CA2027369C - Aerial optical fibre cable - Google Patents

Aerial optical fibre cable

Info

Publication number
CA2027369C
CA2027369C CA002027369A CA2027369A CA2027369C CA 2027369 C CA2027369 C CA 2027369C CA 002027369 A CA002027369 A CA 002027369A CA 2027369 A CA2027369 A CA 2027369A CA 2027369 C CA2027369 C CA 2027369C
Authority
CA
Canada
Prior art keywords
rod
strength member
cable
optical fibre
imprint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002027369A
Other languages
French (fr)
Other versions
CA2027369A1 (en
Inventor
Ralph Sutehall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nortel Networks Ltd
Original Assignee
Northern Telecom Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northern Telecom Ltd filed Critical Northern Telecom Ltd
Publication of CA2027369A1 publication Critical patent/CA2027369A1/en
Application granted granted Critical
Publication of CA2027369C publication Critical patent/CA2027369C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • G02B6/4416Heterogeneous cables
    • G02B6/4422Heterogeneous cables of the overhead type

Abstract

An all-dielectric optical fibre cable comprises a strength member rod (1) having a roughened surface (1A) formed by a moulding process during manufacture of the rod using a woven tape imprint, which serves to improve adhesion between an extruded outer sheath (7) and the surface (1A) of the rod (1). The cable is suitable as an all dielectric aerial cable for large unsupported spans eg 500M, alongside a high voltage electricity distribution system.

Description

W J ~ 3 ~

AERIAL OPTICAL FIBRE CABLE

This invention relates to an aerial optical fibre cable, particularly but not exclusively one that has no metallic components.

Our published European patent application No 0216548 discloses an all-dielectric aerial optical fibre cable in which the strength member comprises a rod-like member of pultruded glass reinforced plastics material and having a slot accommodating the optical fibres.

.
This strength member is tightly surrounded by an extruded plastic sheath and there may be an intermediate winding of tape or cord around the strength member prior to eXtrusion of the sheath.

In use, this cable is supported from pylons along with but spaced from the high tension electrical conductors for the purpose of providing a telecommunications link. The cable has the advantage of being able to be installed without the need for shutting down the high tension transmission because it is an all-dielectric cable.

Our European Application 0278648 discloses an all dlelectric aerial optical fibre cable similar to our earlier patent discussed above and wherein the slot is filled with a water blocking compound and a slot cap is applied over the slot after it has been filled with water blocking compound, to close the slot, and the excess of water blocking compound is wiped cleanly away from the surface of the pultruded glass reinforced plastics rod.

:~:
- 2 - ~J'~

We have found it is important to remo~e as far as possible any excess water blocking compound as this tends to prevent the outer sheath firmly gripping the rod-like strength member. As shown in this patent specification we have provided a binding around the strength member and the slot cap both to hold the slot cap in position and also to provide a frictional interface between the sheath and the strength member.

However we have experienced a certain amount of decoupling between the strength member and the sheath.

A known arrangement for providing adhesion between an extruded covering and an electrical conductor is shown in US patent 4610909. Here unplasticised particles of PVC resin are coated onto the conductors and the portions of the particles contacting the surfaces of the conductor are melted and degraded and adhere to the surfaces of the conductors, forming a discontinuous coating of adhesion sites. A plasticised PVC resin is extruded over the conductors and a controlled degree of adhesion to the adhesion sites is claimed to occur.

In this arrangement the conductor and strength member are the same component, made of copper-coated steel and therefore very robust. ~owever the dielectric cable of the above-mentioned European patent applications has a dielectric strength member which houses the optical conductors and which would be damaged by the process of degrading particles on the surface.

It is an object of the present invention to provide an alternative solution to this problem, without degrading the strength member.

~ J~
- 3 -According to the present invention there is provided an optical fibre cable comprising a dielectric rod-like strength member having a channel which contains an optical conductor, said conductor being protected against longitudinal and transverse stress applied to the strength member, said strength member being encased in an extruded sheath in contact with the surface of the strength member and wherein the surface of the strength member is roughened by moulding an imprint in the surface of the strength member in order to improve the grip between the sheath and the strength member.

Preferably the roughened surface of the strength member is produced during manufacture of the strength member while the strength member is in a soft condition, by impressing a rough surface mould onto the soft strength member so that when the strength member hardens~ the rough surface contour becomes imprinted upon the surface of the strength member. Preferably this is provided by laying a woven tape around the outside of the strength member during manufacture and removing it after the strength member has hardened.
Preferably the strength member comprises glass rovings impregnated with resin to produce a glass reinforced resin strength member with an imprinted roughened surface.

