CA2072919C - Process to increase petroleum recovery from petroleum reservoirs - Google Patents

Process to increase petroleum recovery from petroleum reservoirs

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Publication number
CA2072919C
CA2072919C CA002072919A CA2072919A CA2072919C CA 2072919 C CA2072919 C CA 2072919C CA 002072919 A CA002072919 A CA 002072919A CA 2072919 A CA2072919 A CA 2072919A CA 2072919 C CA2072919 C CA 2072919C
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Canada
Prior art keywords
petroleum
recovery
vibrator
casing
increase
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CA002072919A
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French (fr)
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CA2072919A1 (en
Inventor
Olav Ellingsen
Carlos Roberto Carvalho De Holleben
Carlos Alberto De Castro Goncalves
Euclides Jose Bonet
Paulo Jose Villani De Andrade
Roberto Francisco Mezzomo
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Petroleo Brasileiro SA Petrobras
ELLINGSEN AND ASSOCIATES AS
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Petroleo Brasileiro SA Petrobras
ELLINGSEN AND ASSOCIATES AS
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/003Vibrating earth formations
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/003Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings with electrically conducting or insulating means
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B28/00Vibration generating arrangements for boreholes or wells, e.g. for stimulating production
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B36/00Heating, cooling, insulating arrangements for boreholes or wells, e.g. for use in permafrost zones
    • E21B36/04Heating, cooling, insulating arrangements for boreholes or wells, e.g. for use in permafrost zones using electrical heaters
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/24Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
    • E21B43/2401Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection by means of electricity

Abstract

This invention refers to a process as well as to the equipment required to enhance the recovery of petroleum from onshore and offshore reservoirs. The pro-cess includes the simultaneous stimulation of the forma-tion by means of elastic sound waves, created by a sonic source installed at the oil well so that the elastic sonic waves which are superimposed reduce the adherence forces in the layer between oil/water and the rock forma-tion, and by means of the oscillating electrical stimula-tion of the same layer, as from the same wells subject to sonic treatment, where the electricity heats the formation by means of resistive heating, and thus increases the pressure, eliminating, thus, the surface tensions between the faces of the fluid as a consequence of the oscillatory action of the ions in the surfaces of the fluid and, in addition, reducing the viscosity of the fluids. The pro-cess is achieved as the petroleum is produced in the wells thus treated, and the flow of petroleum acts then as a cooling agent which removes the heat released by the well area and thus allows a larger input of energy than in any other method known so far.

Description

( ,, I' ;~Q72919 Specification of the Patent of Invention for "PROCESS TO INCREASE ~e~Q_EUMRECOVERY FROM ~tl~OLEUM
RESERVOIRS".

Field of the Invention This invention refers to an improved method for petroleum recovery, by means of electrical and acoustic stimulation of formation layers, as from the same petroleu~
wells through which petroleum production is developed.

8ackground of the Inventicn Hydrocarbons known as crude oil are found in the world usually retained in sandstones of different porosi ties. The reservoirs lay from a few meters to several thousand meters below the earth surface and the seabottom, and vary largely in size and complexity, with respect to their fluid and gas contents, pressures and temperatures.
Petroleum is produced by means of wells drilled into the formations. The well ltself is a complicated con-struction, including casings which protect the well bore against the formation itself and the pressures exerted by the reservoir fluids. Depending upon the depth, the casings are subject to a stepwise reduction in diameter. In other words, pipe diameter decreases as depth increases. It is not unusual to have 50" (127 cm) casings in the upper regions and 7.5" (19.05 cm) casings in the lower ones.

~ ` 20729 1 9 Petroleum itself is drained from the pro-ductive formation by means of holes drilled in the casing, being, thereafter, lifted to the surface through what is referred to as production tubing. This tubing is central-ized inside the casing ~y means of special centralizers,-so that an annulus exists between the production tubin~ and the casing.
Petroleum is initially produced due to the original reservoir pressure being higher than the complex forces of fluid adherence to the porous media. As pressure decreases in the course of production, a point of e~uilibrium is reached in which the adhesion forces are higher than the remaining pressure in place. At this point most of the petroleum is still in the reservoir. It is estimated, on a global average, to be equal to nearly 85% of the petroleum which was there initially, but the recovery indexes vary largely from one reservoir to another. As an example we mention the Ekofish field, in the North Sea, where the primary recovery index was 17X of the original oil in place (OOIP), and the Stat4jord, where said index is estimated in 45% of OOIP.
The object of all methods designed to improve petroleum recovery is, therefore, that of trying to overcome those adherences. The theoretical base to explain the cause of those adherences is as follows:
A - forces due to wettability B - forces due to permeability C - capillary forces B D - adhesive and cohesive forces It is convenient that the adherence forces dealt with in this invention be explained more in detail.

A - WETTABILITY
Wettability is one of the main parameters which affect the location, the flow and the distribution of reservoir fluids. The wettability of a reservoir affects its capillary pressure, its relative permeability, its behavior under water injection, its dispersion, and its electrical properties.

In an oil/water/rock system, wettability is a measure of the affinity which the rock exhibits to oil or to water. The wettability of reservoir rocks varies from strongly waterwet to strongly oilwet. In case the rock does not exhibit any strong affinity for either fluid its wettability is said to be neutral or intermediate. Some reservoirs exhibit a wett~bility which is heterogeneous or IOG~;7erl, as a consequence of which existin~ crude oil components are strongly adsorbed in certain areas. Thus, part of the rock becomes strongly oilwet, whereas the remainder may be strongly waterwet. In other reservoirs what is referred to as mixed wettability may be found, since oil remains localized n the largest pores, oilwet, in the form of continous paths which pass by the rock, whereas water remains restricted to the smallest pores, waterwet.

Three methods are presently utilized to quanti ~aliveiy measure Ihe wettability: contact angie, Amott method and USBM method. Through the contact angle one measures , ~ ,` 4 the wettability of crude oil with brine on a polished mineral surface. The method serves to verify the effect of factors such as temperature, pressure and chemicals on wettability.

It is believed that most minerals present in petroleum reservoirs, particularly silicates, are originally waterwet. The arenitic reservoirs were deposited in aqueous environments to which oil migrated later on. In the course of that process the wettability of reservoir minerals may be altered by the adsorption of polar compounds and/or deposits of organic matter originally present in crude petroleum. The polar extremities of those molecules may be adsorbed onto the rock surface, forming a thin organic film, which in its turnrendersthe surface oilwet. Depending UpOQ the temperature and pressure in the reservoir, those mechanisms may alter the degree of wettability. Little research has been conaucted to investi gate how a mechanical interference can affect the wettabili,ty.
The wettability of an oilJwater/rock system depends upon the adsorption and desorption of polar compounds (electrical di-poles) in crude petroleum on the mineral surface, which in its turn depends upon the type of solubility of those com-pounds in the reservoir fluid.

To approach the problem of wettability one must associate these electrical dipoles to the mechanical stimulation so that the wettability is not allowed to return tO its original state.
B

207 29 ~ ~
B - PERMEABILITY

Permeability is the capacity of the porous rock to conduct fluids, that is, the property which char-acterizes the facility with which a fluid can flow through a porous medium when subject to the influence of the applica tion of a pressure gradient. Permeability is defined by Darcy's law, being a macroscopic property of the porous medium. Permeability is evidently related to the geometry of the porous structure, its porosity, tortuosity, and dis-tribution of pore size.

The concept of relative permeability is used in the situations in which two immiscible fluids, such as oil and water, flow simultaneously through a porous medium.
Those permeabilities .depend on the flow rate and on the fluid properties, and depend exclusively on the fluid saturations within he porous medium. The measurement of reiative permeability is a critical factor in reservoir engineering, since it constitutes the predominant factor for the knowledge of flow properties in a petroleum reservoir.

Controlling or improving the permeaDility is, then, a factor most important to improve the sweeping efficiency in displacements with water. It must he said that the displacement with polymers is the method most utilized in mobility control. Water-soluble polymers are added to the water to be in3ected with the purpose of lm-proving ~he mobility ra~io, Lhrough Ihe _ncrease .n viscosi ty and reduction of the permeability of the zones invaded, B

21~72919 and, thus, preventing the water from breaking through prematurely.

A great deal of research has been conducted for the purpose of creating polymers sufficiently inexpen-sive for this object, but with little success so far.

C - CAPILLARY FORCES

The equilibrium saturation in a petroleum reservoir prior to initiating its production is controlled by rock geometry and by fluid characteristics. Since water and hydrocarbons are immiscible fluids, a pressure differen-tial exists the capillary pressure - between the two fluid phases. If a wet fluid is displacing a non-wet fluid, the critical capillary pressure - depending upon pore size - must be overcome by the pressure differential in order to displace the wet fluid phase from those pores.

The ratio between the pressure differential applied (equivalent to the capillary pressure) and the saturation characterizes the distribution of pore dimensions.
The curve of critical capillary pressure verified for reser-voir rocks serves to indicate the oil distribution in the reservoir and is, therefore, a major parameter to predict the oil saturation at different depths.

- The capillary pressure is usually measured by the centrifugal method, through which a rock sample with J ` 7 ~ 20729 1 9 original reservoir fluid saturations is immersed in the wetting fluid and centrifuged at a series of selected angular velocities. For each velocity the aver~-ge sample saturation is determined, and this, in its turn, is then correlated to the corresponding capillary pressure, by means of rather laborious numerical calculations (Hassler-Brunner method).

Since the capillary pressure may hinder oil recovery, particularly in the case of small pores, it is most important to be able to control or reduce the capillary critical point in the tertiary oil recovery.

Chemical methods based on tensoactives are usually employed, such as surfactants to reduce the interfacial tension. The results described in the literature, however, show that the utilization of tensoactives has produced imitea -esults due to the high cost of those p.oducts and their large consumption by the reservoir rock.

D - ADHESIVE AND CCHESIVE FORCES

The molecular forces which exist between two layers of different or similar substances are those which generate the adhesive or cohesive forces, respectively.

In the case of a fluid in porous rocks adhesive forces exist between the fluid and the pore walls.

B

- Q n 8 Such forces appear particularly in t~he oil phase, as a consequence of the polar components in the hydrocarbons.

The adhesive forces are probably weaker than the capillary forces mentioned above.

Since petroleum plays a preponderant role in world economy, huge efforts are b~ made to extend the production, in addition ta the so-called primary recovery ~r natural reservoir depletion. Various methods are known, discussed in the literature on the subject, as well as in ancient and recent patent documents.

The oldest technique, and for such reason the most well-known, has been that of injecting water or gas in what is usually referred to as an injection well, aiming at increasing the pressure and thus "squeezing" some more Detrzleum from the well. ~ther ~ell-known te~hniaues con-sist of different chemical and thermal methods, amongst which we mention the following examples extracted from the book, "Enhanced Oil Recovery, 1, Fundamentals and Analyses~', by .C.Donaldson, G.V.~hillingarian, and F.Yen, EbSEVIER 1985.

Chemical Injection talkalis) - This method re-quires a pre-washing to prepare the reservoir, and the in-jection of an alkaline solution or an alkaline polymer solution, which generates surfactants in situ, to release the oil. Thereafter a Polymer solution is aoplied, to con troi ~he mooility, ana a ariving fluid ~wa~er), to aispiace the chemicals and the oil bank resulting from the process of recovery towards the production wells.

Carbon Dioxide Injection - This met-hod is a miscible-displacement process which is adequate for many reservoirs. The most feasible method is usually the utilization of a C02 bank, followed by alternating injec-tions of water and C02 (WAG).

Steam Injection - The heat, from the steam iniectEa in a heavy-oil rese~voir, renders .his oii less viscous, thus displacing oil more easily through the forma-tion, towards the production wells.

Cyclic Steam Stimulation = In this process, which usually precedes the continuous steam injection, in-jection occurs in the producing wells at time intervals followed by well shutting-in, for heat dissipation and later -eturn to production. These cycles are -eDeate3 until -ne production index becomes smaller than a minimum profitable level.

In-Situ Combustion - This process encompasses the ignition and controlled burning in situ of the formation oil, using the injection of pure oxygen or air as comburent.
The heat released and the high-pressure gases makeiteasyto displace the heavy oils towards the producing wells.

The textbook "Thermal Recovery", by Michael Prats, Monograph Volume 7, Henry L. Doherty Series 1986, deals with the technology involved in thermal recovery, the purpose of wnich is to heat the reservoir by different methods. The book mentions also other applications of reservoir heating, and teaches how to utilize the forma-tion heating around the well area, by means of electricity.
Electrical current is conducted by means of an isolated conduit, to a stainless steel screen at the bottom of the well area. The current then flows out of the screen, passes by the oii at the bottom of the well, through the casing, and returns to a grounded conduit at the surface.
In addition to problems of electrical connections at the bottom of the well, when the current flows through the liquid, most of the energy is lost in the earth layers, even if its resistivity is lower than that of the reservoir.
This occurs because the current has to follow a distance hundreds of times 1onger in the ear h ayer.

Since those systems manage to beai with only part of the adhesion forces, large efforts have been maae to overcome the problem, improving thus the recovery by means of more elaborate methods.

For the present application and for the patents to which reference is made as follows, it is import-ant to present a more detailed description of the adhesion f orces.

oescription of the Prior Art In the patents presented as follows it has been tried to solve the above mentioned problem. Thesame are relevant to the present invention, since they can be seen as synthesis of the prior techniques.

U.S.Patent 2,670,801 (J.E. SHERBORNE) deals with the use of sonic or supersonic waves to increase the recovery and production of crude oil in petroleum forma-tions. More precisely, it deals with the utilization of sonic and ultrasonic vibrations, together with secondary recovery processes which utilize driving fluids, such as water injection, or gas injection, or similar ones, through which the efficiency of the driving fluid utilized for the extraction of the petroleum remaining at the forma-tion is improved.

U.S.Patent 2,799,641 ~THOMAS GORDON BELL) refersto promoting the oil flow from a well by electrolytical means.
It describes a method to stimulate the well area with electricity only, but utilizing direct current, since the purpose of the invention is to increase the recoYery through the well-known phenomenon of electroosmosis.

U.S.Patent3,141,099(C.W. BRANDON) pr~ntsa device installed at the well bottom and is used t~ heat ~art of the well area by means of dielectric or arc heating.
B
,.;, , .

20729 l-~3 12 The only heating which may be achieved with this invention is the resistance hèating. It is not possible to heat by means of an arc since this would require ¢lecl~odes arranged rather close together, and then the arcs would melt the rocks reached by same. As it shall be seen later on, our invention is much different, since it utilizes a method to heat the reservoir, in situ, both electrically and with vibrations.

U.S. Patent 3,169,577 (ERICH SARAPUU) refers to the means to connect subsoil el~ctrod~s, between each other, by means of electrical impulses, and relates precisely to methods oriented towards flowing induction in producing wells. The purpose is to drill additional wells, as well as to create fissures or fractures near the well bore to increase, thus, the drainage surface of the wells and heat the hydrocarbons close to the well with the purpose of re-ducing the viscosity of such hydrocarbons.

U.S. Patent 3,378,075 (BODINE) refers to a sonic vibra-tor to be installed inside the well to suùject it to high-level sonic energy only, so as to achieve sonic pump-ing in the well area. As a conse~uence of said hign-level sonic energy (and without the utilization of such device associated to electrical stimulation), the effect of muffli~g generated in the reservoir drastically reduces the pene-tration of sonic energy. However, the method shows improvement effects in the well area and contributes to reauce nyarauiic rric~ion ln rhe rluid flow. A similar ` ? ~`~ 13 2072~ 1 9 method is used in the Soviet Union, aiming at cleaning the pores in the well area, with good results being achieved.

U.S. Patent 3,507,330 (WILLIAM G. GILL) refers to a method to stimuL~te the well area with electriclty only, in which electricity is passed l'upwards and downwards"
in the wells themselves, by means of separate conduits.

U.S. Patent 3,754,598 (CARL C. HOLLOWAY, JR.) dis-closes a method which includes-the utilization of at least one injection well, and another production well, to flow through the formation a liquid to which oscillatory pressure waves are superimposed from the injection side.

U.S. Patent 3,874,450 ~KERN) refers to a mell-od to arrange electrodes, by means of an electrolyte, aiming at dispersing the electrical _urrents in a suosoil formation.

U.S. Patent 3,920,072 (KERN) prese..ts a IllelllG~J of heating a petroleum formation by means of an electrical current and the equipment utilized for such purpose.

U.S. Patent 3,952,800 (BODINE) presenl:. a sonic treat-ment for the surface of a petroleum well. The meth-od, which is of little prdclical importance, intends to treat the well area by means of gas injection at the production well itself, tne gas being subject to ultrasonic vibrations to heat the petroleum formations.

; ~ ~ 14 ~' 2072~ 1 9 U.S. Patent 4,049,053 (SIDENY T. FISHER ET AL) dis-closes different low-frequency vibrators for well installa tion, and which are hydraulically driven by surface equip-ment.

U.S. Patent 4,084,638 (CUTHBERT R. WHITING) deals with stimulation of a petroleum formation by means of high-voltage pulse currents, in two wells, one of injection and another of production. It explains also how to obtain such electrical Dulsations.

U.S. Patent 4,345,650 (RICHARD H. WESLEY) presents a device for electrohydraulic recovery of crude petroleum by means of an explosive and sharp spark generated close to a subsoil petroleum formation.

Although the creation of hydraulic shocks by means of 2 loaded capacitor is well known ~n ~he art, that invention presents an elegant vibrator as well as the advantages of utilizing shock waves to improve the recovery of petroleum.

U.S. Patent 4,437,518 (WILLIAMS) teaches how to use and build a piezoelectric vibrator in a well, for petroleum recovery.

U.S. Patent 4,466,484 (KERMABON) presenls a method to stimulate the well area by means of electricity oniy, but by means of airect current, since tne purpose or the inven-~ 15 20729 t 9 tion is to enhance the effect of electricity to recoverpetroleum through the well-known phenomenon of electro-osmosis.

U.S. Patent 4,471,838 (BODINE) descri~es another method to stimulate a well, with vibrations, which differs from the methods previously mentioned. Here are applied also the comments of patent US 4,437,518 (WILLIAMS). The major difference in this case is that the energy is generated by a source installed at the surface. Consider-ing the large depth of the wells in general, this method is little feasible.

U.S. Patent 4,558,737 (KUZNETSOV ET AL) discloses a -bottom-hole thermoacoustic device, including a heater con-nected to a vibrating body. The intention is that the well area be heated and that the vibration of the heating evice may activate the oil n that area, increasing thus the heat conductivity. It is a well-known phenomenon that any agitation increases the heat conductivity in a given medium.

U.S. Patent 4,884,634 (OLAV ELLINGSEN) teaches a pro-cess to increase the recovery, making the formations in the petroleum reservoir vibrate as close as possible to the natural frequency of same, so that the adhesive forces between the formations and petroleum be reduced, and, for (sic ~he electrical stimulation, with electrodes insialled in at least tWO a~jacent wells. The process is achievea by B filling a well with a metallic liquid to a height corre-. ~ 16 sponding to the formation height, vibrating said metallic liquid by means of a vibrator already installed, and at the same time effecting an electrical stimulation th~ough the application of an electrical current to said electrodes.

USSR 832,û72 (GADIEV AND SIMKIN) deals also with a vibrating heater installed inside a well, by means of which the vibrations are intended to increase the heat conductivity.

USSR 1127642 and 1039581-A present various vibrators to be installed in a well to stimulate the well area only.

Canadian patent 1,096,298 (MCF`ALL) presents the construction of a resonator of fluids in which a fluid ~lows through the around a tubular or cylindrical element, installed parallel to the fluid directlon, which ~enerates vibrations or vibration waves in that flow. This is only one additional way to generate waves in a well without the combination and techni- (si ques for simultaneous use of electrical stimulation. The resonator design is analogous to a whistle in which the rupture of air and its change in direction generate sound waves.

Summary of the Invention The present invention refers to a process to recover petroieum frcm petroleum reservoirs, whether onshore B or offshore, which includes the simultaneous stimulation of ~ ~ ) 17 20729 ~ 9 the formation by means of vibrations and electricity.
The process is achieved applying special vibrations in-side the layers, so that said vibrations are as close as possible to the natural frequency of the matrix rock and/or of the fluids there existing.

The present invention deals also with the vibrators to achieve such process.

An advantage of the present lnvention is that-the process acts in the whole reservoir, thus making it possi~l~
to increase its recovery factor and to reestablish production in wells where same is paralyzed.

Another advantage of the present invention is that production occurs while the wells are being stimulated.

These and other advantagec sk21' ~ecome evident to the experts in the area, as the invention is described in detail. -arief Description of the Drawings Figure 1 shows a laboratory installation in which the tests were conducted.

Figure 2 presents the results of tests ona laboratory scale ccnducrea at Ihe instal ation ~hown in B Figure i 20~9~9 Figure 3 shows a schematic arrangement of three wells equipped with vibrators, to achieve the pro-cess of the invention.

Figure 4 constitutes a view in detail of the bottom-hole electrical circuit.

Figure 5 presents a well ready for applica-tion of the process of the invention, equipped with vibra tors and connectors hydraulically driven.

Figure 6 presents a well ready for applica-tion of the process of the invention, equipped with a vibrator which works vertically.

Figure 7 presents in detail a vibrator of the invention, which works also vertically.

Figure 8 shows another option for the arrange ment of the vibrator hammer.

Figure 9 shows one additional option for the arrangement of the vibrator hammer.

.

Figure lO presents details of another vibra-tor.

Figures ll, 12 and 13 present also other options for vibrators.

! 19 2072~ ~ 9 Figure 14 presents a schematic diagram for obtainment of low-frequency sounds.

, Description of the Invention The basic principle of the present invention is in the elements and devices utilized to obtain the ad-vantage of stimulating the formation by combining vibration and electricity at the same time.

This is achieved by introducing special vibra-tions in the formation layers. Those vibrations shall be as close as possible to the natural frequency of the matrix rock and/or that of the fluids.

The conf~rmation of the above mentioned principle was achieved by means of tests conducted in the 'aboratory as shown in Figure 1, with the purpose of simulating, on a laboratory scale, the true conditions found in the formations. The tests were-conducted as described ~elow.

A sandstone block was isolated, with nearly 800 mD of permeability and 22% of porosity, taken from an outcrop, being saturated with water containing 40,000 ppm of NaCl. Thereafter, water was displaced with crude oil.
The sandstone block was maintained at a temperature of near ~y 38QC.

B
The porous medium (l) prepared as explained above was provided with three types of wells: production well (2), injection well (3), observation well - temper ature (4); and equipped with pressure sensors (5~, 6), temperature probes (12) and equipment for electrical stimulation (10, 11, 13, 15) and sonic stimulation (9), as well as equipment for feeding gas (7) and liquid (8) to the system.

The tests were repeated several times utll zing the different arrangements of vibrators and electrical power supply, and accompanying the effect of the stimulation utilizing vibration only, electricity only, and vibration and electricity simultaneously. The oil recovered was collected in flasks (14).

It was verified that the vibrations generate various effects in the fluids retained in the formations:

a) they release the cohesive and adhesive links, as well as a large part of the capillary forces, allowing thus the hydrocar~ons to flow through the forma-tion;

b) the vibrations which propagate inside the reservoir in the form of elastic waves modify the contact angle between the formation and the fluids, and reduce the coerricieilt of hydraulic friction. Thus, an easier flow towards the wells takes place, where a dras~ic increase in the velocity, as well as a iarger D

~P pressure drop, occurs;

) ~ 21 (_, 2~ 1 c) the elastic waves generate an oscillatory force in the layers, and, due to the different densities of the fluids, these accelerate differently. Due to the different acceleration, the fluids "rub" each other and generate heat by friction, which in its turn re-duce the interfacial tension of the fluids.

In addition to those effects, the vibrations , release the gas which was caught, which contri-~ute .o an e~pr~ssivQ- n~-re2se--n c l ~sure.

In addition, the oscillatory force creates an oscilla~ory sonic pressure whih contributes to the oil flow.

To maintain, and at the same time increase the field pressure, when the natural pressure has decreased, heat - s a~plied -~ he -eser~c r, Heat L_ -ppi- ed ~o-h in the form of friction heat, caused by vibrations, and i-n the form of alternating current supplied to the weils. Due to the capacity of electrical current transmission, always pre sent in the reservoir, the current circulates in the wells and makes the reservoir act as if it were an elecl,ic furnace, a resistlve heating being consequently obtained.

The heating causes the partial evapora-tion of water and of the iightest fraction of petroieum hydrocarbons .

, ! , 22 The alternating current makes the ions in the fluids oscillate and thus creates capillary waves in the surface of the fluids, thus reducing the interfacial tensions .

The total heat generated both by the electrical stimulation and by the vibrations reducesthe ViSCo o f the f luids (or renders them thinner).

Both the vibrator and electrici' y ~re placed in the petroleum producing wells and, thus, the oil which flows acts as a refrigerating medium, which allows the utiliza tion of a large energy density.

These basic facts were verified by means of tests conducted on a laboratory scale and based on the principle previously described. The results of one of those tests are represented in Figure 2.

The graph shows the oil recovered from the production wells, as a function of time. The production of each well, the total production, and the type of stimula tion applied during the tests, were traced, as follows: V
represents the vibrations only, E represents electricity only, and V I E represents vibrations plus electricity.
After 80 hours the test was interrupted and later on restarted.
Even so, the results were expressive.

BThe graph indicates that, with the process o f the invention, 3 . 5 times more oil than in the prir"a. y recovery ~ 23 was recovered. The results of the previous tests were nearly equal.

What is important to observe in this test is that a drastic increase in oil production occurred with the stimulation by means of the simultaneous application of electrical and vibrational energy. Oil production oc- -curred more than expected for the thermal effect by means of pressure increase and drastic changes in viscosity only.
This confirms the théory that the surface tension decreases with the oscillation of the ions in the fluids, which generates a fast increase in oil flow, together with ~ c stimulation, which accelerates the droplets.

It is necessary to explain better how the sound waves can affect petroleum production and what has been verified in our intensive laboratory research.

The movement mechanisms in a reservoir can be as follows:

1. Fluid and matrix expansion.
2. Water displacement.
3. Gas displacement.
4. Solution-gas displacement.

The invention may be utilized together with all those mechanisms, but its results are best in the case B

, , ) 24 2f~1?9 1 9 of solution-gas displacement.
.

In case of gas dissolved in oil, th-e gas expands in the form of small droplets inside the oil as pressure decreases, or as the reservoir is heated when pressure is below saturation pressure.

The gas bubbles displacethe oil, which flow inside the reservoir toward the pressure drop. The oil droplets are usually surrounded by water and very few solid particles exist in which the bubbles can grow. In this case an increase in the bubble point occur in accordance with the increase in the boiling point, and the pressure in which the bubbles are formed is substantially lower than for a given temperature. There-fore, it is necessary that the pressure be reduced for the bubbles to be able to start growing on the micro'bubbles which may be present in the 1 quid. It has been shown that the vibrations interact with the increase in the bubble point, so that boiling may more easily start.

In addition, the surface tensions in the limit between oil and gas prevent the oil from flowin~ in-side the reservoir. Those surface tensions in the limit between oil and gas are relatively low and decrease as temperature increases. Therefore, a very large effect is achieved with relali~ely weak v;l~ralions.

Our laboratory tests showea that, from the B

~ 25 rock matrix in which the flow stopped, it is possible to restart the flow with a vibration as weak as 0.04 9.
With this a recovery of up to 80X of the residual oil has already been achieved.

The explication for that is that when the oil flow stops it is because a point of equilibrium has been reached, which can be altered by means of a weak ~o~ c stimulation.

- As sound oscillations propagate in the radial direction of the well and oii flowstowardsthesame, an optimum e~fect is achieved with the utilization of a minimum amount of energy.

In addition it is known that oii, and other fluids, flow more easily through a porous medium when said medium ls 2f fected ~y vi~ral~ons, a fac~ ~hicn s a.tr~bu~e~
to the reduction of hydrauiic friction in the pores. It .s thus explained why a iiquid considered as Newtonian acts as if it were a thixotropic fluid in small droplets. In the limiting area between the liquid which flows and the limits of the pores, the molecules become ~alig~ed~ ~ith some molecules in the thickness, according to their higher or lower polarity.

If the liquid is subject to ~ibrations one reaches what is referred to as capillary waves in the fluid, and then the molecuies~ do not have the time to establish polar links. The thixotropic layer becomes thinner and ~~'~ ~ 26 the oil flows more easily. This phenomenon interacts with the oscillator~y ",ov&."ent of the ions on the same surfaces, and thus is supeti-,-,c~ser~ onto the capillary waves created by the vibrations.

The energy in the sound wave which is absorbed b~ the reservoir is lra,ls~or",ed into heat and therefore increasas the gas pressure as a conse-quence of the partial evaporation already mentioned previously, 'ogether with the electrical stimulation.

It is a great advantage that the heat be generated in the reservoir itself and that it does not have to betransported up to the layers, by conduction, by means of a heat-carrying medium, such as steam, hot water, or eguivalent.

At the t~me of water breakthrough in the pro-- ducing weils, it usually is the case that lar~e quantities of oil are retained in the reservoir due to the action of the capillary forces. Oil recovery has been already achieved in these conditions, by means of sonic stimulation" but it was necess~ ~ to utilize stron~ vibrations (5-10 ~

U.S. Patent 4,884,634, previously mentioned, pre-sents a system to achieve stimulation in a petroleum reser-voir by the simultaneous utilization of electrical and sonic means. It shows the main utilization of 3-phase electricity B ~ransported into ~he weiis with one or more vibrators immersed ~ ~ 27 (_ in a conducting liquid, placed in the same wells, a liquid which may be mercury. It shows the advantage of making the conducting liquid oscillate as if it were a rope with several knots, so that the waves propagate into the reser-voir as shells which expand and are superimposed to each other, creating a "hammering" effect inside the layers.

This patent, however, does not deal with the details concerning the application of such a principle when the wells are old and the equipment installed in same are of standard type.

This means that the process of the present ! invention innovates in the utilization of conventional pro-duction fac-ilities and tools, and in that the surface electrical system avails itself of the usual equipment, such as commercial transformers available in the market.

When trying to utilize the principle above in a reservoir, the following problems must oe taken into ac-count:

1. energy dissipation in the formations;

2. energy conduction up to the vibrators;
3. control of total energy consumption;
4. obtainment of electrical and acoustical connection with the well casing and of that with the reser-~ voir, so that the use cf a conducting liauid may be disoense~
A wlth;
, 5. av~ilr~ility of a~vibrator which i8 simple ~ ) 28 (~ 2~7291 9 and durable, and which does not suffer from the instabilityusual in the vibrators already known.

The present invention has as its purpose to solve the problems mentioned above, allowing the process - to develop in a practical way and to be adaptable to practi-cally any type of reservoir.

Another purpose of the present invention is to conduct the energy up to the formations at the bottom of the hole, with or without special electric cables, as well as to utilize said energy to make the vibrators work.

Another purpose of the present invention is to interconnect the vibrator to the regular production tubing, making the electrical connections operate with or without hydraulic pressure in the tubing.

- Still another purpose of the invention is to allow the vibrator to be tuned at different frequencies and transmit the so-called "pink sound".

The purposes of the invention are met through the alternatives which shall be described as follows:

An alternative consists of conducting the electrical current through an electric cable installed in the annulus between the production tubing and the casing.
- `-B The electrical connection is achieved by means of connectors, on a ~ ~h are ~blled either on the viL~ or ~ 20729 1 9 connected to the uncovered end of the electric cable.

Another alternative consists of conducting the electrical current through the production tubing, centralized in the casing by means of special non-conducting centralizers. In this option the annulus may be filled with isolating oil to avoid any electrical connection with the casing.

~ ~hira alte native consists of -onduct~ng .he electrical current through the isolated casing, isolating the production tubing with the centralizers.

As regards the vibrator it may receive energy from the main feeding source. This energy feeds initially the vibrators and then, through the connectors, it p~sses to the casing, pene~ ling until the petroleum -~rmaticn, ~r vice versa.

The vibrators may also be fed as from the main feeding source, draining the energy from the main source to the vibrator, at a chosen pulse. This means that 'he main feeding usually by-passes the vibrator, but is csnaucted to the same when this is activated. This can be controlled from the surface or from the bottom of the hole by a discharge device.

B The eiectri C21 - soiation wnicn -emalns ^~ove .he pe~roieum rormation may be achievea Dy CU~_ ng .he J' 30 (_f casing at a short distance above same and filling the cavity with some type of isolating material, for instance, epoxy, isolating oil, or a similar material; a fiberglass coating may be utilized above the petroleum formation.

Description of the Preferred Realization With the purpose of makinQ easier to under-stand the invention, reference is made to Figures 3 through 14.

Figure 3 shows a general arrangement of three wells equipped with their conventional elements, well-known to the experts, such as wellhead (16) and flow lines (17) to the oil tank. From a 3-phase power source of generator or transmission line type, and starting from transformers and control units (19) come out the feeding cables (18) to-~ards 'he wells. A standard casing is aiigned at the well bore, the production string (20) being centralized inside the casing by means of centralizers (22). At the end of the string is a packer (23), known to the experts. The casing is cut at a certain distance (25) above the producing layer (24).

The cavity can be filled as from the cut with isolating epoxy or similar.,.at~rial.

Below this point the vibrators (26) remain B suspended from the proauction string (21~. The current which flows through the vibrators,or L ~o~B the ~, ~h_~

~- 2Q72919 the part of the casing which penetrates the petroleum layers, by means of connectors (27) hydraulically driven, cr of a mechanical connector made of a supporting device at the bottom of the hole.

Figure 4 presents a typical view of the electrical circuit at the bottom of the hole.

The power source above illustrated may feed alternatively the externally-isolated casing (28) or an electrical cable (29) provided with reinforcement (30).

When the current is conducted by means of the electrical cable, this cable remains in the annulus (31), established between the production string (32) and the internal wall (33) of the casing, as shown in detail A.

When the current is conducted by means of the externally-isolated casing (28), an electrical connec tor (35), which works hydraulically, remains attached to the string (32) and makes the contact directly in the in-ternal area (36), not isolated, of the casing (28), located above the isolation bridge (34).

The current which leaves the conducting casing (28) through the conduit (37), or the electrical cable (29), flows through the vibrator (38) and enters the lower casing (39) by another connector (35') which works also hydraulically.

Figure 5 shows a well prepared for the pro-cess of the invention, being provided with an isolated casing (28) as conducting element, anda vibrator-(26) with connectors (40, 41) which work hydraulically. In addi-tion, the well bore is enlarged at the petroleum layers (24), as it is well-~known in the area, and the cavity (42) is filled either with salty concrete and drilled or with spheres of aluminum or ~nother metal, or else with another material of high conductivity, such as a metallic cr non_metallic conducting liquid. aiming always at in-creasing the area of the electrode and providing a good acoustic connection with the formation.

Figure ~ presents the same arrangement as in Figure 5, except that the vibrator (43) oscillates vertically.

The main probiem during he development of ~ the process consists of designing and constructing vibra-tors whicn are reliable, inexpensive and durable, which can be synchronized at the natural frequency of the forma-tions, as defined-in "RANDOM VIBRATION IN PERSPECTIVE", by Wayne Tustin and Robert Mercado, Tustin Institute of Techo logy, Santa Barbara, California, on page 187:

~NATURAL FREQUENCY, fn - the frequency of the free vibrations of a non-muffled system;
B also, the frequency of anv type of the normai vibralion modes. fn ~ecreases n case of muffling".

C ~ 33 Due to the muffling (attenuating) properties which are always present in any reservoir, and which can be evaluated by the Formation Quality Factor, it may be verified, through the work presented by Yenturin A. Sh., Rakhumkulov R. Sh., Kharmanov N. F. (Bash NlPlneft't), Neftyanoie Khozvaistvo, 1986, No. 12, December, that the effective natural frequency is in the range of 0.5 - 5 Hz, and that it can provide an acoustic pressure pulse of 2 - 20 MPa, depending on the pressure prevailing in the reservoir.

However, we verify that this frequency can reach nearly 100 Hz, and, as an example, we may mention a Brazilian petroleum field, where the pressure is 16.7 bar (1.67 MPa). It has been verified in this case that the optimum average sound pressure was 304 KPa, which results ~n a pressure gradient in the casing of iO8 KPa and an acceieration of 5 9. We nave thus 2 vibrator with an average power of 100 kW = 18 kW/m2. At 5 Hz this may generate a maximum intensity peak of 362 kW/m2 and a sound pressure of nearly 5 MPa.

