CN103691706B - A kind of multifunction hydraulic rinse-system - Google Patents
A kind of multifunction hydraulic rinse-system Download PDFInfo
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- CN103691706B CN103691706B CN201310684905.0A CN201310684905A CN103691706B CN 103691706 B CN103691706 B CN 103691706B CN 201310684905 A CN201310684905 A CN 201310684905A CN 103691706 B CN103691706 B CN 103691706B
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- line
- pipeline
- flushing pipeline
- independent flushing
- fuel tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The present invention relates to a kind of multifunction hydraulic rinse-system, comprise fuel tank, independent flushing pipeline one and independent flushing pipeline two, described fuel tank is provided with heater, temperature relay, fluid level controller, oil liquid detection instrument and bitubular magnetic return filter, described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank, described return line is connected with fuel tank by described bitubular magnetic return filter, the import and export of in-line and return line is provided with hydraulic quick coupler and sebific duct, described return line is in series with counterbalance valve.Beneficial effect of the present invention is: developing result better and substantially reduce washing time; Automatic control oil temperature, online supplementary fluid function, achieves filter core on-line cleaning or replacing; Flushing scope is comparatively large, can be suitable for various system; Compact conformation, volume is little, is convenient to carrying and convenient transportation etc.; Reduce the waste of environmental pollution and fluid.
Description
Technical field
The present invention relates to a kind of multifunction hydraulic rinse-system.
Background technology
It is flushing of pipeline that existing hydraulic pressure rinse-system (Fig. 1 shown in) is generally low pressure and mass flow screw pump, and majority is all the flow velocity of raising hydraulic oil, makes that it reaches turbulent condition and system pressure is lower, cannot reach a certain numerical value by guarantee effect at the pressure reduction of pipeline; Especially comparatively large along stroke pressure loss for the pipeline below DN15 latus rectum, existing development apparatus system pressure is beyond one's reach, and punching can be caused not wash clean, and whole hydraulic system even can be made to paralyse; Existing rinse-system is by hand oiling and oil extraction complex operation, and overall volume is large, difficult, also cannot under non-stop-machine state more renew cartridge; Existing rinse-system developing result is poor, and the cycle is longer.
Summary of the invention
The object of this invention is to provide a kind of multifunction hydraulic rinse-system, to reach the object supporting various control signal.
The object of the invention is to be achieved through the following technical solutions:
A kind of multifunction hydraulic rinse-system, comprise fuel tank, independent flushing pipeline one and independent flushing pipeline two, described fuel tank is provided with heater, temperature relay, fluid level controller, oil liquid detection instrument and bitubular magnetic return filter, described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank, described return line is connected with fuel tank by described bitubular magnetic return filter, the import and export of in-line and return line is provided with hydraulic quick coupler and sebific duct, described return line is in series with counterbalance valve.
Further, described inflow pipeline is in series with check valve.
Further, the inflow pipeline of described independent flushing pipeline one be in series with high-pressure pump group of motors and tee ball valve and be parallel with electromagnetic relief valve and cooler.
Further, the inflow pipeline of described independent flushing pipeline two is in series with low pressure and mass flow pump motor group and is parallel with overflow valve.
Further, described return line is provided with on-line checkingi point.
Further, stop valve one is provided with between described in-line and return line; Stop valve two is provided with between the inflow pipeline of independent flushing pipeline one and the inflow pipeline of independent flushing pipeline two.
Beneficial effect of the present invention is: developing result better and substantially reduce washing time; Automatic control oil temperature, online supplementary fluid function, achieves filter core on-line cleaning or replacing; Flushing scope is comparatively large, can be suitable for various system; Compact conformation, volume is little, is convenient to carrying and convenient transportation etc.; Reduce the waste of environmental pollution and fluid.
Accompanying drawing explanation
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the structural representation of existing hydraulic pressure rinse-system;
Fig. 2 is the structural representation of multifunction hydraulic rinse-system described in the embodiment of the present invention.
In figure:
1, fuel tank; 2, heater; 3, temperature relay; 4, fluid level controller; 5, oil liquid detection instrument; 6, bitubular magnetic return filter; 7, hydraulic quick coupler; 8, sebific duct; 9, counterbalance valve; 10, check valve; 11, high-pressure pump group of motors; 12, tee ball valve; 13, electromagnetic relief valve; 14, cooler; 15, low pressure and mass flow pump motor group; 16, overflow valve; 17, on-line checkingi point; 18, stop valve one; 19, stop valve two; 20, oil suction coarse filter; 21, screw pump motor group; 22, monotubular oil return coarse filter.
