CA2419986A1 - Hydrocarbon core polysulfide silane coupling agents for filled elastomer compositions - Google Patents

Hydrocarbon core polysulfide silane coupling agents for filled elastomer compositions Download PDF

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Publication number
CA2419986A1
CA2419986A1 CA002419986A CA2419986A CA2419986A1 CA 2419986 A1 CA2419986 A1 CA 2419986A1 CA 002419986 A CA002419986 A CA 002419986A CA 2419986 A CA2419986 A CA 2419986A CA 2419986 A1 CA2419986 A1 CA 2419986A1
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Prior art keywords
hydrocarbon
polysulfide silane
fragment obtained
composition
mercaptan
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Granted
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CA002419986A
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French (fr)
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CA2419986C (en
Inventor
Richard W. Cruse
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Momentive Performance Materials Inc
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Individual
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic System
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/548Silicon-containing compounds containing sulfur
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic System
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • C07F7/1804Compounds having Si-O-C linkages

Abstract

The present invention discloses novel hydrocarbon core polysulfide silanes a nd methods of preparing the hydrocarbon core polysulfide silanes. Preferably, t he silanes of the present invention contain assemblies of a single unit of a hydrolyzable silane group, tethered to one end of a chain of sulfur atoms, a nd several of these assemblies are bound to a common central hydrophobic core v ia the outer end of the sulfur atoms chain. The hydrocarbon core polysulfide silanes may be incorporated into filled elastomeric compositions providing improved dispersibility of the filler materials. Mineral fillers may be pre- treated with the hydrocarbon core polysulfide silanes prior to use in elastomeric compositions.

Claims (41)

1. A polysulfide silane composition having the formula:
(X1X2X3Si-J-S x-)p-G
wherein p is 3 to 12, x is 2 to 20, X1 is a hydrolyzable functionality selected from the group consisting of -Cl, -Br, -OH, -O-N=C(R)2, -OR, and RC(=O)O-, in which R is a hydrocarbon fragment obtained by removing one hydrogen atom from a hydrocarbon having 1 to 20 carbon atoms, X2 and X3 are X1, R or H, J is a hydrocarbon fragment obtained by removal of one hydrogen atom of R, and G is a hydrocarbon fragment obtained by removal of a p quantity of hydrogen atoms of a hydrocarbon having from 1 to 30 carbon atoms.
2. The polysulfide silane composition of claim 1 wherein X1, X2 and X3 are the same hydrolyzable functionalities.
3. The polysulfide silane composition of claim 1 wherein X1, X2 and X3 are ethoxy.
4. The polysulfide silane composition of claim 1 wherein X1, X2 and X3 are each different hydrolyzable functionalities.
5. The polysulfide silane composition of claim 1 wherein p is 3 to 6.
6. The polysulfide silane composition of claim 1 wherein x is 2 to 8.
7. The polysulfide silane composition of claim 1 wherein R is a hydrocarbon moiety selected from the group consisting of straight chain alkyl, alkenyl, aryl and aralkyl groups.
8. The polysulfide silane composition of claim 1 wherein J is selected from the group consisting of methylene, ethylene, propylene, isobutylene, and diradicals obtained by loss of hydrogen atoms at a 2,4 or 2,5 position of norbornane, an alpha position of 2-norbornylethane, a beta position of 2-norbornylethane, a 4 position of 2-norbornylethane, or a 5 position of 2-norbornylethane.
9. The polysulfide silane composition of claim 1 wherein p is 3 and G is glyceryl.
10. The polysulfide silane composition of claim 1 wherein p is 3 and G is a hydrocarbon fragment obtained by removal of 3 hydrogen atoms from 2-norbornylethane.
11. The polysulfide silane composition of claim 1 wherein p is 3 and G is a hydrocarbon fragment obtained by removal of 3 hydroxyl groups from a trimethylolalkane.
12. The polysulfide silane composition of claim 1 wherein p is 4 and G is pentaerythrityl.
13. The polysulfide silane composition of claim 1 wherein p is 4 and G is a hydrocarbon fragment obtained by removal of 4 hydrogen atoms from 2-norbornylethane.
14. The polysulfide silane composition of claim 1 wherein p is greater than 4 and G is a hydrocarbon fragment obtained by removal of more then 4 hydrogen atoms from cyclododecane, triethylcyclohexane, 2,6-dimethyloctane, and squalane.
15. The polysulfide silane composition of claim 1 wherein G contains a tertiary amine functionality.
16. The polysulfide silane composition of claim 1 wherein G contains a cyano functionality .
17. A polysulfide silane composition comprising one or more isomers of tetrakis-1,3,4,5-(3-triethoxysilyl-1-propyltetrathio)neopentane.
18. A polysulfide silane composition comprising one or more isomers of tris-1,2,3-(3-triethoxysilyl-1-propyltetrathio)propane.
19. A process of making a hydrocarbon core polysulfide silane having the formula (X1X2X3Si-J-S x-)p-G
wherein p is 3 to 12, x is 2 to 20, X1 is a hydrolyzable functionality selected from the group consisting of -Cl, -Br, -OH, -O-N=C(R)2, -OR, or RC(=O)O-, in which R is a hydrocarbon fragment obtained by removing one hydrogen atom from a hydrocarbon having 1 to 20 carbon atoms, X2 and X3 are X1, R or H, J is a a hydrocarbon fragment obtained by removal of one hydrogen atom of R, and G is a hydrocarbon fragment obtained by removal of a p quantity of hydrogen atoms of a hydrocarbon having from 1 to 30 carbon atoms, comprising the steps of:
providing a mercaptan;
deprotonating the mercaptan;
providing a source of elemental sulfur;
forming a reactive sulfur anion by reacting the deprotonated mercaptan with the elemental sulfur; and coupling the reactive sulfur anion with a carbon containing substrate.
20. The process of claim 19 wherein the step of providing the mercaptan comprises providing a mercaptan having a formula X1X2X3Si-J-SH.
21. The process of claim 20 wherein the step of providing the mercaptan comprises providing a mercaptan selected from the group consisting of 3-mercapto-1-propyltriethoxysilane and 3-mercapto-1-propylmethyldiethoxysilane.
22. The process of claim 19 wherein the step of providing the mercaptan comprises providing a mercaptan having a formula (HS x-)p G.
23. The process of claim 22 wherein the step of providing the mercaptan comprises providing a mercaptan selected from the group consisting of 2,2-bis(mercaptomethyl)-1,3-dimercaptopropane and 1,2,3-trimercaptopropane.
24. The process of claim 19 wherein the step of deprotonating the mercaptan comprises deprotonating the mercaptan with a Brönsted base using p equivalents of the base for each mole of mercaptan.
25. The process of claim 19 wherein the step of deprotonating the mercaptan comprises deprotonating the mercaptan with an amine type base.
26. The process of claim 19 wherein the step of forming the reactive sulfur anion is sufficiently complete prior to introduction of the carbon containing substrate.
27. An elastomeric composition comprising at least one hydrocarbon core polysulfide silane having the formula (X1X2X3Si-J-S x-)p-G
wherein p is 3 to 12, x is 2 to 20, X1 is a hydrolyzable functionality selected from the group consisting of -Cl, -Br, -OH, -O-N=C(R)2, -OR, or RC(=O)O-, in which R is a hydrocarbon fragment obtained by removing one hydrogen atom from a hydrocarbon having 1 to 20 carbon atoms, X2 and X3 are X1, R or hydrogen, J is a hydrocarbon fragment obtained by removal of one hydrogen atom of R, and G is a hydrocarbon fragment obtained by removal of a p quantity of hydrogen atoms of a hydrocarbon having from 1 to 30 carbon atoms;
an unsaturated organic polymer; and a filler.
28. The elastomeric composition of claim 27 wherein the at least one hydrocarbon core polysulfide silane is one or more isomers of tetrakis-1,3,4,5-(3-triethoxysilyl-1-propyltetrathio)neopentane.
29. The elastomeric composition of claim 27 wherein the at least one hydrocarbon core polysulfide silane is one or more isomers of -1,2,3-(3-triethoxysilyl-1-propyltetrathio)propane.
30. The elastomeric composition of claim 27 wherein the at least one hydrocarbon core polysulfide silane is present in an amount of about 0.05 to about 25 phr.
31. The elastomeric composition of claim 27 wherein the filler is present in an amount of about 1 to about 85 wt.% carbon black based on a total weight of the filler and the at least one hydrocarbon core polysulfide silane is present in an amount of about 0.1 to about 20 wt.% of the hydrocarbon core polysulfide silane based on a total weight of the filler.
32. A process of making a rubber composition comprising the steps of providing at least one isomer of a hydrocarbon core polysulfide silane having the formula (X1X2X3Si-J-S x-)p-G
wherein p is 3 to 12, x is 2 to 20, X1 is a hydrolyzable functionality selected from the group consisting of -Cl, -Br, -OH, -O-N=C(R)2, -OR, and RC(=O)O-, in which R is a hydrocarbon fragment obtained by removing one hydrogen atom from a hydrocarbon having 1 to 20 carbon atoms, X2 and X3 are X1, R or H, J is a hydrocarbon fragment obtained by removal of one hydrogen atom of R, and G is a hydrocarbon fragment obtained by removal of a p quantity of hydrogen atoms of a hydrocarbon having from 1 to 30 carbon atoms;
providing an organic polymer;
providing a filler;
thermomechanically mixing the organic polymer, filler and hydrocarbon core polysulfide silane to form a rubber mixture;
curing the rubber mixture to form a rubber composition having enhanced dispersion of the filler.
33. The process of claim 32 wherein during the step of providing the filler, the filler has been pretreated with the hydrocarbon core polysulfide silane.
34. The process of claim 32 further including the step of adding curing agents to the rubber mixture in another thermomechanical mixing stage.
35. The process of claim 32 wherein the hydrocarbon core polysulfide silane is one or more isomers of tetrakis-1,3,4,5-(3-triethoxysilyl-1-propyltetrathio)neopentane.
36. The process of claim 32 wherein the hydrocarbon core polysulfide silane is one or more isomers of tris-1,2,3-(3-triethoxysilyl-1-propyltetrathio)propane.
37. A filler for dispersion in elastomeric compositions comprising:
mineral particulates; and at least one hydrocarbon core polysulfide silane having the formula:
(X1X2X3Si-J-S x-)p-G
wherein p is 3 to 12, x is 2 to 20, X1 is a hydrolyzable functionality selected from the group consisting of -Cl, -Br, -OH, -O-N=C(R)2, -OR, or RC(=O)O-, in which R is a hydrocarbon fragment obtained by removing one hydrogen atom from a hydrocarbon having 1 to 20 carbon atoms, X2 and X3 are X1, R or H, J is a hydrocarbon fragment obtained by removal of one hydrogen atom of R, and G is a hydrocarbon fragment obtained by removal of a p quantity of hydrogen atoms of a hydrocarbon having from 1 to 30 carbon atoms.
38. The filler of claim 37 wherein the mineral particulates are siliceous particulates.
39. The filler of claim 37 further comprising carbon black.
40. The filler of claim 37 wherein the at least one hydrocarbon core polysulfide silane is one or more isomers of tetrakis-1,3,4,5-(3-triethoxysilyl-1-propyltetrathio)neopentane.
41. The filler of claim 37 wherein the at least one hydrocarbon core polysulfide silane is one or more isomers of tris-1,2,3-(3-triethoxysilyl-1-propyltetrathio)propane.
CA2419986A 2000-09-08 2001-09-04 Hydrocarbon core polysulfide silane coupling agents for filled elastomer compositions Expired - Fee Related CA2419986C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/657,934 2000-09-08
US09/657,934 US6359046B1 (en) 2000-09-08 2000-09-08 Hydrocarbon core polysulfide silane coupling agents for filled elastomer compositions
PCT/US2001/028079 WO2002020534A1 (en) 2000-09-08 2001-09-04 Hydrocarbon core polysulfide silane coupling agents for filled elastomer compositions

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CA2419986A1 true CA2419986A1 (en) 2002-03-14
CA2419986C CA2419986C (en) 2011-08-02

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US (1) US6359046B1 (en)
EP (1) EP1315734B1 (en)
JP (1) JP4200002B2 (en)
KR (1) KR100850110B1 (en)
CN (1) CN1222530C (en)
AT (1) ATE270299T1 (en)
BR (1) BR0113741A (en)
CA (1) CA2419986C (en)
CZ (1) CZ2003641A3 (en)
DE (1) DE60104131T2 (en)
ES (1) ES2223003T3 (en)
PL (1) PL360997A1 (en)
PT (1) PT1315734E (en)
TR (1) TR200401890T4 (en)
WO (1) WO2002020534A1 (en)

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EP1315734A1 (en) 2003-06-04
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PT1315734E (en) 2004-09-30
BR0113741A (en) 2004-01-13
TR200401890T4 (en) 2004-09-21
KR100850110B1 (en) 2008-08-04
CA2419986C (en) 2011-08-02
PL360997A1 (en) 2004-09-20
JP4200002B2 (en) 2008-12-24
CN1452625A (en) 2003-10-29
DE60104131T2 (en) 2005-08-25
WO2002020534A1 (en) 2002-03-14
ATE270299T1 (en) 2004-07-15
DE60104131D1 (en) 2004-08-05
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JP2004514657A (en) 2004-05-20
ES2223003T3 (en) 2005-02-16

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