The low frequency herein described generates elastic waves of deep penetration. aut, since it would be advantageous to have available appreciably higher frequencies close to the well area, to achieve the effect of emulsifica tion and then to contribute to a lower hydraulic friction, ~his auest~on is solved by making the vibrator ~ s~il what s referred to as ~pink sound~, whicn means noise contain B ing many frequencies, which is~by the way, the case of most ~ 34 .

noises. For instance, recording the low-frequency noise of given musical instruments, such as drums, it can be verified that there is a number of different frequencies at the upper part of the low-frequency wave.

Since the effect of muffling in the reservoir absorbs the low frequencies iri"),~liately around the well, our purpose is automatically reached by transmitting low-frequency "pink sounds". No method known for stimula-tion with vibrations has already called attention to this point.

In petroleum well logging operations a series of vibrators are known which can transmit high powers at ~various frequencies. None of such equipment, however, has b-en shown to be adequate for the purposes of the present in-since the same have not been designed for continuousutilLzation. In addition, ~hey do not allow for the associated use of electrical stimulation, nor can they be fed as from the main power source towards the wells.

Consequently, it was necessary to design special electromechanical vibrators to meet the requirements of the present invention. To reach this purpose it was verified that it would be required to convert electrical energy to magnetic energy, and this to kinetic energy in a body, and hence in a high-power acoustic pulse. Such electromechanical vibrators are presented in Figures 7 and roilowing ones, wnich we shali aescribe as ~oilows.
B

Figure 7 shows a vibrator which works vertically, including a series of coils which, upon being energized, press a tube polarized in the holes of the coils, which transmits the kinetic energy thus generated to a hammer (44) which alters the direction of the move-ment in elastic waves. This is achieved by means of the following elements: the coils (45) are connected in series, and to a full-wave rectifier (46); the rectifier (46) is connected to the main conductor (47) which, in the present case, consists of the production tubing (32) ana the lower part of the casing t39). Above the recti-fier (46) is a general switch driven by thyristor (48).
This switch opens at a given frequency by means of a time circuit (49). As the switch (48) opens, the direct current flows towards the coil and the ma~netic fields then generated in the coils pull the polarized tube (50) downwards. A
sensing coil (51) accompanies the end of the path and closes the switch again, and a spring (52), or the pressure inside the reservoir, pulls the polzri~d tube (50) upwards again. The oil flows through the poLarized tube and drags the heat generated in the coils.

A detailed description is presented as follows of the hammer device (44) which receives the stroke of the polarized tube (50).

Figure 8 shows an alternative for the hammer device (44), which includes a bar (44) with V-shaped bodies B ~ 44A) attached to the bar (44). At a cer~ain dislance below the V-shaped bodies (44A) are placed moving bodies ~ ' 36 (44B, the upper part of which is V-shaped. The bodies may have different formats and thus create different wave patterns as the bar is pressed into the liquid.
The waves are generaled as the fluids between the moving bodies (44~) and the fixed body (44A) are pressed radially outwards, since the high acceleration of the bar downwards causes the nodies to ~é pressed against each other at high speea. By ~ acins the opposite sides of the bodies parallel to the bar, it is possible to make the casing bend axially as seen in detail A-A. The great advantage of this is that much less force is required to deform the casing like that than when steel is pulled, as it occurs with the utilization of a vibrator which sends bundles of forces in all directions and at the same time.
By allowing the sides of the bodies to follow a long sp-iral, as seen in the drawing, it is possible to make the casing oscillate as a musical instrument string, thus transmitt~ng ~undles of superimpose~ waves lntc the layers.

On the other hand, the polarized tube can be of any consl"~ction which may change the direction of the vertical movement by nearly 90Q. ` -Another hammer device is presented in Figure 9. The expansion element in this case is a flexible tube which consists of an axially corrugated steel tube. The extremity of the expansion element which is pointed down-~ards is closed by a cover (53). In the other extremity B ~he tube (54) is connectea tO a terminai part (55) where a piston (56) exists. The piston (56) can be pushed by the ~ 37 20129 ~ 9 polarized tube tS0) shown in Figure 7, into the expansion-tube which is filled with a liquid. The piston (56) returns from its course by means of the spring (52) or by any other elastic means. The expansion tube may have any other format, as seen in details A, B, C and 0, and all of these generate Jirr~r~nt wave patterns and allow the casing to bend axially as mentioned above.

Another vibrator utilizes the vector product between the electrical and magnetic flows, which results in a perpendicular force F, which is the base for all electrical motors, availing itself of the electrical current itself used for the wells. This alternative is described in accord-ance with Figure 10, where a core (57) exists, built of rolled steel sheets, as in the armature of a motor. Involv-ing the core a coil made of isolated copper wire (58) is placed, both the core and the windings being protecteJ by - isolation (S9). For the expansion element various options exist, of which four alternatives are presented.

In a first option the expansion element is a corrugated tube made of stainless steel. The annulus between the tube (60) and the isolation (59) is filled with a high-conductivity liquid, for instance, mercury. Instead of utilizing a corrugated pipe, we may replace it by a flexible hose (61) made of silicone rubber.

B Anolher option ror .he expansion eiemen~ s the tube (62), divided into four elements (63). In the (_~ r interval between the poles (64) is placed an iron bar (65) attached to said tube (62). The tubes (62) are maintained united by means of an elastic silicone hose (66).

Still another option is that of a corrugated tube (67) of special format.

The operation of the vibrator is described as follows.

The current i from the conductor of the well passes first by the coil (68) and qenerates thus a magnetic flow B between the poles (63, 64). Thereafter the current passes by the expansion element (in the first two options -by the conducting liquid), and then into the formation.
The circuit is arranged so that the force F may actuate against the casing and the formation. As the direction of 'he cur.ent an~ of ~he magnetic field chans~s, ~ue to t~e alternating current frequency, the frequency of the vibra-tions double. That is to say, if a 50 Hz frequency exists for the current, the frequency of the vibrations is100 Hz.

In some reservoirs this may be the optimum frequency, and therefore it is not required to maneuver the force to the vibrator. But, should it not be advanta-geous to utilize a lower frequency, the force may be fed as described for Figure 7, or by transmitting a h~gh-voltage puise as from the surface, ~nich makes the current pass ~y the coil in the vibrator and hence into the formation. This t ~ 39 force may be fed also as from a loaded capacitor, or from a loaded coil, as in the ignition system of a car.

Figure 11 presents another option for a vibrator.

The coupling scheme (69) shows the connector (35), hydraulically operated, attached to the extremity of the production string (32) with its packer (23) isolated, below the enlarged area (70). The vibrators are also seen, in the form of a core (71) composed of iron sheets united by means of a bolt (72) with its nut (73). In each ex-tremity of the core two terminal parts (74) exist which press the bundle of rolled iron sheets forming the core (71).
Around the core a coil (75) of copper wire is wound which, upon being energized, generates a magnetic field with north and south poles in each side of the core ? as seen in the section A-A of the Figure. In order to protect the coil and the core, the same are placed inside a non-,na~n-:lic tube (69) with the format shown. The spacing between the core/ -production tubing set (76) and the steel casing is nearly 1 mm.

The operation of this vibrator is as follows:
as the current passes by the coil and then by the connector (35), and into the formation, an oscillating magnetic flow B is generated in the coil, which changes in direction in accorda.nce with the frequency of the current. Since the B oscillating magnetic flow allldcts the casin~ in the same direc~ion, it vil,rales at double the fre-~ ¢ ~ 40 quency of the power source, according to detail A-A, due to the spring in the steel. This results in the same advantages pointed out in relation to the movement of the casing dealt with above, for the expansion element of the vertical vibrator described in F$~ure 7.

For the case of large thicknesses of the Fro-ducing formation, the core of Figure 11 may be twisted and itisthuspossi~leto makethecasingvibrate,trans-~itting wave trains as from the casing, and superimpose the knots.

-Should it be required to utilize a frequencylower than that of the electrical current, this may be obtained in the same way as that described for the vibrator of Figure 7, which energizes the coil with high current pulses. It is also convenient to point out that all the shocks generated by the vertical vibrator automat,cally generate pink sounds. To achieve these pink sounds in the vibrators which transmit horizontal shock waves, and which vibrate twice as much as the frequency of the power source, a frequency modulator is used. In its simplest form this may be done with a tape recorder whose signal is amplified by a transformer. We may verify that it is thus possible to utilize special "music~ for frequency modulation.

In the case of the vibrator which actuates in accordance with the principle described in Figure 11, it may be advantageous tO rbuild it with a special expansion element which vibrates instead of the casing. This is ~_ 2~7~9 ~ ~

achieved by ;,~ste lling the coil set inside an additional flexible tube which may be put to vibrate. The format of this expansion tube may be round or elliptical.

Figure 12 shows still another vibrator.
The coupling scheme (69) presents the connector (35) hydrau lically operated, attached to the extremity of the production string (32) with its packer (23) isolated, below the enlarged area (70). Below the coupling (69) a void space (77) exists,, intended for the switches which control the ~ibrator (78).
The vibrator consists of a series of coils (79) attached to each other by means of spacers (80) and sections of tube (81).
At the central hole of the coils, for each pair of coils, two iron pistons (82) are placed, with their extremities turned to each other and cut in parallel according to a 45Q
angle. The coils are wound so that near each pair of pistons, the magnetic poles which are turned to each other remain in the south and north directions. The Dlane exrremity o- '~e pistons (82), turned to the piston of the other pair of coils, has the same magnetic pole. A hole is drilled in the sections of pipe (81), in which two small pistons (83) are placed in opposite directions, and the eAl,e."il~ turned to each other is cut in parallel at a 45Q angle. The coils with their pistons are placed in a steel tube (84) which is closed at the bottom by a plate (85).

The function of the vibrator is to transmit an electrical current into the coils. which generate B magnetic rields and the a~ove mentionea magnetic polar ties.
The pistons (82) are attracted to each other and press the 20729 1~9 small pistons (83) radially outwards. The vertical movement of the pistons (82) and, therefore, the kinetic energy absorbed as the pistons (83) are reached, are~ stormedinto acoustic energy as the steei tube (84) is bent. Without using an expansion pipe (84) the power is l~ans~f~ille~ from th radial pistons (83), as a burst.

Each extremity of the pistons (83) transmits elastic waYes of high power andlow frequency. Eventhoughthe magnetic field increases slowly, the sudden impact on the extremities of the piston (83) makespossiblethe generation of pulses of several kW.

These statements are supported by the following equations.

for calculus purposes, the magnetic flux density in the air gap between the poleshoes is assumedto be homogeneous.
Also, the residual magnetic field in the ferrous material, the current induced by the frequency fluctuation in the magnetic field and the magnetic losses in other parts of the circuit are assumed negligible.

The Ampere Law shows that:
~ H dl = I
where: H = magnetic field strength 1 = circuit length I = electric current The magnetic force may be expressed as:

F = dW 1 B2 . A (1) B dx ~~- /

4~
20729~ 9 ~ ~

where: F = magnetic force W = magnetic power x = field displacement B = magnetic flux density A = transversal area of the magnetic circuit ~ = magnetic permeability Then, the magnetic field is:

H dl = I
total f HFe dl + 2 Hair ~ = NI

where: ~ = size of the air gap N = numberof windin~sinthecoil Assuming HFe - . we will have 2 Hair S = NI (2) Thus:
Hair 2 NI and Bair 1 -lF- ~ (3) Combining equation (3) into equation (1):

1 B2 ~ ~ NI \ . A (4) 2 ~u 8 ~ ~ ~
This equation shows that the magnetic force increases according to a parabola, as an inverse function of the air gap size. This indicates that the force will dramatically grow until the impact moment.

Considering! for project purposes based on Figure 12, the following values B A = 0,02 m2; N = 1000 ; I = 5 Amperes; ~max = 0,01 mm ; m = 5 kg 2 0 72 9 t 9 the magnetic force corresponding to each position of the piston and the accumulated power at the end of piston travel, can be calculated. The results are shown in Table I.

-T ~ E (I) F = rNI~2.A a = F v = v + ~ E = 1 mv2 x ~ ~J m veloc at ~ ~
~m l ~N J ~ m/s2 ~ [ m/s ] ~ kW~
0,0100 785 157 0,18 0,08 - 0, ~ 0 970 194 0,38 0,36 0,0080 1300 260 0,61 0,93 0,0070 1600 320 0,86 1,85 0,0060 2180 436 1,16 3,36 0,0050 3140 628 1,S1 5,70 0,0040 4900 80 1,~5 9,50 0,00~0 8700 1740 2,54 16,13 0,0020 19600 3920 3,43 29,41 0,0010 78500 15700 5,20 67,60 0,0005 314000 62800 8,75 191,18 At the impact point (~ = 0), the power should be infinite. However, a realistic value can be-estimated as 100 Joules and the time for ~issip~lion of this ener~y 0,001 second. Thus, the power per plunger will be:

W = 100 = 100 kW
0,001 Each train of waves of the small pistons (83) will be superimposed on the others, since the waves will be superimposed on each other.

The arrangement of coil set (79) and pistons (82) shown in Figure 12 results in an axial movement of said piston. However, it can be advantageous to turn the coil/piston assembly by 90 so as to obtain a radial movement of the riS-~n.

B

~ 45 Still another alternative for the vibrator is presented in Figure 13. The coupling scheme (69) shows the connector (35), hydraulically operated, attached to the extremity of the production strin,g (32) with its packer (23) isolated, below the eniarged area (70). Below the coupling (69) is a void space (77), intended for the electrical switches of the vibrator. The vibrator consists of a series of coils (87) wound around a core of iron sheets (88) so that each magnetic pole in the extremity of the coils is -denti c21. Thls means :ha~ 'he north pole ~f a coil is turned to the north pole of the other, and the south pole is turned to the south pole of the following coll. The cores of rolled iron (88) are formed so that each iron extremity of the coil is equal in each coil. The set of coils, in one of the possible arrangements, is placed in a square hollow tube (89) of elastic magnetic material, like a steel spring with a space for the coils (87) and the rolled iron ~ore (88). rn another ^r-anaemenl. t~e ~ube is ci r-uiar (90) and of the same type of material, and therefore the ex-tremities of the rolled ccres turned into the .ube are circular. It must be understood that it is possible to utilize rolled tubes where the internal tube s made of an elastic magnetic material and the e~lerl~altubeis made,for instance, of stainless steel.

The operation of this vibratGr is described as follows. When the eiectrical current passes by the coiis (87~ ana 'hen bv ~he _onnec-or (3~) ~na nto the B -orma~,on, an osciliating ~agner_c r i OW B 's genera~eo a~
the coils, which changes in direction with the frequency (- 20729 1 9 of the current. 6y the fact that the magnetic poles in the coils are turned to each other, a closed magnetic circuit is obtained for each coil, as shown in Figure 12. Since the oscillating magnetic flow allrd~l~ the tubes, it v;bral~s at double the frequency of the main source. Since the attracting is stronger between the coilsj the settransmits a number of wave trains larqer t-hat~ th~ length o-f ~he vibra~or.
Each wave pulse has, in its ve~ical projection, -he format shown in F gure ~, and in its horizontal pro-jection, the format illustrated in details A and B. The advantages of this are the same as presented for the move-ment of the tube and, therefore, of the casing as mention-ed for the expansion element of the vertical vibrator of Figure 7. It must be pointed out that it is possible to attract the casing directly without using the expansion tubes (89) or the non-magnetic tubes as protectors of the coils.

To reach the low frequency, this may be achieved as for the vibrator of Figure 7 or as shown in the scheme of Figure 14.

The direction of the main current which is heating the formation (Rj) may be changed by means of a thyristor adjusted at a frequency to pbss through the vibra-tor and then activate the coils.

B wilh ~he use or roiiea tubes, n ~hicn ~ne external tube is non-magnetic, the magnetic tube attracted rea~l.es the external tube as it returns, after the magnetic force ceases, and it then ~enerates a sharp pulse as that described for the -vibrator of Figure 12.

In addition, it has been verified that the interaction of the electrical and aL~us~ s~ results in an effect much stronger than the utilization of either of those stimulations separately.

-he dist lbutlon 'J f heat ~n~ energy in the reservoir by the electricity and by the sonic waves may be c~c~J'~ted in the same way as the heat erre~ ely rele~se~
by friction. The friction caused by sonic stimulation is created by the oscillation of the fluid droplets but, due to the electricity, it is generated by the molecular move-ment. The total energy input is thus lim~ted by the cool-ling capacity of the oil produced. The calculation for -his _s ~ Die:

Q = M c (t2 - t,) (k3~t-me unit) where: M = mass of petroleum for each t_me unit ~kg/h) c = speciflc heat of petroleum (kJ/kg~C) t2 = well temperature ti = average reservoir temperature It should be noted that any of those vibrators can be used for well- or any other logging and/or stimulation known in the art, such as coalescina, -~ibro-drillina, deicina --oii, r~ct r~ r.c, _~c .
B

Claims (13)

1 - Process to increase the recovery of petroleum from petroleum reservoirs, characterized by the fact that the producing formation is simultaneously subjected to elec-trical and vibratory stimulation, in which the electrical current is supplied to the reservoir by means of an elec-trical cable (29) installed in the annulus (31) determined between the production string (32) and the casing (28), part of the energy being utilized to operate a vibrator (26) attached to the extremity of the production string (32), the electrical connection being obtained by means of connectors (35, 35') hydraulically driven, located at the vibrator (26), attached to the uncovered extremity of the electrical cable (29), said connectors (35, 35') con-ducting the electrical current to the casing which pene-trates the petroleum formation (24) at a point located above an isolation bridge (34), one part of the casing being located above the petroleum formation (24) cut at a certain height (25) above said formation (24), and the cavity (42) being filled with an isolating material.
2 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 1, char-acterized by the fact that the current is supplied alter-natively to the reservoir by means of the production string (21) which is centralized inside the casing (28) by means of isolated centralizers (22).
3 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 1, char-acterized by the fact that the current is supplied al-ternatively to the reservoir by means of an isolated casing (28).
4 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 1 characterized by the fact that the vibrator is of mechanical type which operates vertically, energized by current impulses supplied alternatively to the reservoir as alternating current, direct current impulses drained from the main power source, pulses sup-plied from capacitors, transformers or magnetic coils, all of them loaded as from the main power source.
5 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 4, char-acterized by the fact that the energy of the vertical displacement may be oriented approximately at 90?, and may be enlarged, hitting the different expansion elements, such as a bar (44) containing v-shaped moving bodies (44A, 44B) attached to same, located in several ways, so that, as the bar (44) is pressed, each second body moves against the other and presses the liquid between the bodies, generating pressure pulses capable of making the casing oscillate in several ways, in accordance with the acoustic characteristics of the reservoir.
6 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 4, char-acterized by the fact that the vibrator may be oriented to nearly 90? and have its action enlarged as a piston (56) is pressed into a liquid contained in expansion tubes (57) of different formats, so that the various sound waves may make the casing oscillate in different ways, in accordance with the acoustic characteristics of the reser-voir.
7 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 4, 5 or 6, characterized by the fact that the energy of the vertical displacement of the vibrator may hit any expansion devices, which may alter and/or enlarge the course of the original vertical displacement.
8 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 1, 2 or 3, characterized by the fact that the vibrator is of an electro-mechanical type which actuates horizontally, energized by current impulses originating from the alternating current up to the reservoir itself, impulses of direct current drained directly from the main power source, or pulses sup-plied by capacitors, transformers or magnetic coils, all of them loaded as from the main power source.
9 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 8, character-ized by the fact that the pulse of the vibrator is generated through the momentum resulting from the superimposition of electrical and magnetic fields, the magnetic field being generated by a coil (58) wound around a rolled core (57), and the expansion elements (60) which conduct the current are selected among a corrugated tube in stainless steel, a hose (61) made of silicone, both filled with a conducting liquid, or else a steel tube (62) divided into current conducting elements (63) attached to same, every-thing united by an adequate means, such as a silicone hose (66) or a corrugated steel tube (67).
10 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 8, character ized by the fact that the pulse of the vibrator is activated by the attraction of a special expansion tube towards the steel casing, because of a magnetic field generated from a coil wound around a rolled core, so that the casing or the expansion tube acts as if it were the wave transmitting element.
11 - Process to increase the recovery of petroleum from petroleum reservoirs, in accordance with claim 8, character ized by the fact that the pulse of the vibrator is achieved by hammering pairs of bars (82), located in the center of magnetic coils (79), against bodies (83) radially oriented by magnetic forces, so that the radial bodies enlarge the force in the hitting and orient it at 90?, hitting an ex-pansion tube located externally to the coils, so that the expansion tube (84) actuates as if it were the wave trans-mitting element itself.
12 - Apparatus to increase the recovery of petroleum from petroleum reservoirs, characterized by the fact that it comprises a vibrator of mechanical type which is energized by current impulses supplied to the reservoir and drained from the main power source; said vibrator receiving energy causing a displacement which can be oriented approximately at 90 degrees and/or enlarge the course of the original displacement by hitting different kinds of expansion devices which may make the casing oscillate in different ways in accordance with the acoustic characteristic of the reservoir.
13 - Apparatus to increase the recovery of petroleum from petroleum reservoirs in accordance with claim 12, characterized by the fact that the vibrators can oscillate vertically and horizontally.
CA002072919A 1991-07-02 1992-07-02 Process to increase petroleum recovery from petroleum reservoirs Expired - Fee Related CA2072919C (en)

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BR919102789A BR9102789A (en) 1991-07-02 1991-07-02 PROCESS TO INCREASE OIL RECOVERY IN RESERVOIRS
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CA2072919A1 (en) 1993-01-03
NO922581D0 (en) 1992-06-30
GB9213976D0 (en) 1992-08-12
GB2257184A (en) 1993-01-06
ECSP920841A (en) 1993-02-11
RU2097544C1 (en) 1997-11-27
MY131079A (en) 2007-07-31
NO922581L (en) 1993-01-04
GB2257184B (en) 1995-10-11
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NO303792B1 (en) 1998-08-31
US5282508A (en) 1994-02-01

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