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Publication numberUS20030236522 A1
Publication typeApplication
Application numberUS 10/177,966
Publication date25 Dec 2003
Filing date21 Jun 2002
Priority date21 Jun 2002
Also published asDE60320485D1, DE60320485T2, EP1374783A1, EP1374783B1, US8491596, US20100023066
Publication number10177966, 177966, US 2003/0236522 A1, US 2003/236522 A1, US 20030236522 A1, US 20030236522A1, US 2003236522 A1, US 2003236522A1, US-A1-20030236522, US-A1-2003236522, US2003/0236522A1, US2003/236522A1, US20030236522 A1, US20030236522A1, US2003236522 A1, US2003236522A1
InventorsJack Long, Brian Maroney, Jose Guzman, Frank Alvine, Stephen Conti, Roy Sanders
Original AssigneeJack Long, Brian Maroney, Jose Guzman, Alvine Frank G., Conti Stephen F., Sanders Roy W.
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Prosthesis cavity cutting guide, cutting tool and method
US 20030236522 A1
Abstract
A kit (10) for preparation of a bone cavity (12) in a bone (14) for implantation of a joint prosthesis (16) is provided. The kit (10) includes a guide (20) defining an opening (22) therethrough. The guide (20) is in cooperation with the prosthesis. The kit (10) also includes a rotatable tool (24) constrainable within the opening (22) of said guide (20). The tool (24) is adapted for removal of bone (14) to form the bone cavity (12).
Images(21)
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Claims(27)
What is claimed:
1. A kit for preparation of a bone cavity in a bone for implantation of a joint prosthesis, said kit comprising:
a guide defining an opening therethrough, said guide being in cooperation with the prosthesis; and
a rotatable tool constrainable within the opening of said guide, said tool adapted for removal of bone to form the bone cavity.
2. The kit of claim 1:
wherein said guide defines a first surface thereof for cooperation with the bone and a second surface thereof, said second surface spaced from and parallel to said first surface; and
wherein said tool comprises a collar for cooperation with said second surface for assisting in positioning said tool.
3. The kit of claim 1, wherein at least one of said tool and said guide is adapted to permit said tool to be oriented in a first direction with respect to said guide in a first portion of said opening and to be oriented in a second direction with respect to said guide in a second portion of said opening.
4. The kit of claim 1, wherein the opening has a generally oval shape.
5. The kit of claim 1:
wherein said guide defines a first surface thereof for cooperation with the bone and a second surface thereof, said second surface spaced from and skewed with respect to said first surface; and
wherein said tool comprises a collar for cooperation with said second surface for assisting in positioning said tool.
6. The kit of claim 5:
further comprising a third surface spaced between said first surface and said second surface and skewed with respect to said first surface and said second surface; and wherein said collar cooperates with said second surface to assist in positioning said tool.
7. The kit of claim 1, wherein said tool further comprises a generally spherical cutting tip.
8. The kit of claim 1, wherein said guide further comprises a handle.
9. The kit of claim 1, wherein said guide further comprises a positioning feature for cooperation with the bone.
10. The kit of claim 9:
wherein the positioning feature comprises a posterior hook; and
wherein the bone comprises the talus posterior cortex.
11. The kit of claim 9, wherein the hook of said guide has a first position extending from the guide for cooperation with the talus posterior cortex and a second position retracted into said guide to prevent cooperation with the talus posterior cortex.
12. A guide for guiding a rotatable tool for use in bone preparation of a bone cavity for implantation of a joint prosthesis, said guide adapted for cooperation with the prosthesis, said guide defining a opening therethrough, said guide adapted to constrain the tool within the opening of said guide, whereby the tool may be used for removal of bone to form the bone cavity.
13. The guide of claim 12:
wherein said guide defines a first surface thereof for cooperation with the bone and a second surface thereof, said second surface spaced from and parallel to said first surface; and
wherein said tool comprises a collar for cooperation with said second surface for assisting in positioning said tool.
14. The guide of claim 12 wherein said guide defines an opening therethrough, the opening adapted to constrain the tool therein.
15. The guide of claim 14, wherein said guide is adapted to permit the tool to be oriented in a first direction with respect to said guide in a first portion of said opening and to be oriented in a second direction with respect to said guide in a second portion of said opening.
16. The guide of claim 14, wherein the opening has a generally oval shape.
17. The guide of claim 12:
wherein said guide defines a first surface thereof for cooperation with the bone and a second surface thereof, said second surface spaced from and skewed with respect to said first surface.
18. The guide of claim 17:
further comprising a third surface spaced between said first surface and said second surface and skewed with respect to said first surface and said second surface.
