EP2085515A2 - Device for dewatering tissue webs - Google Patents
Device for dewatering tissue webs Download PDFInfo
- Publication number
- EP2085515A2 EP2085515A2 EP08171455A EP08171455A EP2085515A2 EP 2085515 A2 EP2085515 A2 EP 2085515A2 EP 08171455 A EP08171455 A EP 08171455A EP 08171455 A EP08171455 A EP 08171455A EP 2085515 A2 EP2085515 A2 EP 2085515A2
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- EP
- European Patent Office
- Prior art keywords
- suction
- permeable
- roll
- belt
- dewatering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/006—Making patterned paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/14—Making cellulose wadding, filter or blotting paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/14—Making cellulose wadding, filter or blotting paper
- D21F11/145—Making cellulose wadding, filter or blotting paper including a through-drying process
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/04—Arrangements thereof
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/04—Arrangements thereof
- D21F3/045—Arrangements thereof including at least one extended press nip
Definitions
- the invention relates to a device for the production of tissue webs, comprising a device for dewatering with an endless, permeable structured tape and, a suction roll partially circumferentially endless permeable Enticass mecanicsband, wherein the permeable structured band over a portion of its circulation path together with the permeable drainage tape is guided over at least a portion of the Umschlingungs Schles the permeable drainage tape with the suction roll to form a dewatering section and means for applying a pressure on the two bands and the tissue web guided between them in this dewatering section.
- TAD through-air drying process
- a device for dewatering a fibrous web which comprises a permeable structured strip which guides the fibrous web over a suction roll, a permeable dewatering belt which contacts the fibrous web and also passes over the suction roll and a mechanism for applying a pressure to the web permeable structured band, the fibrous web and the permeable dewatering band.
- the permeable structured band is preferably used simultaneously as the fibrous suspension receiving band by this is an endlessly circulating belt part of a former, which adjoins a headbox.
- the pulp suspension is introduced into a gap which is formed by the continuous circulating permeable and structured band and another endless circulating band in the form of a forming screen, wherein the permeable structured band wraps around a forming roller and the pulp suspension at least in the wrapping region of the permeable structured band with the forming roller is guided between the permeable structured band and the forming fabric.
- a very strong retention takes place, wherein following the forming roller, the two bands are separated from each other and the fibrous web is guided with the structured permeable belt to a mechanical screen press.
- the mechanism for applying a Pressure on the permeable structured band, the fibrous web and the permeable dewatering band in the region of the suction roll comprises an endlessly circulating, in particular permeable, band which presses against the inside of the permeable structured band in the area of the suction roll.
- the contact pressure is set by the belt tension, whereby the maximum achievable pressure is relatively small.
- a correspondingly high tension of the press belt is required, which in turn leads to an increase in the cost of the belts.
- additional pressing means acting on the press belt can be provided, which locally increase the contact pressure in the effective region of the press belt.
- a very large suction roller over the press nip area is required.
- the pressure generating band Due to the size of a large negative pressure and large amounts of hot air are required because of the triple covering a very high heat loss occurs.
- the pressure generating band is exposed to very high temperatures, which must be considered in the design of the band. The high temperatures also lead to a reduction in the lifetime. Since the pressure generating band is within the loop of the endlessly circulating permeable structured band, the risk of a band break is very high. The investment and operating costs are very high, the same applies to the required exchange or change of the pressure applying band.
- the invention is therefore based on the object, a device for dewatering fibrous webs, in particular tissue webs of the type mentioned by a mechanical pressing device further develop such that the disadvantages mentioned are avoided.
- the operating and investment costs are to be reduced and it should also be the known operations in the tissue production as previously possible with little effort.
- the device according to the invention for producing a tissue web comprises a structured permeable tape and a permeable dewatering belt at least partially wound around a suction roll, wherein the suction roll is disposed within the permeable dewatering belt and the permeable structured belt in the belt area forming a dewatering section over a portion of the circulation path together with the permeable band is guided on the suction roll.
- means for applying a contact pressure in this dewatering section include according to the invention a device for applying a localized in the direction of passage pressure, in particular in the form of a pressure roller, which is arranged in the direction of passage of the tissue web in the inlet region in the dewatering section on the suction roll to form a press nip.
- the agents are free from a pressing pressure applying press belt.
- the proportion of the mechanically generated dewatering in the inlet is thus increased in the dewatering section formed by the suction roll with the strips.
- the press nip is positioned such that it is preferably at the beginning of the suction zone. Due to the mechanical drainage routed at the beginning of the suction zone and the resulting moisture reduction on the tissue web, a subsequent drying of the drip following mechanical dehydration can become more effective. An additional heating of the bands is eliminated and the open flow area is increased here, since the entire wrap around the press nip downstream of the suction roll can be used to flow through.
- a flow-through drying device is arranged downstream of the press nip.
- This preferably comprises at least one hot-air blowing device which becomes effective on the inner periphery of the permeable structured band in the wrapping area on the suction roll.
- the wrap area is identical at least to the theoretically possible suction zone or the suction zone is effective in the entire wrap area.
- the mechanical load on the suction roll can be reduced. This is only embraced by the permeable drainage tape and it is also applied only over a short area in the wrap a contact pressure.
- the suction roll can thereby be made considerably smaller in terms of their dimensions. This leads to a saving of space, further it is possible to design the suction roll of the same design and dimensions as other suction rolls in the system, so that here only a single roll type must be kept in reserve, which is used in different areas in the device can get.
- a roller is selected which produces a soft press nip, that is to say a press nip, which is not only characterized by a line force but is slightly widened in the direction of passage.
- this may be a conventional roller with a rigid shell, which is covered on the outer circumference with a correspondingly soft cover, which behaves elastically when acted upon or when the press nip is formed.
- a roll with deflection compensation it is conceivable to use a roll with deflection compensation.
- a central support member is provided which is fixedly mounted and is guided rotatably about a jacket.
- the jacket is preferably highly elastic.
- the pressure roller can also be designed as a shoe press roll. This is characterized by a flexible endless revolving roll shell, on the inner circumference of a stationary shoe can be pressed.
- the design of the pressing element according to one of the possibilities offers the advantage that it can be used here on standardized pressure rollers.
- the slightly extended press nip leads overall to lower forces due to the increased contact surface.
- the contact pressure by the pressure roller is controlled depending on the type of construction in a simple manner.
- the controllability can be carried out both across the width transverse to the tissue web running direction, wherein the control preferably takes place at least zone-wise, very particularly preferably steplessly over the entire width. This makes it possible to influence the moisture cross profile over the tissue web width.
- the solution according to the invention is characterized by the more intensive mechanical dehydration at the beginning of the dewatering zone by a reduction of the energy input.
- the water content in the web before beginning the throughflow drying is reduced.
- the throughflow drying device in the region of the suction zone of the suction roll of the device for applying a contact pressure, it is also possible to associate these upstream of the drying device and the device downstream suction roll. As a result, the tissue web no longer cools down on the way to the drying device, whereby an energy saving due to the no longer required high dry power input into the tissue web is achieved.
- the device is laid for dewatering in the area of the drying device, resulting in a particularly compact design in the machine direction.
- the distance between the bearing axis of the suction roller wrapped by the permeable drainage belt and the drying device, in particular the drying cylinder or a through-flow drying cylinder in the machine direction, is ⁇ 5 m, preferably between 2 and 3 inclusive.
- a suction device is arranged downstream.
