 1% to about 10% and most preferably from 2% to about 5% by weight of the copolymer. The propylene and ethylene copolymers may be random or block copolymers. The propylene copolymer may also be obtained using a single site catalyst.
It is also possible to use a blend of polypropylene and α-olefin copolymers wherein the propylene copolymers can vary by the number of carbons in the α-olefin. For example, the present invention contemplates blends of propylene and α-olefin copolymers wherein one copolymer has a 2 carbon α-olefin and another copolymer has a 4 carbon α-olefin. It is also possible to use any combination of α-olefins from 2 to 20 carbons and most preferably from 2 to 8 carbons. Accordingly, the present invention contemplates blends of propylene and α-olefin copolymers wherein a first and second α-olefins have the following combination of carbon numbers: 2 and 6, 2 and 8, 4 and 6, 4 and 8. It is also contemplated using more than 2 polypropylene and α-olefin copolymers in the blend. Suitable polymers can be obtained using a catalloy procedure. Suitable homopolymers of ethylene include those having a density of greater than 0.915 g/cc and includes low density polyethylene (LDPE), medium density polyethylene (MDPE) and high density polyethylene (HDPE).
Suitable copolymers of ethylene are obtained by polymerizing ethylene monomers with an α-olefin having from 3 to 20 carbons, more preferably 3-10 carbons and most preferably from 4 to 8 carbons. It is also desirable for the copolymers of ethylene to have a density as measured by ASTM D-792 of less than about 0.915 g/cc and more preferably less than about 0.910 g/cc and even more preferably less than about 0.900 g/cc. Such polymers are oftentimes referred to as VLDPE (very low density polyethylene) or ULDPE (ultra low density polyethylene). Preferably the ethylene α-olefin copolymers are produced using a single site catalyst and even more preferably a metallocene catalyst systems. Single site catalysts are believed to have a single, sterically and electronically equivalent catalyst position as opposed to the Ziegler-Natta type catalysts which are known to have a mixture of catalysts sites. Such single-site catalyzed ethylene α-olefins are sold by Dow under the trade name AFFINITY, DuPont Dow under the trademark ENGAGE®, Eastman Kodak under the trade name MXSTEN, and by Exxon under the trade name EXACT. These copolymers shall sometimes be referred to herein as m-ULDPE.
Suitable copolymers of ethylene also include ethylene and lower alkyl acrylate copolymers, ethylene and lower alkyl substituted alkyl acrylate copolymers and ethylene vinyl acetate copolymers having a vinyl acetate content of from about 8% to about 40% by weight of the copolymer. The term “lower alkyl acrylates” refers to comonomers having the formula set forth in Diagram 1:
The R group refers to alkyls having from 1 to 17 carbons. Thus, the term “lower alkyl acrylates” includes but is not limited to methyl acrylate, ethyl acrylate, butyl acrylate and the like.
The term “alkyl substituted alkyl acrylates” refers to comonomers having the formula set forth in Diagram 2:
R1 and R2 are alkyls having 1-17 carbons and can have the same number of carbons or have a different number of carbons. Thus, the term “alkyl substituted alkyl acrylates” includes but is not limited to methyl methacrylate, ethyl methacrylate, methyl ethacrylate, ethyl ethacrylate, butyl methacrylate, butyl ethacrylate and the like.
Suitable polybutadienes include the 1,2- and 1,4-addition products of 1,3-butadiene (these shall collectively be referred to as polybutadienes). In a more preferred form of the invention, the polymer is a 1,2-addition product of 1,3 butadiene (these shall be referred to as 1,2 polybutadienes). In an even more preferred form of the invention, the polymer of interest is a syndiotactic 1,2-polybutadiene and even more preferably a low crystallinity, syndiotactic 1,2 polybutadiene. In a preferred form of the invention, the low crystallinity, syndiotactic 1,2 polybutadiene will have a crystallinity less than 50%, more preferably less than about 45%, even more preferably less than about 40%, even more preferably the crystallinity will be from about 13% to about 40%, and most preferably from about 15% to about 30%. In a preferred form of the invention, the low crystallinity, syndiotactic 1,2 polybutadiene will have a melting point temperature measured in accordance with ASTM D 3418 from about 70° C. to about 120° C. Suitable resins include those sold by JSR (Japan Synthetic Rubber) under the grade designations: JSR RB 810, JSR RB 820, and JSR RB 830.
Suitable polyesters include polycondensation products of di-or polycarboxylic acids and di or poly hydroxy alcohols or alkylene oxides. In a preferred form of the invention, the polyester is a polyester ether. Suitable polyester ethers are obtained from reacting 1,4 cyclohexane dimethanol, 1,4 cyclohexane dicarboxylic acid and polytetramethylene glycol ether and shall be referred to generally as PCCE. Suitable PCCE's are sold by Eastman under the trade name ECDEL. Suitable polyesters further include polyester elastomers which are block copolymers of a hard crystalline segment of polybutylene terephthalate and a second segment of a soft (amorphous) polyether glycols. Such polyester elastomers are sold by DuPont Chemical Company under the trade name HYTREL®.
Suitable polyamides include those that result from a ring-opening reaction of lactams having from 4-12 carbons. This group of polyamides therefore includes nylon 6, nylon 10 and nylon 12. Acceptable polyamides also include aliphatic polyamides resulting from the condensation reaction of di-amines having a carbon number within a range of 2-13, aliphatic polyamides resulting from a condensation reaction of di-acids having a carbon number within a range of 2-13, polyamides resulting from the condensation reaction of dimer fatty acids, and amide containing copolymers. Thus, suitable aliphatic polyamides include, for example, nylon 6,6, nylon 6,10 and dimer fatty acid polyamides.
Suitable styrene and hydrocarbon copolymers include styrene and the various substituted styrenes including alkyl substituted styrene and halogen substituted styrene. The alkyl group can contain from 1 to about 6 carbon atoms. Specific examples of substituted styrenes include alpha-methylstyrene, beta-methylstyrene, vinyltoluene, 3-methylstyrene, 4-methylstyrene, 4-isopropylstyrene, 2,4-dimethylstyrene, o-chlorostyrene, p-chlorostyrene, o-bromostyrene, 2-chloro-4-methylstyrene, etc. Styrene is the most preferred.
The hydrocarbon portion of the styrene and hydrocarbon copolymer includes conjugated dienes. Conjugated dienes which may be utilized are those containing from 4 to about 10 carbon atoms and more generally, from 4 to 6 carbon atoms. Examples include 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, chloroprene, 1,3-pentadiene, 1,3-hexadiene, etc. Mixtures of these conjugated dienes also may be used such as mixtures of butadiene and isoprene. The preferred conjugated dienes are isoprene and 1,3-butadiene.
The styrene and hydrocarbon copolymers can be block copolymers including di-block, tri-block, multi-block, star block and mixtures of the same. Specific examples of diblock copolymers include styrene-butadiene, styrene-isoprene, and the hydrogenated derivatives thereof. Examples of triblock polymers include styrene-butadiene-styrene, styrene-isoprene-styrene, alpha-methylstyrene-butadiene-alpha-methylstyrene, and alpha-methylstyrene-isoprene-alpha-methylstyrene and hydrogenated derivatives thereof.
The selective hydrogenation of the above block copolymers may be carried out by a variety of well known processes including hydrogenation in the presence of such catalysts as Raney nickel, noble metals such as platinum, palladium, etc., and soluble transition metal catalysts. Suitable hydrogenation processes which can be used are those wherein the diene-containing polymer or copolymer is dissolved in an inert hydrocarbon diluent such as cyclohexane and hydrogenated by reaction with hydrogen in the presence of a soluble hydrogenation catalyst. Such procedures are described in U.S. Pat. Nos. 3,113,986 and 4,226,952, the disclosures of which are incorporated herein by reference and made a part hereof.
Particularly useful hydrogenated block copolymers are the hydrogenated block copolymers of styrene-isoprene-styrene, such as a styrene-(ethylene/propylene)-styrene block polymer. When a polystyrene-polybutadiene-polystyrene block copolymer is hydrogenated, the resulting product resembles a regular copolymer block of ethylene and 1-butene (EB). As noted above, when the conjugated diene employed is isoprene, the resulting hydrogenated product resembles a regular copolymer block of ethylene and propylene (EP). One example of a commercially available selectively hydrogenated copolymer is KRATON G-1652 which is a hydrogenated SBS triblock comprising 30% styrene end blocks and a midblock equivalent is a copolymer of ethylene and 1-butene (EB). This hydrogenated block copolymer is often referred to as SEBS. Other suitable SEBS or SIS copolymers are sold by Kurrarry under the tradename SEPTON® and HYBRAR®. It may also be desirable to use graft modified styrene and hydrocarbon block copolymers by grafting an alpha,beta-unsaturated monocarboxylic or dicarboxylic acid reagent onto the selectively hydrogenated block copolymers described above.
The block copolymers of the conjugated diene and the vinyl aromatic compound are grafted with an alpha, beta-unsaturated monocarboxylic or dicarboxylic acid reagent. The carboxylic acid reagents include carboxylic acids per se and their functional derivatives such as anhydrides, imides, metal salts, esters, etc., which are capable of being grafted onto the selectively hydrogenated block copolymer. The grafted polymer will usually contain from about 0.1 to about 20%, and preferably from about 0.1 to about 10% by weight based on the total weight of the block copolymer and the carboxylic acid reagent of the grafted carboxylic acid. Specific examples of useful monobasic carboxylic acids include acrylic acid, methacrylic acid, cinnamic acid, crotonic acid, acrylic anhydride, sodium acrylate, calcium acrylate and magnesium acrylate, etc. Examples of dicarboxylic acids and useful derivatives thereof include maleic acid, maleic anhydride, fumaric acid, mesaconic acid, itaconic acid, citraconic acid, itaconic anhydride, citraconic anhydride, monomethyl maleate, monosodium maleate, etc. The styrene and hydrocarbon block copolymer can be modified with an oil such as the oil modified SEBS sold by the Shell Chemical Company under the product designation KRATON G2705.
The intermediate layer 52 may be selected from any of the polyamides set forth herein and most preferably is a blend of from about 85 to 98% polyamide 6 and from 2 to 15% polyamide 616T.
The external layer 54 is selected from polypropylene polymer, and most preferably is a propylene ethylene copolymer with an ethylene content of less than 6% by weight of the copolymer.
The details of the film 49 are more fully set out in U.S. patent application Ser. No. 09/439,826, filed Nov. 12, 1999, which is incorporated in its entirety herein by reference and made a part hereof.
Another suitable film is shown in
The intermediate layer 62 is a polymer blend of Zelas 7023 70% by weight and 30% by weight of a random copolymer of styrene and butadiene that has been hydrogenated. Suitable random copolymers of styrene and butadiene are sold by JSR under the trade name Dynaron 2320 P.
The external layer 64 is a polymer blend of 60% by weight Zelas 7023 and 40% by weight of a random copolymer of propylene and ethylene such as the copolymer sold under the trade name Novatec EG 7C.
The film of
Other suitable films for this application include those disclosed in U.S. Pat. Nos. 5,849,843; 5,998,019; 6,083,587; 6,297,046; 5,139,831; 5,577,369; and U.S. Application No. 2003/0077466 A1 which are incorporated herein in their entirety by reference and made a part hereof.
The container 10 is typically formed by placing one or more polymeric film sheets forming the first sidewall 12 and second sidewall 14 in registration by their peripheral portions and sealing their periphery 13 to form a fluid tight pouch. The sheets are typically sealed by heat sealing, radio frequency sealing, thermal transfer welding, adhesive sealing, solvent bonding, and ultrasonic or laser welding. Blown extrusion is another method that may be used to make the pouch. Blown extrusion is a process that provides a moving tube of extrudate exiting an extrusion die. Air under pressure inflates the tube. Longitudinal ends of the tube are sealed to form the pouch. Blown extrusion only requires seals along two peripheral surfaces, where the single or multiple sheet registration method requires seals along one, three, or four peripheral surfaces to form the pouch.
The peelable seal 22 is preferably created by heat sealing, but may be made by any of the above-mentioned sealing or welding methods, or any other suitable method. The peelable seal 22 is peelable such that it may be peeled by hand pressure to separate the first sidewall 12 and second sidewall 14 to allow fluid communication between the first chamber 18 and second chamber 20, thereby mixing the components contained in them. The peelable seal 22 is peeled, for example, by gripping the first sidewall 12 and second sidewall 14 of the container 10, and pulling them apart, or be squeezing or pressing the first sidewall 12 and second sidewall 14 to force the fluid in chambers 18 and 20 against the peelable seal 22 with sufficient force to separate the peelable seal 22. The peelable seal 22 is strong enough to withstand external stresses without peeling resulting from ordinary squeezing during handling, shipment, or from accidental dropping.
In a preferred form of the invention, the peel seal will have a peel seal activation force that falls within a range of from about 3 N/15 mm to about 30 N/15 mm. The peel seal can have varying peel seal activation forces across it length. In a preferred form of the invention, the peel seal activation force of the first portion 40 of the peel seal will be greater than the second portion 42. This will promote activation of the second portion of the peel seal before the first portion to ensure mixing of any components in the chambers before the closure is opened to allow fluid flow through the inlet 32. In a preferred form of the invention, the peel seal activation force of the first portion 40 of the peel seal 22 is from about 1 N/15 mm to about 5 N/15 mm higher than the peel seal activation force of the second portion 42 of the peel seal 22.
It is desirable for the peel seal 22 to be capable of adhesive release as opposed to cohesive release. Adhesive release of the peel seal means that the first sidewall 12 separates from the second sidewall 14 without removing any significant portion of one wall with the other. The release generates a minimum of particles to prevent or minimize contamination of the components of the chamber 16 with residual plastic particles.
The peelable seal 22 has edges 70 and 72. The peelable seal 22 is shown in
Containers are often filled at pressures of up to 60 pounds per square inch (psi). After being filled with solution, the container 10 is typically sterilized using steam. The sterilization typically occurs at a temperature of 121° C.
As curve 76 shows, after steam sterilization, a peak peel force 80 is required to initiate peeling the peelable seal 22. The peak peel force 80 is significantly greater than a plateau force 82 necessary to propagate peeling. The peak peel force 80 occurs due to sterilization. Sterilization can cause boiling of the solution in the chambers 18 and 20 of the container 10. Boiling can cause expansion of the fluids in the chambers 18 and 20, and thereby further stresses the first sidewall and second sidewall 12 and 14 by forcing them apart. When stress is applied to the peelable seal 22 at a temperature above the softening point of the container material, deformation at the seal edges 70 and 72 occurs. Deformation can also occur because of water expansion and/or shrinkage of the container material due to crystallization, or in the case of stretched container films, stress relaxation. This deformation reduces stress concentration at the seal edges 70 and 72, thereby increasing the force necessary to break the peelable seal 22 to initiate the peeling process. This peak peel force 80 is detrimental to ease of use. Moreover, because of the variable nature of the causes, the peak peel force 80 is variable and hard to control. Some seals 22 may be too easy to activate, peeling during shipping, ordinary handling, or by dropping. Other seals 22 may become almost impossible to initiate peeling by hand.
The present invention overcomes these problems by reducing the peak peel 80 force necessary to initiate peeling at the seal edges 70 and 72. It has been found that changing the shape of the seal edges 70 or 72 from a straight edge on at least the portion of the peelable seal 22 where peeling is to be initiated accomplishes this. This reduces the length of the peelable seal 22 that is subject to stress during exposure to high temperatures during steam sterilization. Thus, the peak peel force 80 occurs only on limited portions of the peelable seal 22.
During sterilization, only the outer points 106 (
The outer points 106 define an outer stress bearing zone of the peelable seal 90. The outer points 106 bear the stress caused by steam sterilization. The inner points 110 and angular legs 108 define an inner non-stress bearing zone of the seal 90. Creation of a stress-bearing zone may also be accomplished using other shaped seal edges, such as a scalloped seal edge (
The stress bearing zone in
In the serrated seal embodiment of
For the serrated seal edge embodiment of
In another embodiment, the present invention includes a seal 160.