19. The guide of claim 12, wherein said guide further comprises a handle.
20. The guide of claim 12, wherein said guide further comprises a posterior hook for cooperation with the talus posterior cortex.
21. The guide of claim 20, wherein the hook of said guide has a first position extending from the guide for cooperation with the talus posterior cortex and a second position retracted into said guide to prevent cooperation with the talus posterior cortex.
22. A burr tool for use with a guide in joint arthroplasty comprising:
a body;
a cutting edge extending from said body for cooperation with the guide for assisting in positioning said tool with respect to the guide; and
a stem extending from said body.
23. The burr tool of claim 22, wherein said cutting edge comprises a generally spherical cutting edge.
24. The burr tool of claim 22, further comprising a collar attached at least one of said body or said stem.
25. A method for providing joint arthroplasty comprising:
resecting a portion of a bone with a tool to form a prosthetic mounting surface;
placing a burr guide defining a through opening therein onto the mounting surface of the bone;
traversing a rotatable burr tool having a collar longitudinally along the opening to form a slot in the mounting surface of the bone; and
inserting a prosthetic component into the slot.
26. The method of claim 25, wherein the traversing the burr tool step comprises traversing the burr tool firstly in a direction along the rotational axis of the tool, secondly in a direction perpendicular to the rotational axis of the tool, and thirdly in a direction along the rotational axis of the tool.
27. The method of claim 25, wherein the traversing the burr tool step comprises traversing the burr tool firstly in a direction along the rotational axis of the tool, secondly in a direction perpendicular to the rotational axis of the tool, and thirdly in a direction causing rotational axis of the tool to pivot about the collar of the burr tool.
Description
    CROSS-REFERENCE TO RELATED APPLICATIONS
  • [0001]
    Cross reference is made to the following applications: DEP 624 entitled “PROSTHESIS REMOVAL CUTTING GUIDE, CUTTING TOOL AND METHOD” and DEP 704 entitled “PROSTHESIS CUTTING GUIDE, CUTTING TOOL AND METHOD” filed concurrently herewith which are incorporated herein by reference.
  • TECHNICAL FIELD OF THE INVENTION
  • [0002]
    The present invention relates generally to the field of orthopaedics, and more particularly, to an implant for use in arthroplasty.
  • BACKGROUND OF THE INVENTION
  • [0003]
    Prosthetic devices which are implanted for replacement of joints are well known. Such implants take the place of the bodies own joints which fail, such as may be required for patients suffering from rheumatism, degenerative or traumatic arthritis, including osteoarthritis. A number of problems are associated with joint replacement. The joint should function in a manner which simulates the natural joint, providing substantially the same degree of motion.
  • [0004]
    The ankle joint, or joint between the leg bones, tibia and fibula, and the talus, are frequently a source of osteo or rheumatoid arthritis. Typically, sufferers of rheumatoid and osteoarthritis at the ankle joint have been generally limited to a procedure called fusing. In a fusing procedure, the tibia, and typically the Talus, are fused or secured together with the palace to reduce the patient's pain and improve mobility. Clearly, the use of fusing does not provide the same degree of motion as a natural ankle joint.
  • [0005]
    For example, for ankle replacements, the joint should supply at least the same degree of motion as is required for walking. In addition, the joint should not occupy more space in the body than the natural joint. Problems arise in connection with the replacement joint to bone and tissue. The joint should also be easy to implant as possible so that intricate operations are not required, thus reducing the chance of complications. The joints must have sufficient strength and durability to withstand the weight and stresses which are applied.
  • [0006]
    Ankle joints pose additional problems due to the weight supported and range of motion required for walking. Attachment of the tibia, which extends substantially vertically is difficult, as portions of the fibula may also be removed for implants. Matching the pivot point of the joint is critical, as misalignment can lead to difficulty in walking and other motions, which may cause the patient considerable pain.
  • [0007]
    The durability of a replacement joint is also important, as the ankle experiences high stresses during walking, running, and jumping, as well as fatigue over time. These stresses may crack or fracture ankle components of replacement joints, which absorb a substantial amount of the pressures during the aforementioned activities.
  • [0008]
    A particularly successful ankle implant for use in total ankle arthroscopy is disclosed in U.S. Pat. No. 5,326,365 to Alvine, and assigned to the same assignee as the instant application. U.S. Pat. No. 5,326,365 is hereby incorporated in its entirety by reference.
  • [0009]
    The total ankle implant, as disclosed in U.S. Pat. No. 5,326,365, is marketed by DePuy Orthopaedics, Inc. under the name Agility™ Ankle. The current surgical technique for the Agility™ Ankle and the associated instrument system for the Agility™ Ankle utilizes a reciprocating or oscillating saw and a freehand method for forming the talar component keel slot.
  • [0010]
    The utilization of a freehand method is very dependent upon surgeon skill and may provide for lack of accuracy and repeatability in the forming of the slot. For example, the slot may be too deep, too far posterior or too wide for the required geometry of the talar fin. The results of an inaccurate cut include disruption of the anterior and posterior cortex where sufficient bone support occurs. An inaccurate cut may result in the need for excess bone graft to fill the voids from the inaccurate cut. If the slot is cut too deep, talar fractures may occur over time based upon the type of activities of the patient.
  • [0011]
    It can be seen that an instrumentation system and surgical procedure is needed which is able to increase the precision, accuracy, and repeatability of forming the talar keel slot with the additional benefit of decreased operating room time for the surgeon.
  • SUMMARY OF THE INVENTION
  • [0012]
    The present invention is directed to an ankle joint surgical technique and related instrumentation for implanting an ankle joint during ankle replacement surgery. According to the present invention, a specifically designed burr with a round collar and full radius cutting end, may be provided.
  • [0013]
    Further, a specifically designed burr guide with a posterior hook may be designed to enable the user to locate all implant positional landmarks with respect to the posterior cortex.
  • [0014]
    Further, after the guide is positioned, the user can burr underneath the tibia by angling his hand and rotating the burr, thereby routing a specific talar implant keel profile track within the radius. This procedure is quick, easy and repeatable, and is done with great precision, plus it does not sacrifice the talar anterior cortex.
  • [0015]
    The current procedure utilizes a reciprocating saw which is difficult to do, is not repeatable and possibly removes too much bone and sacrifices the talus anterior cortex.
  • [0016]
    According to one embodiment of the present invention, a kit is provided for preparation of a bone cavity in a bone for implantation of a joint prosthesis. The kit includes a guide defining an opening therethrough. The guide is in cooperation with the prosthesis. The kit also includes a rotatable tool constrainable within the opening of said guide. The tool is adapted for removal of bone to form the bone cavity.
  • [0017]
    According to another embodiment of the present invention, a guide is provided for guiding a rotatable tool for use in bone preparation of a bone cavity for implantation of a joint prosthesis. The guide is adapted for cooperation with the prosthesis. The guide defines an opening through the guide. The guide constrains the tool within the opening of the guide whereby the tool may be used for removal of bone to form the bone cavity.
  • [0018]
    According to yet another embodiment of the present invention, a burr tool is provided for use with a guide in joint arthroplasty. The burr tool includes a body, a cutting edge and a stem. A cutting edge extends from the body for cooperation with the guide to assist in positioning the tool with respect to the guide. The stem extends from the body.
  • [0019]
    According to a further embodiment of the present invention, a method for providing joint arthroplasty is provided, including the steps of resecting a portion of a bone with a tool to form a prosthetic mounting surface, placing a burr guide defining a through opening therein onto the mounting surface of the bone, traversing a rotatable burr tool having a collar longitudinally along the opening to form a slot in the mounting surface of the bone, and inserting a prosthetic component into the slot.
  • [0020]
    The technical advantage of the present invention includes a subsurface angled ramp and subsurface return arch which cradles and lets the burr rotate out of the burr guide. Another advantage of the present invention is the ability to utilize different burring angle positions to allow the user to burr under the tibia when the tibia and talar are at less than a 90 relative position.
  • [0021]
    In another aspect of an embodiment of the present invention, a flat bottom trough may be created with the burr and burring guide without the burr being perpendicular to the burring guide.
  • [0022]
    A further aspect of an embodiment of the present invention is that the anterior cortex of the talus may be preserved utilizing this surgical technique and related instrumentation. The technique leaves the cortices intact providing a sound bone construct for implant stability, and removes the chance of fracturing the anterior cortex.
  • [0023]
    Another aspect of an embodiment of the present invention is that accurate and repeatable keel slots may be provided without the same degree of experience and skill required for freehand reciprocating saw procedures.
  • [0024]
    Other technical advantages of the present invention will be readily apparent to one skilled in the art from the following figures, descriptions and claims.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • [0025]
    For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following description taken in connection with the accompanying drawings, in which:
  • [0026]
    [0026]FIG. 1 is a perspective view of a burr and guide in accordance with an embodiment of the present invention;
  • [0027]
    [0027]FIG. 2 is a partial plan view of the burr and guide of FIG. 1;
  • [0028]
    [0028]FIG. 3 is a top view of the burr guide of FIG. 1;
  • [0029]
    [0029]FIG. 4 is a partial top view of the burr guide of FIG. 1;
  • [0030]
    [0030]FIG. 5 is a partial perspective view of the burr guide of FIG. 1;
  • [0031]
    [0031]FIG. 6 is a plan view of the burr guide of FIG. 1;
  • [0032]
    [0032]FIG. 7 is a partial plan view of the burr guide of FIG. 1;
  • [0033]
    [0033]FIG. 8 is a top view of a collar for use with the burr and burr guide of FIG. 1;
  • [0034]
    [0034]FIG. 9 is a plan view of a collar for use with the burr and burr guide of FIG. 1;
  • [0035]
    [0035]FIG. 10 is a plan view of the burr guide of FIG. 1;
  • [0036]
    [0036]FIG. 11 is a plan view of the burr guide of FIG. 1 in position on a patient's foot;
  • [0037]
    [0037]FIG. 12 is a plan view of burr guide of FIG. 1 for use in partial knee arthoplasty with the guide in position on a patient's knee;
  • [0038]
    [0038]FIG. 13 is a partial perspective view of another embodiment of the kit, burr and burr guide of the present invention;
  • [0039]
    [0039]FIG. 14 is a bottom view of the burr guide of FIG. 13;
  • [0040]
    [0040]FIG. 15 is a top view of the burr guide of FIG. 13;
  • [0041]
    [0041]FIG. 16 is a plan view of the burr guide of FIG. 13;
  • [0042]
    [0042]FIG. 17 is a partial bottom view of the burr guide of FIG. 13;
  • [0043]
    [0043]FIG. 18 is a plan view of the burr guide of FIG. 13 in position on a patient's foot;
  • [0044]
    [0044]FIG. 19 is a side elevational view of an ankle joint which may implanted utilizing either the burr guide of FIG. 1 or that of FIG. 13;
  • [0045]
    [0045]FIG. 20 is a rear elevational view of the ankle joint of FIG. 19; and
  • [0046]
    [0046]FIG. 21 is a perspective view of the talar member of the ankle joint of FIG. 19.
  • DETAILED DESCRIPTION OF THE INVENTION
  • [0047]
    Embodiments of the present invention and the advantages thereof are best understood by referring to the following descriptions and drawings, wherein like numerals are used for like and corresponding parts of the drawings.
  • [0048]
    According to the present invention and referring now to FIG. 1, an embodiment of the present invention is shown as kit 10. Kit 10 is utilized for preparation of bone cavity 12 for implementation of a joint prosthesis (see FIGS. 19-21). The kit 10 includes a guide 20 which defines an opening 22 through the guide 20. The kit 10 further includes a rotatable tool 24 adapted to be constrainable within the opening 22 of the guide 20. The tool 24 is adapted for removal of bone 14 to form the bone cavity 12.
  • [0049]
    The guide 20 may define a first surface 26 of the guide 20 for cooperation with the bone 14. The guide 20 may also include a second surface 30 which is spaced from and may be parallel to the first surface 26. The tool 24 may include a collar 32 for cooperation with the second surface 30 for assisting in positioning the tool 24.
  • [0050]
    The kit 10 can, according to the present invention, be utilized to prepare the bone cavity 12 when the room between the talus 14 and tibia 34 is very limited. For example, and referring now to FIG. 11, the kit 10 is shown positioned between talus 14 and tibia 34.
  • [0051]
    As shown in FIG. 11, according to an aspect of the present invention, the bone cavity 12 may be prepared where bottom surface 36 of the tibia 34 and top surface 40 of talus 14 are separated by an acute angle α which is less than 90. The space formed within the acute angle α provides for very limited access to top surface 40 of the talus 14 in order to prepare the bone cavity 12.
  • [0052]
    To permit the preparation of the bone cavity 12 within such confined space, according to an aspect of the present invention, the burr tool 24 or the burr guide 20 may be adapted to permit the burr tool 24 to be oriented in first direction or position 42 with respect to the burr guide 20 in a first portion 44 of the opening 22 and adapted to be oriented in a second direction or position 46 with respect to the burr guide 20 in a second portion 50 of the opening 22.
  • [0053]
    By providing the first position 42, as well as a second position 46 for the burr tool 24, the burr tool 24 may be utilized with an angle σ of less than 90, thereby providing for greater access for the surgeon to the talus 14.
  • [0054]
    While the opening 22 of the burr guide 20 may have any suitable shape, preferably, and to cooperate with a circular burr tool 24, the opening 22 may have a generally oval shape. Referring again to FIGS. 1 and 11, the positioning of the burr tool 24, with respect to the burr guide 20, may be capable of being positioned in both first position 42 and second position 46 in a number of ways. For example, the opening 22 of the burr guide 20 may have a width BGW which is slightly larger than diameter BTD of burr tool body 52. With such a configuration, the burr tool 24 is free to move about along plane QQ in the direction of arrows 54 and 56. Further, with such a configuration, the burr tool 24 may be rotatable about plane QQ at a variety of angles σ.
  • [0055]
    The applicants have discovered that by varying the distance from first surface 26 to second surface 30, a desired shape of bone cavity 12 can be provided when confronted with a situation in which the burr tool 24 may need to be placed in positions such as first position 42 and second position 46 to accommodate the limited space between the tibia 34 and the talus 14.
  • [0056]
    For example, and as shown in FIG. 1, the second surface 30 may include a first portion 60 which is parallel with first surface 26 and a second portion 62 that is skewed from first surface 26. For example, the second portion 62 of second surface 30 may be placed at angle β with respect to first portion 60 of second surface 30. The angular orientation of the second portion 62 of the second surface 30 provides for a burr guide thickness T which may vary along the length of the burr guide 20. It can be readily apparent that by increasing the angle β, the thickness T may be increased further. Also, by varying the angle σ of the tool 24, while varying the angle β of surface 30, a bone cavity 12 may be provided with a large variety of shapes.
  • [0057]
    As shown in FIG. 1, the collar 32 on the burr tool 24 may be utilized to limit the motion of the tool 24 in the direction of arrow 64. The collar 32 may be utilized to stop the burr tool 24 against second surface 30 or, as shown in FIG. 1, the opening 22 may include a recess portion 66 which has a width LBGW which is wider than the width BGW of the remainder of the opening 22. The width LBGW of the recess 66 may in fact be wider, as shown in FIG. 1, than diameter CTB of the collar 32. The collar 32 thus may move below second surface 30 and seat against subsurface ramp 70. The subsurface ramp 70 may have an angle π and permits the burr tool 24 to move in the direction of arrow 64 further than it would had the collar 32 been stopped by second surface 30. Further, and as shown in FIG. 1, the recess 66 may include a return ramp 72 with a return angle of δ.
  • [0058]
    While the burr tool 24 may have any suitable shape for rotatively removing material from the talus 14, as shown in FIG. 1, the burr tool 24 may include body 52. The collar 32 extends outwardly along axis 74. Extending diagonally/downwardly from the body 52 along axis 74 is a cutter 76. The cutter 76 may have any suitable shape and may, for example, as shown in FIG. 1, be generally spherical defined by radius R. Extending upwardly from the collar 32 along axis 74 is shaft 78. The shaft 78 may be suitable to secure the burr tool 24 to a power source (not shown).
  • [0059]
    As shown in FIG. 1, the burr guide 20 may further include a handle 80 extending outwardly from the burr guide 20. The burr guide 20 may also include a positioning feature 82 for cooperation with the talus 14 to properly locate the burr guide 20 with respect to the talus 14. For example, and as shown in FIG. 1, the positioning feature 82 may be in the form of a posterior hook. The posterior hook cooperates with talus posterior cortex 84 of the talus 14.
  • [0060]
    As shown in FIG. 1, the posterior hook 82 may be retractable and have, for example, a first position 86 which is extended to provide contact between the hook 82 and the talus 14 and a second position 90 as shown in phantom to assist in removal of the burr guide 20 from the talus 14.
  • [0061]
    Referring now to FIG. 2, the burr tool 24 is shown with the collar 32 in contact with subsurface ramp 70. As the collar 32 contacts subsurface ramp 70, the cutting surface 76 of the burr tool 24 contacts the talus 14 to form bone cavity 12. As the collar 32 moves first along subsurface ramp 70 and then return ramp 72, the cutting surface 76 moves along the talus 14 forming bone cavity profile 92.
  • [0062]
    As shown in FIG. 2, the positioning feature or posterior hook 82 may include a protrusion 94 extending from the hook 82 and engaging the talus posterior cortex 84. The bone cavity profile 92 preferably conforms to keel 96 of joint prosthesis 16 (see FIGS. 19, 20, and 21).
  • [0063]
    Referring now to FIG. 3, the burr guide 20 is shown in position on talus 14 of foot 98. The burr guide 20, as shown in FIG. 3, is for use with left foot 98. A separate burr guide (not shown) may be utilized for right foot (not shown) and may include a handle 99 as shown in phantom.
  • [0064]
    Referring now to FIG. 4, body 21 of the burr guide 20 is shown in greater detail. The body 21 defines the opening 22 through the body 21. To secure the body 21 against the talus 14, the burr guide 20 may include in addition to hook 82, right and left pins 100 and 102, respectively. The pins 100 and 102 are fitted into right and left pinholes 104 and 106, respectively. The pins 100 and 102 may be self-drilling and tapping pins which are secured to talus 14.
  • [0065]
    Referring now to FIG. 5, the body 21 of the burr guide 20 is shown in further detail. Referring to FIG. 5, the subsurface ramp 70 and the return ramp 72 are shown recessed from ankle guide top surface 30. The subsurface ramp 70 and return ramp 72 extend outwardly from opening 22 of the body 21.
  • [0066]
    Referring now to FIG. 6, the burr guide 20 is shown with right pin 100 inserted in right pin hole 104. The pins 100 and 102 serve to provide additional stability and support for the burr guide 20 during the forming of the bone cavity 12.
  • [0067]
    Referring now to FIG. 7, the pinholes 104 and 106 are shown in greater detail in body 21. The pinholes 104 and 106 may be spaced in any unique orientation and spacing suitable to assist in the supporting of the burr guide onto the talus. For example, and as shown in FIGS. 4 and 7, the pin holes 104 and 106 may have an angle ββ with respect to top surface 30 of, for example, ββ of approximately 45 and may be spaced a distance PHD of, for example, 0.2 inches from handle end 110 of the body 121. The pinholes 104 and 106 may be spaced apart a distance PDS of, for example, one (1) inch (see FIG. 4).
  • [0068]
    Referring now to FIGS. 8 and 9, the collar 32 is shown in greater detail. The collar 32 may be generally circular and have a collar diameter CDT of, for example, one-half () inch. The collar may have a collar thickness CT of, for example, 0.2 inches and a collar radius CR of, for example, 0.2 inches. The collar 32 preferably has an arcuate periphery 112 for cooperation subsurface ramp 70 and return ramp 72 (see FIG. 4).
  • [0069]
    Referring generally to FIGS. 1 through 9, the burr guide 20 may be made of any suitable, durable material. For example, the burr guide 20 may be made of a metal, for example, a metal which may be sterilized and reutilized in a operating room procedure. For example, the burr guide 20 may be made of cobalt chrome steel, titanium or stainless steel.
  • [0070]
    The handle 80 may be integral with the body 21 or, for ease of manufacturing and minimizing of cost, the handle 80 may be made of a separate component from the body 21 and either pressed-fit or welded together. Alternatively, the handle 80 may have threadable engagement with the body 21.
  • [0071]
    Referring now to FIG. 10, burr tool 24 is shown in greater detail. The burr tool 24 may include body 52 from which collar 32 extends. Extending beyond collar 32 is shank 78. Extending from the opposite end of body 52 is cutter 76. The burr tool 24 may be made of any suitable, durable material and may, for example, be made of stainless steel or cobalt chrome steel. The cutter 76 may be integral to the burr tool body or may be a separate component secured to the body by, for example, braising or welding.
  • [0072]
    While the kit 10, including the burr guide 20 and the burr tool 24, as shown in FIGS. 1 through 11, is designed and suitable for preparation for the keel of a total ankle prosthesis; it should be appreciated that the kit of the present invention, as well as the burr guide and the burr tool of the present invention, may be utilized to prepare a cavity for installation of a prosthesis at other joints of the human body. One particular wellsuited joint for use in this invention is the preparation of a unicondyle knee, femoral or tibial component.
  • [0073]
    For example, and as shown in FIG. 12, kit 210 may be utilized to prepare cavity 212 in femur 214. Kit 210 may be similar to kit 10 of FIGS. 1 through 11 but may be adapted to form the cavity 212 for the femur 214. Like kit 10 of FIGS. 1 through 11, kit 210 of FIG. 12 permits the forming of cavity 212 where the bones in this case, tibia 34 and femur 214, provide for only limited access to the cavity 212.
  • [0074]
    The kit 210 includes a burr tool 224 similar to the burr tool 24 of the kit 10 of FIGS. 1 through 11, as well as burr guide 220, which is similar to burr guide 20 of the kit 10 of FIGS. 1 through 11.
  • [0075]
    The burr guide 220 includes a body 221 from which handle 280 extends. The body 221 defines opening 222 there through. The burr tool 224 matingly fits within opening 222. The burr guide 220 includes a first surface 226 which is in contact with the femur 214 as well as an angled top surface 230 into which are formed subsurface ramp 270 and return ramp 272. The burr tool 224 includes a first position 242 and a second position 246 which is skewed and spaced from the first position 242. The burr tool 224 is permitted to move from first position 242 through second position 246 to form the cavity 212 in the femur 214.