- the guide rollers are arranged such that readily the pressing device can be removed from the web pass and a simple conversion and pivoting to form a normal Crescentformers is possible.
- FIG. 1a illustrates in a simplified schematic representation of the basic structure of an inventively designed device 101 for dewatering fibrous webs, especially tissue webs T in a machine 100 for producing such a fibrous web, in particular tissue web T.
- the machine 100 comprises a headbox 1, which is a forming unit 15 upstream.
- the forming unit 15 comprises two endlessly circulating belts, in particular sieve belts.
- a first screen belt is designated 2 and acts as a forming screen.
- the second band is designed as a permeable structured band 4. This is guided by guide rollers 12.
- Both bands are guided over a portion of their circulation path via a forming roller 3 together to form an inlet gap 14 for the introduced over the headbox 1 pulp suspension S and form in Umschlingungs Scheme 16 with the forming roller 3 a first dewatering section in which the pulp suspension S due to the voltage between the two bands 2, 4 is dewatered around the forming roller 3 at this.
- the forming roller 3 can be carried out for this purpose preferably also sucked.
- the screen belts 2 and 4 are separated from each other after the belt 16, wherein the resulting from the pulp suspension S fibrous web, in particular tissue web T, with the permeable structured band 4 on the device 101 to a drying device 18, in particular a heated drying cylinder 8 in Shape of a so-called Yankee cylinder or through-flow drying to be led.
- the device 101 comprises a device 36 for applying a locally localized pressure in the passage direction, in particular a press device 17, through which the tissue web T is guided with the permeable structured band 4.
- the tissue web T is transferred to the press device 17 downstream of the permeable structured belt 4 to the drying cylinder 8.
- the mechanical press device 17 is formed by a suction roll 6, which is arranged within an endless permeable dewatering belt 5 and is looped around by it in a partial region of its outer circumference, as well as a pressure roller 9.
- the wrapping area is designated 37.
- the permeable structured band 4 is guided together with the permeable dewatering belt 5 over a partial region of its circulation path, wherein this partial region at least partially encloses the wrap-around region 37 of the suction roller 6.
- This section of the common guide describes a dewatering section 38.
- the design is free of a press belt.
- the press belt known from the prior art is here replaced by a counter roller in the form of the pressure roller 9, which forms a press nip 19 with the suction roller 6.
- the suction roller 6 is either driven or indirectly driven by the drive of the permeable dewatering belt 5 with.
- the suction roll 6 comprises for this purpose a rotatably mounted roll shell 20, which is rotatable about at least one fixed stationary suction zone 21.
- the press nip 19 is positioned such that, viewed in the direction of passage of the tissue web T, it is arranged in the inlet region of the dewatering section 38 and thus the common guidance of the belts 4, 5, preferably viewed in the direction of passage of the tissue web T in the inlet region 22 into the suction zone 21 the mechanical dewatering in the initial area, in particular inlet region 22 of the suction zone 21 moves. Due to the consequent reduction of the moisture content, a downstream flow drying device 23 can be better effective.
- a strong heating of the permeable structured strip 4 is eliminated and the open flow area for the through-flow drying device 23 is increased, in particular on the permeable structured band 4.
- this arrangement is free of one, a contact pressure generating endlessly circulating belt, so that the mechanical pressing device 17 alone in the usual way by two operatively engageable rotatable surfaces is formed, between which to draining tissue web T is preferably passed between two endlessly circulating belts, here the permeable structured belt 4 and a permeable drainage belt 5.
- a flow drying device 23 is provided, preferably in the form of a hot air blow box 10. This is preferably immediately downstream of the press nip 19 in the direction of passage and still effective in the extension region of the suction zone 21 with respect to the suction roll 6.
- the range of action of the throughflow drying device 23 viewed in the direction of passage of the web can be considerably reduced due to the displacement and intensification of the mechanical dewatering at the beginning, in particular inlet region 22 of the suction zone 21 of the suction roller 6.
- the mechanical load on the suction roller 6 and the required amount of vacuum air are also greatly reduced, so that the suction roller 6 can be reduced in size with the same drainage performance and thus identical to other suction rolls, such as a tissue web T leading and transferring suction roll 7 are performed on the heatable drying cylinder 8.
- the local press nip load by the pressure roller 9 is much lower than the resultant force from the looping when forming the contact pressure via a press belt.
- the tissue web T is continued with the permeable structured band 4 and transferred to a heatable drying cylinder 8.
- the suction roll 7 also has at least one suction zone 32, which is arranged upstream of the press nip 30 in the guide direction of the tissue web T and thus before the entry into this safe guidance of the fibrous web, in particular tissue web T on the suction roll 7 and thus a proper transfer to the Drying cylinder 8 guaranteed.
- FIG. 1b clarifies again in an enlarged view with reference to a detail view from the FIG. 1a the execution of the mechanical press device 17 according to the invention with downstream flow drying device 23 of the suction roller 6 is arranged below a water collecting tray 39 in an advantageous manner.
- the design of the pressure roller 9 can take many forms. Preferably, this is designed and executed such that it is suitable for forming a so-called soft press nip 19.
- the pressure roller 9 can according to FIG. 2a from a roll having a rigid roll shell 25 provided with an elastic cover 26.
- the pressure roller 9 as a deflection compensating roller 13, for example with a rotatably mounted and driven elastic sheath 28, which is supported on a central support member 40 via means for deflection compensation, in particular pressing elements 41.
- a corresponding adjusting device 42 is provided for controlling the contact force.
- Figure 2c illustrates an embodiment of the pressure roller 9 designed as a shoe press roll 27.
- the shoe press roll 27 is characterized by a flexible rotatable roll shell 43 which can be pressed against the suction roll 6 via a press shoe 24, which becomes effective on the inner circumference.
- FIG. 3 By way of example, another particularly advantageous embodiment of the pressure roller on the drying cylinder 8 as a shoe press roll 33.
- the shoe press roll 33 is upstream of the suction roll 7, to ensure optimum guidance and adherence to the structured permeable tape 4 to the transfer area on the drying cylinder 8.
- FIG. 4 illustrates a further development of the detail view according to FIG. 1 b.
- the pressing force applying pressure roller 9 is designed as a suction press roll 34.
- This comprises a rotatable roll shell 44 which is rotatable about a stationary suction zone 35.
- the stationary suction zone 35 is arranged such that it is preferably arranged upstream of the press nip 19 and does not form any overlap with the suction zone 21 on the suction roll 6.
- the region of the suction zone 35 is looped around by the structured permeable band 4.
- the press nip 19 is virtually ventilated via the pressure roller 9.
- the covering, in particular the further second band 5 supporting the tissue web T in the form of the permeable dewatering belt is here already carried in the region of the suction zone 35 on the pressure roller 9 before it enters the press nip 19.
- the course of a Crescentfilzbandes 11 is also shown by a broken line.
- the device 101 can be used free of the press device 17 as a conventional crescent machine for smooth tissue types.
- the individual components in particular the suction rolls 6, 7 or also the suction press roll 9 designed as a pressure roll, can be embodied in various ways.
- Conceivable are embodiments with only one suction zone, which extends viewed in the direction of rotation of the roll shell over a portion of the circumference or with a plurality of zones connected in series.
- FIGS. 1 to 4 An execution with only one zone is in the FIGS. 1 to 4 shown.
- An embodiment with more than one zone, preferably two suction zones 21I, 21II, is exemplary in the FIG. 5 reproduced by the example of the suction roller 6.
- the vacuum in the first zone 21I is preferably greater than in the second zone 21II.
