CN102729289B - Food weight-fixed cutting method and food cutting machine - Google Patents
Food weight-fixed cutting method and food cutting machine Download PDFInfo
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- CN102729289B CN102729289B CN201210215218.XA CN201210215218A CN102729289B CN 102729289 B CN102729289 B CN 102729289B CN 201210215218 A CN201210215218 A CN 201210215218A CN 102729289 B CN102729289 B CN 102729289B
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Abstract
The invention discloses a food weight-fixed cutting method and a food cutting machine, and belongs to the technical field of food processing. The food weight-fixed cutting method comprises the following steps of: (1), performing image acquisition on food materials conveyed on a conveying belt by utilizing a laser source and a camera; (2), performing image processing on acquired images and calculating the weight-fixed cutting length by using a computer with an image processing and weight-fixed calculation system; and (3), when the weight-fixed cutting length is reached, performing cutting by using a cutting device. According to the food weight-fixed cutting method, the lengths of foods to be cut can be calculated accurately by using a visual system which consists of the laser source and the camera and computer software, so that the weight of each cut food is the same, mechanized automatic weight-fixed cutting is realized, the technical problem that the food materials in irregular shapes cannot be cut in a weight-fixed mode is solved, the processing efficiency is improved greatly, and the processing cost is reduced.
Description
Technical field
The present invention relates to the surely heavy cutting method of a kind of food, particularly the fixed of the food materials such as fish, meat is heavily cut, and belongs to food processing technology field.The invention still further relates to the surely heavy cutting machine of a kind of food.
Background technology
Sometimes some foodstuffs as: fish, meat etc., because of packing or processing request, need fixed heavily to cut into bulk.For the foodstuff of regular shape, fixed heavily cutting realizes than being easier to, but for resembling the foodstuff in irregular shape such as fish, meat, accomplish fixed heavily cut then not too easy, generally by manually carrying out cutting, weighing, during cutting, weight is not easy to determine, also easily cause food materials to waste, working (machining) efficiency is low.
Summary of the invention
For the above-mentioned defect existed in prior art, the invention provides and a kind ofly can carry out accurately fixed method of heavily cutting to irregularly shaped foodstuff, its working (machining) efficiency is high, is not easy to cause food materials to waste.
The present invention is achieved by the following technical solution: the surely heavy cutting method of a kind of food, and it carries out in accordance with the following steps: 1. utilize LASER Light Source and camera to carry out IMAQ to the foodstuff that conveyer belt is carried; 2. by being equipped with image procossing and the computer of determine re-computation system carries out image procossing to gathered image and calculates the length of calmly heavily cutting; 3. etc. cutting is implemented by cutter sweep when reaching fixed length of heavily cutting.
Principle of the present invention is: carry out laser irradiation by LASER Light Source to the foodstuff that conveyer belt is carried, and undertaken taking pictures by width by camera, captured image through computer built with image processing software process after determine the volume of foodstuff to be cut, by computer built with re-computation software of determining calculate fixed length of heavily cutting, then etc. implement cutting by cutter sweep when reaching fixed length of heavily cutting.Because foodstuff accurately can be determined to cut weight by the vision system that be made up of LASER Light Source, camera and computer software, so the present invention can realize mechanical automation cutting with comparalive ease.
The technical scheme adopting the food cutting machine of above-mentioned cutting method to adopt in the present invention is: a kind of food cutting machine, it comprises frame, described frame is provided with along its length for carrying the net belt conveying apparatus I of foodstuff and the net belt conveying apparatus II for exporting the food after cutting, above net belt conveying apparatus I, the corresponding food be placed on foraminous conveyer is provided with LASER Light Source and camera, the signal output part of described camera is electrically connected with computer image procossing being housed and determining re-computation system, gap location between net belt conveying apparatus I and net belt conveying apparatus II is provided with the cutter sweep be fixed in frame, the hold down gag be connected with described frame is provided with at the feed side of described cutter sweep.
The present invention utilizes net belt conveying apparatus I to be carried foodstuff to be cut, carry out taking pictures by width to the foodstuff on conveyer belt by LASER Light Source and camera in course of conveying, and the length of the foodstuff that should cut is calculated through computer software, ensure that the weight of each block product is identical, to be achieved fixed heavily cut length time, by cutter sweep, foodstuff is cut.For ease of cutting, by hold down gag, foodstuff is compressed during cutting.Food after cutting is transported out by net belt conveying apparatus II.
Cutter sweep in the present invention can adopt any cutting mechanism that foodstuff can be cut off in prior art, consider the simple of structural design and reliability, cutter sweep described in the present invention is rotary cutting device, it comprises the locating shaft being arranged on foraminous conveyer side and being connected with frame, circular cutterhead, cutoff tool, the drive motors B be fixed on described locating shaft, described cutoff tool is installed on the output shaft of described drive motors B, and described drive motors B to be fixed on described cutterhead and coaxial with it.Can facilitate by the cutoff tool rotated, easily food be cut off.
Further technical scheme is: described cutterhead comprises circular cutterhead A, circular cutterhead B, installing plate, described cutterhead A is connected with described installing plate by bolt with cutterhead B, described installing plate is fixed on described locating shaft, has the gap holding cutoff tool and rotate between described cutterhead A and cutterhead B.This kind of structure can ensure that cutoff tool had both ensured himself safety and reliability can ensure again the personal safety of operating personnel in rotary course.
In order to meet the different requirements to the cutting section angle of foodstuff, described frame is provided with positioning support, described positioning support there is the locating hole coordinated with described locating shaft, one end of described locating shaft is arranged in the locating hole on described positioning support, and the axis of described locating hole and the horizontal plane of frame are 90 degree or 45 degree of angles.By selecting the positioning support of different angles, cutter sweep can realize 90
0or 45
0angle is cut.Certainly, if carry out the setting of other angles to the angle of the locating hole on positioning support, then the cutting of other angles can be realized.
In order to ensure that cutter sweep is reliable and stable and be convenient to cutterhead adjusting angle when cutting, edge, the described installing plate left and right sides is connected with the bracing frame be arranged in frame rotationally by regulating shaft.Cutter sweep both by bracing frame support ensure its work time reliable and stable, can, when selecting different angles cutting by operation can be realized around regulating shaft rotary cutting apparatus, make more convenient to operate again.
For the ease of operation cutter sweep, described locating shaft is provided with handle.Cutter sweep can be operated easily by handle.
In the present invention, net belt conveying apparatus I and net belt conveying apparatus II can adopt different driving mechanisms to drive it to rotate, consider the simplicity of structural design and reliability and cost of manufacture, described net belt conveying apparatus I and net belt conveying apparatus II are driven by same driving mechanism.
Hold down gag in the present invention can adopt any version of prior art, consider compression effect, structure of the present invention is: described hold down gag comprises horizontally set and the back shaft of described upper rack is fixed in one end, be arranged on the hold-down mechanism below back shaft, described hold-down mechanism comprises along the axial setting of described back shaft and the hinge A be connected with described back shaft, hinge A is provided with some connecting rods along its axially spaced-apart, the other end of each described connecting rod is hinged with pressing plate, one end of hinge C is connected rotationally with described pressing plate, its other end is fixedly connected with described frame.The pressing plate of this hold-down mechanism is pressed on foodstuff by free gravity.
In order to make hold-down mechanism can adjust in time according to the thickness of foodstuff, described pressing plate is provided with elongated hole, and described hinge C is connected with described pressing plate by described elongated hole.Like this, the pressing plate of hold-down mechanism coordinates with connecting rod to adjust in time and compresses gap.
The invention has the beneficial effects as follows: the length of the present invention by adopting the vision system that be made up of LASER Light Source, camera and computer software accurately can calculate the food that needs cut, ensure that the weight of every block food of cutting is identical, achieve mechanization automatically to determine heavily to cut, especially the fixed technical barrier heavily cut of irregularly shaped foodstuff is solved, thoroughly solve the present situation that irregularly shaped foodstuff relies on artificial cutting, it greatly improves working (machining) efficiency, reduce processing cost.Meanwhile, the cutting of mechanical automation also largely avoided the waste of material, is conducive to cutting down finished cost.The present invention can be widely used in food-processing industry.
Accompanying drawing explanation
Fig. 1 is the schematic front view in the embodiment of the present invention 2;
Fig. 2 is the schematic top plan view of Fig. 1;
Fig. 3 is that schematic diagram is looked on a left side of Fig. 1;
Fig. 4 is that A in Fig. 1 is to schematic diagram;
Fig. 5 is the schematic front view of the foraminous conveyer running part in the embodiment of the present invention 2;
Fig. 6 is the schematic top plan view of Fig. 5;
Fig. 7 is that cross-sectional schematic is looked on a left side of Fig. 5;
Fig. 8 is the schematic rear view of Fig. 5;
Fig. 9 is the schematic diagram of cutter sweep in the embodiment of the present invention 2;
Figure 10 is the schematic top plan view of Fig. 9;
Figure 11 is that schematic diagram is looked on a left side of Fig. 9;
Figure 12 be cutter sweep carry out 45 degree cutting time schematic diagram;
Figure 13 is the structural representation of hold down gag in the embodiment of the present invention 2;
Figure 14 is the schematic top plan view of Figure 13;
Figure 15 is that schematic diagram is looked on a left side of Figure 13;
In figure, 1, frame, 2, net belt conveying apparatus I, 3, LASER Light Source, 4, industrial camera, 5, hold down gag, 6, cutter sweep, 7, net belt conveying apparatus II, 8, left front door, 9A, conveyer belt supports, 9B, conveyer belt supports, and 10, inspection socket, 11, guidance panel, 12, upper cover, 13, roller, 14 front shrouds, 15, right front door, 16, foraminous conveyer II, 17, foraminous conveyer I, 18, hinge, 19, hinge axis, 20, drive roll assemblies, 21, drive motors A, 22, the left supporting plate of conveyer belt, 23, belt right supporting plate, 24, driven voller assembly, 25, right-rear-door, 26, left back door, 27, drive sprocket, 28, transition sprocket wheel, 29, 45 degree of positioning supports, 30, 90 degree of positioning supports, 31, tightener sprocket, 32, sprocket wheel, 33, cutterhead A, 34, cutterhead B, 35, installing plate, 36, locating shaft, 37, axle sleeve, 38, handle, 39, drive motors B, 40, regulating shaft, 41, axle bed, 42, cutoff tool, 44, spacer, 45, bracing frame, 46, pressing plate, 47, connecting rod, 48, back shaft, 49, hinge C, 50, spacer, 51, little gripper shoe, 52, hinge A, 53, large gripper shoe, 54, hinge B.
Detailed description of the invention
Below in conjunction with accompanying drawing and non-limiting embodiment, the present invention is further illustrated:
Embodiment 1
The surely heavy cutting method of a kind of food, it carries out in accordance with the following steps: 1. utilize LASER Light Source and camera to carry out IMAQ to the foodstuff that conveyer belt is carried; 2. by being equipped with image procossing and the computer of determine re-computation system carries out image procossing to gathered image and calculates the length of calmly heavily cutting; 3. etc. cutting is implemented by cutter sweep when reaching fixed length of heavily cutting.
Embodiment 2
As shown in accompanying drawing 1-4, a kind of food cutting machine, comprise frame 1, frame 1 is unit-welded frame structure, described frame 1 is provided with along its length for carrying the net belt conveying apparatus I 2 of foodstuff and the net belt conveying apparatus II 7 for exporting the food after cutting, above net belt conveying apparatus I 2, the corresponding food be placed on foraminous conveyer is provided with LASER Light Source 3 and industrial camera 4, LASER Light Source 3 and industrial camera 4 are connected to upper rack, the signal output part of industrial camera 4 is electrically connected with computer image procossing being housed and determining re-computation system.Gap location between net belt conveying apparatus I 2 and net belt conveying apparatus II 7 is provided with the cutter sweep 6 be fixed in frame 1, is provided with the hold down gag 5 be connected with described frame 1 at the feed side of described cutter sweep 6.In the present invention, the angle between LASER Light Source 3 and industrial camera 4 is 30 °.
As viewed in figures 5-8, be the structural representation of running part of foraminous conveyer in the present embodiment.Net belt conveying apparatus I 2 comprises foraminous conveyer I 17, drive roll assemblies 20, conveyer belt support 9A, the left supporting plate 22 of conveyer belt, and foraminous conveyer I 17 drives its cycle rotation by drive roll assemblies 20.Net belt conveying apparatus II 7 comprises foraminous conveyer II 16, driven voller assembly 24, belt right supporting plate 23, conveyer belt support 9B, and foraminous conveyer II 16 drives its cycle rotation by driven voller assembly 24.The driving mechanism of net belt conveying apparatus I 2 and net belt conveying apparatus II 7 can adopt independent driving mechanism to drive it to rotate respectively respectively, consider the simple of structural design and reliability, in the present embodiment, net belt conveying apparatus I 2 and net belt conveying apparatus II 7 adopt a set of driving mechanism.Drive sprocket 27 is provided with at the drive end of main drive roller assembly 20, sprocket wheel 32 is provided with at the drive end of driven voller assembly 24, frame is also provided with transition sprocket wheel 28 and tightener sprocket 31, drive sprocket 27, transition sprocket wheel 28, sprocket wheel 32 are connected by chain, and adjust the rate of tension of chain by tightener sprocket 31.Drive roll assemblies 20 drives it to rotate by the drive motors A21 be attached thereto, thus drive foraminous conveyer I 17 cycle rotation, while drive roll assemblies 20 rotates, drive driven voller assembly 24 to rotate by chain drive, thus drive foraminous conveyer II 16 cycle rotation.In order to ensure that foraminous conveyer has certain rate of tension, in frame, the foraminous conveyer of corresponding both sides is also provided with roller 13, and roller 13 is nylon material.Shown in figure, in the present embodiment, frame 1 is also provided with left front door 8, right front door 15, left back door 26, right-rear-door 25, left front door 8 and right front door 15 are fixed respectively by hinge 18 and hinge axis 19.Inspection socket 10 and guidance panel 11 is provided with in the side of frame 1 feed end.Upper cover 12 and front shroud 14 is provided with above frame 1 rear portion.Two positioning supports are also provided with: 45 degree of positioning supports 29 and 90 degree of positioning supports 30 at the lower position of frame 1.Two positioning supports are respectively equipped with locating hole, and wherein, the axis of the locating hole on 45 degree of positioning supports 29 and the horizontal plane of frame 1 are miter angle, and the axis of the locating hole on 90 degree of positioning supports 30 and the horizontal plane of frame 1 are an angle of 90 degrees.
As shown in figs. 9-11, the structural representation of cutter sweep 6 in the present invention.In the present embodiment, cutter sweep 6 is rotary cutting device, and it comprises locating shaft 36, circular cutterhead, cutoff tool 42, drive motors B39.Described circular cutterhead comprises circular cutterhead A33, circular cutterhead B34, installing plate 35, and described cutterhead A33 is fixedly connected with described installing plate 35 by bolt with cutterhead B34.Described installing plate 35 is connected with described locating shaft 36 by bolt and axle sleeve 37.The gap holding cutoff tool 42 and rotate is had between described cutterhead A33 and cutterhead B34.One end of described cutoff tool 42 is fixedly mounted on the output shaft of described drive motors B39, in the other end of cutoff tool 42 gap between cutterhead A33 and cutterhead B34.Coaxial with it on the installing plate 35 that described drive motors B39 is fixed on described cutterhead.Drive motors B39 can drive cutoff tool 42 to rotate.Locating shaft 36 is arranged on the side of foraminous conveyer, and its one end is assemblied in the locating hole of the 90 degree of positioning supports 30 be arranged in frame 1, and now, cutoff tool 42 rotates can carry out 90 degree of cuttings.Certainly, according to the different choice of cutting angle, locating shaft 36 also can be assemblied in the locating hole of 45 degree of positioning supports 29, now can carry out 45 degree of cuttings, as shown in figure 12.In order to ensure the functional reliability of cutter sweep and be convenient to cutterhead adjusting angle, the present embodiment is respectively equipped with axle bed 41 at the edge, the left and right sides of the installing plate 35 of cutterhead, regulating shaft 40 to be arranged in axle bed 41 and to be connected with the bracing frame 45 being arranged on frame 1 left and right sides by spacer 44, and cutterhead can rotate around regulating shaft 40.For the ease of operation, locating shaft 36 is also provided with handle 38.
As illustrated in figs. 13-15, be the structural representation of hold down gag 5 in the present invention.Described hold down gag 5 comprise horizontally set and one end be fixed on described frame 1 top back shaft 48, be arranged on hold-down mechanism below back shaft 48, described hold-down mechanism comprises the hinge A52 axially arranged along described back shaft 48, hinge A52 is provided with some connecting rods 47 along its axially spaced-apart, and the lower end of every root connecting rod 47 is hinged with a block pressur plate 46 by hinge B54.Described pressing plate 46 is provided with elongated hole, and the elongated hole that one end of hinge C49 is located on described pressing plate 46 is interior and rotatable, and its other end is fixedly connected with described frame 1.Hinge C49 is provided with spacer 50 between pressing plate 46, and spacer 50 is nylon material.One end of the hinge A52 of described hold-down mechanism is connected with back shaft 48 by little gripper shoe 51, and its other end is connected with back shaft 48 by large gripper shoe 53.
The course of work of the present invention is: under the driving of driving mechanism, net belt conveying apparatus operates, material to be cut is carried through foraminous conveyer I 17, laser irradiation is carried out by the foodstuff that LASER Light Source 3 pairs of foraminous conveyers are carried, and undertaken taking pictures by width by industrial camera 4, captured image through computer built with image processing software and determine re-computation software and calculate fixed length of heavily cutting, when etc. reach the length of calmly heavily cutting time cutter sweep 6 cutoff tool 42 rotate foodstuff cut.The food of the one-tenth block after cutting is transferred out by net belt conveying apparatus II 7.Foodstuff is compressed by pressing plate 46 by hold down gag 5 when cutoff tool 42 cuts.The present invention can carry out 90 degree of cuttings or 45 degree of cuttings to foodstuff easily by selection 90 degree of positioning supports or 45 degree of positioning supports.
Other parts of the present embodiment adopt prior art, do not repeat them here.
The present invention, by respective electric control realization automated job supporting with it, can greatly improve cutting accuracy and cutting efficiency, can be widely used in food processing field.
Claims (7)
1. a food cutting machine, it is characterized in that: comprise frame (1), described frame (1) is provided with along its length for carrying the net belt conveying apparatus I (2) of foodstuff and the net belt conveying apparatus II (7) for exporting the food after cutting, in the top of net belt conveying apparatus I (2), the corresponding food be placed on foraminous conveyer is provided with LASER Light Source (3) and camera, the signal output part of described camera is electrically connected with computer image procossing being housed and determining re-computation system, gap location between net belt conveying apparatus I (2) and net belt conveying apparatus II (7) is provided with the cutter sweep (6) be fixed in frame (1), the hold down gag (5) be connected with described frame (1) is provided with at the feed side of described cutter sweep (6), described cutter sweep (6) is rotary cutting device, it comprises the locating shaft (36) being arranged on foraminous conveyer side and being connected with frame (1), circular cutterhead, cutoff tool (42), the drive motors B (39) be fixed on described locating shaft (36), described cutoff tool (42) is installed on the output shaft of described drive motors B (39), and described drive motors B (39) to be fixed on described cutterhead and coaxial with it, described frame (1) is provided with positioning support, described positioning support there is the locating hole coordinated with described locating shaft (36), one end of described locating shaft (36) is arranged in the locating hole on described positioning support, the horizontal plane of the axis of described locating hole and frame (1) is 90 degree or 45 degree of angles, described cutterhead is vertically arranged or miter angle setting of tilting.
2. food cutting machine according to claim 1, it is characterized in that: described cutterhead comprises circular cutterhead A (33), circular cutterhead B (34), installing plate (35), described cutterhead A (33) is connected with described installing plate (35) by bolt with cutterhead B (34), described installing plate (35) is fixed on described locating shaft (36), the gap having accommodation cutoff tool (42) to rotate between described cutterhead A (33) and cutterhead B (34).
3. food cutting machine according to claim 2, is characterized in that: described installing plate (35) edge, the left and right sides is connected with the bracing frame (45) be arranged in frame (1) rotationally by regulating shaft (40).
4. food cutting machine according to claim 3, is characterized in that: described locating shaft (36) is provided with handle (38).
5. food cutting machine according to claim 1, is characterized in that: described net belt conveying apparatus I (2) and net belt conveying apparatus II (7) are driven by same driving mechanism.
6. food cutting machine according to claim 1, it is characterized in that: described hold down gag (5) comprises horizontally set and the back shaft (48) on described frame (1) top is fixed in one end, be arranged on the hold-down mechanism of back shaft (48) below, described hold-down mechanism comprises along the axial setting of described back shaft (48) and the hinge A (52) be connected with described back shaft (48), hinge A (52) is provided with some connecting rods (47) along its axially spaced-apart, the other end of each described connecting rod (47) is hinged with pressing plate (46), one end of hinge C (49) is connected rotationally with described pressing plate (46), its other end is fixedly connected with described frame (1).
7. food cutting machine according to claim 6, is characterized in that: described pressing plate (46) is provided with elongated hole, and described hinge C (49) is connected with described pressing plate (46) by described elongated hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210215218.XA CN102729289B (en) | 2012-06-27 | 2012-06-27 | Food weight-fixed cutting method and food cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210215218.XA CN102729289B (en) | 2012-06-27 | 2012-06-27 | Food weight-fixed cutting method and food cutting machine |
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| CN102729289A CN102729289A (en) | 2012-10-17 |
| CN102729289B true CN102729289B (en) | 2015-07-22 |
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| CN201210215218.XA Active CN102729289B (en) | 2012-06-27 | 2012-06-27 | Food weight-fixed cutting method and food cutting machine |
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| EP2878203A1 (en) * | 2013-11-29 | 2015-06-03 | Marel A/S | A cutting apparatus and a method for cutting food products into smaller food products |
| CN104886223B (en) * | 2015-06-11 | 2016-11-16 | 盐城工学院 | Bellamya quadrata deep processing equipment |
| CN105851192B (en) * | 2016-05-25 | 2017-09-22 | 济南好为尔机械有限公司 | A kind of die cutter |
| CN105856317B (en) * | 2016-06-21 | 2017-12-29 | 萨驰华辰机械(苏州)有限公司 | Contactless type fixed length system |
| CN107637623B (en) * | 2016-07-22 | 2022-11-22 | 王胜远 | Cake cutting device |
| EP3275313B1 (en) | 2016-07-29 | 2024-02-14 | Nordischer Maschinenbau Rud. Baader GmbH + Co. KG | Device for detecting and evaluating product-specific information of products of the food processing industry, and system comprising such a device and method of processing products of the food processing industry |
| US10654185B2 (en) | 2016-07-29 | 2020-05-19 | John Bean Technologies Corporation | Cutting/portioning using combined X-ray and optical scanning |
| CN108041140A (en) * | 2017-12-22 | 2018-05-18 | 大连运明自动化技术有限公司 | Salmon flesh of fish intelligence cutting machine |
| CN108124940A (en) * | 2017-12-22 | 2018-06-08 | 大连运明自动化技术有限公司 | The application method of salmon flesh of fish intelligence cutting machine |
| CN110170908B (en) * | 2019-03-28 | 2024-03-22 | 北京百慕合金有限责任公司 | Grinding wheel cutting equipment and cutting method |
| CN110447699B (en) * | 2019-08-13 | 2021-11-05 | 浙江海洋大学 | Equal-weight cutting equipment for fish blocks |
| CN110625661B (en) * | 2019-10-20 | 2021-07-09 | 赵海荣 | Production line for quantitative segmentation and control method |
| CN110605744B (en) * | 2019-10-20 | 2021-07-06 | 赵海荣 | Production line control method |
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