  • [0076]
    The burr tool 224, similar to the burr tool 24 of the kit 10 of FIGS. 1 through 11, includes body 221. A cutting tip 276 extends outwardly from the body 221. Also extending from body 221 is a rounded collar 232. A shank 278 extends outwardly from rounded collar 232. While the kit 210, as shown in FIG. 12, is shown for use in preparing one of two uni-condyle cavities 212, it should be appreciated that the kit 210 may equally work to form the other cavity for the preparation of a medial condyle as well as for a lateral condyle. Further, it should be appreciated that the kit 210 or a similar kit, may be utilized to prepare cavities for uni-condyle knee portions for the tibia 34 as well.
  • [0077]
    Referring now to FIGS. 13 through 18, kit 310 is shown for preparing a bone cavity 376 for talus 314. Kit 310 is similar to kit 10 of FIGS. 1 through 11 except that kit 310 includes burr tool guide 320 and burr tool 324 adapted such that the axis 374 of the burr tool 324, when utilized with the burr tool guide 320, provides for the burr tool 324 to move first along axis 374 until the burr tool 324 is fully seated against the burr tool guide 320 and then to move along an axis parallel to the axis 374 and to then be removed from the burr tool guide along axis 374. The kit 310 provides for a simpler burr tool guide 320 where there is ample room for the introduction of the burr tool 324 between the talus 314 and the tibia.
  • [0078]
    Referring to FIG. 13, the burr tool 324 includes a body 352 and a cutting tip 376 which extends from the body 352. A collar 332 extends from the body 352 in a direction opposed to the cutting tip 376. A shank 378 extends outwardly from collar 332.
  • [0079]
    The burr tool guide 320 includes a body 321 which defines an opening or slot 322. To provide for a well defined bone cavity 312, the body 352 of the burr tool 324 may have a cylindrical shape with a diameter DD which is slightly smaller and may even be matingly fitted with width WW of the slot opening 322 of the body 321 of the burr tool guide 320.
  • [0080]
    As shown in FIG. 13, bottom surface 326 and top surface 330 of the body 352 of the burr tool guide 320, unlike the burr tool guide 20 of FIGS. 1 through 11, are each planar and they are parallel to each other. The burr tool guide 320, similar to the burr tool guide 20 of FIGS. 1 through 11, includes a posterior hook 382. Posterior hook 382 of the burr tool guide 320 is similar to the hook 82 of the guide 20 and matingly contacts cortex 384 of the talus 314. To avoid the need for both right-hand and left-hand burr tool guides, the burr tool guide 320 of FIG. 13 may include a first handle position 38 and a second handle position 384 extending from the body 352 of the burr tool guide 320. The first and second handle position 382 and 384 may include internal threads 386 and 390 which mate with external threads 392 on burr tool guide handle 380.
  • [0081]
    Referring now to FIG. 14, the burr tool guide 320 is shown in greater detail. The burr tool guide 320 includes body 321 as well as burr tool guide handle 380. The burr tool guide 320 includes posterior hook 382 which extends outwardly from bottom surface 326 of the burr tool guide 320. The burr tool guide 320 preferably includes pinholes 304 and 306 for cooperation with pins (not shown) for securing the burr tool guide 320 to the talus 314.
  • [0082]
    Referring now to FIG. 15, the burr tool guide 320 is shown with top surface 330 exposed. Referring to FIG. 15, the handle 380 is shown in solid in first handle position 381 and in phantom in second handle position 384.
  • [0083]
    Referring now to FIG. 16, the burr tool guide 320 is shown with the posterior hook 382 in a first position 308 as shown in solid, and in a second retracted position 309 as shown in phantom. By providing the hook 382 which may be slidably fit within hook body 311, the burr tool guide may be more easily slid into position along the direction of arrows 313 when the hook 382 is in the retracted second position 309 as shown in phantom.
  • [0084]
    Referring now to FIG. 17, the body 321 of the burr tool guide 320 is shown in greater detail. The posterior hook 382 is shown in greater detail. The posterior hook 382 may, for example as shown in FIG. 17, have a generally v-shape with an outer point or protrusion 383 which provides for secure penetration into the talus 314.
  • [0085]
    Referring now to FIG. 18, the burr tool guide 320 is shown in position against the talus 314 of foot 389. The burr tool 324 is utilized to form bone cavity 312. The burr tool 324 is shown in solid in first position 393 and in phantom in second position 395. The burr tool 392 moves within the opening 322 of the burr tool guide moving first in direction of arrow 397 until the burr tool 324 is into first position as shown in solid 393. The burr tool 324 then moves in the direction of arrow 398 until the burr tool 324 is in second position 395 as shown in phantom. The burr tool 324 then moves in direction of arrow 399 until it is separated from the burr tool guide 322. Thus, the burr tool 324 forms the bone cavity 312.
  • [0086]
    Referring now to FIGS. 19 through 21, joint prosthesis 16 is shown in greater detail. While it should be appreciated that the kit, burr tool and burr tool guide of the present invention may be utilized to provide a bone cavity for any total arthroplasty joint, it should be appreciated that the invention is well suited to provide for ankle joint prosthesis 16. Joint prosthesis 16 is more fully described in U.S. Pat. No. 5,326,365 to Alvine incorporated herein in its entirety by reference.
  • [0087]
    Referring to FIGS. 19 through 21, the implantable ankle device 16 is shown. The joint prosthesis 16 is configured for replacement surgery wherein the patient's ankle is replaced. The ankle device 16 has a tibial member 416 and a talar member 414 which interacts to provide flexion and tension similar to that of a normal ankle. The implanted ankle 16 has a compact shape which requires minimum removal of the patient's bone and tissue.
  • [0088]
    Referring to FIG. 20, tapering dome portion 426 of the talar member 414 fits in a complimentary manner with tibial bearing 418. The concave surface of the tibial bearing 418 fits against the dome portion 426. Side portions 418 a and 418 b of the tibia bearing proximate the positioning walls 420 a & 420 b and gate the sides of the dome portion 426. The dome portion 426 slides and pivots relative to the tibial bearing 418.
  • [0089]
    Referring now to FIG. 21, the dome portion 426 widens slightly from the anterior to posterior. The distance between the side portions 418 a and 418 b also widen in a similar manner, which keeps the members 412 and 414 aligned, but also provides clearance between sides of the dome portion 426 and the side portions 418 a and 418 b to allow turning of the joint to either side while restricting the lateral rotation with any range comparable to that of a natural ankle joint. A strut 424 extends upwardly from the tibial base plate 22 opposite the tibial bearing 18.
  • [0090]
    The strut 424 is secured to the tibia.
  • [0091]
    A talar strut 436 extends downward into the talus to keep talar member 414 properly aligned when implanted.
  • [0092]
    By providing a burr tool with rounded shoulder stop collar, a profile may be obtained with a continually angularly rotating position of the burr tool during the cut.
  • [0093]
    By providing a burr tool guide with an outer-profile shape like the implant, an accurate repeatable and simple cut can be performed on the bone.
  • [0094]
    By providing a hook on the bone, as well as locating holes, an accurate position of the guide may be provided.
  • [0095]
    By providing subsurface angular burr ramp, as well as a subsurface return arch, the burr tool may be cradled and the burr tool may be permitted to come in and rotate out with any burr tool in a variety of angular positions to permit the removal of the bone cavity in areas in which the access to the joint is limited.
  • [0096]
    By providing different burring angular positions, a burr tool may be utilized under or between adjoining bones of a joint.
  • [0097]
    By providing subsurface angles and returns arches, a flat-bottomed trough may be provided without the burr being perpendicular during the cut.
  • [0098]
    By providing a burr guide to limit the removal of material from the talus, the anterior cortex of the talus may be maintained. By providing the cortex's intact, a sound bone construct can be provided for implant stability and the removal of the chances of fracturing the anterior cortex.
  • [0099]
    By replacing a free-handed reciprocal saw procedure with a rotating burr tool, confined within a burr tool guide, the quality and consistency of the bone cavity may be optimized.
  • [0100]
    Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions, and alterations can be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
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Classifications
U.S. Classification606/80, 606/96
International ClassificationA61B17/17, A61B17/16
Cooperative ClassificationA61B17/1775, A61B17/1682, A61B17/1764, A61B17/1675
European ClassificationA61B17/16S12, A61B17/17S
Legal Events
DateCodeEventDescription
22 Oct 2002ASAssignment
Owner name: DEPUY PRODUCTS, INC., INDIANA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LONG, JACK;MARONEY, BRIAN;GUZMAN, JOSE;AND OTHERS;REEL/FRAME:013410/0501;SIGNING DATES FROM 20020603 TO 20021007
21 Jul 2005ASAssignment
Owner name: BANK ONE, N.A., A NATIONAL BANKING ASSOCIATION, TE
Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE 1ST SERIAL NUMBER PATENT APPLICATION PREVIOUSLY RECORDED ON REEL 016263 FRAME 0381;ASSIGNOR:NEWPARK DRILLING FLUIDS LABORATORY, INC., A TEXAS CORPORATION;REEL/FRAME:016290/0413
Effective date: 20050310