- the pressure roller 9 is arranged opposite to the first zone 21I, while the second zone 21II can be flowed through by a hot fluid, for example hot air or unsaturated steam, through the flow-through drying device 23.
- FIG. 6 illustrates a particularly advantageous development of an embodiment according to FIG. 3
- the shoe press roll 33 is arranged upstream of the suction roll 7 in order to provide optimum guidance and adhesion to the structured permeable tape 4 up to the transfer area, in particular the space formed between the pressure roll and the drying cylinder 8 To ensure transfer gap on the drying cylinder 8.
- the same reference numbers are used for the same elements.
- the arrangement of the device 101 for dewatering, in particular the means for applying a pressure on the two belts 4, 5 in the form of the device 36 takes place immediately in front of the inside of the loop formed by the permeable structured band 4 suction roll 7.
- the structure the device 36 takes place in analogy to FIG.
- the through-flow drying device 23 is here not associated with the suction roll 6 and thus immediately downstream of the press nip 19, but the device 36 downstream and within the loop formed by the permeable structured band 4 arranged suction roll 7, in particular their suction zone 32.
- the distance X between drying device 18, in particular the bearing axis L8 of the heated drying cylinder 8 or a flow-through cylinder and with the axis of rotation of the Roll mantle of the suction roller 6 coincident bearing axis L6 in the machine direction MD is ⁇ 5m, preferably between 2 and 3m including.
- a suction device 45 is disposed downstream of the press nip 19 for the secure transfer of the tissue web T through the permeable structured belt 4.
- FIG. 7 a particularly advantageous further development according to FIG. 6 with design of the suction roller 7 as a pressure roller on the drying cylinder 8.
- This design is characterized by a low number of components and low space requirement.
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von Tissuebahnen, umfassend eine Vorrichtung zur Entwässerung mit einem endlosen, permeablen strukturierten Band und ein, eine Saugwalze teilweise in Umfangsrichtung umschlingendes endloses permeables Entwässerungsband, wobei das permeable strukturierte Band über einen Teilbereich seines Umlaufweges gemeinsam mit dem permeablen Entwässerungsband über zumindest einen Teilbereich des Umschlingungsbereiches des permeablen Entwässerungsbandes mit der Saugwalze unter Ausbildung eines Entwässerungsabschnittes geführt wird und mit Mitteln zum Aufbringen eines Druckes auf die beiden Bänder und die zwischen diesen geführte Tissuebahn in diesem Entwässerungsabschnitt .The invention relates to a device for the production of tissue webs, comprising a device for dewatering with an endless, permeable structured tape and, a suction roll partially circumferentially endless permeable Entwässerungsband, wherein the permeable structured band over a portion of its circulation path together with the permeable drainage tape is guided over at least a portion of the Umschlingungsbereiches the permeable drainage tape with the suction roll to form a dewatering section and means for applying a pressure on the two bands and the tissue web guided between them in this dewatering section.
Vorrichtungen zur Entwässerung von Tissuebahnen sind in einer Vielzahl von Ausführungen aus dem Stand der Technik bekannt. Allgemein gilt, dass bei Nasspressverfahren die Faserstoffbahn in einem Pressspalt derart komprimiert wird, bis durch den hydraulischen Druck Wasser aus der Faserstoffbahn herausdrückt wird. Dabei wird bei konventionellen Presseneinrichtungen nur ein geringer Teil des Walzenumfanges für den Komprimiervorgang der Faserstoffbahn genutzt, weshalb die Entwässerung zeitlich und örtlich stark begrenzt ist. Um diesen Nachteil zu beheben, wurden Anstrengungen unternommen, ein festes nicht permeables Band zur Ausbildung eines verlängerten Pressspaltes zum Aufbringen eines Druckes auf die Faserstoffbahn und Entwässerung dieser einzusetzen. Allerdings verhindert das nicht permeable Band die Strömung von Trocknungsfluid, wie Luft durch die Faserstoffbahn hindurch.Devices for draining tissue webs are known in a variety of prior art designs. In general, in the case of wet pressing processes, the fibrous web is compressed in a press nip in such a way that water is forced out of the fibrous web by the hydraulic pressure. In this case, only a small part of the roll circumference is used for the Kompressiervorgang the fibrous web in conventional press equipment, which is why the drainage time and place is severely limited. To overcome this drawback, efforts have been made to use a solid impermeable belt to form an elongated press nip for applying pressure to and dewatering the fibrous web. However, the non-permeable belt prevents the flow of drying fluid, such as air, through the fibrous web.
Es ist ferner aus dem Stand der Technik bekannt, einen so genannten "Through air drying process" (TAD) zum Trocknen der Faserstoffbahn, insbesondere Tissuebahnen, einzusetzen, um den erforderlichen mechanischen Pressanteil zu verringern. Dazu sind jedoch entsprechend für diesen Prozess geeignete Zylinder notwendig, sowie ein komplexes Luftversorgungs- als auch Heizsystem. Der Einsatz von TAD-Systemen ist daher sehr aufwendig und kostenintensiv. Ferner sind die Betriebskosten ebenfalls sehr hoch, da es notwendig ist, die Faserstoffbahn auf einen höheren Trocknungsgrad zu trocknen. Der Grund dafür besteht im geringen Querfeuchteprofil, das durch das TAD-System bei geringen Trocknungsgraden erzielt wird.It is also known from the prior art to use a so-called "through-air drying process" (TAD) for drying the fibrous web, in particular tissue webs, in order to reduce the required mechanical pressing fraction. However, suitable cylinders are necessary for this process, as well as a complex air supply and heating system. The use of TAD systems is therefore very complicated and expensive. Furthermore, the operating costs are also very high, since it is necessary to dry the fibrous web to a higher degree of drying. The reason for this is the low transversal moisture profile achieved by the TAD system at low drying levels.
Aus der Druckschrift
Der Erfindung liegt daher die Aufgabe zugrunde, eine Vorrichtung zur Entwässerung von Faserstoffbahnen, insbesondere Tissuebahnen der eingangs genannten Art durch eine mechanische Presseinrichtung derart weiterzuentwickeln, dass die genannten Nachteile vermieden werden. Insbesondere sind die Betriebs- und Investitionskosten zu verringern und es sollen ferner die bekannten Betriebsweisen bei der Tissueherstellung wie bisher mit geringem Aufwand möglich sein.The invention is therefore based on the object, a device for dewatering fibrous webs, in particular tissue webs of the type mentioned by a mechanical pressing device further develop such that the disadvantages mentioned are avoided. In particular, the operating and investment costs are to be reduced and it should also be the known operations in the tissue production as previously possible with little effort.