According to another aspect of the invention there is provided a method of mak.ing an optical fibre cable comprising a strength member rod closely embraced by an extruded sheath, the method comprising moulding the surface of the rod while the rod is soft and subse~uently hardening the rod so that the moulded surface configuration remains imprinted in the hardened rod, and extruding a sheath into surface contact with the rod.

: , ~ ~ ~d d~ 3 According to a further aspect of the invention there is provided a strength member for an optical fibre cable, comprising a dielectric rod having an open channel for housing an optical fibre and comprising fibre~reinforded-plastics material, the outer surface of said rod having a roughened surface formed by a moulded imprint in the surface~

Where the strength member is made by a glass reinforced resin rod by a pultrusion process, the surface is effectively "abraded n without damaging the glass rovings. If the glass rovings were damaged, this would seriously impair the strength of the glass reinforced resin rodO

In order that the invention can be clearly understood reference will now be made to the accompanying drawings in which:-Fig 1 shows in cross-section an all dielectric optical fibre aerial cable according to an embodiment of the present invention;
and Fig 2 shows a method of making the strength member of the cable shown in Fig 1.

Referring to Fig 1, a non-electrically conductive rod 1 of homogenous material made from glass-fibre reinforced resin by a poltrusion or similar process, has a rectangular slot 2 with convexly radiused edges 2A and 2B, containing an optical fibre ribbon element 3 in the slot 2. The rod 1 acts as the cable stxength member and the cable armour (having high tensile strength and being highly crush-resistant) and is resilient with a modulus of at least 40,000Nmm2.

~ ~ h ~ ë~ 73 ~3 The slot 2 runs straight along the rod 1 and is relatively shallow, that is to say it is always located to one side of the neutral axis of the cable which is at or close to the geometric centre referenced lA.

The slot 2 is closed by a cap 5 made of extruded plastics material and having concavely radiused edges 5A
and 5B which exactly ~it onto the edges 2A and 2B of the slot 2.

~ The slot 2 is filled with a grease-like : material 8, for example one sold under the brand name SYNTEC Type FCC210S and which is a soft thixotropic water blocking material.

Around the rod 1 and the cap 5 is a binder 6 which is helically wound around and serves to locate the cap 5 in place on the slot Z prior to extrusion of an ' outer sheath 7 and during the induction of an excess length of fibre around a capstan as described in our published patent application 8703255, 8522796 and 8611177.

The rod 1 has a roughened surface lA which improves the adhesion between the sheath 7 and the rod l. It is pointed out that Fig l is not to scale and the binder 6 is helically applied so that most of the surface lA of the rod 1 is in direct contact with the sheath 7.

The configuration of the roughened surface lA
is in the form of moulded dimples produced by a woven tape which has been laid against the outside of the rod during manufacture and while the rod is in its soft state and removing the woven tape after the glass/resin rod substrate has been cured, thereby leaving a :

: , . :: ~: . . .

~ a~

roughened surface produced by a ~moulding~ process. The shape and configuration of the woven tape becomes imprinted in the surface of the rod.

Fig 2 shows in detail how this is achieved.
Referring to Fig 2 the strength member rod 1 is produced by glass rovings 10 carried on bobbins 11 which are drawn into a resin bath 12 beneath a guide roller 13.
The rovings 10, coated with resin~ are drawn through a die 14 together with a peel-ply tape 15 drawn from a supply reel 16.

The tape is applied longitudinally around the impregnated glass rovings as they pass througb the die 14 and into a curing oven 17 where the resin impregnating the glass rovings is cured.

The rod 1 thus produced emerges from the oven covered with the peel-ply tape 15 and is wound onto a take up drum 18. The peel-ply tape can either be removed prior to winding onto the take up drum 18 or alternatively can be left on the rod to be removed when the aerial optical fibre cable shown in Fig 1 is manufactured. It is thus possible to draw the rod from the take up drum 18 during manufacture of the cable and peel off the peel ply tape 15 before the optical fibres and the water blocking compound are introduced into the slot 2.

The mesh size of the peel-ply tape which moulds the roughened surface onto the rod is preferably about O.lmm. However a range of sizes would be suitable from O.Olmm up to l.Omm for a rod having a diameter of around 8 to lOmm as in the present embodiment.

The peel-ply tape 15 is so constructed that it does not adhere strongly to the outer surface of the rod 1 and can therefore be easily peeled away from it~ This is accomplished by making the tape of woven or non-woven mono filament which does not have interstices into ~ .
which the resin could penetrate and form a strong adhesive bond.