When sterilized, deformation will occur at the first and second edges 170 and 172. This will increase the peel force at first and second edges 170 and 172 of the first seal 162. Thus, even if a peak peel force at first and second edges 170 and 172 appears as high as three times the plateau value of the first seal 162, it will remain below the peel seal force required to separate the second seal 164 in the central portion. Thus, no peak peel force will occur in the second seal 164. The seal 160 is created by heat sealing the second seal 164 at a higher temperature than the first seal 162.
On a similar principle, an another embodiment shown in
It is also possible to vary the peel seal activating force along the length of the peel seal by varying the width of the seal along its length as shown in
It is also possible to vary the peel seal strength by varying the sealing temperature along the length of the peel seal with the strength of the peel seal increasing with increasing temperature, provided of course the temperature is not so high to damage the film.
In yet another embodiment shown in
In a preferred form of the invention (
In a preferred form of the invention, the port tube 190 is a multilayered structure and more preferably has a first layer 192 and a second layer 194. The first layer 192 should be of a non-PVC containing material that is capable of being sealed to the sidewalls 12, 14 of the container 10, and preferably sealed using radio frequency sealing techniques, but other techniques such as sonic welding, heat transfer induction sealing and the like could be used without departing from the scope of the present invention. In a preferred form of the invention, the first layer 192 is a polymer blend of: (a) from about 25% to about 50% by weight and more preferably from about 30% to about 40% by weight, of the first layer a first polyolefin selected from the group consisting of propylene containing polymers, (b) from about 0% to about 50% by weight, and more preferably from about 5% to 40% by weight, of the first layer a second polyolefin of an α-olefin containing polymer or copolymer and more preferably is an ethylene and α-olefin copolymer; (c) from about 0% to about 40% by weight, and more preferably from about 10% to about 40% by weight, of the first layer a radio frequency susceptible polymer selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas, ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from 18% to 50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl acrylate comonomer content from 18% to 40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 15% to 70% by mole percent of the copolymer; and (d) from about 0% to about 40% by weight, and more preferably from 10% to about 40% by weight, of the first layer of a thermoplastic elastomer.
One particularly suitable blend for the port tube 190 first layer 192 is a four component blend having by weight the following components: from about 10% to about 40% and more preferably 30% of a dimer fatty acid polyamide, from about 0% to about 50% and more preferably from about 0% to about 10% of an ultra low density polyethylene, from about 25% to about 50% and more preferably from about 30% to about 40% of a polypropylene and from about 10% to about 40% and more preferably 30% styrene-ethylene-butylene-styrene block copolymer with maleic anhydride functionality.
The second layer 194 of the port tube 190 is of a non-PVC containing material that is capable of being solvent bonded to the membrane tube 200. In a preferred form of the invention, the second layer 194 is a multiple component blend of the following components by weight: from about 25% to about 55% and more preferably from 33%-52% of a thermoplastic elastomer, from about 20% to about 45% and more preferably from about 25% to about 42% of a polyester polyether block copolymer, from about 0% to about 15% and more preferably from about 5% to about 12% by weight of the second layer an ethylene copolymerized with vinyl lower alkyl esters and preferably vinyl acetate, from about 0% to about 10% by weight and more preferably from about 1% to about 5% by weight of the second layer of a propylene containing polymer and from about 0% to about 35% by weight of a polymer selected from the group consisting of acrylonitrile butadiene styrene (ABS) block copolymer, styrene ethylene butylene copolymer, styrene acrylonitrile copolymer and cyclic olefin or bridged polycylic olefin containing polymers.
One particularly suitable blend of the second layer 194 of the port tube is a five-component blend having from about 33% to about 35% SEBS (Kraton 1660), from about 25% to about 29% polyester polyether block copolymers (Hytrel), from about 5% to about 9% EVA, from about 1% to about 3% polypropylene and from about 28% to about 32% ABS.
Another suitable blend of the second layer 194 of the port tube is a four-component blend having from about 48% to about 52% SEBS, from about 36% to about 42% polyester polyether block copolymer, from about 8% to about 12% EVA and from about 1% to about 4% polypropylene.