Die erfindungsgemäße Lösung ist durch die Merkmale des Anspruchs 1 charakterisiert. Vorteilhafte Ausgestaltungen sind in den Unteransprüchen beschrieben.The solution according to the invention is characterized by the features of
Die erfindungsgemäße Vorrichtung zur Herstellung einer Tissuebahn umfasst ein strukturiertes permeables Band und ein eine Saugwalze zumindest teilweise umschlingendes permeables Entwässerungsband, wobei die Saugwalze innerhalb des permeablen Entwässerungsbandes angeordnet ist und das permeable strukturierte Band im Umschlingungsbereich unter Ausbildung eines Entwässerungsabschnittes über einen Teilbereich des Umlaufweges gemeinsam mit dem permeablen Band an der Saugwalze geführt ist. Es sind Mittel zum Aufbringen eines Anpressdruckes in diesem Entwässerungsabschnitt vorgesehen. Diese umfassen erfindungsgemäß eine Einrichtung zum Aufbringen eines in Durchlaufrichtung örtlich begrenzten Druckes, insbesondere in Form einer Anpresswalze, die in Durchlaufrichtung der Tissuebahn im Einlaufbereich in den Entwässerungsabschnitt an der Saugwalze unter Ausbildung eines Pressspaltes angeordnet ist. Die Mittel sind frei von einem einen Pressdruck aufbringenden Pressband.The device according to the invention for producing a tissue web comprises a structured permeable tape and a permeable dewatering belt at least partially wound around a suction roll, wherein the suction roll is disposed within the permeable dewatering belt and the permeable structured belt in the belt area forming a dewatering section over a portion of the circulation path together with the permeable band is guided on the suction roll. There are provided means for applying a contact pressure in this dewatering section. These include according to the invention a device for applying a localized in the direction of passage pressure, in particular in the form of a pressure roller, which is arranged in the direction of passage of the tissue web in the inlet region in the dewatering section on the suction roll to form a press nip. The agents are free from a pressing pressure applying press belt.
Erfindungsgemäß wird damit der Anteil der mechanisch erzeugten Entwässerung im Einlauf in dem von der Saugwalze mit den Bändern ausgebildeten Entwässerungsabschnitt vergrößert. Der Pressspalt ist dabei derart positioniert, dass dieser vorzugsweise am Beginn der Saugzone liegt. Durch die am Beginn der Saugzone verlegte mechanische Entwässerung und die dadurch erzielte Feuchtereduzierung an der Tissuebahn kann eine im Anschluss der mechanischen Entwässerung nachfolgende Durchströmungstrocknung besser wirksam werden. Eine zusätzliche Aufheizung der Bänder entfällt und die offene Durchströmfläche wird hier vergrößert, da der gesamte Umschlingungsbereich dem Pressspalt nachgeordnet an der Saugwalze zur Durchströmung genutzt werden kann.According to the invention, the proportion of the mechanically generated dewatering in the inlet is thus increased in the dewatering section formed by the suction roll with the strips. The press nip is positioned such that it is preferably at the beginning of the suction zone. Due to the mechanical drainage routed at the beginning of the suction zone and the resulting moisture reduction on the tissue web, a subsequent drying of the drip following mechanical dehydration can become more effective. An additional heating of the bands is eliminated and the open flow area is increased here, since the entire wrap around the press nip downstream of the suction roll can be used to flow through.
Gemäß einer besonders vorteilhaften Ausführung ist eine Durchströmungstrocknungseinrichtung dem Pressspalt nachgeordnet. Diese umfasst vorzugsweise zumindest eine Heißluftblaseinrichtung, die am Innenumfang des permeablen strukturierten Bandes im Umschlingungsbereich an der Saugwalze wirksam wird. Vorzugsweise ist der Umschlingungsbereich dabei zumindest mit der theoretisch möglichen Saugzone identisch beziehungsweise die Saugzone ist im gesamten Umschlingungsbereich wirksam.According to a particularly advantageous embodiment, a flow-through drying device is arranged downstream of the press nip. This preferably comprises at least one hot-air blowing device which becomes effective on the inner periphery of the permeable structured band in the wrapping area on the suction roll. Preferably, the wrap area is identical at least to the theoretically possible suction zone or the suction zone is effective in the entire wrap area.
Durch die vorgelagerte mechanische Entwässerung aufgrund der Anpresswalze kann der Bereich der Durchströmungstrocknung verkleinert werden bei gleichem Trockenergebnis.Due to the upstream mechanical dewatering due to the pressure roller, the range of flow drying can be reduced with the same dry result.
Da gegenüber den Ausführungen aus dem Stand der Technik auf das hochbelastete Band verzichtet wurde, kann die mechanische Belastung der Saugwalze verringert werden. Diese ist nur noch vom permeablen Entwässerungsband umschlungen ist und es wird ferner lediglich über einen kurzen Bereich im Umschlingungsbereich ein Anpressdruck aufgebracht. Die Saugwalze kann dadurch hinsichtlich ihrer Dimensionierung erheblich kleiner ausgeführt werden. Dies führt zu einer Einsparung an Bauraum, ferner ist es möglich, die Saugwalze baugleich hinsichtlich Ausführung und Dimensionierung wie andere Saugwalzen im System auszubilden, so dass hier nur noch ein einziger Walzentyp zur Reserve vorgehalten werden muss, der in unterschiedlichen Bereichen in der Vorrichtung zum Einsatz gelangen kann.Since the highly stressed band has been dispensed with in comparison with the prior art embodiments, the mechanical load on the suction roll can be reduced. This is only embraced by the permeable drainage tape and it is also applied only over a short area in the wrap a contact pressure. The suction roll can thereby be made considerably smaller in terms of their dimensions. This leads to a saving of space, further it is possible to design the suction roll of the same design and dimensions as other suction rolls in the system, so that here only a single roll type must be kept in reserve, which is used in different areas in the device can get.
Bezüglich der Ausgestaltung der Anpresswalze bestehen eine Vielzahl von Möglichkeiten. Vorzugsweise wird jedoch eine Walze gewählt, die einen weichen Pressspalt erzeugt, das heißt einen Pressspalt, der nicht nur durch eine Linienkraft charakterisiert ist, sondern in Durchlaufrichtung geringfügig verbreitert ist. Dabei kann es sich gemäß einer ersten Ausführung um eine konventionelle Walze mit einem starren Mantel handeln, der am Außenumfang mit einem entsprechend weichen Bezug bezogen ist, der sich bei Einwirkung beziehungsweise bei Ausbildung des Pressspaltes elastisch verhält.With regard to the configuration of the pressure roller there are a variety of possibilities. Preferably, however, a roller is selected which produces a soft press nip, that is to say a press nip, which is not only characterized by a line force but is slightly widened in the direction of passage. According to a first embodiment, this may be a conventional roller with a rigid shell, which is covered on the outer circumference with a correspondingly soft cover, which behaves elastically when acted upon or when the press nip is formed.
Gemäß einer weiteren Ausführung ist es denkbar, eine Walze mit Durchbiegungsausgleich einzusetzen. Bei dieser ist ein zentrales Tragelement vorgesehen, das ortsfest gelagert ist und um das ein Mantel rotierbar geführt ist. Der Mantel ist vorzugsweise hochelastisch.According to a further embodiment, it is conceivable to use a roll with deflection compensation. In this, a central support member is provided which is fixedly mounted and is guided rotatably about a jacket. The jacket is preferably highly elastic.
Gemäß einer weiteren dritten Ausführung kann die Anpresswalze auch als Schuhpresswalze ausgebildet werden. Diese ist durch einen flexiblen endlos umlaufenden Walzenmantel charakterisiert, an dessen Innenumfang ein ortsfester Schuh anpressbar ist.According to a further third embodiment, the pressure roller can also be designed as a shoe press roll. This is characterized by a flexible endless revolving roll shell, on the inner circumference of a stationary shoe can be pressed.
Die Ausgestaltung des Anpresselementes gemäß einer der Möglichkeiten bietet den Vorteil, dass hier auf standardisierte Anpresswalzen zurückgegriffen werden kann. Der geringfügig verlängerte Pressspalt führt insgesamt zu einer geringeren Kräften aufgrund der vergrößerten Anpressfläche.The design of the pressing element according to one of the possibilities offers the advantage that it can be used here on standardized pressure rollers. The slightly extended press nip leads overall to lower forces due to the increased contact surface.
Die Anpresskraft durch die Anpresswalze ist je nach Bautyp auf einfache Art und Weise steuerbar. Die Steuerbarkeit kann dabei sowohl quer zur Tissuebahnlaufrichtung über die Breite erfolgen, wobei die Steuerung vorzugsweise zumindest zonenweise erfolgt, ganz besonders bevorzugt stufenlos über die gesamte Breite. Dadurch ist es möglich, das Feuchtequerprofil über die Tissuebahnbreite zu beeinflussen.The contact pressure by the pressure roller is controlled depending on the type of construction in a simple manner. The controllability can be carried out both across the width transverse to the tissue web running direction, wherein the control preferably takes place at least zone-wise, very particularly preferably steplessly over the entire width. This makes it possible to influence the moisture cross profile over the tissue web width.
Die erfindungsgemäße Lösung ist durch die intensivere mechanische Entwässerung am Beginn der Entwässerungszone durch eine Verringerung des Energieeintrages charakterisiert. Der Wassergehalt in der Bahn vor Beginn der Durchströmungstrocknung wird reduziert. Durch den Verzicht auf das hochbelastete Anpressband kann ein besserer Luftdurchlass zwischen den beiden im Entwässerungsabschnitt miteinander in Wirkverbindung stehenden Bändern erfolgen. Es ist bei gleicher Entwässerung eine geringere Vakuumhöhe sowie Abluftmenge für die Durchströmungstrocknung erforderlich.The solution according to the invention is characterized by the more intensive mechanical dehydration at the beginning of the dewatering zone by a reduction of the energy input. The water content in the web before beginning the throughflow drying is reduced. By dispensing with the highly loaded pressure belt, a better air passage between the two in the drainage section operatively connected bands can be done. It is necessary with the same drainage a lower vacuum level and exhaust air volume for the flow drying.
Neben der Anordnung der Durchströmungstrocknungseinrichtung im Bereich der Saugzone der Saugwalze der Einrichtung zum Aufbringen eines Anpressdruckes besteht auch die Möglichkeit, diese der Trocknungsvorrichtung vorgeordneten und der Einrichtung nachgeordneten Saugwalze zuzuordnen. Dadurch kühlt die Tissuebahn auf dem Weg zur Trockenvorrichtung nicht mehr aus, wodurch eine Energieeinsparung aufgrund des nicht mehr erforderlichen hohen Trockenleistungseintrages in die Tissuebahn erzielt wird.In addition to the arrangement of the throughflow drying device in the region of the suction zone of the suction roll of the device for applying a contact pressure, it is also possible to associate these upstream of the drying device and the device downstream suction roll. As a result, the tissue web no longer cools down on the way to the drying device, whereby an energy saving due to the no longer required high dry power input into the tissue web is achieved.
Gemäß einer besonders vorteilhaften Ausführung wird die Vorrichtung zur Entwässerung in den Bereich der Trockenvorrichtung verlegt, wodurch sich eine besonders kompakte Bauform in Maschinenrichtung ergibt. Der Abstand zwischen der Lagerachse der vom permeablen Entwässerungsband umschlungenen Saugwalze und der Trockenvorrichtung, insbesondere dem Trockenzylinder oder einem Durchströmungstrockenzylinder in Maschinenrichtung beträgt ≤ 5m, bevorzugt zwischen einschließlich 2 bis 3.According to a particularly advantageous embodiment, the device is laid for dewatering in the area of the drying device, resulting in a particularly compact design in the machine direction. The distance between the bearing axis of the suction roller wrapped by the permeable drainage belt and the drying device, in particular the drying cylinder or a through-flow drying cylinder in the machine direction, is ≦ 5 m, preferably between 2 and 3 inclusive.
Zur sicheren Bahnübernahme ist der Vorrichtung zur Entwässerung eine Saugeinrichtung nachgeordnet.For safe railway acquisition of the device for dewatering a suction device is arranged downstream.
Gemäß einer besonders vorteilhaften Ausführung sind die Leitwalzen derart angeordnet, dass ohne weiteres die Presseinrichtung aus dem Bahndurchlauf herausgenommen werden kann und ein einfaches Umrüsten und Umschwenken unter Ausbildung eines normalen Crescentformers möglich ist.According to a particularly advantageous embodiment, the guide rollers are arranged such that readily the pressing device can be removed from the web pass and a simple conversion and pivoting to form a normal Crescentformers is possible.
Die erfindungsgemäße Lösung wird nachfolgend anhand von Figuren erläutert. Darin ist im Einzelnen Folgendes dargestellt:
- Figur 1a
- verdeutlicht in schematisiert vereinfachter Darstellung eine erste Ausführung einer erfindungsgemäßen Vorrichtung zur Herstellung einer Tissuebahn;
- Figur 1b
- verdeutlicht eine Detailansicht gemäß
Figur 1a ; - Figuren 2a und 2b
- verdeutlichen mögliche Ausführungen der Anpresswalze;
Figur 3- verdeutlicht eine Weiterentwicklung gemäß
Figur 1 a; Figur 4- verdeutlicht anhand eines Ausschnittes gemäß
Figur 1b eine besonders vorteilhafte Ausgestaltung der Anpresswalze als Saugpresswalze; Figur 5- verdeutlicht beispielhaft eine mögliche Ausführung der Saugwalze mit zwei hintereinander geschalteten Saugzonen;
Figur 6- verdeutlicht eine besonders vorteilhafte Weiterentwicklung einer Ausführung gemäß
Figur 3 ; Figur 7- verdeutlicht eine vorteilhafte Weiterentwicklung einer Ausführung gemäß
.Figur 6
- FIG. 1a
- illustrates in schematic simplified representation of a first embodiment of a device according to the invention for producing a tissue web;
- FIG. 1b
- clarifies a detail view according to
FIG. 1a ; - FIGS. 2a and 2b
- clarify possible embodiments of the pressure roller;
- FIG. 3
- clarifies a further development according to
FIG. 1 a; - FIG. 4
- clarified by a section according to
FIG. 1b a particularly advantageous embodiment of the pressure roller as Saugpresswalze; - FIG. 5
- exemplifies a possible embodiment of the suction roll with two suction zones connected in series;
- FIG. 6
- illustrates a particularly advantageous development of an embodiment according to
FIG. 3 ; - FIG. 7
- illustrates an advantageous development of an embodiment according to
FIG. 6 ,
Die
Im Anschluss an die Anpresswalze 9 ist eine Durchströmungstrocknungseinrichtung 23 vorgesehen, vorzugsweise in Form eines Heißluftblaskastens 10. Diese ist vorzugsweise dem Pressspalt 19 in Durchlaufrichtung unmittelbar nachgeordnet und noch im Erstreckungsbereich der Saugzone 21 gegenüber der Saugwalze 6 wirksam. Der Wirkungsbereich der Durchströmungstrocknungseinrichtung 23 in Durchlaufrichtung der Bahn betrachtet kann aufgrund der Verlagerung und Intensivierung der mechanischen Entwässerung an den Anfang, insbesondere Einlaufbereich 22 der Saugzone 21 der Saugwalze 6 erheblich verringert werden. Durch den Wegfall des hochbelasteten Pressbandes werden zudem die mechanische Belastung an der Saugwalze 6 und die erforderliche Vakuumluftmenge sehr stark reduziert, so dass die Saugwalze 6 bei gleicher Entwässerungsleistung verkleinert werden kann und somit baugleich mit anderen Saugwalzen, beispielsweise einer die Tissuebahn T führende und übergebenden Saugwalze 7 an den heizbaren Trockenzylinder 8 ausgeführt werden. Ferner ist die örtliche Pressspaltbelastung durch die Anpresswalze 9 weitaus geringer als die resultierende Kraft aus der Umschlingung bei Ausbildung des Anpressdruckes über ein Pressband.Subsequent to the
Gemäß einer vorteilhaften Ausführung wird nach Durchlaufen der Presseneinrichtung 17 die Tissuebahn T mit dem permeabel strukturierten Band 4 weitergeführt und an einen beheizbaren Trockenzylinder 8 übergeben. Dies erfolgt im Bereich eines mit diesem ausgebildeten Pressspaltes 30, welcher im dargestellten Fall von einer Saugwalze 7 und dem Außenumfang 31 des Trockenzylinders 8 gebildet wird. Die Saugwalze 7 weist dazu ebenfalls zumindest eine Saugzone 32 auf, die in Führungsrichtung der Tissuebahn T dem Pressspalt 30 vorgeordnet ist und somit vor dem Einlauf in diesen eine sichere Führung der Faserstoffbahn, insbesondere Tissuebahn T an der Saugwalze 7 und damit eine ordnungsgemäße Übergabe an den Trockenzylinder 8 gewährleistet.According to an advantageous embodiment, after passing through the
Die
Die Ausgestaltung der Anpresswalze 9 kann vielgestaltig erfolgen. Vorzugsweise ist diese derart ausgebildet und ausgeführt, dass diese geeignet ist, einen so genannten weichen Pressspalt 19 auszubilden. Im einfachsten Fall kann dazu die Anpresswalze 9 gemäß
Gemäß einer weiteren Ausführung in
Gegenüber der Ausführung in
Die
Bei den Ausführungen gemäß der
Die erfindungsgemäße Lösung ist nicht auf die in den
Eine Ausführung mit lediglich einer Zone ist in den
Die
Demgegenüber verdeutlicht
- 11
- Stoffauflaufheadbox
- 22
- Band, insbesondere SiebbandTape, in particular sieve tape
- 33
- Formierwalzeforming roll
- 44
- permeables strukturiertes Bandpermeable structured band
- 55
- permeables Entwässerungsband, Filz oder Siebpermeable drainage tape, felt or sieve
- 66
- Saugwalzesuction roll
- 77
- Saugwalzesuction roll
- 88th
- beheizbarer Trockenzylinderheated drying cylinder
- 99
- Anpresswalzepressure roller
- 1010
- Heisluftblaskasten, HeizelementHeisluftblaskasten, heating element
- 1111
- CrescentfilzCrescentfilz
- 1212
- Leitwalzeguide roll
- 1313
- DurchbiegungsausgleichswalzeDeflection roll
- 1414
- Einlaufspaltinlet gap
- 1515
- Formiereinheitforming unit
- 1616
- Umschlingungsbereichwrap region
- 1717
- mechanische Siebpresseinrichtungmechanical screen press
- 1818
- Trockenvorrichtungdryer
- 1919
- Pressspaltpress nip
- 2020
- Mantelcoat
- 2121
- Saugzonesuction zone
- 2222
- Einlaufbereichintake area
- 2323
- DurchströmungstrocknungseinrichtungFlow drying device
- 2424
- Pressschuhpress shoe
- 2525
- Walzenmantelroll shell
- 2626
- Bezugreference
- 2727
- SchuhpresswalzeShoe press roll
- 2828
- Walzenmantelroll shell
- 3030
- Pressspaltpress nip
- 3131
- Außenumfangouter periphery
- 3232
- Saugzonesuction zone
- 3333
- SchuhpresseinrichtungShoe pressing device
- 3434
- Saugpresswalzesuction press
- 3535
- Saugzonesuction zone
- 3636
- Einrichtung zum Aufbringen eines AnpressdruckesDevice for applying a contact pressure
- 3737
- Umschlingungsbereichwrap region
- 3838
- Entwässerungsabschnittdewatering section
- 3939
- WasserauffangwanneWater trough
- 4040
- Tragkörpersupporting body
- 4141
- Mittel zum DurchbiegungsausgleichMeans for deflection compensation
- 4242
- Stelleinrichtungsetting device
- 4343
- Walzenmantelroll shell
- 4444
- Walzenmantelroll shell
- 4545
- Saugeinrichtungsuction
- SS
- FaserstoffsuspensionFibrous suspension
- TT
- Tissuebahntissue web
- FF
- FaserstoffbahnFibrous web
- L6L6
- Lagerachsebearing axle
- L8L8
- Lagerachsebearing axle
- XX
- Abstanddistance
- 100100
- Maschine zur Herstellung einer Faserstoffbahn, insbesondere TissuebahnMachine for producing a fibrous web, in particular tissue web
- 101101
- Vorrichtung zur Entwässerung von FaserstoffbahnenDevice for dewatering fibrous webs
Claims (29)
dadurch gekennzeichnet,
dass die Mittel eine in Durchlaufrichtung der Tissuebahn (T) betrachtet nur im Einlaufbereich (22) der Bänder (4, 5) in den Entwässerungsabschnitt (38) an der Saugwalze (6) in Umfangsrichtung dieser örtlich begrenzt einen Druck aufbringende Einrichtung (36) umfassen.Apparatus (100) for making tissue webs (T), comprising a device (101) for dewatering with an endless, permeable structured belt (4) and a continuous permeable dewatering belt (5) partially encircling a suction roll (6) the permeable structured band (4) is guided over a portion of its circulation path together with the permeable dewatering band (5) over at least a portion of the Umschlingungsbereiches (37) of the permeable dewatering belt (5) with the suction roll (6) to form a dewatering section (38) and means for applying a pressure to the two belts (4, 5) and the tissue web (T) guided between them in this dewatering section (38),
characterized,
in that the means comprises, in the direction of passage of the tissue web (T), only in the inlet region (22) of the bands (4, 5) into the dewatering section (38) on the suction roll (6) in the circumferential direction of this pressure-applying device (36) ,
dadurch gekennzeichnet,
dass die Einrichtung (36) eine am Innenumfang des permeablen strukturierten Bandes (4) angeordnete Anpresswalze (9) umfasst, die in Durchlaufrichtung der Tissuebahn (T) im Einlaufbereich (22) in den Entwässerungsabschnitt (38) an der Saugwalze (6) unter Ausbildung eines Pressspaltes (19) angeordnet ist.Device (100) according to claim 1,
characterized,
that the device (36) arranged one at the inner periphery of the permeable structured belt (4) pressure roller (9) in the passage direction of the tissue web (T) in the inlet region (22) into the drainage portion (38) of the suction roll (6) to form a press nip (19) is arranged.
dadurch gekennzeichnet,
dass die Einrichtung (36) eine am Innenumfang des permeablen strukturierten Bandes (4) angeordnete Anpresswalze (9) umfasst, die in Durchlaufrichtung der Tissuebahn (T) im Anfangsbereich der Saugzone (21) im Entwässerungsabschnitt (38) an der Saugwalze (6) unter Ausbildung eines Pressspaltes (19) angeordnet ist.Device (100) according to claim 1 or 2,
characterized,
in that the device (36) comprises a pressure roller (9) arranged on the inner circumference of the permeable structured belt (4) which, in the direction of passage of the tissue web (T) in the initial region of the suction zone (21) in the dewatering section (38) on the suction roller (6) Forming a press nip (19) is arranged.
