EP0169336A1 - Control and actuation system, especially for water ring vacuum pumps - Google Patents
Control and actuation system, especially for water ring vacuum pumps Download PDFInfo
- Publication number
- EP0169336A1 EP0169336A1 EP85106437A EP85106437A EP0169336A1 EP 0169336 A1 EP0169336 A1 EP 0169336A1 EP 85106437 A EP85106437 A EP 85106437A EP 85106437 A EP85106437 A EP 85106437A EP 0169336 A1 EP0169336 A1 EP 0169336A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control
- regulation
- line
- control system
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C19/00—Rotary-piston pumps with fluid ring or the like, specially adapted for elastic fluids
- F04C19/001—General arrangements, plants, flowsheets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C19/00—Rotary-piston pumps with fluid ring or the like, specially adapted for elastic fluids
- F04C19/004—Details concerning the operating liquid, e.g. nature, separation, cooling, cleaning, control of the supply
Definitions
- the object of the present invention is now to achieve a comprehensive regulation for vacuum systems including the aforementioned speed adjustment, adapted to the specific conditions in water ring vacuum pumps.
- the invention proposes, in a regulation and control system of the type mentioned, the sensors for regulating to minimize fresh water consumption, regulating to constant or time-variable suction pressure, preventing cavitation, regulating to the maximum engine power or to regulate the switching on and off of several pumps via a control unit, which has one or more inputs and outputs as well as temporal and logical links for a programmable logic controller, by means of which a change in speed and power for the drive motor or pumps or Pumping is done to connect to the actuators.
- a temperature sensor should be arranged in the exhaust air line or in the separating tank of the pumps or pumps or in the process water line, which is connected via the control unit to a control valve in the fresh water line.
- a bypass bypassing the control valve should be provided with a valve that can be set to a minimum fresh water quantity.
- the water ring temperature should be varied within the limits adapted to the operation.
- a pressure sensor that can be set to a constant suction pressure can be arranged in the suction line (vacuum line) of the pump or pumps and is connected to the electric motors of the pumps via the control unit.
- a speed controller for a minimum speed of the electric motor ensuring the stability of the water ring should then be provided in the control device and the control device should have a mechanical speed frequency overload preventing the pump from overloading.
- an air inlet with a control valve can also be provided, which to prevent cavitation, depending on the temperature in the exhaust air line or in the separating tank and the pressure in the intake line via the control unit according to a predetermined limit pressure curve to a regulated air addition in the suction line is adjustable.
- a power sensor can also be connected to the power supply line for the drive motor of the vacuum pump, by means of which the drive motor is continuously adjusted to its nominal power via the control unit and the speed controller.
- the systems shown, for example, in the figures essentially consist of the vacuum lines and the exhaust air lines, which are connected by the vacuum pumps 6 driven by electric motors 5. To complement the water ring in the pumps, they are still connected to a fresh water line, in which a shut-off valve 13 and a dirt filter 10 are installed.
- control unit 12 which Has more inputs and outputs as well as temporal and logical links via a programmable logic controller, are interconnected.
- a pressure sensor 3 is installed in the control circuit (consisting of the control unit 12, the electric motors 5 and the liquid vacuum pumps 6.
- This control circuit ensures that a constant suction pressure is generated via the vacuum line, regardless of the gas accumulation is held. Any pressure / time diagrams can be drawn through a temporal intake pressure specification. Setting a minimum speed of the speed controller 11 ensures that the water ring remains stable. Setting a maximum frequency ensures that the mechanical load on the vacuum pump is not exceeded.
- valve 1 is controlled as a function of the temperature in the exhaust air line 7 and the pressure in the vacuum line 3 via the control device 12, so that a predetermined limit curve P pressure is reached as a function of the temperature.
- the switching on and off of pumps can also be controlled automatically, that is, a pump control program to e.g. B. Switch on pumps for power peaks or switch from one pump to another to operate several pumps evenly.
Abstract
Ein geschlossener Regelkreis steuert Druck und/oder Temperatur in einem Regelungs- und Steuerungssystem für Wasserring-Vakuumpumpen. Die Ansaugfähigkeit der Pumpen wird entweder durch Geschwindigskeitskontrolle, durch die Operationswassertemperatur, durch Ein- Ausschalten der Pumpen oder durch Nebenluft gesteuert. Die elektronische Steuervorrichtung (Mikrocomputer) kann einer dieser Steuermöglichkeiten die Priorität geben.A closed control loop controls pressure and / or temperature in a regulation and control system for water ring vacuum pumps. The suction capacity of the pumps is controlled either by speed control, by the operating water temperature, by switching the pumps on or by secondary air. The electronic control device (microcomputer) can give priority to one of these control options.
Description
Die Regelung physikalischer Größen wie Förderströme, Förderdrücke und dergl. bei Prozessen, in denen Pumpen verwendet werden,geschieht heute in der Regel noch überwiegend durch Ein- und Ausschaltbefehle an die Pumpen und insbesondere durch Verstellung von Drosselventilen oder sonstigen Regelorganen. Da diese Art von Regelung in vielen Fällen mit hohem Wartungs- und Energieaufwand verbunden ist, wurde bei modernen Anlagen mit Kreisel- und Kolbenpumpen auch schon vorgeschlagen, die Regelaufgaben mittels stufenloser Anpassung der Pumpendrehzahl bei minimiertem Energieverbrauch vorzunehmen.The regulation of physical variables such as flow rates, delivery pressures and the like. In processes in which pumps are used, these days, as a rule, are still predominantly carried out by switching the pumps on and off and, in particular, by adjusting throttle valves or other control elements. Since this type of control is in many cases associated with high maintenance and energy expenditure, it has already been proposed in modern systems with centrifugal and piston pumps to carry out the control tasks by means of stepless adjustment of the pump speed with minimized energy consumption.
Durch die vorliegende Erfindung soll nun die Aufgabe gelöst weraen, eine umfassende Regelung für Vakuumsysteme unter Einbeziehung der vorgenannten Drehzahlverstellung zu schaffen, angepaßt an die spezifischen Verhältnisse bei Wasserring-Vakuumpumpen.The object of the present invention is now to achieve a comprehensive regulation for vacuum systems including the aforementioned speed adjustment, adapted to the specific conditions in water ring vacuum pumps.
Zur Lösung dieser Aufgabe wird dazu erfindungsgemäß vorgeschlagen, bei einem Regelungs- und Steuerungssystem der eingangs genannten Art, die Sensoren für die Regelung zur Minimierung des Frischwasserverbrauchs, zur Regelung auf konstanten oder zeitlich veränderlichen Ansaugdruck, zur Verhinderung von Kavitation, zur Regelung auf maximale Motorleistung oder zur Regelung der Zu- und Abschaltung von mehreren Pumpen über ein Steuergerät, welches einen oder mehrere Ein- und Ausgänge sowie zeitliche und logische Verknüpfungen für eine speicherprogrammierbare Steuerung aufweist, durch die ein Drehzahl- und Leistungsveränderung für den oder die Antriebsmotore der Pumpe oder Pumpen erfolgt, mit den Stellgliedern zu verbinden.To solve this problem, the invention proposes, in a regulation and control system of the type mentioned, the sensors for regulating to minimize fresh water consumption, regulating to constant or time-variable suction pressure, preventing cavitation, regulating to the maximum engine power or to regulate the switching on and off of several pumps via a control unit, which has one or more inputs and outputs as well as temporal and logical links for a programmable logic controller, by means of which a change in speed and power for the drive motor or pumps or Pumping is done to connect to the actuators.
Bei einer Regelung zur Minimierung des Frischwasserverbrauchs der Pumpe oder Pumpen soll dabei in der Abluftleitung bzw. im Abscheidebehälter der Pumpen oder Pumpen oder in der Betriebswasserleitung ein Temperaturmeßwertaufnehmer angeordnet sein, der über das Steuergerät mit einem Stellventil in der Frischwasserleitung verbunden ist. Bei einem Betrieb ohne Abscheidebehälter in der Frischwasserleitung soll ein das Stellventil umgehender Bypass mit einem auf eine Mindestfrischwassermenge einstellbaren Ventil vorgesehen sein.In the case of a regulation for minimizing the fresh water consumption of the pump or pumps, a temperature sensor should be arranged in the exhaust air line or in the separating tank of the pumps or pumps or in the process water line, which is connected via the control unit to a control valve in the fresh water line. When operating without a separating tank in the fresh water line, a bypass bypassing the control valve should be provided with a valve that can be set to a minimum fresh water quantity.
Bei der Regelung auf konstanten oder zeitlich veränderlichen Ansaugedruck soll die Wasserringtemperatur in dem Betrieb angepaßten Grenzen variiert werden. Dabei kann in der Ansaugeleitung (Vakuumleitung) der Pumpe oder Pumpen ein auf konstanten Ansaugedruck einstellbarer Druckaufnehmer angeordnet sein, der über das Steuergerät mit den Elektromotoren der Pumpen in Verbindung steht. Im Steuergerät soll dann ein Drehzahlsteller für eine die Stabilität des Wasserringes sichernde Mindestdrehzahl des Elektromotors vorgesehen sein und das Steuergerät soll eine die mechanische überlastung der Pumpe verhindernde Frequenzbegrenzung aufweisen.When regulating to constant or time-variable suction pressure, the water ring temperature should be varied within the limits adapted to the operation. In this case, a pressure sensor that can be set to a constant suction pressure can be arranged in the suction line (vacuum line) of the pump or pumps and is connected to the electric motors of the pumps via the control unit. A speed controller for a minimum speed of the electric motor ensuring the stability of the water ring should then be provided in the control device and the control device should have a mechanical speed frequency overload preventing the pump from overloading.
In der Ansaugeleitung der Pumpen kann weiterhin ein Lufteinlaß mit einem Stellventil vorgesehen sein, welches zur Verhinderung von Kavitation, abhängig von der Temperatur in der Abluftleitung bzw. im Abscheidebehälter sowie dem Druck in der Ansaugeleitung über das Steuergerät nach einer vorgegeoenen Grenzdruckkurve auf eine geregelte Luftzugabe in die Ansaugeleitung einregelbar ist.In the intake line of the pumps, an air inlet with a control valve can also be provided, which to prevent cavitation, depending on the temperature in the exhaust air line or in the separating tank and the pressure in the intake line via the control unit according to a predetermined limit pressure curve to a regulated air addition in the suction line is adjustable.
In die Stromzuführungsleitung für den Antriebsmotor der Vakuumpumpe kann ferner ein Leistungsaufnehmer eingeschaltet sein, durch den über das Steuergerät und den Drehzahlsteller eine dauernde Einregelung des Antriebsmotors auf seine Nennleistung erfolgt.A power sensor can also be connected to the power supply line for the drive motor of the vacuum pump, by means of which the drive motor is continuously adjusted to its nominal power via the control unit and the speed controller.
Es liegt auch im Rahmen der Erfindung, daß die genannten verschiedenen Regelungen einzeln, in Gruppen oder auch alle gleichzeitig zur Anwendung kommen.It is also within the scope of the invention that the various regulations mentioned are used individually, in groups or all at the same time.
An Hand der beiliegenden Zeichnungen, auf denen
- Fig. 1 ein Vakuumsystem mit Wasserring-Vakuumpumpen ohne Wasserabscheider und
- Fig. 2 ein solches Vakuumsystem mit Wasserabscheider zeigen, soll die Erfindung nachfolgend noch näher erläutert werden.
- Fig. 1 shows a vacuum system with water ring vacuum pumps without water separators and
- Fig. 2 show such a vacuum system with water separator, the invention will be explained in more detail below.
Die in den Figuren beispielsweise dargestellten Systeme be - stehen im wesentlichen aus den Vakuumleitungen und den Ab- luftleitungen, die durch die von Elektromotoren 5 angetriebenen Vakuumpumpen 6 verbunden sind. Zur Ergänzung des Wasserringes in den Pumpen, stehen diese noch mit einer Frischwasserleitung, in die ein Absperrventil 13 und ein Schmutzfilter 10 eingebaut sind, in Verbindung.The systems shown, for example, in the figures essentially consist of the vacuum lines and the exhaust air lines, which are connected by the
Man erkennt, daß die verschiedenen Sensoren, wie der Druckaufnehmer 3 in der Vakuumleitung, der Temperaturmeßwertaufnehmer 7 in der Abluftleitung bzw. im Abscheidebehälter 8 und der elektrische Leistungsaufnehmer 15 in der Stromleitung zu dem Elektromotoren und die verschiedenen Regelorgane über ein Steuergerät 12, welches meh-rere Ein- und Ausgänge sowie zeitliche und logische Verknüpfungen über eine speicherprogrammierbare Steuerung aufweist, untereinander verbunden sind.It can be seen that the various sensors, such as the
Es lassen sich nun die verschiedensten Regelungen und Steuerungen einzeln oder auch in unterschiedlichen Kombinationen oder auch alle gemeinsam durchführen, wie beispiels-weise
- 1 Regelung zur Minimierung des Frischwasserverbrauchs a Betrieb ohne Abscheider Die Frischwasser-Zufuhr in Fig. 1 zu der oder den
Vakuumpumpen 6 ist durch einBypassventil 14 so eingestellt, daß eine Mindestmenge zur Aufrechterhaltung des Wasserringes gewährleitst ist. Durch denRegelkreis Temperaturmeßwertaufnehmer 7 in der Abluftleitung, welcher proportional zur Wasserringtemperatur ist, dasSteuergerät 12 sowie dasStellventil 9 wird die Frischwassermenge so gesteuert, daß eine einstellbare Ablufttemperatur geregelt wird. Je höher die Ablufttemperatur eingestellt ist, um so weniger Frischwasser wird verbraucht. - b Betrieb mit Abscheider In der Fig. 2 wird die Wassertemperatur im
AbscheideBehälter 8 dadurch konstant gehalten, daß über denTemperaturmeßwertaufnehmer 7 dasSteuergerät 12 sowie dasStellventil 9 auf konstante Temperatur geregelt wird.
- 1 Regulation for minimizing fresh water consumption a Operation without a separator The fresh water supply in FIG. 1 to the vacuum pump or
pumps 6 is set by abypass valve 14 in such a way that a minimum quantity for maintenance is maintained the water ring is guaranteed. Through the controlloop temperature sensor 7 in the exhaust air line, which is proportional to the water ring temperature, thecontrol unit 12 and thecontrol valve 9, the amount of fresh water is controlled so that an adjustable exhaust air temperature is regulated. The higher the exhaust air temperature, the less fresh water is used. - b Operation with separator In FIG. 2, the water temperature in the separating
container 8 is kept constant by regulating thecontrol unit 12 and thecontrol valve 9 to a constant temperature via thetemperature sensor 7.
In beiden Beispielen kann auf zusätzliche Armaturen bei Mehr-Pumpen-Betrieb in der Wasservorlage-Sammelleitung verz-ichtet werden.In both examples, there is no need for additional fittings in the multi-pump operation in the water supply manifold.
2 Regelung auf konstanten oder zeitlich veränderlichen Ansaugdruck2 Control to constant or time-variable suction pressure
In der Vakuumleitung der Fig. 1 und 2 ist ein Druckaufnehmer 3 im Regelkreis (bestehend aus dem Steuergerät 12, den Elektromotoren 5 und den Flüssigkeitsvakuumpumpen 6 eingebaut. Dieser Regelkreis sorgt dafür, daß unabhängig vom Gasanfall über die Vakuumleitung ein konstanter Ansaugdruck gehalten wird. Durch eine zeitliche Ansaugdruckvorgabe können beliebige Druck-/Zeit-Diagramme gefahren werden. Durch Einstellung einer minimalen Drehzahl des Drehzahlstellers 11 wird gewährleistet, daß der Wassering stabil bleibt. Durch die Einstellung einer maximalen Frequenz wird sichergestellt, daß die mechanische Belastung der Vakuumpumpe nicht überfahren wird.1 and 2, a
In den Fig. 1 und 2 wird in Abhängigkeit von der Temperatur in der Abluftleitung 7 sowie dem Druck in der Vakuumleitung 3 über das Steuergerät 12 das Ventil 1 geregelt, damit eine vorgegebene Grenzkurve P Druck in Abhängigkeit von der Temperatur erreicht wird.1 and 2, the
Der elektrische Leistungsaufnehmer 15 in Fig. 1 und 2 sorgt in Verbindung mit dem Steuergerät 12 dafür, daß über den Drehzahlsteller 11 der Motor 5 immer mit seiner Nennleistung angetrieben wird.The
Darüberhinaus läßt sich auch das Zu- und Abschalten von Pumpen automatisch steuern, also ein Pumpensteuerungsprogramm, um z. B. für Leistungsspitzen Pumpen zuzuschalten oder zum gleichmäßigen Betrieben mehrerer Pumpen von einer Pumpe zur anderen umzuschalten, durchführen.In addition, the switching on and off of pumps can also be controlled automatically, that is, a pump control program to e.g. B. Switch on pumps for power peaks or switch from one pump to another to operate several pumps evenly.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19843420144 DE3420144A1 (en) | 1984-05-30 | 1984-05-30 | CONTROL AND CONTROL SYSTEM, IN PARTICULAR. FOR WATERING VACUUM PUMPS |
DE3420144 | 1984-05-30 |
Publications (1)
Publication Number | Publication Date |
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EP0169336A1 true EP0169336A1 (en) | 1986-01-29 |
Family
ID=6237202
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85106437A Withdrawn EP0169336A1 (en) | 1984-05-30 | 1985-05-24 | Control and actuation system, especially for water ring vacuum pumps |
Country Status (7)
Country | Link |
---|---|
US (1) | US4655688A (en) |
EP (1) | EP0169336A1 (en) |
JP (1) | JPS611886A (en) |
CA (1) | CA1244914A (en) |
DE (1) | DE3420144A1 (en) |
DK (1) | DK239085A (en) |
NO (1) | NO852106L (en) |
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- 1985-05-24 EP EP85106437A patent/EP0169336A1/en not_active Withdrawn
- 1985-05-28 NO NO852106A patent/NO852106L/en unknown
- 1985-05-29 DK DK239085A patent/DK239085A/en not_active Application Discontinuation
- 1985-05-30 JP JP60115514A patent/JPS611886A/en active Granted
- 1985-05-30 US US06/739,553 patent/US4655688A/en not_active Expired - Fee Related
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FR2706644A1 (en) * | 1993-06-11 | 1994-12-23 | Normalab | Vacuum regulation device. |
EP0631217A1 (en) * | 1993-06-11 | 1994-12-28 | NORMALAB (Société anonyme) | Device for regulating vacuum |
WO2019174239A1 (en) * | 2018-03-14 | 2019-09-19 | Edwards Technologies Vacuum Engineering (Qingdao) Co Ltd | Liquid ring pump control |
CN112041563A (en) * | 2018-03-14 | 2020-12-04 | 埃地沃兹真空泵制造(青岛)有限公司 | Liquid ring pump control |
US11828285B2 (en) | 2018-03-14 | 2023-11-28 | Edwards Technologies Vacuum Engineering (Qingdao) Company Limited | Liquid ring pump control |
Also Published As
Publication number | Publication date |
---|---|
NO852106L (en) | 1985-12-02 |
DE3420144A1 (en) | 1985-12-05 |
DK239085A (en) | 1985-12-01 |
CA1244914A (en) | 1988-11-15 |
DK239085D0 (en) | 1985-05-29 |
US4655688A (en) | 1987-04-07 |
JPH0158357B2 (en) | 1989-12-11 |
JPS611886A (en) | 1986-01-07 |
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