CN102914743A - Automatic storage battery checking and group-matching pipeline equipment - Google Patents
Automatic storage battery checking and group-matching pipeline equipment Download PDFInfo
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- CN102914743A CN102914743A CN2012101994890A CN201210199489A CN102914743A CN 102914743 A CN102914743 A CN 102914743A CN 2012101994890 A CN2012101994890 A CN 2012101994890A CN 201210199489 A CN201210199489 A CN 201210199489A CN 102914743 A CN102914743 A CN 102914743A
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Abstract
The invention discloses automatic storage battery checking and group-matching pipeline equipment. The equipment comprises a storage battery coding system, a storage battery checking system, a computer group-matching system and an automatic distributing system, wherein the storage battery coding system is connected with a coding machine; the storage battery checking system is connected with a forming frame; a powder system is connected with a powder line; and a network is established by the storage battery coding system, the storage battery checking system, the automatic distributing system and the computer matching system.
Description
Technical field
The present invention relates to a kind of robotization accumulator checking combo pipelining equipment, is a kind of production accumulator, by computer control, full-automatic pipelining equipment.
Background technology
It is generally acknowledged that the combo of so-called battery of electric vehicle is exactly the consistance that guarantees the capacity of single battery in every Battery pack.We think, so-called combo is not that only capacity is the same so simple, here except capacity unanimously, the characteristic (such as internal resistance, terminal voltage etc.) that the rate of decay of capacity, battery show at Charging state, other charge-discharge characteristics of battery all are very important problems.For example: although two battery initial capacities are identical, capacity is different with the speed of loop attenuation, increases the service time with battery so, and the difference of capacity will be increasing.If the internal resistance of two batteries is different, thermal value when then charging will be variant, that battery that internal resistance is large will temperature raise when charging, the rising of temperature impels again sealing reaction efficiency to increase, and then also can increase temperature, will cause the increase of water consumption like this, even cause thermal runaway etc.These can impel two differences between battery again further.
After electromobile battery changes into end, need to Making sets of batteries, be generally 4 and combine one group; The combo of battery of electric vehicle is exactly the consistance that guarantees the various characteristics of single battery in every Battery pack, comprises the rate of decay of capacity, the characteristic (such as internal resistance, terminal voltage etc.) that battery shows at Charging state, other charge-discharge characteristics of battery.Can improve the physical life of battery after the combo.Each control point of existing production technology normal operation manual monitoring battery formation process, rear hand picking combo battery has been recorded in hand-kept.This technique at first is fixed against people's proficiency and sense of responsibility, causes the consistance of product and reliability ratio relatively poor; Secondly, can't reach the purpose of the robotization of production.
Summary of the invention
To achieve these goals, the invention discloses a kind of full-automatic accumulator checking combo pipelining equipment, this equipment comprises: the battery coded system, the battery inspection system, computer combo system, automatic distribution system, the battery coded system is connected with code machine, described battery inspection system is connected with electrode foil chemical reaction shelf, and described powder system is connected with the powder line, and described battery coded system, battery inspection system, automatic distribution system, computer combo system form networking.
In the such scheme, described cruising inspection system is a Battery Monitoring Device, and this logging has the function that battery detection, abnormality alarming, data storage and data show.
In the such scheme, described coded system control coding machine work, housing is carried out the bar shaped numbering when accumulator is assembled.
In the such scheme, described cruising inspection system gathers the every voltage parameter of accumulator in formation process, by computer combo system with the battery combo.
In the such scheme, described automatic distribution system is finished robotization Making sets of batteries and grouping to changing into accumulator automatic classification after the end to a plurality of sub-material lines.
In the such scheme, described self-feeding line is belt or chain cingulum.
In the such scheme, described production battery automatic classification circulation was to 10 minutes stocklines.
In the such scheme, described Battery Monitoring Device contains electrical current work module, accessory power supply, voltage measurement module, analog-to-digital conversion module, signal generating module, central processing module, input/output module and energy supply control module, also contain the battery handover module, photoelectric isolation module and relay control module, after connecting with accessory power supply, electrical current work module just is being attempted by tested accumulator by the battery handover module, the negative pole two ends, two test sides of voltage measurement module just also are being attempted by tested accumulator by the battery handover module, the negative pole two ends, electrical current work module is connected output terminal and is connected with the analog to digital conversion input port of analog-to-digital conversion module with voltage measurement module, central processing module is connected with signal generating module with analog-to-digital conversion module by its I/O port, the input end of the load circuit in the output terminal of signal generating module and the electrical current work module is connected, relay control module contains main interface plate circuit and a certain number of relay drive unit circuit, central processing module is connected with main interface plate circuit by photoelectric isolation module, is connected the input port and is connected in the delivery outlet of main interface plate circuit and the input port of relay drive unit circuit with energy supply control module.
By the work of coded system control coding machine, housing is carried out the bar shaped numbering when accumulator is assembled; Then enter chemical synthesis technology, by the every voltage parameter of voltage polling system acquisition accumulator in formation process, by computer combo system, according to the different combo technique of each producer and the voltage parameter of collection, with Making sets of batteries, for example battery is divided into 10 groups, can the project combo with Battery pack.Change into finish after all batteries all enter automatic distribution system by the material line, by material-distributing system, institute's battery automatic classification of producing circulates to 10 minutes stocklines, realizes full-automatic combo, grouping.
Use full-automatic Making sets of batteries pipelining equipment, can reach following beneficial effect: can comprehensively, accurately monitor the battery behavior of the stages of storage battery formation processing, the carrying out of convenient various different combo techniques; After the combo according to the automatic combo of computer networked system, sub-material, the error of manually having brought when having solved combo; Reduce a large amount of hand labors, thoroughly finished the full-automation of accumulator production, combo.
Description of drawings
As shown in Figure 1: be structured flowchart of the present invention.
As shown in Figure 2: be the present invention's Battery Monitoring Device principle of work block diagram.
Embodiment
As shown in Figure 1, full-automatic accumulator checking combo pipelining equipment, this equipment comprises: the battery coded system, the battery inspection system, computer combo system, automatic distribution system, the battery coded system is connected with code machine, described battery inspection system is connected with electrode foil chemical reaction shelf, described powder system is connected with the powder line, described battery coded system, battery inspection system, automatic distribution system, computer combo system form networking, and it is shared that each data among systems is formed, and also can enjoy outside outer network resource.
This cruising inspection system is a Battery Monitoring Device, and this logging has the function that battery detection, abnormality alarming, data storage and data show.Battery Monitoring Device can utilize existing all communication resources to carry out networking, can utilize single communication channel when networking, also can utilize various resource mixed networking, can use with the system support of domestic many Power Environment Centralized Control System integrators.
Battery detection comprises the Real-Time Monitoring battery voltage and shows, alarm when battery voltage is higher than " overvoltage of group end " that sets or is lower than " the group end is under-voltage " value; The monitoring of environmental temperature, master unit includes temperature sensor, alarm when recording the battery in-cabinet temperature and be higher than " excess Temperature " value that sets; Monitoring battery tolerance, (V) equals average voltage divided by battery number with battery voltage, alarm when arbitrary batteries voltage and average voltage differ by more than " battery tolerance " value of setting.
Abnormality alarming: system sends the alarm that pipes when recording any index and surmounting setting range, screen (on the master unit or on the monitoring module) display alarm content, and the fault dry contact is closed, record warning content and time.Such as certain batteries overvoltage, when under-voltage or tolerance is excessive, warning " battery failures ", specifying information can be observed from the normality screen, shows that behind the battery sequence number this batteries of expression of black box is unusual.
The data storage: when fault occurs, the automatic record trouble time of origin of processor and content.
Data show: system can show all measured values, comprises voltage and the sequence number of each batteries.During the inquiry failure logging, be presented at the sequence number that " battery failures " front numeral is fail battery.
Robotization accumulator checking group training equipment of the present invention, by the work of coded system control coding machine, housing is carried out the bar shaped numbering when accumulator is assembled; Then enter chemical synthesis technology, by the every voltage parameter of voltage polling system acquisition accumulator in formation process, by computer combo system, according to the different combo technique of each producer and the voltage parameter of collection, with Making sets of batteries, for example battery is divided into 10 groups, can the project combo with Battery pack.Change into finish after all batteries all enter automatic distribution system by the material line, by material-distributing system, institute's battery automatic classification of producing circulates to 10 minutes stocklines, realizes full-automatic combo, grouping.
Aforesaid, this self-feeding line is belt or chain cingulum.
As shown in Figure 2, described Battery Monitoring Device contains electrical current work module, accessory power supply, voltage measurement module, analog-to-digital conversion module, signal generating module, central processing module, input/output module and energy supply control module, also contain the battery handover module, photoelectric isolation module and relay control module, after connecting with accessory power supply, electrical current work module just is being attempted by tested accumulator by the battery handover module, the negative pole two ends, two test sides of voltage measurement module just also are being attempted by tested accumulator by the battery handover module, the negative pole two ends, electrical current work module is connected output terminal and is connected with the analog to digital conversion input port of analog-to-digital conversion module with voltage measurement module, central processing module is connected with signal generating module with analog-to-digital conversion module by its I/O port, the input end of the load circuit in the output terminal of signal generating module and the electrical current work module is connected, relay control module contains main interface plate circuit and a certain number of relay drive unit circuit, central processing module is connected with main interface plate circuit by photoelectric isolation module, is connected the input port and is connected in the delivery outlet of main interface plate circuit and the input port of relay drive unit circuit with energy supply control module.
Use the full-automatic Making sets of batteries of the present invention, classification pipelining equipment, can reach following beneficial effect: can comprehensively, accurately monitor the battery behavior of the stages of storage battery formation processing, the carrying out of convenient various different combo techniques; After the combo according to the automatic combo of computer networked system, sub-material, the error of manually having brought when having solved combo; Reduce a large amount of hand labors, thoroughly finished the full-automation of accumulator production, combo.
Claims (8)
1. full-automatic accumulator checking combo pipelining equipment, this equipment comprises: the battery coded system, the battery inspection system, computer combo system, automatic distribution system, the battery coded system is connected with code machine, and described battery inspection system is connected with electrode foil chemical reaction shelf, described powder system is connected with the powder line, and described battery coded system, battery inspection system, automatic distribution system, computer combo system form networking.
2. full-automatic accumulator checking combo pipelining equipment as claimed in claim 1, it is characterized in that: this cruising inspection system is a Battery Monitoring Device, this logging has the function that battery detection, abnormality alarming, data storage and data show.
3. full-automatic accumulator checking combo pipelining equipment as claimed in claim 1 is characterized in that: the work of coded system control coding machine, housing is carried out bar shaped and is numbered when accumulator assemble.
4. full-automatic accumulator checking combo pipelining equipment as claimed in claim 2 is characterized in that: this cruising inspection system gathers the every voltage parameter of accumulator in formation process, by computer combo system with the battery combo.
5. full-automatic accumulator checking combo pipelining equipment as claimed in claim 4 is characterized in that: this automatic powder system finishes robotization Making sets of batteries and grouping to changing into accumulator automatic classification after the end to a plurality of sub-material lines.
6. full-automatic accumulator checking combo pipelining equipment as claimed in claim 1, it is characterized in that: this self-feeding line is belt or chain cingulum.
7. full-automatic accumulator checking combo pipelining equipment as claimed in claim 5 is characterized in that: the battery automatic classification of producing circulation to 10 minutes stocklines.
8. full-automatic accumulator checking combo pipelining equipment as claimed in claim 2, it is characterized in that: described Battery Monitoring Device contains electrical current work module, accessory power supply, voltage measurement module, analog-to-digital conversion module, signal generating module, central processing module, input/output module and energy supply control module, also contain the battery handover module, photoelectric isolation module and relay control module, after connecting with accessory power supply, electrical current work module just is being attempted by tested accumulator by the battery handover module, the negative pole two ends, two test sides of voltage measurement module just also are being attempted by tested accumulator by the battery handover module, the negative pole two ends, electrical current work module is connected output terminal and is connected with the analog to digital conversion input port of analog-to-digital conversion module with voltage measurement module, central processing module is connected with signal generating module with analog-to-digital conversion module by its I/O port, the input end of the load circuit in the output terminal of signal generating module and the electrical current work module is connected, relay control module contains main interface plate circuit and a certain number of relay drive unit circuit, central processing module is connected with main interface plate circuit by photoelectric isolation module, is connected the input port and is connected in the delivery outlet of main interface plate circuit and the input port of relay drive unit circuit with energy supply control module.
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| CN2012101994890A CN102914743A (en) | 2012-06-15 | 2012-06-15 | Automatic storage battery checking and group-matching pipeline equipment |
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| CN2012101994890A CN102914743A (en) | 2012-06-15 | 2012-06-15 | Automatic storage battery checking and group-matching pipeline equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111352042A (en) * | 2020-03-07 | 2020-06-30 | 北京铭电龙科技有限公司 | Power module connector detection system and method |
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2012
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| CN1274852A (en) * | 1999-05-25 | 2000-11-29 | 哈尔滨市子木自动化有限公司 | Automatic battery detecting and sorting system |
| US20050234663A1 (en) * | 2003-12-30 | 2005-10-20 | Quint Jonathan B | Battery management system and apparatus with runtime analysis reporting |
| US20070127346A1 (en) * | 2005-12-01 | 2007-06-07 | International Business Machines Corporation | Removable media battery pack for powering a media accessor of an automated data-storage library |
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| CN111352042A (en) * | 2020-03-07 | 2020-06-30 | 北京铭电龙科技有限公司 | Power module connector detection system and method |
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Application publication date: 20130206 |