As shown in the
The membrane tube 200 should be fabricated from a non-PVC containing material and should be capable of being bonded, preferably using solvent bonding techniques, to the port tube 190. In a preferred form of the invention, the membrane tube 200 is a multilayered structure. The membrane tube 200 has an outer layer 202 and an inner layer 204. The outer layer 202 is of a material selected from the same materials as set forth for the second layer 194 of the port tube. Likewise, the inner layer 204 of the membrane tube 200 is selected from the same materials as the first layer 192 of the port tube 190.
A particularly suitable inner layer of the membrane tube is a four-component blend by weight of the inner layer 204 that slightly varies from the most preferred first layer of the port tube. The components are by weight of the inner layer 204 as follows: 40% polypropylene, 40% ultra-low density polyethylene, 10% polyamide and 10% SEBS. It should be understood, however, that the inner layer 204 of the membrane tube could also be selected from the same components and weight percentage ranges as set forth above for the first layer of the port tube.
In a preferred form of the invention, the outer layer of the membrane tube 200 should have a thickness from about 15 mils to about 35 mils and more preferably from about 20 mils to about 30 mils. The inner layer 204 of the membrane tube 202 should have a thickness from about 2 mils to about 12 mils and more preferably from about 5 mils to about 10 mils.
In yet another preferred form of the invention (
The second layer 194 of the port tube 190 is of a non-PVC containing material that is capable of being solvent bonded to the membrane tube 200. In a preferred form of the invention, the second layer 194 is a thermoplastic elastomer or a blend of thermoplastic elastomers in an amount by weight of from about 80% to about 100% and a propylene containing polymer from about 0% to about 20% by weight of the second layer 194. It is also desirable, but optional, that the second layer 194 softens slightly at autoclave temperatures so that when the port tube and membrane tube assembly is steam sterilized, the port tube more tightly adheres to the membrane tube.
As shown in
The membrane tube 200 should be fabricated from a non-PVC containing material and should be capable of being bonded to the port tube 190, preferably using solvent bonding techniques. Solvent bonding is well known in the art. Solvent bonding typically includes applying a solvent to a polymeric material to partially dissolve the polymer. While in this dissolved state the dissolved polymer material is placed in contact with a material, such as another polymer, that the polymeric material is to be bonded to. Suitable solvents for solvent bonding of the materials of the present invention include at least the following solvents: cyclohexane, cyclohexanone, toluene, tetrahydofuran, cumene, xylenes, diethyl benzene, decalin, tetralin and amyl benzene to name a few.
Accordingly, to solvent bond the membrane tube 200 to the port tube 190, a portion of the membrane tube 200 that is to be in contact with the port tube is exposed to the solvent, typically by dipping the relevant portion of the membrane tube into the solvent. Then the membrane tube 200 is press-fitted into the port tube where a strong bond is formed.
In a preferred form of the invention, the membrane tube 200 is a multilayered structure having an outer layer 220, a core layer 222 and an inner layer 224. In a preferred form of the invention, the outer layer 220 is a polymer blend of: (a) from about 0% to about 60%, more preferably from about 20% to about 55% and most preferably from about 30% to about 50%, by weight of the outer layer of a polyolefin and (b) from about 40% to about 100%, more preferably from about 45% to about 80% and most preferably from about 50% to about 70%, by weight of the outer layer of a thermoplastic elastomer.
Also, in a preferred form of the invention the core layer 222 is a polymer blend of: (a) from about 35% to about 100%, more preferably from about 50% to about 90% and most preferably 70% to about 90%, by weight of the core layer of a thermoplastic elastomer and (b) from about 0% to about 65%, more preferably from about 10% to about 50% and most preferably from about 10% to about 30%, by weight of the core layer of a polyolefin.
Also, in a preferred form of the invention, the inner layer 224 is a polymer blend of: (a) from about 25% to about 55%, more preferably from about 25% to about 40%, by weight of the inner layer a polyolefin; (b) from about 0% to about 50%, more preferably from about 0% to about 40% and most preferably 0% to about 20%, by weight of the inner layer a polyolefin selected from α-olefin containing polymers or copolymers and more preferably is an ethylene and α-olefin copolymer; (c) from about 0% to about 40% by weight, more preferably from about 15% to about 40%, of the inner layer a radio frequency susceptible polymer selected from polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas, ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from 12% to 50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl acrylate comonomer content from 12% to 40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12% to 70% by mole percent of the copolymer; and (d) from about 0% to about 40%, more preferably from about 15% to about 40%, by weight of the inner layer of a thermoplastic elastomer.
In a preferred form of the invention the outer layer 220 will have a thickness from about 3 mils to about 15 mils and more preferably from about 3 mils to about 10 mils. The core layer 222 will have a thickness from about 10 mils to about 35 mils and more preferably from about 10 mils to about 30 mils. The inner layer 224 will have a thickness from about 3 mils to about 15 mils and more preferably from about 5 mils to about 10 mils.
Referring now to
As illustrated in
The first end 326 of the wall 325 may also have a lip 339 which protrudes inward toward a center of the housing 303. The lip 339 may be in contact with a septum 304. The lip 339 may also secure the septum 304 within the housing 303 by friction, or, alternatively, the septum 304 may be sealed to the lip 339. The lip 339 of the wall 325 may have an inner circumference 347 and an outer circumference 314 as shown in
The wall 325 may have a height 328 and may have a first circumference 330 at the first end 326 and a second circumference 332 at the second end 327. Additionally, the first circumference 330 at the first end 326 of the wall 325 may be smaller than the second circumference 332 at the second end 327 of the wall 325. The smaller circumference 330 at the first end 326 of the wall 325 may result in the wall 325 being tapered. More specifically, a taper 331 may result in the wall 325 tilting inward toward the center of the housing 303.
The septum 304 of the medication port 302 may be located within the wall 325 of the housing 303. Additionally, the septum 304 may be in contact with an inner wall 350 of the housing 303 as shown in
The septum 304 may be constructed from, for example, rubber, plastic or any other material generally known to those skilled in the art. Additionally, the septum 304 may be constructed of a polyisoprene material which may allow for the septum 304 to re-seal after puncturing the septum 304 by, for example, the needle 307.
As illustrated in
The first end 333 of the septum 304 may be in contact with the lip 339 of the wall 325. The lip 339 may secure the septum 304 in place within the housing 303 and may provide a liquid-tight fit between the septum 304 and the wall 325 of the housing 303.
The septum 304 may also have a target area 316 which may assist a health-care provider or other person with insertion of, for example, the needle 307 into the septum 304. Of course, a cannula or other object may be used to pierce-the septum 304. The target area 316 may also be colored, for example, red, to contrast with the color, for example, black, of the housing 303. Use of different colors may result in the target area 316 being more visible and/or distinguishable to the health-care provider or other person.
As further illustrated in
The recess 321 may be formed by an internal wall 308 in the target area 316 of the septum 304. More specifically, the wall 308 may have a first circumference 351 at the first end 333 of the septum and a second circumference 352 at a valley 353 within the septum 304. The first circumference 351 at the first end 333 of the septum 304 may be greater than the second circumference 352 at the valley 353 in the septum 304. The difference in the circumferences of the internal wall 308 may result in the internal wall 308 being tapered.
The health-care provider or other person may puncture the septum 304 to establish fluid communication with the liquid 305 in the container 301. A support ring 317 may support the septum 304 when an object, for example, the needle, is pressed down upon the septum 304. As illustrated in
More specifically, when the health-care provider or other person inserts an object through the septum 304, pressure is created on the septum 304. The support ring 317 may allow pressure to be diverted from the outer periphery of the septum 304 onto the support ring 317. As a result, the septum 304 may be able to withstand a greater pressure with the support ring 317 than without the support ring 317. The support ring 317 may be constructed from, for example, rubber, plastic or any other material generally known to those skilled in the art.