dadurch gekennzeichnet,
dass dem Pressspalt (19) in Durchlaufrichtung der Tissuebahn (T) eine Durchströmungstrocknungseinrichtung (23) nachgeordnet sind.Device (100) according to one of claims 1 to 3,
characterized,
in that a through-flow drying device (23) is arranged downstream of the press nip (19) in the direction of passage of the tissue web (T).
dadurch gekennzeichnet,
dass die Durchströmungstrocknungseinrichtung (23) zumindest eine Heißluftblaseinrichtung (10) umfasst, die am Innenumfang des permeablen strukturieren Bandes (4) im Entwässerungsabschnitt (38) der beiden Bänder (4,5) an der Saugwalze (6) auf diese gerichtet angeordnet ist.Device (100) according to claim 4,
characterized,
in that the flow-through drying device (23) comprises at least one hot-air blowing device (10) which is arranged on the suction roll (6) on the suction roll (6) on the inner circumference of the permeable structured strip (4) in the dewatering section (38) of the two strips (4, 5).
dadurch gekennzeichnet,
dass der zwischen der Anpresswalze (9) und der Saugwalze (6) ausgebildete Pressspalt (19) als weicher Pressspalt ausgeführt ist.Device (100) according to one of Claims 2 to 5,
characterized,
in that the press nip (19) formed between the pressure roller (9) and the suction roller (6) is designed as a soft press nip.
dadurch gekennzeichnet,
dass die Anpresswalze (9) einen starren Walzenmantel (25) oder Walzenkörper umfasst, der am Außenumfang (24) mit einem elastischen Bezug (26) versehen ist.Device (100) according to claim 6,
characterized,
that the pressure roller (9) comprises a rigid roll cover (25) or roller body which is provided on the outer circumference (24) having a resilient covering (26).
dadurch gekennzeichnet,
dass die Anpresswalze (9) als Durchbiegungsausgleichswalze (13) ausgebildet ist, umfassend einen ortsfesten Tragkörper (40) und einen um diesen rotierbaren elastischen Walzenmantel (28), der sich über zwischen Tragkörper (40) und Walzenmantel (28) angeordnete und mittels zumindest einer Stelleinrichtung (42) ansteuerbarer Mittel (41) zum Durchbiegungsausgleich am Tragkörper (40) abstützt.Device (100) according to claim 6,
characterized,
in that the pressure roller (9) is designed as a deflection compensating roller (13), comprising a stationary support body (40) and an elastic roll shell (28) rotatable about the latter and arranged by means of at least one between the support body (40) and the roll shell (28) Actuating device (42) controllable means (41) for deflection compensation on the support body (40) is supported.
dadurch gekennzeichnet,
dass die Anpresswalze (9) als Schuhpresswalze (27) ausgebildet ist, umfassend einen flexiblen rotierbaren Walzenmantel (43) und einen ortsfesten stationären Schuh (24), der am Innenumfang des flexiblen, rotierbaren Walzenmantels (43) anpressbar ist.Device (100) according to claim 6,
characterized,
in that the pressure roller (9) is designed as a shoe press roll (27), comprising a flexible rotatable roll shell (43) and a stationary stationary shoe (24) which can be pressed against the inner periphery of the flexible, rotatable roll shell (43).
dadurch gekennzeichnet,
dass die Anpresswalze (9) als Saugpresswalze (34) ausgebildet ist, umfassend zumindest eine Saugzone (35), die in Durchlaufrichtung der Tissuebahn (T) der Saugzone (21) an der Saugwalze (6) vorgeordnet ist.Device (100) according to claim 6,
characterized,
in that the pressure roller (9) is designed as a suction pressure roller (34) comprising at least one suction zone (35) which is arranged upstream of the suction roller (6) in the direction of passage of the tissue web (T) on the suction roller (6).
dadurch gekennzeichnet,
dass die Anpresskraft der Anpresswalze (9) über die Breite des Pressspaltes (19) senkrecht zur Durchlaufrichtung der Tissuebahn (T) betrachtet steuerbar ist.Device (100) according to one of claims 2 to 10,
characterized,
that the contact pressure of the pressure roller (9) over the width of the press nip (19) viewed perpendicular to the direction of passage of the tissue web (T) is controllable.
dadurch gekennzeichnet,
dass die Anpresskraft zonenweise steuerbar ist.Device (100) according to claim 11,
characterized,
that the pressing force is controlled zone by zone.
dadurch gekennzeichnet,
dass die vom permeablen Entwässerungsband (5) umschlungene Saugwalze (6) zumindest eine Saugzone (21) umfasst und die Saugzone (21) wenigstens teilweise im Umschlingungsbereich (37) angeordnet ist.Device (100) according to one of claims 1 to 12,
characterized,
in that the suction roller (6) looped around by the permeable dewatering belt (5) comprises at least one suction zone (21) and the suction zone (21) is arranged at least partially in the looping area (37).
dadurch gekennzeichnet,
dass die vom permeablen Entwässerungsband (5) umschlungene Saugwalze (6) mehrere in Durchlaufrichtung der Tissuebahn (T) betrachtet hintereinander angeordnete unterschiedlich beaufschlagbare Saugzonen (21I, 21II) umfasst.Device (100) according to one of claims 1 to 13,
characterized,
that the permeable dewatering belt (5) looped around the suction roll (6) considered more in the direction of passage of the tissue web (T) arranged behind one another can be acted upon different suction zones (21I, 21II) comprising.
dadurch gekennzeichnet,
dass der Pressspalt (19) zwischen Anpresswalze (9) und Saugwalze (6) im Bereich der ersten Saugzone (21I) im Bereich des Einlaufes der Tissuebahn in den Entwässerungsabschnitt (38) angeordnet ist.Device (100) according to claim 14,
characterized,
that the press nip (19) is disposed between the pressure roller (9) and a suction roll (6) in the area of the first suction zone (21I) in the region of the inlet of the tissue web in the dewatering section (38).
dadurch gekennzeichnet,
dass die Durchströmungstrocknungseinrichtung (23) der zweiten Zone (21II) zugeordnet ist und diese von einem flüssigen oder gasförmigen Medium durchströmbar ist.Device (100) according to claim 15,
characterized,
that the through air drying means (23) of the second zone (21II) is assigned and these through which a liquid or gaseous medium.
dadurch gekennzeichnet,
dass diese einen, dem Pressspalt (19) und der Durchströmungstrocknungseinrichtung (23) nachgeordneten beheizbaren Trocknungseinheit (18) umfasst, zur Ausbildung eines Pressspaltes (30) mit einer im permeabel strukturierten Band (4) angeordneten Anpresswalze (33) oder Saugwalze (7).Device (100) according to one of claims 2 to 16,
characterized,
in that this comprises a heatable drying unit (18) arranged downstream of the press nip (19) and the throughflow drying device (23) for forming a press nip (30) with a pressure roll (33) or suction roll (7) arranged in the permeable structured band (4).
dadurch gekennzeichnet,
dass die den zweiten Pressspalt (30) bildende Saugwalze (7) hinsichtlich ihrer Ausgestaltung und Dimensionierung baugleich zur Saugwalze (6) im permeablen Entwässerungsband (5) ausgebildet ist.Device (100) according to claim 17,
characterized,
that the suction roller (7) forming the second press nip (30) is of identical design to the suction roll (6) in the permeable dewatering belt (5) in terms of its design and dimensioning.
dadurch gekennzeichnet,
dass die zweite Saugwalze (7) eine oder mehrere Saugzonen umfasst.Device (100) according to one of claims 17 or 18,
characterized,
that the second suction roll (7) comprises one or more suction zones.
dadurch gekennzeichnet,
dass die zweite Anpresswalze (33) als Schuhpresswalze ausgebildet ist.Device (100) according to claim 17,
characterized,
that the second pressure roller (33) is designed as a shoe press roll.
dadurch gekennzeichnet,
dass diese einen Stoffauflauf umfasst (1) und ein Formiersieb (2), das gemeinsam unter Ausbildung eines Spaltes (14) über einen Teilbereich des Umlaufweges mit dem permeablen strukturierten Band (5) geführt ist.Device (100) according to one of claims 1 to 20,
characterized,
that this comprises a headbox (1) and a forming fabric (2), which is guided together to form a gap (14) over a partial region of the circulation path with the permeable structured band (5).
dadurch gekennzeichnet,
dass das permeable Entwässerungsband (5) als Siebband ausgebildet ist.Device (100) according to one of claims 1 to 21,
characterized,
that the permeable dewatering belt (5) is constructed as a sieve belt.
dadurch gekennzeichnet,
dass das permeable Entwässerungsband (5) als Filzband ausgebildet ist.Device (100) according to one of claims 1 to 21,
characterized,
in that the permeable dewatering belt (5) is designed as a felt belt.
dadurch gekennzeichnet,
dass das Filzband mehrlagig ausgebildet ist.Device (100) according to claim 23,
characterized,
that the felt is formed multi-layered.
dadurch gekennzeichnet,
dass das permeable strukturierte Band als Spiralgliederband ausgebildet ist.Device (100) according to one of claims 1 to 24,
characterized,
that the permeable structured band is formed as a spiral link belt.
dadurch gekennzeichnet,
dass die Anordnung der Leitwalzen (12) für das permeable strukturierte Band (4) und/oder das permeable Entwässerungsband (5) derart ausgebildet erfolgt, um geeignet zu sein, anstelle dieses Bandes oder dieser Bänder einen Crescentfilz unter Umgehung der Einrichtung (36) zu führen.Device (100) according to one of claims 1 to 25,
characterized,
is carried out that the arrangement of the guide rollers (12) for the permeable structured belt (4) and / or the permeable dewatering belt (5) adapted to be suitable, instead of this belt or these belts a Crescentfilz bypassing the device (36) to to lead.
dadurch gekennzeichnet,
dass die Durchströmungstrocknungseinrichtung (23) der Saugwalze (7) zugeordnet ist.Device (100) according to one of claims 4 to 26,
characterized,
in that the flow-through drying device (23) is associated with the suction roll (7).
dadurch gekennzeichnet,
dass der Abstand (X) zwischen der Lagerachse (L6) der vom permeablen Entwässerungsband (5) umschlungenen Saugwalze (6) und (L8) der Trockenvorrichtung (18), insbesondere dem Trockenzylinder (8) oder einem Durchströmungstrockenzylinder in Maschinenrichtung (MD) ≤ 5m, bevorzugt zwischen einschließlich 2 bis 3 m beträgt.Device (100) according to claim 27,
characterized,
that the distance (X) between the bearing axis (L6) of the permeable dewatering belt (5) looped around the suction roll (6) and (L8) of the drying device (18), in particular the drying cylinder (8) or a through-flow drying cylinder in the machine direction (MD) ≤ 5m , preferably between 2 and 3 m inclusive.
dadurch gekennzeichnet,
dass der Vorrichtung (101) eine Saugeinrichtung (45) zur sicheren Bahnübernahme an das permeable strukturierte Band (4) nachgeordnet ist.Device (100) according to one of claims 27 or 28,
characterized,
in that the device (101) is followed by a suction device (45) for safe web transfer to the permeable structured belt (4).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810000226 DE102008000226A1 (en) | 2008-02-04 | 2008-02-04 | Device for dewatering fibrous webs, in particular tissue webs |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2085515A2 true EP2085515A2 (en) | 2009-08-05 |
EP2085515A3 EP2085515A3 (en) | 2011-06-29 |
Family
ID=40622190
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08171455A Withdrawn EP2085515A3 (en) | 2008-02-04 | 2008-12-12 | Device for dewatering tissue webs |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2085515A3 (en) |
DE (1) | DE102008000226A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012065804A1 (en) * | 2010-11-17 | 2012-05-24 | Voith Patent Gmbh | Device and method for producing a material web |
CN103987893A (en) * | 2011-12-08 | 2014-08-13 | 福伊特专利公司 | Machine for producing tissue paper |
EP3623525A1 (en) * | 2018-09-17 | 2020-03-18 | Voith Patent GmbH | Method and machine for manufacturing a sheet of fibrous material |
IT202100020858A1 (en) * | 2021-08-03 | 2023-02-03 | Toscotec S P A | Machine and process for the production of structured paper. |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105735026B (en) * | 2014-12-11 | 2019-08-09 | 福伊特专利有限公司 | For manufacturing the machine of fibrous material web |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005075736A2 (en) | 2004-01-30 | 2005-08-18 | Voith Paper Patent Gmbh | Advanced dewatering system |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5904811A (en) * | 1993-12-20 | 1999-05-18 | The Procter & Gamble Company | Wet pressed paper web and method of making the same |
SE511485C2 (en) * | 1998-02-04 | 1999-10-04 | Valmet Karlstad Ab | Paper machine and process for making a paper press web |
ATE352666T1 (en) * | 2000-05-18 | 2007-02-15 | Metso Paper Karlstad Ab | SOFT CREPE PAPER MACHINE AND PRESS SECTION THEREOF |
DE102005036891A1 (en) * | 2005-08-05 | 2007-02-08 | Voith Patent Gmbh | Machine for the production of tissue paper |
-
2008
- 2008-02-04 DE DE200810000226 patent/DE102008000226A1/en not_active Withdrawn
- 2008-12-12 EP EP08171455A patent/EP2085515A3/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005075736A2 (en) | 2004-01-30 | 2005-08-18 | Voith Paper Patent Gmbh | Advanced dewatering system |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012065804A1 (en) * | 2010-11-17 | 2012-05-24 | Voith Patent Gmbh | Device and method for producing a material web |
CN103328723A (en) * | 2010-11-17 | 2013-09-25 | 沃依特专利有限责任公司 | Device and method for producing a material web |
EP2712958A1 (en) * | 2010-11-17 | 2014-04-02 | Voith Patent GmbH | Device and method for producing a material web |
CN103987893A (en) * | 2011-12-08 | 2014-08-13 | 福伊特专利公司 | Machine for producing tissue paper |
CN103987893B (en) * | 2011-12-08 | 2016-01-20 | 福伊特专利公司 | For the manufacture of machine and the pressure zone of thin paper |
EP3623525A1 (en) * | 2018-09-17 | 2020-03-18 | Voith Patent GmbH | Method and machine for manufacturing a sheet of fibrous material |
IT202100020858A1 (en) * | 2021-08-03 | 2023-02-03 | Toscotec S P A | Machine and process for the production of structured paper. |
WO2023012843A1 (en) * | 2021-08-03 | 2023-02-09 | Toscotec S.P.A. | Machine and process for the production of structured paper |
Also Published As
Publication number | Publication date |
---|---|
DE102008000226A1 (en) | 2009-08-06 |
EP2085515A3 (en) | 2011-06-29 |
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