CA2667884A1 - Papermaking belt for making multi-elevation paper structures - Google Patents

Papermaking belt for making multi-elevation paper structures Download PDF

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Publication number
CA2667884A1
CA2667884A1 CA002667884A CA2667884A CA2667884A1 CA 2667884 A1 CA2667884 A1 CA 2667884A1 CA 002667884 A CA002667884 A CA 002667884A CA 2667884 A CA2667884 A CA 2667884A CA 2667884 A1 CA2667884 A1 CA 2667884A1
Authority
CA
Canada
Prior art keywords
layer
papermaking belt
mils
reinforcing element
top surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002667884A
Other languages
French (fr)
Other versions
CA2667884C (en
Inventor
Ward William Ostendorf
Rebecca Howland Spitzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
The Procter & Gamble Company
Ward William Ostendorf
Rebecca Howland Spitzer
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Procter & Gamble Company, Ward William Ostendorf, Rebecca Howland Spitzer filed Critical The Procter & Gamble Company
Publication of CA2667884A1 publication Critical patent/CA2667884A1/en
Application granted granted Critical
Publication of CA2667884C publication Critical patent/CA2667884C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/006Making patterned paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00Paper making and fiber liberation
    • Y10S162/903Paper forming member, e.g. fourdrinier, sheet forming member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness

Abstract

A papermaking belt (10) for making a fibrous structure having: a framework (12) having: a first layer (13) and a second layer (16), each of the first and second layers having a top surface (34, 18), a bottom surface (35, 19) opposite to the top surface, and the first layer having a plurality of deflection conduits (20) extending in the Z-direction between the top and bottom surfaces of the first layer and structured to receive therein fibers of the fibrous structure; the first layer comprising a substantially continuous, substantially discontinous or substantially semicontinuous patterned network; wherein the second layer comprises a plurality of discrete protuberances (21); and the top surface of the second layer forming the web-side of the framework; and a reinforcing element (14) having: a paper facing side (23) and a machine facing side (24) opposite to the paper facing side; wherein the second layer at least partially penetrates the reinforcing element or the bottom surface (35) of the second layer is coplanar with the bottom surface (19), of the first layer.

Claims (32)

1. A papermaking belt for making a fibrous structure comprising:
an X-Y plane, and a thickness extending in a Z-direction perpendicular to the X-Y plane;
a framework comprising:

a first layer and a second layer, each of the first and second layers having a top surface, a bottom surface opposite to the top surface, and the first layer having a plurality of deflection conduits extending in the Z-direction between the top and bottom surfaces of the first layer and structured to receive therein fibers of the fibrous structure; the first layer comprising a substantially continuous, substantially discontinous or substantially semicontinuous patterned network;

wherein the second layer comprises a plurality of discrete protuberances; and the top surface of the second layer forming the web-side of the framework;

a reinforcing element comprising:

a paper facing side and a machine facing side opposite to the paper facing side;
wherein the second layer at least partially penetrates the reinforcing element or the bottom surface of the second layer is coplanar with the bottom surface of the first layer.
2. The papermaking belt of claim 1 wherein the first layer and the second layer are non-woven.
3. The papermaking belt of claim 2 wherein the top surface of the first layer and the top surface of the second layer are macroscopically monoplanar or non-monoplanar.
4. The papermaking belt of claim 1 wherein the first layer partially penetrates at least some the reinforcing element.
5. The papermaking belt of claim 4 wherein the first layer fully penetrates at least some of the reinforcing element.
6. The papermaking belt of claim 5 wherein the bottom surface of the first layer forms the backside of the framework.
7. The papermaking belt of claim 1 wherein the second layer fully penetrates at least some of the reinforcing element.
8. The papermaking belt of claim 7 wherein the bottom surface of the first layer and the bottom surface of the second layer form the backside of the framework.
9. The papermaking belt of claim 8 wherein the bottom surface of the first layer and the bottom surface of the second layer are coplanar with each other.
10. The papermaking belt of claim 1 wherein the first layer comprises a substantially continuous patterned network defining a plurality of discrete isolated deflection conduits therewithin.
11. The papermaking belt of claim 10 wherein the perimeter of each deflection conduit defines a polygon wherein the deflection conduits are distributed in a repeating array.
12. The papermaking belt of claim 11 wherein the repeating array is a bilaterally staggered array.
13. The papermaking belt of claim 11 wherein the polygon has less than seven sides.
14. The papermaking belt of claim 13 wherein the polygons have a frequency of from about 10 / in2 to about 250/in2.
15. The papermaking belt of claim 14 wherein the polygons have a frequency of from about 50/ in2 to about 150/in2.
16. The papermaking belt of claim 1 wherein the first layer comprises a substantially semicontinuous patterned network defining a plurality of semicontinuous deflection conduits therewithin.
17. The papermaking belt of claim 1 wherein the first layer comprises a substantially discontinous patterned network defining a plurality of continuous deflection conduits therewithin.
18. The papermaking belt of claim 1 wherein the discrete protuberances of the second layer define a closed figure having nonlinear sides.
19. The papermaking belt of claim 18 wherein the closed figures comprise a frequency of from about 10 / in2 to about 250/in2.
20. The papermaking belt of claim 19 wherein the closed figures comprise a frequency of from about 20 / in2 to about 100/in2.
21. The papermaking belt of claim 1 wherein top surface of the second layer comprises a surface area of from about 10 % to about 45% of the total surface area of the reinforcing element.
22. The papermaking belt of claim 21 wherein the surface area is about 15 % to about 35 % of the total surface area of the reinforcing element.
23. The papermaking belt of claim 2 wherein the first and second layers comprise a photosensitive resin.
24. The papermaking belt of claim 23 wherein the photosensitive resin comprises a solid polymeric material which has been rendered solid by exposing a liquid photosensitive resin to light of an activating wavelength.
25. The papermaking belt of claim 1 wherein the papermaking belt is from about 15 mils to about 100 mils thick.
26. The papermaking belt of claim 25 wherein the papermaking belt is from about 25 mils to about 60 mils thick.
27. The papermaking belt of claim 1 wherein the second layer extends above the top surface of the first layer a distance (t) of from about 5 mils to about 40 mils and the thickness of the first layer (t1) is from about 10 mils to about 60 mils.
28. The papermaking belt of claim 27 wherein (t) is from about 15 mils to about 25 mils and (t1) is from about 30 mils to about 40 mils.
29. The papermaking belt of claim 1 having an air permeability of about 200 to about 800 standard cubic feet per minute.
30. The papermaking belt of claim 1 wherein the reinforcing element is a woven element and is fluid permeable.
31. The papermaking belt of claim 1 wherein the reinforcing element has a thickness of from about 26 mils to about 30 mils when (t1) is from about 13 mils to about 34 mils.
32. The papermaking belt of clam 1 wherein the reinforcing element has a thickness of from about 38 mils to about 42 mils when (t1) is from about 19 mils to about 46 mils.
CA2667884A 2006-10-31 2007-10-29 Papermaking belt for making multi-elevation paper structures Expired - Fee Related CA2667884C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US85557606P 2006-10-31 2006-10-31
US60/855,576 2006-10-31
PCT/US2007/022786 WO2008054686A2 (en) 2006-10-31 2007-10-29 Papermaking belt for making multi-elevation paper structures

Publications (2)

Publication Number Publication Date
CA2667884A1 true CA2667884A1 (en) 2008-05-08
CA2667884C CA2667884C (en) 2012-04-03

Family

ID=39311068

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2667884A Expired - Fee Related CA2667884C (en) 2006-10-31 2007-10-29 Papermaking belt for making multi-elevation paper structures

Country Status (5)

Country Link
US (1) US7914649B2 (en)
EP (1) EP2094908A2 (en)
CA (1) CA2667884C (en)
MX (1) MX2009004545A (en)
WO (1) WO2008054686A2 (en)

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US20060127641A1 (en) * 2004-12-14 2006-06-15 The Procter & Gamble Company Papermachine clothing having reduced void spaces

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