CN101922056B - Method for adjusting spinning channel wind - Google Patents
Method for adjusting spinning channel wind Download PDFInfo
- Publication number
- CN101922056B CN101922056B CN2009100403001A CN200910040300A CN101922056B CN 101922056 B CN101922056 B CN 101922056B CN 2009100403001 A CN2009100403001 A CN 2009100403001A CN 200910040300 A CN200910040300 A CN 200910040300A CN 101922056 B CN101922056 B CN 101922056B
- Authority
- CN
- China
- Prior art keywords
- wind
- orifice plate
- equal
- warm syndrome
- former
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The invention relates to a method for adjusting spinning channel wind, which comprises the following steps of: (a) measuring the temperature data and the wind speed data of all channels in one spinning machine by using a temperature and speed measuring instrument; (b) aiming at the channel position with too high or too low temperature under hot wind branch pipes with the same specifications, replacing with a wind equalizing pore plate with greater or smaller wind resistance than that of the original wind equalizing pore plate according to the measured channel wind speed and wind temperature data situation; and (c) aiming at the situation that the wind temperature and the wind speed of four channel positions under the same hot wind branch pipe are obviously lower or higher than the average wind temperature or the average wind speed of all channels of the spinning machine, replacing by unifiedly using the wind equalizing pore plate with greater or smaller wind resistance than that of the original wind equalizing pore plate. The wind temperature and the wind speed in all channels can be better equalized, so that the phenomena of yarn coagulation, yarn flying and end breakage are further reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to the control method of spinning channel wind, particularly the control method of spinning channel wind in the cigarette acetate silk production process.
Background technology
Spinning is one of critical process of cigarette acetate silk production.After measuring pump metering on the slurries process spinning machine that spinning is used, candle-shaped filter filtration, the preheater preheating, in the path of spinning machine, spray silk through spinneret cap.Domestic demand, is controlled in the scope of regulation to guarantee the amount of residual solvent in the tow so that solvent evaporates is come out in the tow through the preheated air heating silk of spinneret cap ejection in the path.
Preheated air is provided by the preheated air system.Every spinning machine is equipped with a cover preheated air system, and the preheated air system generally comprises blower fan, heater, filter and airduct etc.This preheated air system will from the spinning machine hermatic door, drying machine air anterior, the workshop produces required temperature through filtering, being heated to, and sends into spinning machine by blower fan.There is a header pipe in each preheated air system, and house steward is last to have some blowpipes.Above spinning machine, the preheated air in every blowpipe is sent into four duct of spinning machines equably through equal wind orifice plate.The hot-air of sending in the path is downward along the path, the tow moulding of in the path, volatilizing, and hot-air becomes the tail gas that contains solvent in the path, sucks solvent recovering system through the inlet scoop, path.
A present spinning machine has a hundreds of position, path, and this hundreds of position, path system adopts same hot blast control system, and all adopts same specifications and models, i.e. aperture, equal wind orifice plate that hole density is all identical.Because the installation difference of each path bit position difference and equal wind orifice plate; So adopt the equal wind orifice plate of same specifications and models; The temperature conditions that is difficult in each path of assurance can be controlled unanimity, and the hot blast that obviously has the part path is very few or too much, thereby it is low or too high to cause the path temperature to cross.When the path hot air flow low excessively, when temperature is hanged down, production wire drawing time difficulty not only; Because the path temperature is low, acetone evaporated speed is slow in the slurries simultaneously, and the lighter is prone to the monofilament adhesion; Silk is coagulated in appearance when causing the tow shredding, and weight person can bring and produce broken end, causes the product quality shakiness or produce to interrupt.Hot air flow is too much when the path, and when temperature was too high, again because of filament strength is low, easy fracture in the friction flyings occurred when causing tow to use, and is unfavorable for the hygienic conditions control when tow uses.Coagulating silk, broken end, flyings etc. is the principal element that restriction spinning speed of production improves, and wherein coagulating silk is the fine dry-spinning of domestic realization vinegar major technique obstacle at a high speed.
Summary of the invention
The technical problem underlying that the present invention will solve is to improve the hot blast uniformity situation of each position, path in the spinning machine, makes the wind speed with each position, path of board, and wind-warm syndrome reaches unanimity.
For solving the problems of the technologies described above, technical scheme provided by the invention is the control method of spinning channel wind, may further comprise the steps:
A) adopt thermometric or anemobiagraph to measure the wind-warm syndrome or the wind speed in all paths in same the spinning machine;
B) based on path wind speed, the wind-warm syndrome data cases of testing; To the too high position, path of temperature under the hot blast manifold of same specification; The equal wind orifice plate replacement that employing is bigger than former equal wind orifice plate windage; To the low excessively position, path of temperature under the same specification hot blast manifold, adopt and replace former equal wind orifice plate than the little equal wind orifice plate of former equal wind orifice plate windage;
C) compare with average wind-warm syndrome in the path of board or wind speed obviously on the low side to the wind-warm syndrome or the wind speed of position, following four paths of same hot blast manifold; The equal wind orifice plate replacement littler than former equal wind orifice plate windage used in unification instead; Compare with average wind-warm syndrome in the path of board or wind speed obviously highly to the wind-warm syndrome of position, following four paths of same hot blast manifold or wind speed, unified using instead than the big equal wind orifice plate of former equal wind orifice plate windage replaced former equal wind orifice plate.
Scheme is that the spinning channel wind control method further comprises step preferably: d) position of changing under the same hot blast manifold behind the equal wind orifice plate, four paths is surveyed wind-warm syndrome once more or surveyed wind speed; If the wind-warm syndrome or the wind speed of position, four paths have notable difference; C set by step again) continues adjustment; So repeatedly, meet the setting requirement, and meet the setting requirement with difference with average wind-warm syndrome in board path or wind speed until the wind-warm syndrome of position, four paths, the difference of wind speed.
The control method that better scheme is a spinning channel wind further comprises step: e) adopt thermometric or anemobiagraph to measure the wind-warm syndrome and the air speed data in all paths in same the spinning machine, confirm whether reduce with the standard deviation of all path wind-warm syndrome of board and wind speed.
Good again scheme is that the control method of spinning channel wind further comprises step: if f) standard deviation of path wind-warm syndrome or wind speed does not reduce, and repeating said steps b then) to step e), reduce until wind-warm syndrome or wind speed standard deviation.
The present invention is according to the path wind speed or the wind-warm syndrome data cases of test; Adopt the equal wind orifice plate of different size to replace the equal wind orifice plate of unified specification in the past; Can reduce wind-warm syndrome or wind speed standard deviation effectively with each position, path of board; Make the distinguished and admirable condition of each position, path more even, thereby reduce phenomenons such as coagulating silk, broken end, flyings, improve the spinning speed of production.
The specific embodiment
With the spinning machine with position, 288 paths is example, and there is a header pipe in the preheated air system of spinning machine, and house steward is last to have 72 blowpipes.Above spinning machine, the preheated air in every blowpipe is sent into four duct of spinning machines equably through equal wind orifice plate, and every pairing four duct of spinning machines of blowpipe are the sphere of movements for the elephants type and arrange.
All evenly be provided with some air vents on the wind orifice plate, can control the air quantity that passes through from equal wind orifice plate through the windage of adjusting equal wind orifice plate, and then control wind-warm syndrome, the wind speed of each position, path.All the windage of wind orifice plate is relevant with aperture, hole density, orifice plate material, vent structure etc.Wherein comparatively simple method is through the aperture of regulating air vent and the windage that hole density is regulated equal wind orifice plate.Generally speaking, all windage and aperture, the hole density of wind orifice plate all are inversely proportional to, and also promptly: the aperture is big more, and all the windage of wind orifice plate is just more little; The aperture is more little, and all the windage of wind orifice plate is just big more; Hole density is big more, and windage is more little, and vice versa.Wind-warm syndrome and the wind speed relation of being proportionate.
Describe the method for regulating spinning channel wind below in detail.The method of regulating spinning channel wind specifically can comprise the steps:
A) adopt thermometric or anemobiagraph to measure the wind-warm syndrome or the wind speed in all paths in same the spinning machine.
B) according to the path wind speed or the wind-warm syndrome data cases of testing; To the too high position, path of wind-warm syndrome or wind speed under the hot blast manifold of same specification; The equal wind orifice plate replacement that employing is bigger than former equal wind orifice plate windage; To the position, path that wind-warm syndrome or wind speed are low excessively under the hot blast manifold of same specification, adopt and replace former equal wind orifice plate than the little equal wind orifice plate of former equal wind orifice plate windage.
C) obviously low to the wind-warm syndrome of position, following four paths of same hot blast manifold or average wind-warm syndrome in path or mean wind speed value that wind speed is compared this spinning machine; The equal wind orifice plate replacement littler than former equal wind orifice plate windage used in unification instead; Average wind-warm syndrome in path or the mean wind speed value of comparing this spinning machine to the wind-warm syndrome or the wind speed of position, following four paths of same hot blast manifold are obviously high, and unified using instead than the big equal wind orifice plate of former equal wind orifice plate windage replaced former equal wind orifice plate.
D) to the temperature and speed measuring once more of the position, four paths under the same hot blast manifold of changing orifice plate; If the average wind-warm syndrome in the path that the wind-warm syndrome of position, four paths or wind speed are compared this spinning machine or the obvious mistake of air speed value are low or too high; C set by step again) continues adjustment; So repeatedly, in the deviation range that the difference of the mean wind speed value in the wind speed of the difference of the average wind-warm syndrome in the wind-warm syndrome of position, four paths and these all paths of spinning machine or position, four paths and these all paths of spinning machine is requiring.Hope is the wind speed uniformity of position, four paths through the perfect condition that adjustment realizes; Simultaneously with other hot blast manifold under wind speed, the wind-warm syndrome of position, path consistent; But this perfect condition is difficult to realize usually; So can be when practical adjustments according to the concrete condition of producing, confirm to hope the target of improving that reaches earlier, with it as the requirement of setting.
E) adopt thermometric or wind speed speed appearance to measure the wind-warm syndrome and the air speed data in all paths in same the spinning machine, confirm whether adjustment is effective, that is: whether the wind-warm syndrome in each path of board or wind speed standard deviation reduce.
F) if standard deviation does not reduce, repeating said steps b then) to step e), reduce until the normal temperature difference, reach the target of setting.
Above-mentionedly than the little equal wind orifice plate of former equal wind orifice plate windage can be: hole density be identical with former equal wind orifice plate, but the big equal wind orifice plate in aperture; The aperture is identical with former equal wind orifice plate, but the big equal wind orifice plate of hole density; Aperture and hole density are all greater than the equal wind orifice plate of former equal wind orifice plate.
Above-mentionedly than the big equal wind orifice plate of former equal wind orifice plate windage can be: hole density be identical with former equal wind orifice plate, but the little equal wind orifice plate in aperture; The aperture is identical with former equal wind orifice plate, but the little equal wind orifice plate of hole density; Aperture and hole density are all less than the equal wind orifice plate of former equal wind orifice plate.
The aperture of the equal wind orifice plate that plan is used to replace and density can be confirmed according to known method for designing, and in debug process, update according to the concrete condition in path.With every equal wind orifice plate area in the spinning machine of position, 288 paths is 0.03m
2Be example, can select from the equal wind orifice plate of following specification: Φ 4.2mm--334 hole/piece; Φ 4.8mm--334 hole/piece; Φ 5.5mm--334 hole/piece; Φ 6.0mm--118 hole/piece; Φ 6.4mm--334 hole/piece; Φ 7.0mm--118 hole/piece; Φ 7.2mm--334 hole/piece; Φ 7.6mm--334 hole/piece; Φ 8.0mm--334 hole/piece; Φ 8.2mm--186 hole/piece.
Find through test; After the equal wind orifice plate that adopts different size is adjusted the path wind of spinning machine with position, 288 paths; The wind-warm syndrome standard deviation of each position, path of this spinning machine can be reduced to 2.5 ℃ by 5 ℃; The standard deviation of wind speed can be reduced to 0.38m/s by 0.7m/s, and this distinguished and admirable condition that shows each path is relatively more even.Because the path improvement of terms, the spinning speed of production can be increased to 600 meters/minute by 535 meters/minute, does not have the silk of coagulating problem and occurs, and the control level of broken end, flyings can reach international most advanced level simultaneously.Because speed of production improves, 32000 tons of the normal outputs when comparing design, raising the output surpasses 4000 tons, can bring profits tax to surpass 2,000 ten thousand.
Claims (10)
1. the control method of spinning channel wind is characterized in that may further comprise the steps:
A) adopt thermometric or anemobiagraph to measure the temperature or the wind speed in all paths in same the spinning machine;
B) based on the path wind-warm syndrome or the path air speed data situation of testing; To the position, path that the hot blast wind-warm syndrome is too high or wind speed is too high under the hot blast manifold of same specification; The equal wind orifice plate replacement that employing is bigger than former equal wind orifice plate windage; Cross position, path low or that wind speed is low excessively to wind-warm syndrome under the hot blast manifold of same specification, adopt the equal wind orifice plate replacement littler than former equal wind orifice plate windage;
C) compare with the average wind-warm syndrome or the mean wind speed in all paths of board obviously low to the wind-warm syndrome or the wind speed of position, following four paths of same hot blast manifold; The equal wind orifice plate replacement littler than former equal wind orifice plate windage used in unification instead; Compare with the average wind-warm syndrome or the mean wind speed in all paths of board obviously highly to the wind-warm syndrome of position, following four paths of same hot blast manifold or wind speed, unifiedly use the equal wind orifice plate replacement bigger instead than former equal wind orifice plate windage.
2. according to the control method of the said spinning channel wind of claim 1, it is characterized in that further may further comprise the steps:
D) position of changing under the same hot blast manifold behind the equal wind orifice plate, four paths is surveyed wind-warm syndrome once more or surveyed wind speed; If the wind-warm syndrome or the wind speed of position, four paths have notable difference; Continue adjustment by said step c) again; So repeatedly, meet the requirement of setting, and meet the requirement of setting with the difference of average wind-warm syndrome in the path of same spinning machine or mean wind speed until the wind-warm syndrome of position, four paths, the difference of wind speed.
3. according to the control method of the said spinning channel wind of claim 2, it is characterized in that further may further comprise the steps:
E) adopt thermometric or anemobiagraph to measure the wind-warm syndrome and the air speed data in all paths in same the spinning machine, confirm whether reduce with the standard deviation of all path wind-warm syndrome of board and wind speed.
4. according to the control method of the said spinning channel wind of claim 3, it is characterized in that further may further comprise the steps:
F) if the standard deviation of path wind-warm syndrome or wind speed does not reduce, repeating said steps b then) to said step e), reduce until wind-warm syndrome or wind speed standard deviation.
5. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The hole density of the said equal wind orifice plate littler than former equal wind orifice plate windage is identical with former equal wind orifice plate, but the aperture is greater than the aperture of former equal wind orifice plate.
6. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The aperture of the said equal wind orifice plate littler than former equal wind orifice plate windage is identical with former equal wind orifice plate, but hole density is greater than the hole density of former equal wind orifice plate.
7. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The aperture of the said equal wind orifice plate littler than former equal wind orifice plate windage and hole density are all greater than former equal wind orifice plate.
8. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The hole density of the said equal wind orifice plate bigger than former equal wind orifice plate windage is identical with former equal wind orifice plate, but the aperture is less than the aperture of former equal wind orifice plate.
9. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The aperture of the said equal wind orifice plate bigger than former equal wind orifice plate windage is identical with former equal wind orifice plate, but hole density is less than the hole density of former equal wind orifice plate.
10. according to the control method of the said spinning channel wind of each claim of claim 1 to 4, it is characterized in that:
The aperture of the said equal wind orifice plate bigger than former equal wind orifice plate windage and hole density are all less than former equal wind orifice plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100403001A CN101922056B (en) | 2009-06-12 | 2009-06-12 | Method for adjusting spinning channel wind |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100403001A CN101922056B (en) | 2009-06-12 | 2009-06-12 | Method for adjusting spinning channel wind |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101922056A CN101922056A (en) | 2010-12-22 |
| CN101922056B true CN101922056B (en) | 2012-05-23 |
Family
ID=43337255
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100403001A Active CN101922056B (en) | 2009-06-12 | 2009-06-12 | Method for adjusting spinning channel wind |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101922056B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3080611A (en) * | 1960-11-08 | 1963-03-12 | Eastman Kodak Co | Method for the production of cigarette filters |
| US3839526A (en) * | 1972-04-24 | 1974-10-01 | Celanese Corp | Pentagrooved spinnerette orifices and process |
| CN1038135A (en) * | 1988-03-24 | 1989-12-20 | 三井石油化学工业株式会社 | The cooling means of fuse and device in the spinning equipment |
| CN2151158Y (en) * | 1992-05-16 | 1993-12-29 | 大连合成纤维研究所 | Side winding apparatus for cooling long length spinning by melting method |
| CN1084587A (en) * | 1992-07-31 | 1994-03-30 | 伊斯曼柯达公司 | The equipment and the method that are used for spinning filament |
| CN2600457Y (en) * | 2003-01-17 | 2004-01-21 | 江阴市绿色环保工程有限公司 | Spandex spinning stack |
| CN100343425C (en) * | 2005-07-22 | 2007-10-17 | 江阴中绿化纤工艺技术有限公司 | Circular corridor for spinning of urethane elastic fiber |
| CN100378258C (en) * | 2003-09-03 | 2008-04-02 | 中国石油化工股份有限公司 | Dry spinning hot air circulation device |
| CN201065444Y (en) * | 2007-06-28 | 2008-05-28 | 江苏三房巷集团有限公司 | Blowing cold gathering system for producing ultra-lustre special polyester staple fibre |
-
2009
- 2009-06-12 CN CN2009100403001A patent/CN101922056B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3080611A (en) * | 1960-11-08 | 1963-03-12 | Eastman Kodak Co | Method for the production of cigarette filters |
| US3839526A (en) * | 1972-04-24 | 1974-10-01 | Celanese Corp | Pentagrooved spinnerette orifices and process |
| CN1038135A (en) * | 1988-03-24 | 1989-12-20 | 三井石油化学工业株式会社 | The cooling means of fuse and device in the spinning equipment |
| CN2151158Y (en) * | 1992-05-16 | 1993-12-29 | 大连合成纤维研究所 | Side winding apparatus for cooling long length spinning by melting method |
| CN1084587A (en) * | 1992-07-31 | 1994-03-30 | 伊斯曼柯达公司 | The equipment and the method that are used for spinning filament |
| CN2600457Y (en) * | 2003-01-17 | 2004-01-21 | 江阴市绿色环保工程有限公司 | Spandex spinning stack |
| CN100378258C (en) * | 2003-09-03 | 2008-04-02 | 中国石油化工股份有限公司 | Dry spinning hot air circulation device |
| CN100343425C (en) * | 2005-07-22 | 2007-10-17 | 江阴中绿化纤工艺技术有限公司 | Circular corridor for spinning of urethane elastic fiber |
| CN201065444Y (en) * | 2007-06-28 | 2008-05-28 | 江苏三房巷集团有限公司 | Blowing cold gathering system for producing ultra-lustre special polyester staple fibre |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101922056A (en) | 2010-12-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100584224C (en) | Cut tobacco drying control method | |
| CN104172457A (en) | Tobacco shred dryer control system and method | |
| CN103238916A (en) | Method for reducing dry cut tobacco of drum cut tobacco dryer | |
| CN1271957C (en) | Tobacco shreds drying and moisture moving control method | |
| CN102631017B (en) | Cut-tobacco drier based on independent tobacco cutting characteristics of papermaking method reconstituted tobacco and cut-tobacco drying control method thereof | |
| CN103054152A (en) | Tobacco redryer moisture control method based on forecast Product Improve (PI) algorithm control system | |
| CN102296372A (en) | Air blast cooling method and device for spinning coarse denier fiber | |
| CN202675352U (en) | Automatic air supply control system of boiler | |
| CN101922056B (en) | Method for adjusting spinning channel wind | |
| CN103610226A (en) | Moisture content controlling method for tobacco airflow drying | |
| CN106036975B (en) | A kind of stable method for drying silk moisture | |
| CN100998441A (en) | Method for controlling hot air temperature of drum type equipment used for tobacco sheet processing | |
| CN106306145A (en) | Segmentation heat control type gas enzyme deactivating and water removing machine | |
| CN204203707U (en) | Thin-plate cut-tobacco drier control system | |
| CN112984627A (en) | Air supply system and control method thereof | |
| CN105040125A (en) | Polyester circular-blowing cooling device, polyester spinning cooling method and polyester silk production method | |
| CN104862794B (en) | A kind of ring blowing terylene spinning cooling device and method | |
| CN109998143B (en) | Preparation method of tobacco shred moisture gradient experimental sample | |
| CN209232878U (en) | The blowning installation of crimping machine | |
| CN104213456B (en) | A kind of method of steam chest and adjusting paper humiture | |
| CN107992130B (en) | Coke oven temperature adjusting method | |
| CN205962799U (en) | A stable moisture device that dries by fire | |
| CN206959508U (en) | Carbon fiber precursors drying device | |
| CN110916236A (en) | Method for reducing agglomeration rate in air-flow type leaf shred drying process | |
| CN110326810A (en) | A kind of process of first-class cigarette beating and double roasting upgrading synergy |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |