CN105068508B - The detection device and detection method of light workpieces processing are precisely seen for Digit Control Machine Tool - Google Patents
The detection device and detection method of light workpieces processing are precisely seen for Digit Control Machine Tool Download PDFInfo
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- CN105068508B CN105068508B CN201510481185.7A CN201510481185A CN105068508B CN 105068508 B CN105068508 B CN 105068508B CN 201510481185 A CN201510481185 A CN 201510481185A CN 105068508 B CN105068508 B CN 105068508B
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- circuit
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- cutter
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/401—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
Abstract
A kind of detection device and detection method that light workpieces processing is precisely seen for Digit Control Machine Tool is provided, the detection control loop being connected with the cutter with Digit Control Machine Tool by wire, detection control loop has Dolby circuit, the input of Dolby circuit is connected with cutter, the output end of Dolby circuit is connected with signal amplification circuit, signal amplification circuit connects signaling conversion circuit, signaling conversion circuit connects comparison circuit, signal criterion also connects comparison circuit, the output end connection drive circuit of comparison circuit, the output circuit of drive circuit connection detection control loop, output circuit is connected by wire with the servo-control system for the cutter for controlling Digit Control Machine Tool.The present invention can be economic and reliable, applied widely by the qualification rate of the product of workpiece surface oxidation processes lifting to 99.8%, has larger application value.
Description
Technical field
The invention belongs to Digit Control Machine Tool manufacturing technology field, and in particular to one kind is precisely shown in light workpieces processing for Digit Control Machine Tool
Detection device and detection method.
Background technology
, it is necessary to machine away the oxide on surface of workpiece when Digit Control Machine Tool carries out seeing that light is processed to workpiece, and Digit Control Machine Tool category
In batch-automated unattended processing, error be present because workpiece is automated in clamping process, by pre-set fixation
Coordinate position dimensioned, easily cause workpiece machining surface uneven, cause undressed, workpieces processing excessively with processing in place
Ratio between workpiece is suitable, and the average qualification rate of workpiece only has 33%.If all selecting dimensioned, though oxide layer can
Realize and all see that light is processed, but the overall dimensions of workpiece can be affected, and particularly with magnetic material, the performance of product can be made big
Give a discount.Existing solution is just equipped with tool setting gauge, determines work surface location with tool setting gauge, realizes processing, and makes
With tool setting gauge, the problem of new is brought again, if workpiece surface is uneven, tool setting gauge can only perceive peak or certain point, to processing
Size brings error again, has been returned to 33% passing rate of processing, and using tool setting gauge from determination position to processing, lathe needs
Tool setting gauge and process tool position are changed, extends process time, for seeing that light workpieces processing is fatal again, in addition to knife
Instrument is with high costs, not yet popularizes at present, therefore a kind of economic and reliable extremely to be supplied and accurately realizes that workpiece surface oxide is shown in
The detection device of light processing, to lift the qualification rate of product.
The content of the invention
Present invention solves the technical problem that：There is provided it is a kind of for Digit Control Machine Tool precisely see light workpieces processing detection device and
Detection method is purer using metal conductive oxide by installing the detection control loop of workpiece surface oxide layer additional in cutter
The principle of metallic conductivity difference realizes the conducting and shut-off to control loop, solves Digit Control Machine Tool under prior art and sees that light processes work
Product qualification rate low technical problem during part oxide on surface.
The technical solution adopted by the present invention：The detection device of light workpieces processing is precisely seen for Digit Control Machine Tool, is had and number
The detection control loop that the cutter of control lathe is connected by wire, the detection control loop have Dolby circuit, the noise reduction
The input of circuit is connected with cutter by wire, and the output end of Dolby circuit and the input of signal amplification circuit connect, letter
The output end of number amplifying circuit and the input of signaling conversion circuit connect, the output end connection comparison circuit of signaling conversion circuit
Input, signal criterion is also connected with the input of comparison circuit, the input of the output end connection drive circuit of comparison circuit
End, the output circuit of the output end connection detection control loop of drive circuit, the output circuit pass through wire and control numerical control
The servo-control system connection of the cutter of lathe.
During the comparison circuit output high level, drive circuit output Continuity signal；The comparison circuit exports low level
When, drive circuit output cut-off signals.
When the output circuit has signal output, the servo-control system of the cutter of Digit Control Machine Tool stops adding workpiece
Work；When output circuit no signal exports, the servo-control system of the cutter of Digit Control Machine Tool continues the processing to workpiece.
A kind of detection method of above-mentioned detection device is also provided, the P mouths (input port) of the detection device are connected by wire
Tool rest is connect, cutter is fixed on tool rest, the numerical control system that the N mouths (delivery outlet) of detection device pass through wire connecting machine tool headstock
System, machine chuck connection headstock, the machine chuck clamping workpiece, by detection device realize workpiece see light process.
The present invention compared with prior art the advantages of：, can be real by setting up detection control loop in the cutter of Digit Control Machine Tool
The accurate of unattended automation sees that light is processed when existing cutter is to workpiece surface oxidation processes, and the qualification rate of product is reachable
99.8%, and the control loop realizes economic and reliable, it is applied widely, there is larger application value.
Brief description of the drawings
Fig. 1 is structural principle block diagram of the present invention；
Fig. 2 is the machining sketch chart of the present invention.
Embodiment
A kind of embodiment of 1, the 2 description present invention below in conjunction with the accompanying drawings.
The detection device of light workpieces processing is precisely seen for Digit Control Machine Tool, there is the cutter 2 with Digit Control Machine Tool to pass through wire
The detection control loop of connection, the detection control loop include electric signal carrying out the Dolby circuit 3 of noise reduction process, by noise reduction
Signal amplification circuit 4, the signal for being changed electric signal that electric signal afterwards carries out the undistorted enhanced processing of signal change electricity
Road 5, the signal criterion 6 being contrasted with the signal after conversion, the comparison that the signal after conversion is compared with reference signal
Circuit 7, the drive circuit 8, Yi Jiyu that the output signal after comparison is realized on or off through drive circuit 8 to control loop
The output circuit 9 that drive circuit 8 connects.
Specifically, the input of the Dolby circuit 3 is connected with cutter 2 by wire, to obtain current signal, noise reduction
The output end of circuit 3 is connected with the input of signal amplification circuit 4, output end and the signaling conversion circuit 5 of signal amplification circuit 4
Input connection the signal after amplification grabbed changed, the input of the output end connection comparison circuit 7 of signaling conversion circuit 5
End, input of the signal criterion 6 also with comparison circuit 7 are connected, are compared in comparison circuit 7, the output end of comparison circuit 7
Connect the input of drive circuit 8, the output circuit 9 of the output end connection detection control loop of drive circuit 8, the output electricity
Road 9 is connected by wire with the servo-control system for the cutter 2 for controlling Digit Control Machine Tool.
When comparison circuit 7 exports high level, drive circuit 8 exports Continuity signal；The comparison circuit 7 exports low level
When, drive circuit 8 exports cut-off signals.When output circuit 9 has signal output, the SERVO CONTROL system of the cutter 2 of Digit Control Machine Tool
System stops the processing to workpiece 1；When the no signal of output circuit 9 exports, the servo-control system of the cutter 2 of Digit Control Machine Tool continues
Processing to workpiece 1.
Operation principle of the present invention is, as shown in figure 1, lathe work in-process, cutter 2 is processed to the surface of workpiece 1, workpiece
1 A areas are metal oxide area, and B areas are metal body area, due to poorly conductive of the metal oxide compared with metal body, therefore,
When cutter 2 contact workpiece 1 A areas when, compared with B areas have a small amount of electric current by wire input Dolby circuit, by electric signal successively
Carry out noise reduction process, enhanced processing, comparison circuit 7 inputted after conversion process, in comparison circuit 7 with the setting of signal criterion 6
Value compares, and the signal input value of comparison circuit 7 is less than the baseline signal value of signal criterion 6, and comparison circuit 7 exports low level, low
Level makes drive circuit 8 export cut-off signals, the output of the no signal of output circuit 9, therefore the SERVO CONTROL of the cutter 2 of Digit Control Machine Tool
System continues to be processed the surface of workpiece 1.On the contrary, when cutter 2 is processed to a certain extent into the metal body B of workpiece 1
Qu Hou, there are a large amount of electric current input Dolby circuits 3 compared with A areas, similarly, noise reduction process, enhanced processing, conversion are carried out successively to electric signal
Comparison circuit 7 is inputted after processing, the signal of input comparison circuit 7 is far above signal criterion 6, and comparison circuit 7 exports high level, high
Level makes drive circuit 8 export Continuity signal, and output circuit 9 has signal output, therefore the SERVO CONTROL of the cutter 2 of Digit Control Machine Tool
System stops feed, it was demonstrated that the oxide on surface of workpiece 1 is processed to be finished, it is ensured that cutter 2 just breaks through the oxidation on the surface of workpiece 1
Layer, precisely complete unattended automation and see that light is processed.
As shown in Fig. 2 during machine tooling, tool rest 11 along machine Z-axis direction close to workpiece 1, when cutter 2 touches workpiece 1
Afterwards, the surface oxide layer of the turner 1 of cutter 2, the no signal of detection device 10, tool rest 11 continue close to workpiece 1, when cutter 2 is complete
After the full surface oxide layer for breaking through workpiece 1, detection device 10 judges that the oxide layer of workpiece 1 has been dashed forward by detecting control loop
It is broken, the digital control system of headstock 13 is outputed signal to, machine chuck 12 connects headstock 13, the clamping workpiece of machine chuck 12
1, tool rest 11 moves stopping along machine Z-axis, and tool rest 11 is let pass along lathe X-axis again to advance, and whole cars fall the surface oxidation of workpiece 1
Layer.
Compared with prior art, the present invention solves accurate in the unattended automation processing of workpiece surface oxidation processes
See that light is processed, break through workpiece surface oxide layer contact detection control loop by adding cutter in numerically controlled lathe, by product plus
Work qualification rate brings up to 99.8%, and this detection device is extended in the detection processing of other machining apparatus, has larger answer
With value.
Above-described embodiment, simply presently preferred embodiments of the present invention, is not used for limiting the scope of the present invention, therefore all with this
The equivalence changes that content described in invention claim is done, it all should be included within scope of the invention as claimed.
Claims (4)
1. the detection device of light workpieces processing is precisely seen for Digit Control Machine Tool, it is characterised in that：The detection device (10) has
The detection control loop being connected with the cutter (2) of Digit Control Machine Tool by wire, the detection control loop have Dolby circuit
(3), the input of the Dolby circuit (3) is connected with cutter (2) by wire, and the output end of Dolby circuit (3) is put with signal
The input connection of big circuit (4), the output end of signal amplification circuit (4) are connected with the input of signaling conversion circuit (5), believed
The input of the output end connection comparison circuit (7) of number change-over circuit (5), signal criterion (6) the also input with comparison circuit (7)
End is connected, the input of the output end connection drive circuit (8) of comparison circuit (7), the output end connection detection of drive circuit (8)
The output circuit (9) of control loop, the servo control that the output circuit (9) passes through wire and the cutter (2) of control Digit Control Machine Tool
System connection processed.
2. the detection device according to claim 1 that light workpieces processing is precisely seen for Digit Control Machine Tool, it is characterised in that：Institute
When stating comparison circuit (7) output high level, drive circuit (8) output Continuity signal；The comparison circuit (7) exports low level
When, drive circuit (8) output cut-off signals.
3. the detection device according to claim 1 that light workpieces processing is precisely seen for Digit Control Machine Tool, it is characterised in that：Institute
When stating output circuit (9) has signal output, the servo-control system of the cutter (2) of Digit Control Machine Tool stops the processing to workpiece (1)；
When output circuit (9) no signal exports, the servo-control system of the cutter (2) of Digit Control Machine Tool continues the processing to workpiece (1).
4. the detection method of the detection device as described in claim 1 or 2 or 3, it is characterised in that：The detection device (10)
Input port connects tool rest (11) by wire, and cutter (2) is fixed on tool rest (11), and the delivery outlet of detection device (10) is by leading
The digital control system of line connecting machine tool headstock (13), machine chuck (12) connection headstock (13), machine chuck (12) folder
Hold workpiece (1), by detection device (10) realize workpiece (1) see light process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510481185.7A CN105068508B (en) | 2015-08-03 | 2015-08-03 | The detection device and detection method of light workpieces processing are precisely seen for Digit Control Machine Tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510481185.7A CN105068508B (en) | 2015-08-03 | 2015-08-03 | The detection device and detection method of light workpieces processing are precisely seen for Digit Control Machine Tool |
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| Publication Number | Publication Date |
|---|---|
| CN105068508A CN105068508A (en) | 2015-11-18 |
| CN105068508B true CN105068508B (en) | 2017-12-22 |
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| CN201510481185.7A Active CN105068508B (en) | 2015-08-03 | 2015-08-03 | The detection device and detection method of light workpieces processing are precisely seen for Digit Control Machine Tool |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109407620A (en) * | 2018-11-21 | 2019-03-01 | 陕西海力特精密机械有限公司 | Automatic numerical control machine tool external interface debugging instrument |
| CN112548310A (en) * | 2020-11-30 | 2021-03-26 | 沈阳机床股份有限公司 | Workpiece detection method for automatic feeding machine tool |
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| US6481939B1 (en) * | 2001-08-24 | 2002-11-19 | Robb S. Gillespie | Tool tip conductivity contact sensor and method |
| CN101456159A (en) * | 2008-08-15 | 2009-06-17 | 齐齐哈尔华工机床制造有限公司 | Spark identification tool-setting method and abrasive machining automatic system |
| CN101966690A (en) * | 2010-07-27 | 2011-02-09 | 上海瑞纽机械装备制造有限公司 | Light-sensitive automatic grinding and position-detecting system and method |
| EP2165803B1 (en) * | 2007-05-22 | 2011-07-20 | Mondragon Goi Eskola Politeknikoa Jose Maria Arizmendiarrieta, S.COOP. | System of monitoring and control of the tool and head of a machine tool |
| CN103737423A (en) * | 2013-12-04 | 2014-04-23 | 天水星火机床有限责任公司 | Accurate tool-setting method of numerical control machine tool and numerical control machine tool |
| CN204818970U (en) * | 2015-08-03 | 2015-12-02 | 陕西海力特精密机械有限公司 | A detecting device that is used for that digit control machine tool is accurate sees optical tooling work piece |
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2015
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2002233933A (en) * | 2001-02-02 | 2002-08-20 | Japan Science & Technology Corp | Contact detecting method and device for machine tool |
| US6481939B1 (en) * | 2001-08-24 | 2002-11-19 | Robb S. Gillespie | Tool tip conductivity contact sensor and method |
| EP2165803B1 (en) * | 2007-05-22 | 2011-07-20 | Mondragon Goi Eskola Politeknikoa Jose Maria Arizmendiarrieta, S.COOP. | System of monitoring and control of the tool and head of a machine tool |
| CN101456159A (en) * | 2008-08-15 | 2009-06-17 | 齐齐哈尔华工机床制造有限公司 | Spark identification tool-setting method and abrasive machining automatic system |
| CN101966690A (en) * | 2010-07-27 | 2011-02-09 | 上海瑞纽机械装备制造有限公司 | Light-sensitive automatic grinding and position-detecting system and method |
| CN103737423A (en) * | 2013-12-04 | 2014-04-23 | 天水星火机床有限责任公司 | Accurate tool-setting method of numerical control machine tool and numerical control machine tool |
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| CN105068508A (en) | 2015-11-18 |
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Inventor after: Li Hongjun Inventor after: Wu Xiaogang Inventor after: Li Huisheng Inventor after: Yang Xiaodong Inventor after: Zhou Wenbin Inventor after: Tian Jiandong Inventor after: Yuan Jianfeng Inventor after: Xiao Yawei Inventor before: Wu Xiaogang Inventor before: Li Huisheng |
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Denomination of invention: Detection device and detection method for precise polishing machined workpiece of numerically-controlled machine tool Effective date of registration: 20190514 Granted publication date: 20171222 Pledgee: Baoji City Jintai District Rural Credit Cooperatives Chencang credit cooperatives Pledgor: SHAANXI HALET PRECISION MACHINERY Co.,Ltd. Registration number: 2019610000092 |