Detailed description of the invention
As shown in Figure 2, multifunction hydraulic rinse-system described in the embodiment of the present invention, comprise fuel tank 1, independent flushing pipeline one and independent flushing pipeline two, described fuel tank is provided with heater 2, temperature relay 3, fluid level controller 4, oil liquid detection instrument 5 and bitubular magnetic return filter 6, described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank 1, described return line is connected with fuel tank 1 by described bitubular magnetic return filter 6, the import and export of in-line and return line is provided with hydraulic quick coupler 7 and sebific duct 8, described return line is in series with counterbalance valve 9, described inflow pipeline is in series with check valve 10, the inflow pipeline of described independent flushing pipeline one be in series with high-pressure pump group of motors 11 and tee ball valve 12 and be parallel with electromagnetic relief valve 13 and cooler 14, the inflow pipeline of described independent flushing pipeline two be in series with low pressure and mass flow pump motor group 15 and be parallel with overflow valve 16, described return line is provided with on-line checkingi point 17, be provided with stop valve 1 between described in-line and return line, between the inflow pipeline of described independent flushing pipeline one and the inflow pipeline of independent flushing pipeline two, be provided with stop valve 2 19.
The design of two road independent flushing pipelines, can carry out independence to the pipeline of different latus rectum or rinse simultaneously, before each road oil returning tube, increase a counterbalance valve 9, ensure that developing result and greatly reduces washing time.
System temperature relay 3, electromagnetic relief valve 13, cooler 14, carry out electric interlock according to temperature relay 3 and electromagnetic relief valve 13 and realize automatic cooling function; Arrange a tee ball valve 12 at a pump group inlet port, fuel tank 1 devises fluid level controller 4, can supplement fluid online to system; Fuel tank 1 is installed bitubular magnetic return filter 6 and achieve filter core on-line cleaning or replacing; Before on-line checkingi point 17 is arranged on counterbalance valve 9, this system defines certain pressure reduction, ensures that oil liquid detection instrument carries out on-line checkingi smoothly.
Because the pipeline of different tube diameters is also different along stroke pressure loss, under 50 DEG C of conditions, the pipeline of 1 Miho Dockyard N15 latus rectum can reach more than 0.5MPa along stroke pressure loss, needs that pressure is higher, flow is less, considers that cost selects high-pressure pump group of motors 11; Less along stroke pressure loss compared with big orifice pipeline, but flow is comparatively large, selects low pressure and mass flow pump motor group 15.
In order to be suitable in a big way, reduced volume, arrange a stop valve 2 19 between two pumps, high-low pump flow can merge; Bitubular magnetic return filter 6 is inserted in fuel tank 1 and reduces volume; This system is online supplements fluid, can by fuel tank 1 smaller volume.
Hydraulic quick coupler 7 has been installed in import and export, sebific duct 8.The leaking outside of fluid when hydraulic quick coupler 7 is unpicked and washed after preventing flushing, reduces the pollution to environment; What sebific duct 8 decreased hydraulic pressure scouring stage copies number of times mechanically.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but any change is done in its shape or structure; every have identical with the application or akin technical scheme, all drops within protection scope of the present invention.
Claims (7)
1. a multifunction hydraulic rinse-system, comprise fuel tank (1), independent flushing pipeline one and independent flushing pipeline two, it is characterized in that: described fuel tank is provided with heater (2), temperature relay (3), fluid level controller (4), oil liquid detection instrument (5) and bitubular magnetic return filter (6), described independent flushing pipeline one and independent flushing pipeline two include in-line and return line, described in-line is connected with fuel tank (1), described return line is connected with fuel tank (1) by described bitubular magnetic return filter (6), the import and export of described in-line and return line is all provided with hydraulic quick coupler (7) and sebific duct (8), described return line is in series with counterbalance valve (9).
2. multifunction hydraulic rinse-system according to claim 1, is characterized in that: described inflow pipeline is in series with check valve (10).
3. multifunction hydraulic rinse-system according to claim 2, it is characterized in that: the inflow pipeline of described independent flushing pipeline one is in series with high-pressure pump group of motors (11) and tee ball valve (12), and the inflow pipeline of described independent flushing pipeline one is parallel with electromagnetic relief valve (13) and cooler (14).
4. multifunction hydraulic rinse-system according to claim 3, it is characterized in that: the inflow pipeline of described independent flushing pipeline two is in series with low pressure and mass flow pump motor group (15), and the inflow pipeline of described independent flushing pipeline two is parallel with overflow valve (16).