We have found that the roughened surface lA on the rod 1 significantly improves adhesion between the extruded sheath 7 and the rod 1 so that during use and over long spans, eg SOOM between pylons, relative longitudinal movement between the rod and the sheath is substantially eliminated.

,.

,~ :

Claims (7)

1. An optical fibre cable comprising a dielectric rod-like strength member having a channel which contains an optical conductor, said conductor being protected against longitudinal and transverse stress applied to the strength member, said strength member being encassed in an extruded sheath in contact with the surface of the strength member and wherein the surface of the strength member is roughened by moulding an imprint in the surface of the strength member in order to improve the grip between the sheath and the strength member.
2. A cable as claimed in claim 1, wherein the roughened surface comprises a moulded imprint formed during manufacture of the rod.
3. A cable as claimed in claim 2, wherein the moulded imprint has a mesh size in the range 0.01mm to 1.0mm.
4. A cable as claimed in claim 3, wherein the moulded imprint has a mesh size of approximately 1mm.
5. A method of making an optical fibre cable comprising a strength member rod closely embraced by an extruded sheath, the method comprising moulding the surface of the rod while the rod is soft and subsequently hardening the rod so that the moulded surface configuration remains imprinted in the hardened rod, and extruding a sheath into surface contact with the rod.
6. A method as claimed in claim 5, comprising applying a woven tape against the surface of the rod during manufacture.
7. A strength member for an optical fibre cable, comprising a dielectric rod having an open channel for housing an optical fibre and comprising fibre-reinforded-plastics material, the outer surface of said rod having a roughened surface formed by a moulded imprint in the surface.
CA002027369A 1989-10-12 1990-10-11 Aerial optical fibre cable Expired - Fee Related CA2027369C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8922964.5 1989-10-12
GB8922964A GB2237655B (en) 1989-10-12 1989-10-12 Aerial optical fibre cable

Publications (2)

Publication Number Publication Date
CA2027369A1 CA2027369A1 (en) 1991-04-13
CA2027369C true CA2027369C (en) 1998-01-20

Family

ID=10664441

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002027369A Expired - Fee Related CA2027369C (en) 1989-10-12 1990-10-11 Aerial optical fibre cable

Country Status (13)

Country Link
US (1) US5050960A (en)
EP (1) EP0422863B1 (en)
JP (1) JP3025294B2 (en)
AT (1) ATE94655T1 (en)
AU (1) AU631016B2 (en)
CA (1) CA2027369C (en)
DE (1) DE69003343T2 (en)
DK (1) DK0422863T3 (en)
ES (1) ES2045822T3 (en)
GB (1) GB2237655B (en)
IN (1) IN178292B (en)
NZ (1) NZ235601A (en)
ZA (1) ZA908112B (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2233779B (en) * 1989-07-01 1993-05-05 Stc Plc Optical fibre cable
GB2255836B (en) * 1991-05-11 1995-11-08 Northern Telecom Ltd Fibre optic cable
JP2680943B2 (en) * 1991-06-03 1997-11-19 住友電気工業株式会社 Optical cable
GB2258319B (en) * 1991-07-30 1995-01-18 Northern Telecom Europ Ltd Optical fibre cabler comprising optical fibre ribbon
GB2308752B (en) * 1995-12-22 1999-12-29 Pirelli General Plc Suspended line for an optical fibre unit
IT1284536B1 (en) * 1996-09-16 1998-05-21 Pirelli Cavi S P A Ora Pirelli OPTICAL CABLE FOR DATA TRANSMISSION IN LOCAL NETWORKS
US6178278B1 (en) 1997-11-13 2001-01-23 Alcatel Indoor/outdoor dry optical fiber cable
US6169834B1 (en) 1998-05-13 2001-01-02 Alcatel Slotted composite cable having a cable housing with a tubular opening for copper pairs and a slot for an optical fiber
US6253012B1 (en) 1998-11-12 2001-06-26 Alcatel Cycled fiber lock for cross-functional totally dry optical fiber loose tube cable
US6714708B2 (en) 2001-03-30 2004-03-30 Corning Cable Systems Llc Fiber optic with high strength component
US6748147B2 (en) 2001-03-30 2004-06-08 Corning Cable Systems Llc High strength fiber optic cable
US6621964B2 (en) 2001-05-21 2003-09-16 Corning Cable Systems Llc Non-stranded high strength fiber optic cable
JP5329108B2 (en) 2008-03-07 2013-10-30 株式会社フジクラ Fiber optic cable
JP5351503B2 (en) * 2008-03-07 2013-11-27 株式会社フジクラ Optical fiber cable and lead-out method in optical fiber cable
JP6196167B2 (en) * 2014-01-31 2017-09-13 モレックス エルエルシー Waveguide
CN109073845A (en) * 2016-03-31 2018-12-21 成都康宁光缆有限公司 Optical fibre drop cables

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2025650B (en) * 1978-07-18 1982-08-18 Standard Telephones Cables Ltd Fibre-optic cable joints
US4217028A (en) * 1978-07-24 1980-08-12 International Telephone And Telegraph Corporation Fiber optic electromechanical submarine cable termination
US4460159A (en) * 1981-10-09 1984-07-17 Northern Telecom Limited Optical cable and cable pulling attachment assemblies
US4610909A (en) * 1984-01-09 1986-09-09 At&T Technologies, Inc. Plastic-coated metallic member
US4786138A (en) * 1985-02-19 1988-11-22 Sea-Log Corporation Optical-fiber cable construction
US4661406A (en) * 1985-07-02 1987-04-28 Neptco Incorporated Strength element for fiber optic cables
ATE119681T1 (en) * 1985-09-14 1995-03-15 Northern Telecom Ltd OPTICAL CABLE.
IT1185951B (en) * 1985-09-27 1987-11-18 Pirelli Cavi Spa PROCEDURE AND LINE FOR THE PRODUCTION OF CABLES
GB8600294D0 (en) * 1986-01-07 1986-02-12 Bicc Plc Optical cable
GB2201008B (en) * 1987-02-12 1991-10-23 Stc Plc Optical fibre cables
US4944570A (en) * 1987-02-18 1990-07-31 Alcatel Na, Inc. Fiber optic cable having an extended elongation window
JPS63132909U (en) * 1987-02-20 1988-08-31
JPH0511611Y2 (en) * 1988-07-26 1993-03-23
GB8908446D0 (en) * 1989-04-14 1989-06-01 Bicc Plc Optical cable

Also Published As

Publication number Publication date
US5050960A (en) 1991-09-24
DE69003343D1 (en) 1993-10-21
IN178292B (en) 1997-03-22
CA2027369A1 (en) 1991-04-13
DE69003343T2 (en) 1994-01-13
EP0422863A1 (en) 1991-04-17
JPH03209408A (en) 1991-09-12
ES2045822T3 (en) 1994-01-16
GB2237655A (en) 1991-05-08
JP3025294B2 (en) 2000-03-27
ZA908112B (en) 1991-08-28
NZ235601A (en) 1992-09-25
ATE94655T1 (en) 1993-10-15
AU6399290A (en) 1991-04-18
GB8922964D0 (en) 1989-11-29
DK0422863T3 (en) 1994-02-21
GB2237655B (en) 1993-04-28
EP0422863B1 (en) 1993-09-15
AU631016B2 (en) 1992-11-12

Similar Documents

Publication Publication Date Title
CA2027369C (en) Aerial optical fibre cable
EP0981136B8 (en) Electrical cable and method and equipment for the obtention thereof
CA2019902C (en) Optical fibre cable
JP2801405B2 (en) Cables with fine conductors, especially optical fibers, methods and apparatus for manufacturing them
EP0250173B1 (en) Optical fibre cables
EP1930914A3 (en) Composite reinforced electrical transmission conductor
EP0278648B1 (en) Method of manufacturing an optical fibre cable
EP0945746A3 (en) Optical-fiber cable and method of manufacturing the same
DE69403244D1 (en) Communication cable with a strain relief element, strain relief element for such cables and manufacturing methods thereof.
WO2006118702A3 (en) Electrical cable having a surface with reduced coefficient of friction
US6757465B1 (en) Optical fiber cable and method of producing the same
US4690496A (en) Optical fiber joint with reinforcing filament and method of making such joint
ES264177U (en) Optical telecommunications cable
ES2022008A6 (en) Core for an optical fibre cable or wire
EP0218418B1 (en) Method of manufacturing an optical fibre cable
CA2264042A1 (en) Method of producing a wound insulating conduit
CN214011582U (en) Comprehensive wiring optical cable
KR100407152B1 (en) Structure For Preventing Water Of Optical Fiber Cable
EP1944637A2 (en) Low cost, high performance, flexible reinforcement for communications cable
CA1144793A (en) Optical communication cable
CA1308278C (en) Optical fibre cable
JPS57161805A (en) Jerry-containing optical cable
JPH10246845A (en) Pipe and pipe cable
JPH11311724A (en) Optical fiber unit and optical fiber cable
JP2003029110A (en) Self-support type aerial optical cable and end anchoring structure of the same

Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed