CN104349995A - Process and production line for controlled collection of continuous strip-like elements for building tyres - Google Patents

Process and production line for controlled collection of continuous strip-like elements for building tyres Download PDF

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Publication number
CN104349995A
CN104349995A CN201380028201.6A CN201380028201A CN104349995A CN 104349995 A CN104349995 A CN 104349995A CN 201380028201 A CN201380028201 A CN 201380028201A CN 104349995 A CN104349995 A CN 104349995A
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CN
China
Prior art keywords
linear element
continuous strip
strip linear
cutter
continuous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380028201.6A
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Chinese (zh)
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CN104349995B (en
Inventor
M·比戈尼奥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pirelli and C SpA
Pirelli Tyre SpA
Original Assignee
Pirelli Pneumatici SpA
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Publication of CN104349995A publication Critical patent/CN104349995A/en
Application granted granted Critical
Publication of CN104349995B publication Critical patent/CN104349995B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/10Manholes; Inspection openings; Covers therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/038Controlling transverse register of web by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/02Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4148Winding slitting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2403/00Power transmission; Driving means
    • B65H2403/50Driving mechanisms
    • B65H2403/52Translation screw-thread mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2601/00Problem to be solved or advantage achieved
    • B65H2601/30Facilitating or easing
    • B65H2601/32Facilitating or easing entities relating to handling machine
    • B65H2601/321Access
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/93Tyres

Abstract

A continuous band (6) of elastomeric material comprising reinforcing cords (3), fed through an extrusion die (10), is cut for generating continuous strip-like elements (2). In the region of generation ("Z") of the continuous strip-like elements (2), guiding devices apply drift forces to each of the continuous strip-like elements (2) to guide them along diverging trajectories. The drift forces are modulated by drive members (33) placed externally of said generation region ("Z") of continuous strip-like elements (2). Each continuous strip-like element (2) is collected on a respective reel (17).

Description

For controllably collecting process and the manufacturing line of the continuous strip linear element for building tire
Technical field
The present invention relates to a kind of process for controllably collecting the continuous strip linear element for building tire.The invention still further relates to a kind of manufacturing line performing above-mentioned process.
Background technology
In the process building tire, usually need to use the elementary semi-finished products utilizing continuous strip linear element to obtain; Such element comprises textile cord and/or metal cords, and these cords are parallel to each other and are bonded at least one raw elastomer material layer.
Exemplarily, such strip manufactured product can be cut, to form the strip component will adopted when manufacturing the casingply of tire, bracing ply or other parts.As an alternative, continuous strip linear element can be wound into coil, and these coils are arranged, to form enhancement Layer with the circumferential extension of side by side relationship around the tire just processed.
Usually from the cord of corresponding packing material, continuous strip linear element is manufactured from extraction by processing continuously.Cord is by along the Route guiding converged towards coating unit, and the sum of described cord is generally equal to the several times of the cord quantity be arranged in single continuous strip linear element.At coating unit place, at least one raw elastomer material layer is applied on one group of cord arranging in a coplanar fashion, thus obtains continuous gluing band.The continuous gluing band leaving coating unit is conducted through cutter unit, and described cutter unit comprises one or more cutter, and continuous gluing band self is divided into two or more continuous strip linear elements by described one or more cutter.
Be separated from each other for the ease of continuous strip linear element, before being directed into corresponding gathering station, make these continuous strip linear elements leave cutter unit along the orbiting motion mutually dispersed by suitable skew roller.
In order to meet the productive capacity requirement of modern factories, the applicant have studied the semi-finished dynamic characteristics in continuous band form along production line high-speed translation.
Thus, the applicant can observe, owing to being difficult to the various factors identifying and control, from continuous band sideway movement once in a while during advancing towards cutter unit of coating unit.
Under high-speed condition, these motions trend towards changing the track of translation away from the continuous strip linear element of cutter significantly, thus create the risk destroying and interrupt to manufacture circulation.
Summary of the invention
The applicant observes, and the motion once in a while in response to continuous band accurately controls these tracks can improve prior art significantly, especially improves the productive capacity of prior art and the quality of final products.
The dynamical equilibrium of lateral thrust that the applicant has contemplated by restitution leaves on the continuous strip linear element of cutter in translation in time in the generation region of strip component self realizes above-mentioned control.
More precisely, the applicant has been found that the drive member of the generation region exterior by being positioned at continuous strip linear element performs recovery operation allows in not breaks in production or do not reduce productive capacity and realizes accurately controlling.
More specifically, according to first aspect, the present invention relates to a kind of process for controllably collecting the continuous strip linear element for building tire.
Preferably, supply comprises the continuous band be made up of elastomeric material strengthening cord.
Preferably, in the generation region of continuous strip linear element, cut described continuous band to produce continuous strip linear element.
Preferably, in the generation region of described continuous strip linear element, biasing force is applied to each described continuous strip linear element, with along these continuous strip linear elements of the locus guiding dispersed.
Preferably, described biasing force is regulated by the drive member of the generation region exterior being placed on described continuous strip linear element.
Preferably, each continuous strip linear element is collected.
Thus, the applicant thinks, when using the complication system of the sideway movement once in a while for suppressing the continuous band of advancing at a high speed towards cutter unit, can improve the productive capacity of the manufacturing line along continuous strip linear element.
