A kind of high efficient full automatic precision kludge
Technical field
The present invention relates to assembling equipment technical field, particularly to a kind of high efficient full automatic precision kludge.
Background technology
In industry is assembled, generally there is multiple tracks packaging technology, require according to certain technique assembling, multiple accessories are successively arranged in certain product main body by certain technological requirement, and requiring that assembly precision is high, efficiency is high, traditional manual assembly mode can not meet far away the every profession and trade full-automatic accurate to assembly precision, the requirement especially small parts that high efficiency high-quality requires of efficiency of assembling and assemble the focus and difficulties that become especially in industry assembling industry.
Summary of the invention
It is an object of the present invention to provide a kind of high efficient full automatic precision kludge, the integrated feeding of this device, paste PUR, paste part to be assembled, detection, technology for blanking, product first high accuracy can be solved and paste PUR, then pass through PUR high accuracy and adhere to the technical barrier of part to be assembled.
Based on the problems referred to above, present invention provide the technical scheme that
nullA kind of high efficient full automatic precision kludge,Including frame、It is arranged on the workbench in described frame and the feeding tray station arranged successively along described workbench surrounding、Product orientation station、Feeding station、Assemble PUR station、Assemble part station to be assembled、Station placed by part pallet to be assembled、Tool transfer station、Pressurize station、Detection station、Feeding station、Substandard product rewinding station and normal product tray station,Product orientation tool passes through the transfer of delivery mechanism between above-mentioned each station,Product is at described feeding station feeding,Through described assembling PUR station、Part to be assembled is fixed on described product by described assembling part to be assembled station by PUR,Detect at detection station after pressurize station is fixing and assemble whether qualified between part to be assembled and described product and enter described normal product tray station or described substandard product rewinding station from described feeding station,Device on upper each station is connected with PLc controller.
Further, described feeding station, described assembling part to be assembled station and described feeding station place be respectively arranged to the first mechanical hand of feeding, for drawing the second mechanical hand of part to be assembled and for picking and placeing the 3rd mechanical hand surveying product.
Further, heater that the cylinder that the hot-melting mechanism of described assembling PUR station includes being fixed on support is connected with cylinder, it is arranged on the hot melt head below heater and feed mechanism, described feed mechanism includes feeding end, rewinding end and is arranged on the Hot melt adhesive tape guiding mechanism of feeding end and rewinding end, and PUR to be assembled is transported on the product below described hot melt head by described Hot melt adhesive tape guiding mechanism.
Further, the pressure-keeping mechanism of described pressurize station includes being assembled with described part place to be assembled on product described in pressurize pressurize head and the pre-pressure head two parts for the precompressed heart in said products.
Further, described assembling PUR station includes the first assembling PUR station and second and assembles PUR station, and described pressurize station includes the first pressurize station and the second pressurize station.
Further, described assembling station to be assembled is provided with the CCD industrial camera I and CCD industrial camera II that position for part to be assembled, it is additionally provided with the 5th electricity cylinder, described 5th electricity cylinder is provided with the mobile CCD industrial camera III for positioning product, and described detection station is provided with the CCD industrial camera IV for detecting product whether installation qualification.
Further, described delivery mechanism includes laying respectively at the first delivery mechanism of described frame surrounding, the second delivery mechanism, the 3rd delivery mechanism and the 4th delivery mechanism, described first and third delivery mechanism includes electricity cylinder and three the jacking cylinders being slidably connected with described electricity cylinder, described second, four delivery mechanisms include electricity cylinder and the jacking cylinder being slidably connected with described electricity cylinder, and described jacking cylinder is provided with the alignment pin for fixing product orientation tool.
Further, part pallet to be assembled is provided with several hollow out grooves for placing part to be assembled.
Further, described frame being additionally provided with protective cover, described protective cover is provided with maintenance window.
Further, described protective cover being additionally provided with touch screen and display screen, described display screen is connected with startup, reset, scram button.
Further, being provided with LED flat plate light source between suction nozzle and the telescopic cylinder of described second mechanical hand, described suction nozzle adopts acrylic material to make.
Compared with prior art, the invention have the advantage that
1, adopt technical scheme, this kludge collection feeding, paste PUR, paste part to be assembled, and the detection of completed knocked down products, blanking are in one, compact conformation, substantially reduce the production line of assembling product, also save installing space.
2, technical scheme is adopted, the advantage that this device has compact conformation, efficiency of assembling is high, assembly precision is high, Assembly stability is high, automaticity is high, it is easy to the assembling of typical products in mass production, it is particularly suited for the occasion of multiple accessory assembled with high precision together, solves the problems such as manual assembly precision is unstable, speed is slow.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below the accompanying drawing used required during embodiment is described is briefly described, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention a kind of high efficient full automatic precision kludge embodiment;
Fig. 2 is the structural representation that the embodiment of the present invention removes protective cover;
Fig. 3 is the structural representation of each station in embodiment of the present invention frame;
Fig. 4 is the structural representation of each station in the embodiment of the present invention;
Fig. 5 is the structural representation of product in the embodiment of the present invention;
Fig. 6 is the structural representation of PUR to be assembled in the embodiment of the present invention;
Fig. 7 is the structural representation of part to be assembled in the embodiment of the present invention;
Fig. 8 is the structural representation of part localization tool to be assembled in the embodiment of the present invention;
Fig. 9 is the structural representation of the first delivery mechanism in the embodiment of the present invention;
Figure 10 is the workflow diagram of the embodiment of the present invention;
Figure 11 is the hot-melting mechanism structural representation of the embodiment of the present invention;
Figure 12 is the pressure-keeping mechanism schematic diagram of the embodiment of the present invention;
nullWherein: 1-frame,2-protective cover,3-feeding tray station,4-product orientation station,5-feeding station,6-first assembles PUR station,7-second assembles PUR station,8-assembles part station to be assembled,Station placed by 9-part pallet to be assembled,10-tool transfer station,11-the first pressurize station,12-the second pressurize station,13-detects station,14-feeding station,15-substandard product rewinding station,16-qualified products rewinding tray station,17-the first mechanical hand,18-the 4th delivery mechanism,19-hollow out groove,20-product orientation tool,21-the second mechanical hand,22-PUR to be assembled,23-CCD industrial camera I,24-CCD industrial camera II,25-product,26-the 3rd mechanical hand,27-touch screen,28-display,29-starts、Reset、Scram button,30-workbench,31-foot cup,32-castor,33-electrical control cubicles,34-maintenance window,35-CCD industrial camera III,36-CCD industrial camera IV,37-the first electricity cylinder,38-the second electricity cylinder,39-the 3rd electricity cylinder,40-the 4th electricity cylinder,41-the 5th electricity cylinder,42-the 6th electricity cylinder,43-feed rewinding pallet placement location,44-part to be assembled,45-part localization tool to be assembled,46-fool proof circular arc,47-the first jacking cylinder,48-the second jacking cylinder,49-the 3rd jacking cylinder,50-the first delivery mechanism,51-alignment pin,52-the second delivery mechanism,53-the 3rd delivery mechanism,54-pressurize head,The pre-pressure head of 55-,56-hot melt head,57-cylinder,58-heater,59-feeding end,60-rewinding end,61-Hot melt adhesive tape guiding mechanism.
Detailed description of the invention
Below in conjunction with specific embodiment, such scheme is described further.Should be understood that these embodiments to be an illustration for the present invention and be not limited to restriction the scope of the present invention.The implementation condition adopted in embodiment can do further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in normal experiment.
nullReferring to Fig. 1-12,Structural representation for the embodiment of the present invention,A kind of high efficient full automatic precision kludge is provided,It includes frame 1、It is arranged on the workbench 30 in frame 2、And along the feeding tray station 3 that workbench 30 surrounding is arranged successively、Product orientation station 4、Feeding station 5、Assemble PUR station、Assemble part station 8 to be assembled、Station 9 placed by part pallet to be assembled、Tool transfer station 10、Pressurize station、Detection station 13、Feeding station 14、Substandard product rewinding station 15 and normal product tray station rewinding pallet 16,Wherein feeding tray station 3 and certified products rewinding tray station 16 are positioned at one end of workbench 30 and tool transfer station 10 is positioned at the other end of workbench 30,Product orientation tool 20 passes through the transfer of delivery mechanism between above-mentioned each station,Each device of above-mentioned each station is connected with PLc controller,During assembling, product is at feeding tray station 3 feeding,It is assembled PUR station、Assemble part station 8 to be assembled to be fixed on product by PUR by part to be assembled,Detect at detection station 13 after pressurize station is fixing and assemble whether qualified between part to be assembled and product and enter qualified products rewinding tray station 16 or substandard product rewinding station 15 from feeding station 14,This kludge is integrated with feeding、Patch PUR、Paste part to be assembled、Detection、The each technique of blanking,Substantially reduce traditional assembly line,Save installing space.
Concrete, feeding station 5, assemble part station 8 to be assembled and feeding station 14 place is respectively arranged to the first mechanical hand 17 of feeding, for drawing the second mechanical hand 21 of part 44 to be assembled and for picking and placeing the 3rd mechanical hand 26 surveying product.
In order to improve the assembly precision of kludge of the present invention further, this example arranges the pre-determined bit station of four products at product orientation station 4, first mechanical hand 17 once draws four products to product orientation station 4 location, take out 1#, 2#, 3#, 4# product is to feeding station 5 second positioning, the corresponding PUR station that assembles is provided with the first assembling PUR station 6 and the second assembling PUR station 7, pressurize station is provided with the first pressurize station 11 and the second pressurize station 12, 1#, 3# product and 2#, 4# product successively attaches PUR to be assembled at the first assembling PUR station 6 and the second assembling PUR station 7 respectively, then four products enter and assemble part station 8 to be assembled.
nullIn order to realize the transfer between above-mentioned each station of product and product orientation tool,Surrounding at workbench is respectively provided with the first delivery mechanism 50、Second delivery mechanism 52、3rd delivery mechanism 54 and the 4th delivery mechanism 18,Wherein the first delivery mechanism 50、3rd delivery mechanism 54 includes electricity cylinder and three the jacking cylinders being slidably connected with electricity cylinder,Second delivery mechanism 52、4th delivery mechanism 18 includes electricity cylinder and the jacking cylinder being slidably connected with electricity cylinder,Referring to Fig. 9,For the first delivery mechanism 50,It includes the first electricity cylinder 37 and three the jacking cylinders being slidably connected with the first electricity cylinder 37,I.e. the first jacking cylinder 47、Second jacking cylinder 48 and the 3rd jacking cylinder 49,Jacking cylinder is provided with the alignment pin 51 for fixing product orientation tool,After jacking cylinder rises,Alignment pin 51 inserts in the pin-and-hole of product orientation tool 20,First electricity cylinder 37 drives 3 product orientation tools 20 to fall after moving a station to next station direction.
Referring to Figure 11, the hot-melting mechanism of above-mentioned assembling PUR station includes the cylinder 57 being fixed on support, the heater 58 being connected with cylinder 57, it is arranged on the hot melt head 56 below heater 58 and feed mechanism, this feed mechanism is for being transported to the product 25 below hot melt head 56 by PUR 22 to be assembled, feed mechanism includes feeding end 56, rewinding end 60 and the Hot melt adhesive tape guiding mechanism 61 being arranged on feeding end 56 and rewinding end 60, feeding end 59, rewinding end 60 interoperation, PUR 22 to be assembled at the move under influence of Hot melt adhesive tape guiding mechanism 61 to the underface of hot melt head 56, 57 times pressure zones of cylinder are dynamic is aligned PUR 22 to be assembled by the hot melt head 56 that heater 58 is heated and product 25 rubberizing position carries out patch PUR action.
Referring to Figure 12, the pressure-keeping mechanism of above-mentioned pressurize station is mainly made up of pressurize 54, pre-pressure head 55 two parts, pre-pressure head 5 is pressed in product 25 center in advance, it is prevented that 54 pairs of product 25 one end of pressurize are assembled with part 44 place to be assembled and carry out the tilting of product 25 other end or generation skew during pressurize.
In order to realize assembling part to be assembled accurately and to the detection assembling finished product, assembling, part station 8 to be assembled is provided with for treating CCD industrial camera I23 and the CCD industrial camera II24 that assembly positions, respectively to 1#, 3# part to be assembled and 2#, 4# part to be assembled carries out location of taking pictures, it is additionally provided with the 5th electricity cylinder 41, 5th electricity cylinder 41 slidably connects mobile CCD industrial camera III35 for positioning from assembling the product 25 that the transport of PUR station comes, detection station 13 is provided with the 6th electricity cylinder 42 and is arranged on the 6th electricity cylinder 42 for detecting the CCD industrial camera IV36 of product whether installation qualification, successively successively to 1#, 2#, 3#, 4# product detects;nullSecond mechanical hand 21 is placed station 9 from part pallet to be assembled and is drawn four parts to be assembled,Now CCD industrial camera I23 and CCD industrial camera II24 treats assembly and positions,Product 25 is positioned by CCD industrial camera III35 simultaneously,Second mechanical hand 21 assembles according to the elements of a fix of product 25 and part to be assembled 44,It is completed rear product 25 and product orientation tool 20 and enters the first pressurize station 11 and the second pressurize station 12 carries out pressurize through the transferred station 10 of tool,First pressurize station 11 and the second pressurize station 12 are taken up in order of priority to 1#、3# and 2#、4# product carries out pressurize,Subsequently into detection station 13,Whether the 6th electricity cylinder 42 drives CCD industrial camera IV36 detection assembling quality of successively successively four products being taken pictures qualified,And testing result is sent to the 3rd mechanical hand 26,Certified products are placed in the pallet of qualified products rewinding tray station 16 by the 3rd mechanical hand 26,Defective work is placed in the pallet of substandard product rewinding station 15.
It is provided with LED flat plate light source between suction nozzle and the telescopic cylinder of the second mechanical hand 21, the location so that the part to be assembled 44 that the second mechanical hand 21 is drawn is taken pictures by CCD industrial camera I23 and CCD industrial camera II24, the suction nozzle of the second mechanical hand 21 adopts acrylic material to make, and part to be assembled drawn by the second mechanical hand 21 of being more convenient for.
Part pallet 45 to be assembled is provided with several hollow out grooves 19, part 44 to be assembled is placed in this groove 19, due to this groove 19 be hollow out facilitate the sucker of the second mechanical hand 21 by part 44 to be assembled from sucking-off part pallet 45 to be assembled, this example is also provided with fool proof circular arc 46 in the side of each groove 19.
So that the kludge structure of the present invention is compacter; frame 1 is additionally provided with protective cover 2; workbench 30 be connected with industrial control cabinet 33; protective cover 2 is provided with maintenance window 34 for regular maintenance; being additionally provided with the touch screen 27, display screen 28 and startup, reset, the scram button 29 that are connected with PLC on protective cover 2, the bottom of frame 1 is additionally provided with foot cup 31 and castor 32.
Referring to Figure 10, the work process of kludge of the present invention is done brief introduction:
nullDuring assembling,Product is placed in feeding tray station 3、First mechanical hand 17 is drawn four flake products by vacuum cup and is placed in product orientation station 4、After Primary Location,First mechanical hand 17 is drawn product 25 by vacuum cup and is placed in feeding station 5,Four product orientation tools 20 and product thereon successively assemble PUR station 6 and second to first and assemble PUR station 7 execution assembling PUR technique,Then product 25 and product orientation tool 20 are to assembling part station 8 to be assembled,Second mechanical hand 21 is placed station 9 from part pallet to be assembled and is drawn four parts 44 to be assembled by sucker,Assemble part station 8 place to be assembled and have hard-wired CCD industrial camera I23 and CCD industrial camera II24,For treating the location of assembly 44,A mobile CCD industrial camera III35 installed by 5th electricity cylinder 41,For positioning product 25,Then,Second mechanical hand 21 assembles according to the elements of a fix of product 25 and part to be assembled 44,After being completed,Product orientation tool 20 and product thereon 25 enter the first pressurize station 11 and the second pressurize station 12 carries out pressurize through tool transfer station 10,Assembling quality is detected subsequently into the ccD industrial camera IV36 on detection station 13 the 6th electricity cylinder 42,Then feeding station 14 is entered back into,The product through detection drawn by 3rd mechanical hand 26 end sucker,
If some Product checking result is qualified, then these qualified products are placed in the pallet of qualified products rewinding tray station 16 by the 3rd mechanical hand 26, if some Product checking result is defective, then substandard product is placed in the pallet of substandard product rewinding station 15 by the 3rd mechanical hand 26, and then empty product orientation tool 20 is moved to feeding station 5 by the 4th delivery mechanism 18 again.
Examples detailed above only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.All equivalent transformations done according to spirit of the invention or modification, all should be encompassed within protection scope of the present invention.