The support ring 317 may be circular and may have a first outer circumference 344, a second outer circumference 349 and an inner circumference 345. Additionally, the support ring 317 may have a first end 340 and a second end 341. The first outer circumference 344 may be at the first end 340 and a second outer circumference 349 may be at the second end 341. The first outer circumference 344 may be greater than the second outer circumference 349. As a result, the support ring 317 may taper downward. More specifically, the support ring 317 may have a taper 348. The first outer circumference 344 and the second outer circumference 349 of the support ring 317 may be in contact with the inner wall 350 of the housing 303 as shown in
The support ring 317 may also have a height 342 which may be smaller than the height 328 of the wall 325. The inner circumference 345 of the support ring 317 may form a hollow interior area 343 through which the needle 307 or other object may extend after piercing the septum 304.
The first end 340 of the support ring 317 may be in contact with the second end 334 of the septum 304. Additionally, the second end 341 of the support ring 317 may be in contact with a lip 313 on the container 301.
The housing 303 may also have a cap 309 that may be constructed from, for example, rubber, plastic or any other material generally known to those skilled in the art. The cap 309 of the housing 303 may have a cover 311 having a circumference 346. The cap 309 may also have a ring handle 310. As illustrated in
The cover 311 of the cap 309 may also have a line of separation 320. The line of separation 320 may be a perforation, a score line or other line of weakness formed between the cover 311 and the lip 339 of the wall 325. The line of separation 320 may be formed at the circumference 346 of the cover 311. More specifically, the line of separation 320 may provide a circumferential point at which the cover 311 may be removed from a remainder of the housing 303.
The cover 311 may be integrally formed with the ring handle 310 by a connector 322 as generally shown in
When the cap 309 is on the housing 303, the cap 309 may protect the septum 304 and may create a sterile environment for the septum 304 by sealing the septum 304 from the surrounding environment. More specifically, when the cap 309 is secured to the wall 325 of the housing 303, dust, pathogens and other harmful substances may not access the septum 304 located within the housing 303.
Additionally, when the cap 309 is in the sealed position, the septum 304 may be protected from physical damage. The cap 309 may prevent accidental damage that may otherwise occur to the septum 304 if the septum 304 was unprotected.
The septum 304 may be punctured by the needle 307 or cannula (not shown). The needle 307 or other object may pierce the septum 304 through the target area 316 on the septum 304. The needle 307 or other object may then pass through the hollow interior 343 of the support ring 317. After the needle or other object is inserted into the container 301, liquid may be added or withdrawn to from the container 301 as may be required.
Using a Dual Chamber Peel Seal Container
As set forth above (
The present invention contemplates having a second closure attached to the assembly that must be punctured or activated to draw fluid from the conduit. Such closures are well known in I.V. containers and CAPD containers, and are typically associated with fluid administration sets.
Method for Manufacturing and Filling a Dual Chamber Container
The container 10 is fabricated using standard heat sealing techniques. Separate rolled stock of the sidewall material are fed through packaging machinery where the sidewalls have peripheral edges placed in registration. Prior to sealing, the longitudinal end seams, a closure assembly 15 is inserted between the walls 12 and 14 and heat sealed in place. The peel seal 22 can be formed prior to, during or after forming the permanent seal and is preferably made using heat conduction sealing techniques. The welding die for the peel seal may have different temperatures and shapes along its length to achieve the desired peel seal.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
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|International Classification||A61J1/00, B65D81/32, A61J1/05, A61J1/10, A61J1/20|
|Cooperative Classification||A61J1/2024, A61J1/1418, A61J1/202, B65D81/3266, A61J1/10, A61M2207/00, A61J1/2093|
|European Classification||A61J1/10, B65D81/32H1, A61J1/20D|
|30 Jun 2004||AS||Assignment|
Owner name: BAXTER HEALTCARE S.A., SWITZERLAND
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HOUWAERT, VINCENT;GOLLIER, PAUL-ANDRE;BALTEAU, PATRICK;AND OTHERS;REEL/FRAME:014807/0486;SIGNING DATES FROM 20040322 TO 20040406
Owner name: BAXTER INTERNATIONAL INC., ILLINOIS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HOUWAERT, VINCENT;GOLLIER, PAUL-ANDRE;BALTEAU, PATRICK;AND OTHERS;REEL/FRAME:014807/0486;SIGNING DATES FROM 20040322 TO 20040406