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Publication numberCN102914743 A
Publication typeApplication
Application numberCN 201210199489
Publication date6 Feb 2013
Filing date15 Jun 2012
Priority date15 Jun 2012
Publication number201210199489.0, CN 102914743 A, CN 102914743A, CN 201210199489, CN-A-102914743, CN102914743 A, CN102914743A, CN201210199489, CN201210199489.0
Inventors朱磊
Applicant张家港市泓溢电源科技有限公司
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Automatic storage battery checking and group-matching pipeline equipment
CN 102914743 A
Abstract
The invention discloses automatic storage battery checking and group-matching pipeline equipment. The equipment comprises a storage battery coding system, a storage battery checking system, a computer group-matching system and an automatic distributing system, wherein the storage battery coding system is connected with a coding machine; the storage battery checking system is connected with a forming frame; a powder system is connected with a powder line; and a network is established by the storage battery coding system, the storage battery checking system, the automatic distributing system and the computer matching system.
Claims(8)  translated from Chinese
1. 一种全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网。 A fully automated battery patrol with the group lines, the apparatus comprising: a battery coding system, battery inspection system, with a group of computer systems, automatic feeding system, battery coding system and coding machines connected to the battery inspection frame connector system into a powder and powder-wire connection system, the battery coding system, battery inspection system, automatic feeding systems, computer networking systems form with the group.
2.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 2. As I said, fully automated battery production line equipment inspection with a group claim, wherein: the inspection system as a battery data logging devices, the data logging devices have battery monitoring, exception alerting, data storage and data display functions.
3.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号。 I claim the battery fully automated assembly line equipment inspection with the group, wherein: the encoding system controller coding machine work, good bar number on the housing is assembled in the battery.
4.如权利要求2所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统将电池配组。 Fully automated battery production line equipment inspection with the group 2 according to claim 4, wherein: the inspection system collects batteries in the formation process of the voltage parameters, with the group through the computer system of the battery with the group.
5.如权利要求4所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该自动粉料系统对化成结束后的蓄电池自动分类至多个分料线,完成自动化蓄电池配组和分组。 5. The fully automated battery production line equipment inspection with the group as claimed in claim 4, wherein: the automatic powder system after the end of the battery into the automatic classification to multiple dosing line, to automate the battery with the group and grouping.
6.如权利要求I所述的全自动化蓄电池巡检配组流水线设备,其特征在于:该自动送料线为皮带或链齿带。 6. I claim the battery fully automated assembly line equipment inspection with the group, characterized by: The automatic feeding line for the belt or chain, a toothed belt.
7.如权利要求5所述的全自动化蓄电池巡检配组流水线设备,其特征在于:所生产电池自动分类流转至10个分料线。 7. The fully automated battery production line equipment inspection with the group as claimed in claim 5, characterized in that: the production of batteries automatic classification to 10 points turnover feed line.
8.如权利要求2所述的全自动化蓄电池巡检配组流水线设备,其特征在于:所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光电隔离模块与主接口板电路连接,主接口板电路的输出口与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 8. The fully automated battery production line equipment inspection feature set forth in claim 2, wherein: the battery data logging devices containing current job module, auxiliary power supply voltage measurement module, analog to digital conversion module, signal generator module, central processing module, input / output modules, and power control module, switching module also contains a battery, optical isolation module and relay control module, operating module and the auxiliary power supply current series with the switching module connected to the battery and test the battery positive and negative two Two detection terminal end, voltage measuring module by battery switching modules connected in the test battery positive and negative ends, ADC input current and voltage measuring module operating module output terminal of the analog to digital conversion module is connected central processing module is connected via its input / output port and analog to digital conversion module and a signal generator module, the input and the output of the current operating module signal generation module connected to the load circuit, relay control module contains a host interface board circuit and a certain The number of relay driving unit circuit, central processing module connected through optical isolation module interface board with the main circuit, output circuit and the host interface board relay driver input port input port and a power control module unit circuit.
Description  translated from Chinese

—种自动化蓄电池巡检配组流水线设备 - Kind of automated battery production line equipment inspection with a group

技术领域 Technical Field

[0001] 本发明涉及一种自动化蓄电池巡检配组流水线设备,是一种生产蓄电池,由电脑控制,全自动化的流水线设备。 [0001] The present invention relates to an automated assembly line equipment battery patrol with the group, it is a production of batteries, computer-controlled, fully automated assembly line equipment.

背景技术 Background

[0002] 一般认为,所谓电动车电池的配组就是保证每组电池中单只电池的容量的一致性。 [0002] is generally believed that the so-called electric vehicle batteries with the group is to ensure that each battery cell capacity in single consistency. 我们认为,所谓的配组并不是单单容量一样那么简单,这里面除了容量一致外,容量的衰减速率、电池在充电态所表现的特性(如内阻、端电压等)、电池的其他充放电特性都是不可忽视的问题。 We believe that the so-called feature set is not as simple as just capacity, there is in addition a consistent capacity, the decay rate of capacity, the battery state of charge of the performance characteristics (such as resistance, terminal voltage, etc.), other charging and discharging of the battery features are not ignored. 例如:两只电池虽然初容量相同,但是容量随循环衰减的速度不同,那么随电池的使用时间增加,容量的差异就会越来越大。 For example: two batteries of the same capacity, although at the beginning, but with different capacity circulation rate of decay, so the increase of battery life, the difference will be increasing capacity. 如果两只电池的内阻不同,则充电时的发热量就会有差异,内阻大的那只电池在充电时就会温度升高,温度的升高又促使密封反应效率增高,进而还会增加温度,这样就会引发耗水量的增加,甚至造成热失控等。 If two different battery internal resistance, there will be heat charging differences, internal resistance of the bird will be in charge when the battery temperature rises, the temperature rises, while promoting increased reaction efficiency sealed, thereby also increase in temperature, which would lead to increased water consumption, and even cause thermal runaway. 这些又会进一步地促使两只电池间的差异。 These will further promote the difference between the two cells.

[0003] 电动车蓄电池化成结束后,需要对蓄电池配组,一般为4个组配成一组;电动车电池的配组就是保证每组电池中单只电池的各种特性的一致性,包括容量的衰减速率、电池在充电态所表现的特性(如内阻、端电压等)、电池的其他充放电特性。 After the [0003] battery electric vehicles into the end, the need for a battery with the group, usually dubbed a group of four groups; electric vehicle batteries with the group is to ensure consistency in each single cell battery various characteristics, including decay rate capacity characteristics of the battery charging state shown by (such as resistance, terminal voltage, etc.), other charge-discharge characteristics of the battery. 配组后可以提高电池的实用寿命。 After the distribution group can improve the practical life of the battery. 现有的生产工艺一般使用人工监控电池化成过程的各个监控点,手工记录,记录完后人工挑选配组电池。 Existing production processes generally use various monitoring points manual monitoring cell formation process, manual record, recorded with the group after the hand-picked battery. 这种工艺首先依靠于人的熟练度和责任心,导致产品的一致性和可靠性比较差;其次,无法达到生产的自动化的目的。 This process depends on people first proficiency and sense of responsibility, resulting in product consistency and reliability is poor; secondly, can not achieve the automation of production purposes.

发明内容 DISCLOSURE

[0004] 为了实现上述目的,本发明公开了一种全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网。 [0004] To achieve the above objects, the present invention discloses a fully automated assembly line battery patrol with the group, the apparatus comprising: a battery coding system, battery inspection system, with a group of computer systems, automatic feeding system, battery coding system linked to a coding machine, the battery inspection system and the frame connector into the powder and powder-wire connection system, the battery coding system, battery inspection system, automatic feeding systems, computer networking systems form with the group.

[0005] 上述方案中,所述巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 [0005] The above-described embodiment, the inspection system as a battery data logging devices, the data logging devices have battery monitoring, abnormal alarm function data storage and data display.

[0006] 上述方案中,所述编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号。 [0006] The above scheme, the encoding system controller coding machine work, good bar number on the housing is assembled in the battery.

[0007] 上述方案中,所述巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统将电池配组。 [0007] the above, the inspection system to collect batteries in the formation process of the voltage parameters, with the group through the computer system of the battery with the group.

[0008] 上述方案中,所述自动分料系统对化成结束后的蓄电池自动分类至多个分料线,完成自动化蓄电池配组和分组。 [0008] the above, the automatic feed system after the end of the battery into the automatic classification to multiple dosing line, to automate the battery with the group and grouping.

[0009] 上述方案中,所述自动送料线为皮带或链齿带。 [0009] In the above, the automatic line feed belt or chain toothed belt.

[0010] 上述方案中,所述生产电池自动分类流转至10个分料线。 [0010] the above, the production of batteries automatic classification to 10 points turnover feed line.

[0011] 上述方案中,所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光电隔离模块与主接口板电路连接,主接口板电路的输出口与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 [0011] the above, the battery data logging devices containing current job module, auxiliary power supply voltage measurement module, analog to digital conversion module, signal generator module, central processing module, input / output modules, and power control module, also contains a battery After switching module, optical isolation module and relay control module, operating module and the auxiliary power supply current series with the switching module connected to the battery and the positive and negative ends of the voltage measuring module two detection terminals measured by the battery and battery switching modules Connect the test battery positive and negative ends of the current working module and voltage measuring module is connected to the output of the analog to digital converter input analog-digital converter module, central processing module via an input / output port and analog to digital conversion module and signal generation module is connected, the input signal generating module output terminal of the current work module connected to the load circuit, relay control module contains a host interface board circuit and a certain number of relay driving unit circuit, central processing module via optical isolation module host interface board circuit is connected, an output port host interface board relay driver circuit and the input port input port and a power control module unit circuit. [0012] 通过编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号;然后进入化成工艺,通过电压巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统,根据各个厂家不同的配组工艺和采集的电压参数,将蓄电池配组,例如将电池分成10个组,同组电池可以项目配组。 [0012] The encoding system controller coding machine work, good bar number on the housing is assembled in the battery; then enter into the process, collecting batteries in the formation process of the voltage parameters voltage inspection system, through a computer with a group system, according to various manufacturers with different set of process parameters and voltage acquisition, the battery with the group, such as the battery is divided into 10 groups, with group battery project with the group. 化成结束后所有电池通过物料线全部进入自动分料系统,通过分料系统,所生产电池自动分类流转至10个分料线,实现全自动化配组、分组。 After all the batteries into the end of the line through all of the material into the automatic feeding system, through sub-feed system, the production battery automatic classification to 10 points turnover feed line, fully automated with the group, group.

[0013] 运用全自动化蓄电池配组流水线设备,可以达到以下有益效果:可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动配组、分料,解决了配组时人工带来的误差;减少了大量人工劳动,彻底完成了蓄电池生产、配组的全自动化。 [0013] The use of fully automated assembly line equipment battery with a group, you can achieve the following beneficial effects: can fully and accurately monitor the battery into the battery characteristics of each stage of the process to facilitate various processes performed with the group; in accordance with the group after the computer networking system Automatic Group, Dose, solve the errors caused when a human with a group; reduces the amount of manual labor, completed a thorough battery production, fully automated distribution group.

附图说明 Brief Description

[0014] 如图I所示:为本发明的结构框图。 [0014] Figure I shows: a block diagram of the present invention.

[0015] 如图2所示:为本发明用蓄电池巡检仪工作原理方框示意图。 [0015] Figure 2: schematic diagram of the box with a battery inspection device works.

具体实施方式 DETAILED DESCRIPTION

[0016] 如图I所示,全自动化蓄电池巡检配组流水线设备,该设备包括:电池编码系统,电池巡检系统,电脑配组系统,自动分料系统,电池编码系统与编码机连接,所述电池巡检系统与化成架连接,所述粉料系统与粉料线连接,所述电池编码系统、电池巡检系统、自动分料系统、电脑配组系统形成联网,借此使各个系统之间数据形成共享,还可享受外部外络资源。 [0016] Figure I shows, the battery fully automated assembly line patrol with the group, the apparatus comprising: a battery coding system, battery inspection system, with a group of computer systems, automatic feeding system, battery coding system and coding machine connection, The battery inspection system and the frame connector into the powder and powder-wire connection system, the battery coding system, battery inspection system, automatic feeding systems, computer networking systems form with the group, whereby each system the sharing of data between, but also enjoy the outside outer network resources.

[0017] 该巡检系统为一个蓄电池巡检仪,该巡检仪具有电池监测、异常告警、数据存储和数据显示的功能。 [0017] The inspection system as a battery data logging devices, the data logging devices have battery monitoring, abnormal alarm function data storage and data display. 蓄电池巡检仪可以利用现有的所有通讯资源进行组网,在组网时可以利用单一的通讯通道,也可以利用各种资源混合组网,能与国内多家动力环境集中监控系统集成商的系统配套使用。 Battery logging devices can take advantage of all available communication resources for networking, in the network can use a single communications channel, you can also use a variety of resources hybrid network, with the domestic power environment centralized monitoring system integrators systems supporting the use.

[0018] 电池监测包括实时监测电池组电压并显示,当电池组电压高于所设定的“组端过压”或低于“组端欠压”值时告警;监测环境温度,主单元内含温度传感器,当测得电池柜内温度高于所设定的“温度过高”值时告警;监测电池公差,用电池组电压(V)除以电池节数等于平均电压,当任一节电池电压与平均电压相差大于设定的“电池公差”值时告警。 [0018] The battery monitoring includes real-time monitoring and display the battery voltage, when the battery voltage is higher than the set "group side over pressure" or lower than "group end voltage" values alarm; monitor the ambient temperature inside the main unit containing a temperature sensor, battery cabinet when the measured temperature is higher than the set "temperature too high" when the value of the alarm; monitoring battery tolerances, battery pack voltage (V) divided by the number of cells equal to the average voltage, when any one section battery voltage and the average voltage difference greater than the set "Battery Tolerance" alarm value.

[0019] 异常告警:测得任何指标超越设定范围时系统发出鸣叫告警,屏幕(主单元上或监控模块上)显示告警内容,故障干接点闭合,记录告警内容及时间。 The system sends an alarm beeps when any indicator measured beyond the set range, the screen (on the main unit or monitor module) displays the contents of alarm, fault dry contact closure, alarm recording content and timing: [0019] Abnormal alarm. 如某节电池过压、欠压或公差过大时,警告“电池故障”,具体信息可从常态屏观察,在电池序列号后显示黑方块的表示该节电池异常。 If a battery overvoltage, undervoltage or tolerance is too large, the warning "battery failure", specific information can be observed from the normal screen after the battery serial number display a black box indicates that the battery anomaly.

[0020] 数据存储:故障发生时,处理器自动记录故障发生时间和内容。 [0020] Data storage: When a fault occurs, the processor automatically record of failure time and content.

[0021] 数据显示:系统可显示所有测得值,包括每一节电池的电压及序号。 [0021] The data show that: the system displays all measured values including voltage of each cell and serial number. 查询故障记录时,显示在“电池故障”前的数字即为故障电池的序号。 Query fault recording, the digital display "battery failure" before the serial number is defective battery.

[0022] 本发明的自动化蓄电池巡检组培设备,通过编码系统控制编码机工作,在蓄电池组装时壳体上做好条形编号;然后进入化成工艺,通过电压巡检系统采集蓄电池在化成过程中的各项电压参数,通过电脑配组系统,根据各个厂家不同的配组工艺和采集的电压参数,将蓄电池配组,例如将电池分成10个组,同组电池可以项目配组。 [0022] Automatic battery inspection tissue culture apparatus of the present invention, by controlling the encoding machine coding system to work, do a good job when the battery assembly strip number on the housing; and then enter into the process, collected by voltage battery in the formation process inspection system The various voltage parameters, with the group through the computer system, according to various manufacturers with different set of process parameters and voltage acquisition, the battery with the group, such as the battery into 10 groups, with group battery project with the group. 化成结束后所有电池通过物料线全部进入自动分料系统,通过分料系统,所生产电池自动分类流转至10个分料线,实现全自动化配组、分组。 After all the batteries into the end of the line through all of the material into the automatic feeding system, through sub-feed system, the production battery automatic classification to 10 points turnover feed line, fully automated with the group, group.

[0023] 如上所述的,该自动送料线为皮带或链齿带。 [0023] as described above, the automatic line feed belt or chain toothed belt.

[0024] 如图2所示,所述蓄电池巡检仪含有电流工作模块、辅助电源、电压测量模块、模数转换模块,信号发生模块、中央处理模块、输入/输出模块和电源控制模块,还含有电池切换模块、光电隔离模块和继电器控制模块,电流工作模块与辅助电源串联后通过电池切换模块并接在被测蓄电池的正、负极两端,电压测量模块的两个检测端通过电池切换模块也并接在被测蓄电池的正、负极两端,电流工作模块和电压测量模块的输出端与模数转换模块的模数转换输入口连接,中央处理模块通过其输入/输出口与模数转换模块和信号发生模块连接,信号发生模块的输出端与电流工作模块中的负载电路的输入端连接,继电器控制模块含有主接口板电路和一定个数的继电器驱动单元电路,中央处理模块通过光电隔离模块与主接口板电路连接,主接口板电路的输出口与继电器驱动单元电路的输入口和电源控制模块的输入口连接。 [0024] 2, the battery data logging devices containing current job module, auxiliary power supply voltage measurement module, analog to digital conversion module, signal generator module, central processing module, input / output modules, and power control modules, After switching module containing a battery, optical isolation module and relay control module, operating module and the auxiliary power supply current series with the switching module connected to the battery and the positive and negative ends of two voltage measuring module battery detection terminals measured by battery switching module and then also tested the battery positive and negative ends of the current working module and voltage measuring module is connected to the output of analog to digital conversion and analog to digital conversion module inputs, the central processing module via an input / output port and analog to digital conversion modules and signal generator module is connected, the input signal generating module's output terminal and current work module connected to the load circuit, relay control module contains a host interface board circuit and a certain number of relay driving unit circuit, central processing module via optical isolation module is connected to the main circuit interface board, an output port host interface board relay driver circuit and the input port input port and a power control module unit circuit.

[0025] 运用本发明全自动化蓄电池配组、分类流水线设备,可以达到以下有益效果:可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动配组、分料,解决了配组时人工带来的误差;减少了大量人工劳动,彻底完成了蓄电池生产、配组的全自动化。 After the feature set; can fully and accurately monitor the battery into the battery characteristics of each stage of the process to facilitate various processes performed with the group: [0025] The present invention is the use of fully automated battery with a group, classification line equipment, you can achieve the following advantageous effects According to the computer networking system automatically with the group, riving, to solve the error caused by artificial time with a group; reduces the amount of manual labor, we completed a thorough battery production, fully automated distribution group.

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International ClassificationG01R31/36
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