By regulating biasing force in the above described manner, possible the departing from that the track of the continuous strip linear element of cutter is left in translation can be revised rapidly, and the production that need not stop or slowing down performs required correction.Therefore, even if during carrying out adjustment operation, also can utilize manufacturing line with maximum capacity always.
In second aspect, the present invention relates to a kind of manufacturing line for controllably collecting the continuous strip linear element for building tire.
Preferably, provide band feedway, described band feedway is for supplying the continuous band be made up of elastomeric material comprising and strengthen cord.
Preferably, provide cutter unit, described cutter unit engages described continuous band slidably and carries cutter, and described cutter runs through the operation of described continuous band, produces continuous strip linear element to utilize described continuous band.
Preferably, provide guiding device, described guiding device operates described continuous strip linear element, to apply corresponding biasing force, thus along these continuous strip linear elements of the locus guiding mutually dispersed.
Preferably, provide control apparatus, described control apparatus is for the described biasing force of regulating action on described continuous strip linear element.
Preferably, provide at least one collector unit, at least one collector unit described is for collecting each continuous strip linear element.
Preferably, described control apparatus can be operated by the drive member of the generation region exterior being arranged in described continuous strip linear element.
In at least one in above-mentioned, what can also adopt in following preferred embodiment scheme is one or more.
Preferably, the action of described adjustment biasing force is performed in response to the cross motion of continuous band.
Thus, can when need not extremely accurately guide towards cutter advance continuous band aim at optimization process quality.
In described generation region, at least one applying to depart from from the laying plane of continuous band preferably to continuous strip linear element first departs from.
Thus, continuous strip linear element can be made after dicing immediately to move away from cutter, and larger space can be provided to place guiding device.
In generation region, second the departing from of longitudinal extension direction sideward directed that can also apply relative to continuous band to each continuous strip linear element.
This lateral deviation causes the track of continuous strip linear element desirably to scatter along corresponding divergent loci.
Preferably, side by side can apply first to depart from and depart from second.
In generation region, at least one that can also apply to depart from towards the laying plane of continuous band to continuous strip linear element the 3rd departs from.
Preferably, after the 3rd departs from, continuous strip linear element is in being mutually total to relation of plane.
Thus, relative to each other to arrange in a coplanar fashion and the continuous strip linear element that side direction is separated each other is suitable for simultaneously drived unit engages, and by the treating stations guided to along manufacturing line in succession.
Preferably, biasing force can be produced in the mode against skew roller by skew roller by making continuous strip linear element.
Thus, can be simple by structure, cheap and height failure-free parts produce biasing force.
More specifically, can by rotating around revising axis the action that at least one skew roller described performs described adjustment biasing force, wherein, described correction axis is vertical with the pivot center of at least one in described skew roller.
Thus, can by size that is simple, cheap and height failure-free unit control biasing force.
The action regulating biasing force can be performed in response to notification signal.
Thus, the promptness revising biasing force can be improved.
More specifically, following action can be provided: by the position of the divergent section of at least one in described n continuous strip linear element compared with the theoretical principle position of presetting; With the difference between the position and theoretical principle position of divergent section is when exceeding predetermined tolerance threshold value, signal of giving notice.
Like this, the tram of continuous strip linear element can be controlled consistently, thus contribute to carrying out correction operation in time.
Preferably, described cutting action can be performed along the edge that the difference of continuous band is relative, to produce multipair continuous strip linear element simultaneously.
Preferably, from the outer ledge of continuous band, described multipair continuous strip linear element is one after the other produced.
Like this, continuous band can be effectively utilized and produce continuous strip linear element, and these continuous strip linear elements are separated.
Preferably, the action of the bracket lateral translation making carrying cutter can also be performed, to follow the cross motion of continuous band.
Thus, owing to revising the relative positioning between cutter and continuous band after continuous band undesirably cross motion, so contribute to carrying out precise cutting.
Preferably, be used for performing by the horizontal thrust that caused by the cross motion of continuous band the action making bracket translation.
Like this, because cutter is relative to the spontaneous aligning of continuous band, so simplify the 26S Proteasome Structure and Function of system.
Following action can also be provided: during the translation of continuous strip linear element, revise the relative positioning between continuous band and cutter.
Thus, correct cutting can be recovered in case of a failure.
Preferably, by making cutter perform described correction relative to skew roller to cross motion, wherein, continuous strip linear element is to pass through skew roller against the mode of skew roller.
Therefore, it is possible to utilize simple and reliable equipment to revise the relative positioning between continuous band and cutter.
Preferably, cross motion can be realized by actuator arm, described actuator arm revise occur time and cutter unit throw off.
Thus, contribute to accurately cutting.
In fact, the spontaneous cross motion of continuous band contributes to cutter unit and actuator arm is thrown off.
Preferably, the action supplying described continuous band can comprise: supply strengthens cord continuously, is translated across extrusion die to make strengthening cord end wise continuously; At least one stock flexible body layer is applied to and is translated across on the continuous reinforcement cord of extrusion die.
Preferably, each continuous strip linear element is to be collected on corresponding reel to the mode that other continuous strip linear element is separated.
Preferably, the feed speed of described continuous band is between about 1m/s and about between 3m/s.
More preferably, the feed speed of described continuous band is between about 1.5m/s and about between 2.5m/s.
Preferably, guiding device apply to depart from from the laying plane of continuous band to described continuous strip linear element at least one first to depart from.
Preferably, guiding device applies second to depart from relative to the longitudinal extension direction sideward directed of continuous band at least one to described continuous strip linear element.
Preferably, guiding device apply to depart from towards the laying plane of continuous band to described continuous strip linear element at least one the 3rd to depart from.
Preferably, after the 3rd departs from, continuous strip linear element is in being mutually total to relation of plane.
Preferably, guiding device comprises skew roller, and described skew roller is arranged for and operates in the mode forming contact relation with described continuous strip linear element.
Preferably, each skew roller can have operating surface, and described operating surface has protrusion profile, and described protrusion profile operates in the mode contacted with corresponding continuous strip linear element.
Preferably, each skew roller can both dally.
Each skew roller is rotatably supported according to pivot center, and described pivot center tilts relative to the direction vertical with in the longitudinal extension direction of the one section of continuous strip linear element offseting roller self upstream.
This inclination contributes to producing the biasing force expected.
Preferably, for each continuous strip linear element produced by cutter unit, be provided with at least two skew rollers, the track that described at least two skew rollers are dispersed along the longitudinal midline from continuous band is aimed at mutually.
Preferably, each skew roller can both around the correction axis location vertical with its pivot center.
In a preferred embodiment, each skew roller is supported by bar, can rotate around described correction axis.
Preferably, control apparatus comprises the drive link acted on described bar.
Drive link comprises: bar, and described bar radially stretches out relative to correction axis; And actuating arm, described actuating arm is constrained to described bar.
Preferably, drive member comprises the first screwing element, and described first screwing element is rotatably supported at described generation region exterior.
Thus, the large rotation angle due to the first screwing element corresponds to skew roller around the small movements revising axis, so can regulate the size of biasing force with good precision.
First screwing element operatively can engage with the second screwing element carried by actuating arm.
Preferably the first screwing element engages thus whole drive link and all to have nothing to do relative to the possible cross motion of supporting construction with cutter unit and not by the impact of this possible cross motion with the supporting construction of cutter unit.
Signaling device can also be provided, signal of giving notice when exceeding predetermined tolerance threshold value with the position of the divergent section at least one continuous strip linear element.
In one embodiment, can provide with lower component: sensor component, described sensor component is for detecting the position of the divergent section of at least one continuous strip linear element; And comparator, described comparator is for comparing the position detected by sensor component and the theoretical principle position of presetting.
In a preferred embodiment, at least one actuator can be provided, at least one actuator described acts on each first screwing element, automatically to regulate corresponding skew roller around the orientation of above-mentioned correction axis according to the output signal of electronic control unit.
Preferably, described cutter is allocated to corresponding cutter pair, and corresponding cutter is spaced from each other to the longitudinal translation direction along continuous band.
The right cutter of each cutter is arranged symmetrically relative to the longitudinal midline of continuous band.
Cutter is allocated to and limits V columnar structure, and the summit of described V columnar structure is in the face of collector unit.
Preferably, cutter is carried by bracket, and described bracket can move along the direction of the direction of the supply transverse to continuous band.
Preferably, cutter is removably mounted on back-up block, and described back-up block is fixed to bracket removedly.
Preferably, back-up block is located along the direction that the extension of the blade with each cutter is substantially parallel.
Preferably, cutter unit can comprise centering guiding piece, described centering guiding piece operatively joint continuity band, locates relative to described cutter centering to keep continuous band.
Preferably, centering guiding piece has passage opening, and the width of described passage opening equals the width of continuous band.
Preferably, centering guiding piece is fixed relative to cutter unit.
Can also provide thruster, described thruster is used for applying cross motion to cutter.
Preferably, thruster can be activated from described generation region exterior.
Thruster can comprise the actuator arm acted on the bracket carrying described cutter.
Thruster can comprise the actuator arm acted on cutter unit.
Preferably, actuator arm can engage removedly with cutter unit.
In a preferred embodiment, actuator arm is carried by bar, and described bar can axial motion, to apply cross motion to cutter unit.
Preferably, bar around its fore-aft axis, can be thrown off for making actuator arm and cutter unit.
Preferably, feedway is with to comprise: for elastomeric material being supplied to the elastomeric material feedway of extrusion die; For described reinforcement cord parallel to each other and disposed adjacent one another being supplied to the reinforcement cord feedway of extrusion die.
Collector unit comprises multiple reel, and each reel is exclusively used in the corresponding continuous strip linear element of winding.
Accompanying drawing explanation
By to according to of the present invention for controllably collect the process of continuous strip linear element for building tire and the preferred embodiment of manufacturing line in detail but inexclusive description, further feature and advantage will clearly.Be described below with reference to the accompanying drawing only provided as non-limiting example, wherein:
– Fig. 1 schematically shows the planar view of the manufacturing line obtained according to the present invention;
– Fig. 2 shows the details of manufacturing line with birds-eye view, is wherein highlighted the transition region of surrounding cutter unit;
– Fig. 3 shows the details of Fig. 2 with lateral plan;
– Fig. 4 illustrate in perspective view cutter unit;
– Fig. 5 shows the continuous strip linear element that can be obtained by the present invention with the transparent view interrupted.
Detailed description of the invention
With reference to above-mentioned accompanying drawing, Reference numeral 1 be used to indicate according to of the present invention, for controllably collecting the manufacturing line of the continuous strip linear element for building tire.
Manufacturing line 1 is configured to obtain and collects multiple continuous strip linear element 2, one in described multiple continuous strip linear element 2 is shown specifically in Figure 5, it comprises multiple reinforcement cord 3, and described reinforcement cord 3 is such as made up of textile material, synthetic material and/or metallic material.Reinforcement cord 3 preferably extends parallel to each other to be mutually total to relation of plane along the longitudinal extension direction of continuous strip linear element 2.
Reinforcement cord 3 is engaged with at least one layer of raw elastomer material 4 or by least one layer of raw elastomer material 4 and covers.
Each continuous strip linear element 2 is suitable for building the tire for wheel of vehicle.Such as, in order to build the tire for wheel of vehicle, each continuous strip linear element 2 can be cut into multiple sections of multiple predetermined length, these sections are by for the manufacture of the casingply of the tire just manufactured, belt or other parts.
Manufacturing line 1 comprises band feedway 5, the continuous band 6 of described band feedway 5 elasticity of supply body material during manufacture, the continuous band 6 of described elastomeric material comprises described reinforcement cord 3, and the quantity of included reinforcement cord 3 preferably equals the several times of the predetermined quantity of the cord in each continuous strip linear element 2, but the quantity of included reinforcement cord 3 need not equal the several times of the predetermined quantity of the cord in each continuous strip linear element 2.
Band feedway 5 comprises cord feedway 7, and described cord feedway 7 supplies strengthens cord 3.Such as, cord feedway 7 can comprise at least one pedestal 8, and multiple packaging 8a made by least one pedestal 8 described; Cord 3 is strengthened, to form continuous strip linear element 2 from each extraction multiple packaging 8a.
Reinforcement cord 3 from pedestal 8 is guided by along the mulitpath mutually converged towards extruder 9, and raw elastomer material is fed into described extruder 9.Preferably, strengthen cord 3 through at least one induction element (such as carding element suitable), at least one induction element described is positioned near extrusion die, and wherein elastomeric material flows in this extrusion die 10.Preferably, by feedway, elastomeric material is supplied to extrusion die 10, described feedway such as comprises extruder and/or gear type pump 11.When being operatively contained in the work of the screw rod in extruder 9, elastomeric material can arrive gear type pump 11, and wherein, extruder 9 is positioned at self upstream of gear type pump 11.
In extrusion die 10, raw elastomer material is applied to longitudinal translation by the reinforcement cord 3 of extrusion die self.Strengthen cord 3 along to be parallel to each other and coplanar track leaves extrusion die 10; Strengthen cord 3 to be covered by the layer 4 that raw elastomer material is formed, strengthen cord 3 thus and contact with layer 4, to form above-mentioned continuous band 6.
Continuous band 6 can be subject to the effect of stretching unit 12, and owing to being applied to the draw of continuous band self, described stretching unit 12 drives reinforcement cord 3 and elastomeric material by extrusion die 10.
At stretching unit 12 place or in the region of stretching unit 12 upstream and/or in the region in stretching unit 12 downstream, can the continuous band 6 leaving extrusion die 10 be cooled.This cooling effect allows raw elastomer material and continuous band 6 to carry out suitable structural consolidation as a whole.In the downstream of stretching unit 12, can arrange storage element 13, described storage element 13 limits winding loop, and described winding loop can store the continuous band 6 of one section of suitable length from stretching unit 12.
In a manner known per se and therefore will not further illustrate here, can in response to the possible change of the capacity rating of continuous band 6 caused by band feedway 5 and/or in response in same storage element 13 downstream to the change of the requirement of continuous band 6, the length in the winding loop be limited in storage element 13 can be regulated.Thus, even if in the downstream of the same storage element 13 of manufacturing line 1 and multiple parts of upstream, capacity rating changes or produces brief interruption, also can contribute to processing continuity.
Preferably, the feed speed of continuous band 6 is between about 1m/s and about between 3m/s.
More preferably, the feed speed of described continuous band 6 is between about 1.5m/s and about between 2.5m/s.
" generation region " " Z " of continuous strip linear element 2 comprises cutter unit 14 and guiding device 28.
Preferably, described generation region " Z " obtains in the space with prismatic configuration.
Preferably, described generation region " Z " comprises control apparatus 30 at least partially.
But described generation region " Z " does not comprise at least one part of actuating device 33 and the possible supporting construction 23 engaged with actuating device self.
Cutter unit 14, guiding device 28, control apparatus 30, actuating device 33 and supporting construction 23 more specifically will be described below.
Preferably, in storage element 13 downstream, described cutter unit 14 joint continuity band 6 slidably, be slit into multiple continuous strip linear element 2 to be divided into by continuous band 6, each described continuous strip linear element 2 comprises the reinforcement cord 3 of predetermined quantity more.
The driver element 15 being positioned at cutter unit 14 downstream operates each continuous strip linear element 2, to guarantee that continuous strip linear element 2 moves to cutter unit 14 continuously.
In driver element 15 downstream, continuous strip linear element 2 is collected by least one collector unit 16 separated from one anotherly, in optimal technical scheme, at least one collector unit 16 described comprises multiple reel 17, and each reel 17 is specifically designed to the corresponding continuous strip linear element 2 of winding.
Cutter unit 14 comprises n cutter 18, and these cutters 18 are carried by bracket 19 and run through continuous band 6 and operate, and produces n+1 continuous strip linear element 2 to utilize continuous band 6.
Preferably, cutter 18 is assigned to one or more pairs of cutter, and described one or more pairs of cutter is spaced from each other along the longitudinal translation direction " F " of continuous band 6, preferably, described a pair cutter or multipair cutter limit V columnar structure, and the summit of described V columnar structure is in the face of collector unit 16.
Preferably, the cutter 18 of often pair of cutter is all arranged symmetrically relative to the longitudinal midline " L " of continuous band 6.
In a preferred embodiment, central cutter 18 can be arranged in the summit place of V columnar structure, to operate along the longitudinal midline " L " of continuous band 6.
Thus, side by side cutting action can be performed along the corresponding opposite edges of continuous band 6 expediently, to form multipair continuous strip linear element 2.Expediently, from the outer ledge of continuous band 6 self, multipair continuous strip linear element 2 is produced continuously.
In a different preferred embodiment (not shown), at the summit place of V columnar structure, a pair cutter 18 is set.In the technical scheme of this embodiment, it is straight to be continued by the continuous strip linear element 2 produced in center, and cutter unit 14 produces the continuous strip linear element 2 of Odd number by himself effect, and this quantity equals 2n+1, and wherein n is the logarithm of cutter 18.
Preferably, separately and be fixed to the corresponding bearing 20 be arranged on bracket 19 removedly, each described cutter 18 is fixed to corresponding described bearing 20 by means of corresponding cutter locking component 20a to cutter 18.Expediently, can form bearing 20 on back-up block 21, described back-up block 21 is fixed to bracket 19 removedly by block locking component 22, and bearing 20 can be located along the direction that the extension of the blade 18a with each cutter 18 is substantially parallel.Therefore, by regulating the position of back-up block 21, all cutters 18 can be made to move along corresponding blade 18a simultaneously, and all cutters 18 are arranged in different positions relative to the laying plane " P " of continuous band 6, to make the different piece of the blade 18a of each cutter 18 one after the other form interference relation with the continuous band self advanced.In other words, the position of cutter 18 can be changed, such as to make continuous band 6 be subject to the cutting of the new part of the blade 18a of each cutter 18 when the part previously used is worn.Each cutter 18 is also suitable for installing according at least two that mutually to have rotated 180 ° different positions, so as continuous band 6 provide blade 18a before idle new part.
Preferably, cutter unit 14 freely can move along the direction in the longitudinal translation direction " F " transverse to continuous band 6.For this reason, bracket 19 can be arranged to be slidably mounted in fixing supporting construction 23.Such as, supporting construction 23 can have pilot bar 24, described pilot bar 24 relative to continuous band 6 longitudinal extension direction transversely, described pilot bar 24 is slidably through the pilot bushing 25 that carried by bracket 19.
Cutter unit 14 is at centering guiding piece 26 place joint continuity band 6 slidably.
More specifically, the centering guiding piece 26 preferably carried by bracket 19 is at passage opening 27 joint continuity band 6, and the width of described passage opening 27 equals the width of continuous band 6 self.Thus, continuous band 6 can keep centering to locate relative to cutter 18.In fact the possible sideway movement carrying the continuous band 6 of feedway 5 is easy to the lateral translation of the correspondence causing bracket 19.In fact, by centering guiding piece 26 joint continuity band 6, horizontal thrust is delivered to cutter unit 14 by the cross motion due to continuous band 6.
Described guiding device 28 is accommodated in and includes in the described generation region " Z " of cutter unit 14.Guiding device 28 pairs of continuous strip linear elements 2 operate, to apply corresponding biasing force to continuous strip linear element 2, thus along these continuous strip linear elements 2 of the locus guiding mutually dispersed moved away from corresponding cutter 18.
More specifically, guiding device 28 comprises skew roller 29, and each skew roller 29 is suitable for preferably by having the operating surface 29a of protrusion profile with the relational operation contacted with in continuous strip linear element 2.
Preferably, each continuous strip linear element 2 produced by cutter unit 14 is provided with at least two skew rollers 29, the track that described at least two skew rollers 29 are dispersed along the longitudinal midline " L " from continuous band 6 is aimed at mutually.
Preferably, skew roller 29 is all freely rotatably supported along corresponding pivot center " X ", and described pivot center " X " tilts slightly relative to the direction perpendicular at the longitudinal extension part of the one section of continuous strip linear element 2 offseting self upstream of roller 29.Thus, continuous strip linear element 2 will produce the skew thrust expected in the mode against skew roller 29 by skew roller 29, and this skew thrust is suitable for making the continuous strip linear element 2 away from cutter 18 translation have the track dispersed; These tracks are relative to each other dispersed and/or are dispersed relative to continuous band 6.
More specifically, offset roller 29 and can be located so that each continuous strip linear element 2 has expediently: first to depart from from least one of the laying plane " P " of continuous band 6 after being cut by corresponding cutter 18; Second to depart from at least one, described second departs from and departs from described first contrary, and namely described second departs from the longitudinal extension direction transverse to continuous band 6.First departs from and departs from the component that can also depart from as single inclination with second and implement simultaneously.
Before arrival driver element 15, being also subject at least partially of continuous strip linear element 2 is departed from towards the 3rd of the laying plane " P " of continuous band 6 the.Expediently, continuous strip linear element 2 is arranged to coplanar each other when arriving driver element 15.
The size of biasing force can be regulated by the control apparatus 30 relevant to guiding device 28.Thus, correctly stable track can be provided for the single continuous strip linear element 2 produced by cutting.
If necessary, biasing force can also be regulated in response to the possible cross motion of continuous band 6.These cross motions of continuous band 6 are produced by the multiple factor being difficult to predict or control, and these factors are such as present in band feedway 5 or other region of cutter unit 14 upstream; In fact, such sideway movement causes bracket 19 sideway movement, and causes the relative motion between cutter 18 and single skew roller 29, and result changes the track of continuous strip linear element 2 and is applied to the skew thrust of continuous strip linear element 2.The controllability of biasing force allows to compensate these changes, and recovers the dynamical equilibrium condition of the continuous strip linear element 2 of translation on each skew roller 29.
For this reason, each skew roller 29 can be supported by rod 31 expediently, and described excellent 31 are engaged rotationally by the substrate 32 carried by the supporting construction 23 of cutter unit 14.More specifically, when being activated by drive member 33, each excellent 31 can both rotate around correction axis " Y ", and described correction axis " Y " is perpendicular to the rotation axis " X " of roller self, and the above-mentioned generation region " Z " that described drive member is positioned at continuous strip linear element 2 is outside.
For each skew roller 29, drive member 33 comprises at least one first screwing element 34 (such as ring nut), at least one first screwing element 34 described engages rotationally with the supporting construction 23 of cutter unit 14, and is positioned at outside relative to the above-mentioned generation region " Z " including cutter unit 14.
The drive link 35 relevant to the rod 31 to corresponding relative to the first screwing element 34 of supporting construction 23 axial restraint operates.Such as, drive link 35 comprises actuating arm 36, described actuating arm 36 is such as operatively tied to lever 38 by ball-and-socket type joint 37, and described lever 38 by the engaged at end of holder 39 with corresponding rod 31, thus radially stretches out relative to above-mentioned correction axis " Y ".
First screwing element 34 operatively engages the second screwing element 40, and the screw thread that described second screwing element 40 is such as carried by actuating arm 36 represents.
Thus, by driving the first screwing element 34 to rotate, corresponding skew roller 29 can be adjusted around the locality revising axis " Y ", to finely tune the biasing force acted on continuous strip linear element 2 produced by this skew roller 29.
After the trajectory stability of the continuous strip linear element 2 with time gap quite frequently, translation being left to cutter 18 carries out visual spatial attention, manually can regulate biasing force.In fact, after detecting that track exists possible irregularity, operator's M/C first screwing element 34, to revise the one or more track in continuous strip linear element 2.
Operate in time for the ease of operator, when the position of the divergent section of at least one continuous strip linear element 2 exceeds predetermined tolerance threshold value, signaling device 41 can be used to give notice signal, such as acoustic signal and/or visual signal.
Such as, such signaling device 41 can comprise sensor component 42, such as the sensor component of optics, machinery or other type, and it detects the position of each divergent section in the continuous strip linear element 2 produced in region " Z ".
In preferably programmable electronic control unit 43, store the theoretical principle position of the divergent section in each continuous strip linear element 2.The comparator 44 be connected with electronic control unit 43 compares the position detected by sensor component 42 and the theoretical principle position of presetting.
When difference between the position and theoretical principle position of divergent section exceeds predetermined tolerance threshold value, can be given notice signal by signaling device 41.
In a preferred embodiment, after described electronic control unit 43 output signal, at least one actuator (not shown) is by automatically regulating corresponding skew roller 39 to act on each first screwing element 34 around the orientation of above-mentioned correction axis " Y ".
Cutting implemented by each cutter 18 between the reinforcement cord 3 of two vicinities of continuous band 6, to make each continuous strip linear element 2 have the reinforcement cord 3 of predetermined quantity.
But, there will be following situation: due to during manufacturing at a high speed continuous band 6 relative to the not controlled motion of cutter 18, one in the reinforcement cord 3 that one or more cuttings in cutter 18 are adjacent, and system has new equilibrium conditions, wherein not all continuous strip linear element 2 is all formed with correct width and/or is formed with the reinforcement cord 3 of predetermined quantity.
In order to eliminate the problems referred to above, cutter unit 14 can also be connected with thruster 45, the relative positioning that described thruster 45 can be revised between continuous band 6 and cutter 18 by making cutter unit 14 cross motion when needed during the translation of continuous band-shaped element 2.More specifically, from generation region " Z " external drive thruster 45, to make cutter 18 relative to skew roller 29 cross motion.
Preferably, thruster 45 comprises the actuator arm 46 carried by bar 47, and described bar 47 preferably has round section, and can pass through the supporting construction 23 of bracket 19 by axial motion rotationally.The control dial 48 that bar 47 carries allows actuator arm 46 is moved between dormant state and serviceability, and in described dormant state, actuator arm 46 and bracket 19 are thrown off, and at described serviceability, actuator arm 46 engages with bracket 19.For this reason, actuator arm 46 such as can be provided with forked end portions 49, and the crawl carried by centering guiding piece 26 handle 50 of dashing forward can be inserted in described forked end portions 49 removedly.
Under the normal operating condition of manufacturing line 1, actuator arm 46 remains in the dormant state that actuator arm 46 is thrown off with bracket 19.When needs carry out correction operation, operator can operate control dial 48, to make actuator arm 46 engage with bracket 19, and less impact or thrust is passed to bracket self, thus makes cutter 18 cross motion rapidly.
Due to the counteraction caused at the continuous strip linear element 2 with translation under the state that engages of skew roller 29, these cross motions cause continuous band 6 to move relative to cutter 18, thus recover the tram of continuous band 6 relative to cutter 18.

Claims (41)

1., for controllably collecting a process for the continuous strip linear element (2) for building tire, described process comprises:
Supply comprises the continuous band (6) be made up of elastomeric material strengthening cord (3);
In the generation region (Z) of described continuous strip linear element (2), cut described continuous band (6) to produce continuous strip linear element (2);
In the described generation region (Z) of described continuous strip linear element (2), apply biasing force to each described continuous strip linear element (2), with along continuous strip linear element described in the locus guiding dispersed;
The drive member (33) outside by the described generation region (Z) being placed on described continuous strip linear element (2) regulates described biasing force;
Collect each continuous strip linear element (2).
2. process according to claim 1, wherein, the cross motion in response to described continuous band (6) performs the action regulating described biasing force.
3. according to the one or more described process in aforementioned claim, wherein, in described generation region (Z), at least one applying to depart from from the laying plane (" P ") of described continuous band (6) to described continuous strip linear element (2) first departs from.
4. process according to claim 3, wherein, in described generation region (Z), applies second the departing from of longitudinal extension direction sideward directed relative to described continuous band (6) to each continuous strip linear element (2).
5. process according to claim 4, wherein, described first departs to depart from described second and is applied simultaneously with each other.
6. according to the one or more described process in claim 3 to 5, wherein, in described generation region (Z), at least one applying to depart from towards the laying plane (P) of described continuous band (6) to described continuous strip linear element (2) the 3rd departs from.
7. process according to claim 6, wherein, after the described 3rd departs from, described continuous strip linear element (2) has mutually relation of plane altogether.
8. according to the one or more described process in aforementioned claim, wherein, by making described continuous strip linear element (2) to produce described biasing force against the mode of skew roller (29) by described skew roller.
9. process according to claim 8, wherein, by make in described skew roller (29) at least one around correction axis (Y) rotate perform the action regulating described biasing force, wherein, at least one the pivot center (X) of described correction axes normal in described skew roller (29).
10., according to the one or more described process in aforementioned claim, wherein, perform the action regulating described biasing force in response to notification signal.
11. according to the one or more described process in aforementioned claim, and described process also comprises following action:
By the position of the divergent section of at least one in described continuous strip linear element (2) compared with the theoretical principle position of presetting; And
When difference between the position and described theoretical principle position of described divergent section exceeds predetermined tolerance threshold value, signal of giving notice.
12. according to the one or more described process in aforementioned claim, and wherein, the relative edge of the difference along described continuous band (6) performs cutting action, to produce multipair continuous strip linear element (2) simultaneously.
13. process according to claim 12, wherein, from the outer ledge of described continuous band (6), adjoining land produces described multipair continuous strip linear element (2).
14. according to the one or more described process in aforementioned claim, and described process also comprises following action: bracket (19) lateral translation making carrying cutter (18), to follow the cross motion of described continuous band (6).
15. process according to claim 14, wherein, are used for execution by the horizontal thrust caused by the cross motion by described continuous band (6) and make the action of described bracket (19) translation.
16. process according to claims 14 or 15, described process also comprises following action: during the translation of described continuous strip linear element (2), revise the relative position between described continuous band (6) and described cutter (18).
17. process according to claim 16, wherein, by making described cutter (18) perform described correction relative to described skew roller (29) cross motion, wherein said continuous strip linear element (2) in the mode against described skew roller by described skew roller.
18. process according to claim 17, wherein, perform described cross motion by actuator arm (46), described actuator arm when revising and described cutter unit (14) throw off.
19. according to the one or more described process in aforementioned claim, and wherein, the action supplying described continuous band (6) comprises:
Cord (3) is strengthened in supply continuously, is translated across extrusion die (10) to make described continuous reinforcement cord end wise;
At least one stock flexible body layer is applied to and is translated across on the described continuous reinforcement cord (3) of described extrusion die (10).
20. according to the one or more described process in aforementioned claim, and wherein, each continuous strip linear element (2) is collected on corresponding reel (7) in the mode be separated with other continuous strip linear element (2).
21. according to the one or more described process in aforementioned claim, and wherein, the feed speed of described continuous band (6) is between about 1m/s and about between 3m/s.
22. 1 kinds for controllably collecting the manufacturing line of the continuous strip linear element (2) for building tire, described manufacturing line comprises:
Band feedway (5), described band feedway is used for supply and comprises the continuous band (6) be made up of elastomeric material strengthening cord (3);
Cutter unit (14), described cutter unit engages described continuous band (6) slidably and carries cutter (18), described cutter runs through described continuous band (6) operation, produces continuous strip linear element (2) to utilize described continuous band;
Guiding device (28), described guiding device operates to apply corresponding biasing force to described continuous strip linear element (2), thus along continuous strip linear element described in the locus guiding mutually dispersed;
Control apparatus (30), described control apparatus is used for the described biasing force of regulating action on described continuous strip linear element (2);
At least one collector unit, at least one collector unit described is for collecting each continuous strip linear element (2);
Wherein, described control apparatus (30) can be operated by the drive member (33) that the generation region (Z) being arranged in described continuous strip linear element (2) is outside.
23. manufacturing lines according to claim 22, wherein, described guiding device (28) apply to depart from from the laying plane (P) of described continuous band (6) to described continuous strip linear element (2) at least one first to depart from.
24. according to the one or more described manufacturing line in claim 22 to 23, wherein, described guiding device (28) comprises skew roller (29), and described skew roller is arranged to operate in the mode forming contact relation with described continuous strip linear element (2).
25. manufacturing lines according to claim 24, wherein, each skew roller (29) is rotatably supported according to pivot center (" X "), and described pivot center tilts relative to the direction vertical with the longitudinal extension direction of the one section of continuous strip linear element (2) being positioned at described self upstream of skew roller (29).
26. according to the one or more described manufacturing line in claim 22 to 25, wherein, for each continuous strip linear element (2) produced by described cutter unit (14), be provided with at least two skews roller (29), the track that described at least two skew rollers are dispersed along the longitudinal midline (L) from described continuous band (6) is aimed at mutually.
27. according to the one or more described manufacturing line in claim 24 to 26, and wherein, each skew roller (29) is around correction axis (Y) location, and described correction axes normal is in the pivot center (X) of this skew roller.
28. according to the one or more described manufacturing line in claim 22 to 27, and wherein, described drive member (33) comprises the first screwing element (34), and described first screwing element is rotatably supported at described generation region exterior.
29. according to the one or more described manufacturing line in claim 22 to 28, described manufacturing line also comprises signaling device (41), and described signaling device is used for giving notice when the position of the divergent section of at least one continuous strip linear element (2) exceeds predetermined tolerance threshold value signal.
30. according to the one or more described manufacturing line in claim 22 to 29, and described manufacturing line also comprises:
Sensor component (42), described sensor component is for detecting the position of the divergent section of at least one continuous strip linear element (2);
Comparator (44), described comparator is used for the position that more described sensor component (42) detects and the theoretical principle position of presetting.
31. according to the one or more described manufacturing line in claim 22 to 30, wherein, described cutter (18) is allocated to corresponding cutter pair, and corresponding cutter is spaced from each other to the longitudinal translation direction (F) along described continuous band (6).
32. manufacturing lines according to claim 31, wherein, the right cutter (18) of each cutter is arranged symmetrically relative to the longitudinal midline (L) of described continuous band (6).
33. according to the one or more described manufacturing line in claim 22 to 32, and wherein, described cutter (18) is allocated to and limits V columnar structure, and the summit of described V columnar structure is in the face of described collector unit (16).
34. according to the one or more described manufacturing line in claim 22 to 33, wherein, described cutter (18) is carried by bracket (19), and described bracket can move along the direction of the direction of the supply transverse to described continuous band (6).
35. according to the one or more described manufacturing line in claim 22 to 34, wherein, described cutter unit (14) comprises centering guiding piece (26), described centering guiding piece operatively engages described continuous band (6), locates relative to the centering of described cutter (18) to keep described continuous band.
36. according to the one or more described manufacturing line in claim 22 to 35, and described manufacturing line also comprises thruster (45), and described thruster makes described cutter (18) cross motion.
37. manufacturing lines according to claim 36, wherein, described thruster (45) can by from the external drive of described generation region (Z).
38. manufacturing lines according to claim 36 or 37, wherein, described thruster (45) comprises actuator arm (46), and described actuator arm acts on and carries on the bracket (19) of described cutter.
39. manufacturing lines according to claim 36 or 37, wherein, described thruster (45) comprises the actuator arm (46) acted on described cutter unit (14).
40. according to manufacturing line according to claim 39, and wherein, described actuator arm (46) is carried by bar (47), and described bar can axially move, to make described cutter unit (14) cross motion.
41. according to the one or more described manufacturing line in claim 22 to 40, wherein, described collector unit (16) comprises multiple reel (17), and each described reel is specifically designed to the corresponding continuous strip linear element (2) of winding.
CN201380028201.6A 2012-04-26 2013-04-22 For controllably collecting process and the production line of the continuous strip linear element for building tire Active CN104349995B (en)

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PCT/IB2013/053162 WO2013160814A2 (en) 2012-04-26 2013-04-22 Process and production line for controlled collection of continuous strip-like elements for building tyres

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CN104349995B (en) 2016-10-12
EP2841360A2 (en) 2015-03-04
EP3453642A1 (en) 2019-03-13
WO2013160814A2 (en) 2013-10-31
AR090839A1 (en) 2014-12-10
EP3453642B1 (en) 2020-11-18
WO2013160814A3 (en) 2014-03-27
MX356303B (en) 2018-05-22
RU2014147476A (en) 2016-06-20

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