CA2542293A1 - Vulcanized rubber composition and articles manufactured therefrom - Google Patents

Vulcanized rubber composition and articles manufactured therefrom Download PDF

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Publication number
CA2542293A1
CA2542293A1 CA 2542293 CA2542293A CA2542293A1 CA 2542293 A1 CA2542293 A1 CA 2542293A1 CA 2542293 CA2542293 CA 2542293 CA 2542293 A CA2542293 A CA 2542293A CA 2542293 A1 CA2542293 A1 CA 2542293A1
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CA
Canada
Prior art keywords
diaphragm
accordance
rubber
composition
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2542293
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French (fr)
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CA2542293C (en
Inventor
Ted Dennis Grabau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Controls International LLC
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Fisher Controls International Llc
Ted Dennis Grabau
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fisher Controls International Llc, Ted Dennis Grabau filed Critical Fisher Controls International Llc
Publication of CA2542293A1 publication Critical patent/CA2542293A1/en
Application granted granted Critical
Publication of CA2542293C publication Critical patent/CA2542293C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/16Layered products comprising a layer of natural or synthetic rubber comprising polydienes homopolymers or poly-halodienes homopolymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/126Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
    • F16K31/1262Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being spring loaded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/72Cured, e.g. vulcanised, cross-linked
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2475/00Frictional elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • Y10T428/31692Next to addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • Y10T428/31692Next to addition polymer from unsaturated monomers
    • Y10T428/31696Including polyene monomers [e.g., butadiene, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • Y10T428/31692Next to addition polymer from unsaturated monomers
    • Y10T428/31699Ester, halide or nitrile of addition polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/3175Next to addition polymer from unsaturated monomer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
    • Y10T428/31797Next to addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31928Ester, halide or nitrile of addition polymer

Abstract

The rubber composition described herein have been found to have an exceptionally long life as a spring-biased actuator diaphragm material that maintains its position compressed, e.g., bolted, between opposed flanges, while maintaining excellent compressibility, low temperature flexibility, hydrocarbon resistance, abrasion resistance and mechanical strength. The compositions include a copolymer rubber component; a plasticizer for the copolymer rubber; a vulcanizing agent for the copolymer rubber; a silica filler; and a coupling agent, such as a silane coupling agent, capable of coupling the silica filler to the copolymer rubber. Ranges may be expressed herein as from ~about~ or ~approximately~ on particular value and/or to ~about~ or ~approximately~ another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value.

Claims (33)

1. A vulcanizable rubber composition comprising a copolymer rubber that is a copolymer of an unsaturated nitrite and a conjugated dime, proportioned in a range of 10 to 45 parts by weight unsaturated nitrite to 55 to 90 parts by weight conjugated diene; a plasticizer for said copolymer rubber in an amount of 1 to 30 parts by weight plasticizer per hundred parts by weight of the copolymer rubber; a filler in an amount of about 10 to about 80 parts by weight silica per hundred parts by weight of the copolymer rubber;
a filler; a coupling agent in an amount from 1 to 20 parts per hundred weight of copolymer rubber, and a vulcanizing agent for the copolymer rubber in an amount of about 0.01 to about 10 parts per hundred weight of the copolymer rubber.
2. A rubber composition in accordance with claim 1, wherein the unsaturated nitrile is selected from the group consisting of acrylonitrile, methyl acrylonitrile, and mixtures thereof; and the conjugated dime is selected from the goup consisting of 1,3-butadiene, isoprene, 1,3-pentadiene, and mixtures thereof.
3. A rubber composition in accordance with claim 2, wherein the unsaturated nitrile comprises acrylonitrile and the conjugated dime comprises 1,3-butadiene.
4. A rubber composition in accordance with claim 1, wherein the copolymer rubber comprises about 10 to about 30 parts by weight unsaturated nitrite and about 70 to about 90 parts by weight conjugated dime; and wherein the robber composition further includes a coupling agent, for coupling the filler to the copolymer rubber, in an amount of about 0.1 to about 20 parts by weight coupling agent per hundred parts by weight of the copolymer rubber, and wherein the filler comprises a silica filler.
5. A rubber composition in accordance with claim 1, wherein the plasticizer is selected from the group consisting of dioctyl phthalate, dibutyl phthalate, diethyl phthalate, butyl benzyl phthalate, di-2-ethylhexyl phthalate, diisodecyl phthalate, diundecyl phthalate, diisononyl phthalate, octyl trimellitate, isononyl trimellitate, isodecyl trimellitate, dipentaerythritol esters, dioctyl adipates, dimethyl adipates, di-2-ethylhexyl adipates, diisobutyl adipate, dibutyl adipates, diisodecyl adipates, dibutyl diglycol adipates, di-2-ethylhexyl azelate, dioctyl azelate, dioctyl sebacate, di-2-ethylhexyl sebacate, methyl acetylricinoleate, octyl pyromellitate epoxidized soybean oil, epoxidized linseed oil, epoxidized octyl alcohol-fatty acid ester, adipic acid ether esters, polyether esters, polyethers, and mixtures thereof.
6. A rubber composition in accordance with claim 5, wherein the plasticizer is selected from the group consisting of dioctyl adipates, dimethyl adipates, di-2-ethylhexyl adipates, diisobutyl adipate, dibutyl adipates, diisodecyl adipates, dibutyl diglycol adipates, di-2-ethylhexyl azelate, dioctyl azelate, dioctyl sebacate, di-2-ethylhexyl sebacate, methyl acetylricinoleate, octyl pyromellitate epoxidized soybean oil, epoxidized linseed oil, epoxidized octyl alcohol-fatty acid ester, adipic acid ether esters, polyether esters, polyethers and mixtures thereof.
7. A rubber composition in accordance with claim 6, wherein the plasticizer is dibutoxyethoxyethyl adipate, and wherein the composition includes a silica filler and a carbon black filler, wherein the weight ratio of silica filler to carbon black filler is in the range of 1 to 3 parts by weight silica filler to about 2 to 4 parts by weight carbon black.
8. A rubber composition in accordance with claim 1, wherein the silica filler is a fumed silica, a precipitated silica, treated silica, or any combination thereof.
9. A rubber composition in accordance with claim 1, wherein the filler is treated with a coupling agent selected from the group consisting of a silane coupling agent, a titanate coupling agent, an aluminate coupling agent, a zirconate coupling agent, and mixtures thereof.
10. A rubber composition in accordance with claim 9, wherein the coupling agent is a silane coupling agent having a functionality capable of reaction with an OH
group of the silica filler, and having a functionality capable of reaction at a double bond contained in the conjugated dime portion of the copolymer.
11. A rubber composition in accordance with claim 1, wherein the vulcanizing agent is sulfur.
12. A rubber composition in accordance with claim 1, wherein the composition is vulcanized, in sheet form, with 0.1 to 10% vulcanizing agent to have a cross-linking density that is balanced such that tensile strength, compression set, hydrocarbon swell resistance and storage modulus onset temperature are sufficient to retain the composition under compression without tearing upon repeated flexing and stretching.
13. A fabric-reinforced rubber article formed by sandwiching a fabric layer, in woven or non-woven form, between two sheets of the rubber composition of claim 1, followed by compressing said rubber sheets together, surrounding the fabric, at a temperature sufficient to vulcanize said rubber sheets together surrounding the fabric layer.
14. A fabric-reinforced rubber article in accordance with claim 13, wherein the fabric layer is a woven fabric.
15. A fabric-reinforced rubber article in accordance with claim 14, wherein the woven fabric is selected from the group consisting of nylon, polyaramide, polyester, silk, cotton and a combination thereof.
16. A fabric-reinforced rubber article in accordance with claim 15, wherein the fabric is woven from nylon 6,6.
17. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, comprising the vulcanized composition of claim 1.
18. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the rubber composition comprises the vulcanized composition of claim 2.
19. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the diaphragm comprises the fabric-reinforced rubber article of claim 13.
20. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the diaphragm comprises the fabric-reinforced rubber article of claim 13.
21. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the diaphragm comprises the fabric-reinforced rubber article of claim 14.
22. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the diaphragm comprises the fabric-reinforced rubber article of claim 15.
23. An actuator diaphragm, in sheet form or molded convolution form, operatively interconnected to structure capable of opening and closing a valve upon movement of the diaphragm in response to pneumatic pressure exerted against a major surface of the diaphragm, wherein the diaphragm comprises the fabric-reinforced rubber article of claim 16.
24. An actuator diaphragm in accordance with claim 17, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
25. An actuator diaphragm in accordance with claim 18, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
26. An actuator diaphragm in accordance with claim 19, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
27. An actuator diaphragm in accordance with claim 20, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
28. An actuator diaphragm in accordance with claim 21, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
29. An actuator diaphragm in accordance with claim 22, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for.
increased retention of the diaphragm between the opposed flanges.
30. An actuator diaphragm in accordance with claim 23, wherein the diaphragm is compressed between a pair of flanges coated with a resin-containing coating composition and compressed sufficiently against opposed surfaces of the diaphragm to bond the plasticizer in the diaphragm to the resin contained in the flange coating composition for increased retention of the diaphragm between the opposed flanges.
31. An actuator diaphragm in accordance with claim 24, wherein the resin contained in the flange coating composition comprises a polymer or copolymer selected from the group consisting of a polyester, polyether, polyacrylic, polyurethane, latex, alkyd, epoxy, or combination thereof.
32. An actuator diaphragm in accordance with claim 31, wherein the flange coating resin is selected from the group consisting of a polyurethane, polyethylene terephthalate, polybutylene terephthalate, an alkyd resin, and an epoxy resin.
33. A method of opening and closing a valve for controlling fluid flow in a conduit comprising operatively connecting a valve plug to an actuator diaphragm comprising the rubber composition of claim 1, and providing pneumatic pressure on a major surface of the actuator diaphragm for movement of the value plug into or away from a valve seat.
CA 2542293 2003-11-13 2004-10-19 Vulcanized rubber composition and articles manufactured therefrom Active CA2542293C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/712,549 US7288323B2 (en) 2003-11-13 2003-11-13 Vulcanized rubber composition and articles manufactured therefrom
US10/712,549 2003-11-13
PCT/US2004/034582 WO2005051653A1 (en) 2003-11-13 2004-10-19 Vulcanized rubber composition and articles manufactured therefrom

Publications (2)

Publication Number Publication Date
CA2542293A1 true CA2542293A1 (en) 2005-06-09
CA2542293C CA2542293C (en) 2012-01-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2542293 Active CA2542293C (en) 2003-11-13 2004-10-19 Vulcanized rubber composition and articles manufactured therefrom

Country Status (7)

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US (2) US7288323B2 (en)
EP (2) EP1689579B1 (en)
JP (1) JP4920420B2 (en)
CN (2) CN1871123B (en)
BR (1) BRPI0416381B1 (en)
CA (1) CA2542293C (en)
WO (1) WO2005051653A1 (en)

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CN1871123B (en) 2010-11-24
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US20050107548A1 (en) 2005-05-19
EP2153986A2 (en) 2010-02-17
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US20080048145A1 (en) 2008-02-28
CN101846213B (en) 2012-05-23
EP2153986A3 (en) 2010-03-24
EP2153986B1 (en) 2016-12-07
US7288323B2 (en) 2007-10-30
US7976955B2 (en) 2011-07-12
CN1871123A (en) 2006-11-29
JP4920420B2 (en) 2012-04-18
WO2005051653A1 (en) 2005-06-09
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CN101846213A (en) 2010-09-29
EP1689579B1 (en) 2014-09-10

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