5. multifunction hydraulic rinse-system according to claim 4, is characterized in that: described return line is provided with on-line checkingi point (17).
6. multifunction hydraulic rinse-system according to claim 5, is characterized in that: be provided with stop valve one (18) between described in-line and return line.
7. multifunction hydraulic rinse-system according to claim 6, is characterized in that: be provided with stop valve two (19) between the inflow pipeline of described independent flushing pipeline one and the inflow pipeline of independent flushing pipeline two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310684905.0A CN103691706B (en) | 2013-12-13 | 2013-12-13 | A kind of multifunction hydraulic rinse-system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310684905.0A CN103691706B (en) | 2013-12-13 | 2013-12-13 | A kind of multifunction hydraulic rinse-system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103691706A CN103691706A (en) | 2014-04-02 |
| CN103691706B true CN103691706B (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310684905.0A Active CN103691706B (en) | 2013-12-13 | 2013-12-13 | A kind of multifunction hydraulic rinse-system |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949447B (en) * | 2014-04-22 | 2015-12-30 | 中国石油天然气第六建设公司 | Set lubricating oil system pipeline cleans and oil flushing equipment and method |
| CN105057292B (en) * | 2015-08-06 | 2017-02-08 | 苏荣铨 | Servo hydraulic flushing system |
| CN105127157A (en) * | 2015-08-28 | 2015-12-09 | 广东韶钢工程技术有限公司 | Automatically-controlled cleaning pump station for hydraulic system pipelines |
| CN109013576B (en) * | 2018-09-05 | 2021-06-01 | 吴先德 | Hydraulic pipeline cleaning system for ship |
| CN109469652A (en) * | 2018-12-26 | 2019-03-15 | 辽宁忠旺机械设备制造有限公司 | A kind of flushing pumping plant suitable for rinsing different tube diameters fluid pressure line |
| CN114932122A (en) * | 2022-05-31 | 2022-08-23 | 中国二十二冶集团有限公司 | Device for flushing hydraulic system and thin oil system of vertical mill and flushing method |
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| US5540784A (en) * | 1994-09-23 | 1996-07-30 | United Laboratories, Inc. | Pressurized closed flow cleaning system |
| US6599430B2 (en) * | 2001-11-16 | 2003-07-29 | Louis P. Vickio, Jr. | Apparatus for cleaning and pressure testing hydraulic control systems |
| CN201431986Y (en) * | 2009-03-30 | 2010-03-31 | 中国第一冶金建设有限责任公司 | Flushing device for closed self-circulating hydraulic pipeline |
| CN202052738U (en) * | 2010-11-17 | 2011-11-30 | 广州中船远航船坞有限公司 | Hydraulic pipeline cleaner |
| CN202893752U (en) * | 2012-11-15 | 2013-04-24 | 南通海狮船舶机械有限公司 | Hydraulic cleaning device for pipelines |
| CN103084362A (en) * | 2011-11-02 | 2013-05-08 | 王广瑞 | Hydraulic shock wave pipeline cleaner |
| CN203695543U (en) * | 2013-12-13 | 2014-07-09 | 麦格瑞冶金工程技术（北京）有限公司 | Multifunctional hydraulic flushing system |
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2013
- 2013-12-13 CN CN201310684905.0A patent/CN103691706B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5540784A (en) * | 1994-09-23 | 1996-07-30 | United Laboratories, Inc. | Pressurized closed flow cleaning system |
| US6599430B2 (en) * | 2001-11-16 | 2003-07-29 | Louis P. Vickio, Jr. | Apparatus for cleaning and pressure testing hydraulic control systems |
| CN201431986Y (en) * | 2009-03-30 | 2010-03-31 | 中国第一冶金建设有限责任公司 | Flushing device for closed self-circulating hydraulic pipeline |
| CN202052738U (en) * | 2010-11-17 | 2011-11-30 | 广州中船远航船坞有限公司 | Hydraulic pipeline cleaner |
| CN103084362A (en) * | 2011-11-02 | 2013-05-08 | 王广瑞 | Hydraulic shock wave pipeline cleaner |
| CN202893752U (en) * | 2012-11-15 | 2013-04-24 | 南通海狮船舶机械有限公司 | Hydraulic cleaning device for pipelines |
| CN203695543U (en) * | 2013-12-13 | 2014-07-09 | 麦格瑞冶金工程技术（北京）有限公司 | Multifunctional hydraulic flushing system |
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| Publication number | Publication date |
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| CN103691706A (en) | 2014-04-02 |
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