CA1248260A - Transparent membrane structures - Google Patents

Transparent membrane structures

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Publication number
CA1248260A
CA1248260A CA000457775A CA457775A CA1248260A CA 1248260 A CA1248260 A CA 1248260A CA 000457775 A CA000457775 A CA 000457775A CA 457775 A CA457775 A CA 457775A CA 1248260 A CA1248260 A CA 1248260A
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Prior art keywords
units
radicals
composition
vinyl
silicon
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Expired
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CA000457775A
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French (fr)
Inventor
Frank J. Modic
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General Electric Co
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General Electric Co
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • Y10T428/2438Coated
    • Y10T428/24388Silicon containing coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/261In terms of molecular thickness or light wave length
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31652Of asbestos
    • Y10T428/31663As siloxane, silicone or silane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2279Coating or impregnation improves soil repellency, soil release, or anti- soil redeposition qualities of fabric

Abstract

TRANSPARENT MEMBRANE STRUCTURES
ABSTRACT OF THE DISCLOSURE

A dirt resistant silicone coating composition comprising:
(1) a base vinyl chainstopped polysiloxane, (2) a resinous organopolysiloxane copolymer, (3) a platinum catalyst and, (4) a liquid organohydrogenpolysiloxane crosslinking agent.

Description

-1- 60~I-752 _ ANSPARENT MEMBRAN~ STRUCTURES
Background of the Invention The present invention relates to dirt repellent silic~ne coating compositions. More particularly, the present invention relates to dirt repellent silicone co~ting compositions for use on silicone coated membrane structures.
The discovery that Teflon ~ coated fiberglass could be utilized as a noncombustible, durable roof structure has initiated a transformation from simplistic temporary air supported structures to one with evergrowing potential.
The impetus for the development of such fabric membrane structures was to provide roofing for large sports facilities. This led to other roofing uses such as for department stores, shopping malls, schools~ exhibition buildings, industrial structures and the like. While the Teflon-coated fiberglass system has many desirable features such as durability and dirt resistance, it has a major deficiency in that light ~solar) transmission is limited to approximately 10 to 15~ due to the opaqueness of the Teflon.
One alternative to such Telfon-coated glass fabric is to utili~e a layer of clear silicone rubber on the fabric.
Not only does the silicone coating provide a substantially transparent coating, but also the~e is pro-videda coating which exhibits inertness to extreme temperatures (both hea-t and ri ~; ~

cold), ozone and ultraviolet light. However, silicone rubber suffers from the shortcoming that it is not dirt resistant, and in fact often picks up dirt upon exposure to the atmosphere.
Accordingly, it is desirable to provide a transparent or translucent coating for silicone rubber which renders the silicone rubber resistant to dirt pickup.

One such dirt-resistant silicone rubber coating is provided in U.S. Pat~ No. 3,639,155 to Hartlein et al. Therein lo Hartlein et al. disclose a silicone rubber which is resistant to dirt pickup comprising a base of silicone rubber having a cured coating on a surface of the silicone rubber exposed to the atmosphere, said coating being bonded to said silicone rubber and consisting essentially of, in the uncurPd state, a S room temperature vulcanizable composition stable in the absence of moisture and curable upon exposure to moisture consisting essentially of an organopolysiloxane block copolymer consisting essentially of (A) 40 to 75 mo1 percent of diorganopolysiloxane units wherein the diorganosiloxane units are bonded through ~o silicon-oxygen-silicon bonds forming a polydiorganosiloxane block having an average of from 15 to 350 diorganosiloxane units per block9 said polydiorganosiloxane being at least 80 mol percent dimethylsiloxane un;ts based on the total number of siloxane units in the polydiorganosiloxane and any remaining units being selected from the group consisting of phenylmethylsiloxane units and monomethylsiloxane units; (B) 15 to 50 mol percent organosiloxane units having an average formula:

Rx SiO4 x ~OSI-75 where x has a value of from 1 to 1.3 inclusive and R is an organic group selected from the group consisting of aryl radicals, vinyl radicals9 methyl radicals, ethyl radicals and propyl radicals, said organic groups being at least 50 percent aryl radicals based on the total number of organic groups in (B), said organosiloxane units comprise a block of at least three organosiloxane units and said organosiloxane units being selected from monoorganosiloxane units and diorganosiloxane units and (C) 3 to 25 mol percent of endblocking siloxane units lo of the formula:

y 3-y where y has an averag~ value from 1.8 to 2, Rl is an organic radical selected from the group consisting of alkyl radicals having from 1 to 5 carbon atoms, phenyl radicals and vinyl radicals and Y is a monovalent radical selected from the group consisting of acetoxy radicals, alkoxy radicals having from 1 to 5 carbon atoms, and radicals of the formula -O-N=X where X
is selected from the qroup consisting of radicals of the " ,., ~ , formula RLC= and RJ C= in which each R' is a radical selected from the group consisting of monovalent hydrocarbon radicals and halogenated monovalent hydrocarbon radicals and each R3 is selected from the group consisting of divalent hydrocarbon radicals and halogenated divalent hydrocarbon radicals, the mol percentages of (A)9 (B) and (C) being based on the total number of siloxane units in the organosiloxane block copolymer.

_~_ A method for forming a dust or stainproof film was recently disclosed comprising the steps of dissolving (1) 100 parts by weight of aminoxy group-containiny organosilicon compound haviny an average of more -than 5 two organoaminoxy groups per molecule, (2) 10 to 1000 parts by weight of a mixture of tA) 100 pars by weight of benzene-soluble polyorganosiloxane consisting substantially of SiO2 units and (Rl)3Sioo 5 units in a ratio of one mole of SiO2 to 0.4 to 1.0 mole of (Rl)3SiOo 5 units wherein R is the same or different substituted or unsubstituted monovalent hydrocarbon group and wherein the ratio of reactive groups is 0.0004 to 1 reactive group per silicon atom, and (B) 10 to 1000 parts by weight of silanol-terminated polydiorganosiloxane 15 having a viscosity of 30 to 2,000,000 cst. at 25~C
in (3~ a mixed solvent consisting essentially of (A) a volatile organosilicon compound represented by the molecular formula (R )4Si, (R )3SiO ~(R4)2Sio¦ mSi(R )3, R Si ~Si(R )3] 3 or ~R )2si~ n wherein R2 to R7 are hydrogen or the same or different alkyl groups, m is 0 or a positive number, and n is 3 or a positive number greater than 3, and having a boiling point of 70 to 250C under normal pressure, and (B~ a hydrocarbon solvent wherein the quantity o~
component (3)(A) is more than five weight percent o~
the total quantity of componen-ts (1), (3)(A) and (3)(B), such that the total quantity of components (1) and (2) are 5 to 70 weight percent oE the total quantity of components (l), (2) and (3); and apply;ng the resulting composition to the surface of a silicone elastomer, followed by drying.

Olsen, U.S. Patent No. 4,297,265, discloses a silicone rubber coating composition having reduced surface tension comprising (a) a first component comprising silicone rubber and a solvent there~or, said silicone rubber comprising between 50X and 70X by weight of said first component, and (b) a second component comprising par~iculate SiO2 having a particle size of less than 45 microns, said second component comprising 90% to llOX by weight of said component. As described by Olsen, the composition of the invention is useful for coating flexible substrates which are then used directly or secured to rigid substrates. Glass f1ber cloth is said to be a particularly suitable substrate which is then coated with 2-30 mils of silicone rubber to provide a structural member.

U.S. Patent No. 4,300,532 to Olsen discloses a solar collector comprising a framework and a collector panel held in a planar position by said framework and comprising a glass cloth coated with a light absorbing room temperature vulcanizable silicone rubber.

Nelson, in U.S. Patent No. 3,284,406, discloses a composition consisting essentially of (l) a polysiloxane of the formula, ~ Rl ~

R2YiSiO ~ Si10~ SiR2Yi l R n in which R and R are phenyl or methyl and at least 80 mol percent of the Rl groups are methyl~ said siloxane having a viscosity of ~rom 500 to 500,000 cs~ at 25C; (2) from 5 to 50 percent by weight based on the weight of (1) and (2) of a SiO2, Me3SiOO.5 and Me2ViSiO0 5 siloxane units in which copolymer there is from 1.5 to 3.5 percent by weight vinyl groups based on the weight of (2) and in which copolymer the ratio of total Me3SiO0 5 and Me2ViSiO0 5 to SiO2 units is from 0.6:1 to 1:1; (3) a compound compatible with (1) and (2) which is a siloxane containing from lo 0.1 to 1.7 percent by weight silicon-bonded hydrogen atoms, the remaining valences of the silicon atoms in (3) being satisfied by phenyl or methyl radicals, there being at least three silicon-bonded hydrogen atoms per molecule, and in (3) any hydrocarbon radicals attached to an SiH silicon being essentially all methyl radicals, the amount of (3) being such that there is from .75 mol of SiH per mol of vinyl radicals in (1) and (2) to 1.5 mol of SiH per mol of vinyl radicals in (1) and (2); and (4) a platinum catalyst.

Modic disclosed an organopolysiloxane composition having improved tear strength in U.5. Patent No. 3,436,366 and which is assigned to the same assignee as the present invention.
That composition contains four essential components: (1) a vinyl chainstopped polysiloxane having a viscosity of from 2s about 50,000 to 7509000 cs. at 25C; (2) an organopoly-siloxane copolymer comprising trimethylsiloxane units, methyl-vinylsiloxane units and SiO2 units where from about 2.5 to 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups and where the ratio of trimethylsiloxane units to SiO2 3~ units is between 0.5:1 and 1:1; (3) a platinum catalyst and (4) an organohydrogenpolysiloxane crossl~nking fluid, and - ~A~ s~

optionally~ (5) a finely divided inorganic filler. The unique feature disclosed by Modlc ;s the use of component (2) which contains SiO2 units, trimethylsiloxane units and methylvinyl siloxane units.

Summary of the Invention It is a principal object of the present invention to provide a silicone coating composition which is resistant to dirt pickup.

It is another object of the present invention to provlde a transparent or translucent d~rt resistan~ silicone coating composition for use on membrane structures.
1~
Still another obaect of the present invention is to provide a process for making silicone coating compositions which are resistant to dirt pickup~

~o In accordance with one embodiment of the present invention there is provided a dirt resistant silicone coating composition comprising:

(1) a liquid ~inyl chainstopped polysiloxane having the ~5 formula R ~R1~ R
l I î
CH2=CH-SiO SiO Si -CH=CH2 R R n R

~o l where R and Rl are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mo1e percent of the Rl groups being methyl, and where n has a value sufficient to provide a viscosity up to 500 centipoise at 25C;

(2~ a resinous organopolysiloxane copolymer comprising ~R2)3SiOo 5 units and SiO2 units, where R2 is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where the ratio of (R )3SiOo 5 units to SiO2 units is from about 0.5:1 to about l:1, and where from about 1.5 to about lO mole percent of the silicon atoms contain silicon-bonded vinyl groups;

(3) optionally. a finely divided inorganic filler;

(4) a platinum catalyst; and ~o (5) a liquid organohydrogenpolysiloxane having the formula9 )a (H)b Si4-a-b ~5 2 sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as prevlously defined, a has a value of from about l.O to about 2.1, b has a value of from about 0.1 to about l.O, and the sum of a and b is from about 2.0 to about 2.7, there being b ~

_g _ 1 at least two silicon-bonded hydrogen atoms per moleculeO

In another embodimen~ o~ the present inven~ion, khe dirt resistant silicone coating composition comprises:

(1) a liquid vinyl chainstopped polysiloxane having the formula~
R ~ Rl ~ R
CH2 - CH - SiO ~ SiO I Si - CH ~ CH2 R R / R
- n where R and Rl are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the Rl groups being methyl, and where n is sufficient to provide a viscosity up to 1,000 centipoise at 25C;
(2) a resinous organopolysiloxane copolymer comprising (R )3SiOo 5 units (R3)2Sio units and Si02 units~ where R is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free ~f aliphatic unsaturation, ~5 where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon bonded vinyl groups, and where the ratio of (R3)35ioo 5 units to SiO2 units is from about 0.5:1 to about 1:1 and the ratio of ~R3)2Sio units to SiO2 units may range up to 0.1:1 .~

1 (3) optionally, a finely divided inorganic filler;

(4) a platinum catalyst; and (5) a liquid organohydrogenpolysiloxane having the formulag (R)a(H)bSio4-a-b sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously defined, a has a value of from about 1.0 to about 2.1~ b has a value of from about 0.1 to about 1.0, and the sum of lS a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.

It is contemplated that the dust resistant silicone coating compositions of the present invention may be applied to the surface of a silicone base composition which has been deposited on a suitable substrate~ for example, glass fabric.
The resulting product is preferably used as a roofing structure, that is, as an air supported, tension supported or air inflated material for use as a covering for swimming pools, tennis courts~ pavilions, shopping malls, sports stadiums and the likeO

The dirt resistant compositions of the instant invention are prepared by mixing in a suitable fashion all of the components and maintaining the mixture at the temperature at Lh'~

1 which it is to be cured. The compositions cure at temperatures which may vary from room temperature to temperatures of 100C. or higher, depending on the amount of platinum catalyst present in the composition and depending on the time allowed for curing~ The compositions which are free of finely divided inorganic filler are transparent whereas the compositions containing such filler are translucent or opaque, depending on the particular filler employed~ Additionally, the higher the ratio of resinous copolymer (i.e., component 2) to vin~l chainstopped polysiloxane (i.e.~ component 1) and the lower the viscosity of the polysiloxne, the more resinous or hard the top coating composition and hence the more dirt resistant the top coating composition.

Description of the Invention In accordance with one embodiment of the present invention there is provided a dirt resistant silicone coating composition comprising:

(1) a liquid vinyl chainstopped polysiloxane having the formula, R ~ Rl ~ R
~5 CH2=CH-SiO, SiO t Si-CH=CH2 R R J R
where R and Rl are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R groups being methyl, and where n 1~_ 1 has a value su~ficient to provide a viscoslty up to 500 centipoise at 25C;

(2) a resinous organopolysiloxane copolymer comprising (R )3SiOo 5 units and SiO2 units, where R2 is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where the ratio of (R )3SiOo 5 units to SiO2 units is from o about 0.5:1 to about 1:1, and where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups;
(3) optionally, a finely divided inorganic filler;
(4) a platinum catalyst; and
(5) a liquid organohydrogenpolysiloxane having the formula, (R)a(H)b SiO4_a_b sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously defined, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.

1 In another embodiment of the present invention, the dirt resistant silicone coating composition comprises:

(1) a liquid vinyl chainstopped polysiloxane having the formula R ~ R ~ R
CH2~CH-SiO ~ SiO~ Si-CH=CH2 `~ ~/n where R and Rl are monovalent hydrocarbon radicals free of aliphatic unsa~uration with at least 50 mole percent of the R groups being methyl, and where n is sufficient to provide a viscosity up to 1,000 }s centipoise at 25C.;

(2~ a resinous organopolysiloxane copolymer comprising (R3~3Sioo 5 units, (R3)2Sio units and SiO2 units, where R3 is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups, and where the ratio of [R3)3Sioo 5 units to ~s SiO2 units is from about O.S:l to about 1:1 and the ratio of (R3)2Sio units to SiO2 units may range up to 0.1:1;

(3) optionally; a finely divided inorganic filler;

(4~ a platinum catalyst; and "~ 3 (5) a liquid organohydrogenpolysiloxane having the formula~

(R)~ (H)b Si0~ a-b sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously de~inedz a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from abou~ 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.
All of the components of the dirt resistant silicone composition o~ the present invention are known in the art. The vinyl chainstopped organpolysiloxane componen~ (1) is typified by various compnsitions within the scope of the formula where the monovalent hydrocarbon radicals represented by R and Rl include alkyl radioals, e.g. methyl, ethyl, propyl, butyl, octyl~ eto.; aryl radicals, e.g. phenyl~ tolyl, xylyl, etc.;
cycloalkyl radicals, e.g. cyclohexyl, cyclohep~yl, etc.; and aralkyl radicals, eOg. benzyl, phenylethyl, etc. In a preferred embodiment, all of the radicals represented by R and R are selected from the group consistlng of methyl and phenyl radicals. In the most preferred embodiment, all of the radicals represented by R and Rl are methyl.

It is essential that the Yinyl chainstopped polysiloxane be of a relatively low viscosity. In general, the viscosity .

, ~ ~ J j ~ D ~

1 may range up to about 1~000 centipoise since at higher viscosities the final product will be too rubbery. Preferably, the viscosity of the polysiloxane ranges from about 100 centipoise to about 500 centipoise at 25C and most preferably has a viscosity of about 300 centipoise at 25C.
The organopolysiloxane copolymer which comprises component (2) is knGwn in the art as an MQ resin. The R2 groups of the (R2)3SiOo 5 units (M units) can be vinyl or monovalent hydrocarbon radicals free of aliphatic unsaturation, with at least from about 1.5 to about 10 mole percent of the silicon atoms having vinyl groups bonded thereto. The R2 groups which are not vinyl are of the same scope as the R and Rl groups of the vinyl chainstopped poiysiloxane and, like these groups9 preferably are selected from the group consisting of methyl and phenyl~ and most preferably all of the R2 groups are methyl.

In addition to the (R2)3SiOo 5 units, a limited number of (R2)2SiO groups can be present in the resin so long as the dirt resistant property of the final product is not deleteriously affected. Of course, vinyl groups can be present in only the (R2)2SiO units or in only the (R2)3SiOo 5 units, howeYer, it is preferred that both the monofunctional and trifunctional units include vinyl groups.

In general, the various types of siloxane units in component (2) are selected so that the ratio o~ the (R ~35iO0 5 units to the SiO2 units ranges from about 0.5:1 to about 1:1. The (R2)2SiO units can be present in an amount of up to about 10 mole percent based on the total number of moles of siloxane units in the copolymer. Regardless Si~3 of where the silicon-bonded vinyl groups are located in the resinous copolymer, the silicon-bonded vinyl groups should be present in an amount ranging from about 1.5 to about 10 mole percent of copolymer component (2).

The copolymer component (2) is a solid resinous material and is most o~ten available as a solution in a solvent such as xylene or toluene, generally as a 40 to 60 percent by weight solution. For ease of handling the compositions of the present invention, copolymer component (2) is usually dissolved in some or all of vinyl chainstopped polysiloxane component (1) and the solvent stripped from the resulting solution to produce a solution of copolymer (2) in polysiloxane (1). The proportion of the solution of component (2) is selected so as to give the desired amount of component (2) when the solution is combined with the other components of the composition of the invention.

Generally~ the amount of resinous copolymer (2) ran3es from about 0.75 to about 1.25 parts by weight based on the weight of component (1). The amount of resin employed is critical inasmuch as the ratio of polysiloxane (1) to resinous copolymer (2) determines how rubbery or how hard the final product will be. The higher the viscosity of the vinyl terminated polysiloxane and also the higher the ratio of polysiloxane to resinous copolymer, the more rubbery will be the dirt resistant top coating. The greater the amount of MQ
resin in the final composition and the lower the viscosity of the polysiloxaneO the more resinous or hard the top coat will be and hence more dirt resistant.

605I~752 The foregoiny should enable the artisan to formulate a suitable composition by altering the ratio of component (1) to component (2~ and/or by altering the viscosity of component (1) without undue experimentation.

The finely divided inorganic filler component (3) is an optional component. When it is omitted the composition cures to a transparent material whereas when the filler is included the final product is translucent. The extent to which light lo transmission is reduced as a result of increased opaqueness is determined by the quantity of filler utilized, i.e. more filler reduces the amount of light which passes through the coating material. Since the function of the finely divided filler is not to reinforce the composition, reinforcing fillers are generally not employed. Of course~ if a particular use requires reinforcement, reinforcing fillers may be used.

The main function of the finely divided filler is to reduce the amount of light transmission when the composition of the present invention is utilized on fabric membrane structures as discussed more fully hereinbelow. Briefly, if a transparent roofing material is desired, for example to cover a greenhouse, swimming pool or tennis court, no filler is included in the base silicone composition or the dirt resistant coating 2~ composition of the present invention thereby allowing the maximum amount of light to pass~ In other situations, for example, department stores or shopping mallsl it may be more desirable that a somewhat translucent covering be employed~
Depending on the amount of light transmission desired, filler can be included only in the dirt resistant top coating (for a nearly transparent covering), only in the silicone base 1 coating, or in both the silicone base coating and ~he silicone top coating.

When a filler is included in the composition of the S present invention it should be noted that the hardness of the finat product is increased. Thus, it should be recognized by the artisan that the ratio of vinyl chainstopped polysiloxane (1) to resinous copolymer (2) may be increased, the viscosity of polysiloxane (1) can be increased7 or a combination of these steps may be taken in order to obtain a dirt resistant coatiny composition of a specific quality.

The finely divided inorganic fillers can be almost any type of finely divided inorganic material which accomplishes the above objects. Among the more common inorganic fillers are ground quartz~ titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc~ It is contemplated that such ~illers may be present in amounts up to 200 parts by weight or more based on the weight of component (1)~

The platinum catalyst component (4) employed in the present invention includes all of the well known platinum catalysts which are effectiYe for catalyzing the reaction between silicon-bonded hydrogen groups and silicon-bonded vinyl groups. These materials include the various platinum catalysts, such as the chloroplatinic acid catalyst described in U.S. Patent No. 2,823,218 to Speier, the platinum hydrocarbon complexes shown in U.S. Patent Nos. 3,159,601 and 3,159,662 to Ashby, the platinum alcoholate catalysts described in U.S. Paten~ No. 3,220,972 to L~noreaux, as well as the rJ ~ f.~

lg_ platinum catalysts of U.S. Paten~ No. 3,81~,730 to Karstedt~
Regardless of the type of platinum catalyst employed~ the catalyst is used in an amount sufficient to provide from about 10 3 to 10 6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.

The organohydrogenpolysiloxane component (5) has the general formula (R)a(H~bSiO~ a-b and is employed in an lo amount sufficient to provide from about 0.5 to 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously defined, a has a value of from about 1.0 to about 2~1, b has a value of from abou~ 0.1 to about 1.0, and the sum of a ~ b is from about 2.0 to about 2.7, there being at least two silicon bonded hydrogen atoms per molecule.
One of the silicon-bonded hydrogen atoms of the molecule reacts with a silicon-bonded vinyl group of one of the compositions of component (1) or component (2) and the second silicon-bonded hydrogen atom reacts with another of such silicon-bonded vinyl groups.

One illustration of a speoific organohydrogenpolysiloxane which can be employed in the practice of the present invention is 1,3,5,~-tetramethylcyclotetrasiloxane, which contains one silicon-bonded methyl group and one s;licon-bonded hydrogen atom per silicon atom. Another illustrative material is a dimethylhydrogen chainstopped dimethylpolysiloxane containing from two to three silicon atoms in the molecule. Another suitable composition is one which comprises a copolymer of dimethylsiloxane units, methylhydrogensiloxane units and trimethylsiloxane units and which contain from 2 to 10 or more ~; r ~ fc;~a~

l silicon atoms per mo1ecule. A still further useful type of compound is the compound containing three dimethylhydrogen-siloxane units and one monomethylsiloxane unit per molecu1e.
Another useful material is the 10w viscosity fluid composed of S dimethylhydrogensi10xane units and SiO2 units in the ratio of two moles of the former to one mole of the 1atter. In addition to containing silicon-bonded methy1 groups as i1tustrated in the specific compounds mentioned above, these organohydrogen-polysiloxanes can also contain a variety of other organic groups~ even though the preferred materials are those in which all the groups are methyl. No disadvantage is found in substituting a minor portion of the methyl groups with phenyl groups. Other organohydrogenpolysi10xane crosslinking fluids are well known to those skilled in the art.
While the compositions of the present invention can be prepared by merely mixing the various components together in any desired fashion. it is usually most convenient to prepare these compositions in two separate portions or packages which are comb~ned at the time the compositions are to be converted to the solid, cured final product. In the case of a two-package formulat~on, it is preferable that one package include the vinyl chainstopped polysiloxane component (l), the organopolysiloxane copolymer component (2) which has previously been dissolved in some or all of the vinyl chainstopped polysiloxane, the platinum catalyst component (4) and some or all of the finely divided filler where a finely divided filler component (3) is employed. The second package contains as its sole essential ingredient the organohydrogenpolysiloxane component (5), but as a matter of convenience, the second package can also contain a portion of the vinyl chainstopped 1 polysiloxane component (l) and a portion of any finely divided filler component (3) which may be employed~

By adjusting the amount o~ vinyl chainstopped polysiloxane fluid and filler in the second package, the relative propor-tions of the two packages required to produce the compositions of the present invention is controlled. Generally, the distri-bution of the componen~s between the ~wo packages is such that from 0.1 to 1 part by weight of the second package is employed per part of the first package. In selecting the components of the two packages9 it is best not to include both the platinum catalyst and the organohydrogenpolysiloxane in the same package.

When the two package system is employed, the two compon-ents are merely mixed in a suitable fashion at the point of use and the mixture is maintained at t~e curing temperature until curing has been completed. Generally, complete curing can be obtained in times varying from 24 hours at room temperature to 10 to 20 minutes at a temperature of abou~ 100C. The rate of cure is a function of both the concentration of platinum catalyst and curing temperatures.

In practicing the present invention, a suitable substrate can be rendered substantially dirt repellent by applying a ~5 tayer of the composition of the present invention thereto in a thickness of up to about 50 mils. For most purposes, however, a coating of from about 0.1 mil to about 20 mils thickness will provide an excellent dirt resistant coating~

1 Included among the substrates which can be rendered dirt resistant are silicone rubber compositions, silicone sealants, certain plastic materials and the like. However; as disclosed more fully hereinbelow, the dirt resistant silicone coating CompositiDn of the present invention is particularly useful in combination with a base fabric material and a base coating composition for use as a roofing fabric membrane structureO

The base fabric ma~erial can be any suitable composition.
It may be made from a natural fiber such as cotton, a synthetic fiber such as polyester~ nylon or glass fabric, or mixtures of such fibers, depending on the properties which are desired for the base fabric. Cotton constructions are easily dyed, absorb moisture and withstand high temperatures without damage.
Polyester produces fibers that are smooth, crisp and resilient, and since moisture does not penetrate polyester, it does not affect the size or shape of the fiber. Nylon is the strongest of the commonly used fibers and it ls both elastic and resilient so that articles made with nylon will return to their original shape. Nylon fibers are smooth, very nonabsorbent and will not soil easily. Glass fibers offer very low elongation and very high strength and hence are particularly useful for roofing fabric membrane structures.

The base fabric material construction can be of any suitable type such as woven, knitted or nonwoven. Woven fabrics have three basic constructions: the plain weave, the twill weave and the satin weave. The plain weave is by far the strongest because it has the tightest interlacing of fibers and, accordingly, is used most often. Woven nylon or heavy co~ton are typically utilized for making tarpaulin substrates and the like.

1 Knitted fabrics are used where moderate strength and considerable elongation are required. Of course, when the polymeric base coa~;ng, discussed in greater detail here;nbelow, is put on such a knit fabric, the stretch properties are somewhat reduced.

Nonwoven textile fabrics are porous, textile like materials composed primarily of fibers and are manufactured by processes other than spinning, weaving, knitting or knotting.
lo A few basio elements can be varied and controlled to produce a great range of nonwoven fabric materials. These inolude the fibers, including chemical types and physical variations; the web and the average geometric arrangement of its fibers as predetermined by its method of forming and subsequent lS processing; the bonding of the fibers within the web and reinforcements. In practice, each element can be varied and, thus, can exert a powerful influence, alone and in combination, on the final fabric properties. For an excellent discussion of nonwoven textile fabrics the reader is referred to the Encyclo-pedia of Chemical Technology, Vol. 16, Kirk-Othmer (John Wiley and Sons, 1981), pages 72-124.

Included within the definition of base fabric material are suitable laminated and reinforced plastics. Reinforced plastics are combinat-ons of fibers and polymeric binders or matrices that form composite materials. Preferably, good adhesion ex~sts between the fibers and the binder rather than merely a mechanical fit without adhesion. For further information, the reader is referred to the Encyclopedia of Chem;cal Technology, Vol. 13, Kirk-Othmer (John Wiley and Sons, 1981), pages 968 - 9770 &~

l Experience thus far has been that fiberg1ass fabric is particularly pre~erred as the base fabric material for the roofing fabric membrane structure of the present invention.

S It is contemplated that the base fabric material, that is, preferably fiberglass fabric, will be coated with a base coating composition. Such base coating composition can be any suitable material which preferably is transparent or translucent; waterproof and somewhat flexible. In the preferred embodiments of the present invention, the base coating material is a silicone composition.

One exampla of a suitable silicone base polymer is described in United States Patent Number 3,457,214, to Modic, assigned to the same assignee as the present invention. This patent teaches the artisan how to pro~ide transparent silicone compositions having silica filler by employing phenyl containing polymers to adjust the refractive index of the composition. This approach, however, iS not preferred since the refractive index of the polymer will change with temperature and thus the transparency of the filled silicone will also change.

Accordingly, it is particularly preferred that resin 2~ reinforced, addition cure type silicone compositions be utilized as the base coating as such compositions' transparency is not affected by temperature changes. Examples of particularly preferred silicone base coating compositions are described in U.S. Patent Nos. 3,284,406 and 3,~36,366 Each o~ these references is describ~d in greater detail hereinabove.
.

~ 3 f ~5-1 It should be noted that each of these patents provides for the optional inclusion of a finely divided lnorganic fill2r.
In practicing the present invention, such filler i5 primarily useful as a means for controlling the transparency of the base polymer. ~hen no filler is present the base polymer i 5 transparent. As filler is added to the composition it becomes less transparent. The skilled artisan> after referring to the above references, will be able to formulate a suitable silicone base coating composition without undue experimentation.

Regardless of which materials are selected as the base fabrio composition and the base coating composition, it is essential that the dirt resistant coating composition of the present invention be applied to at leas~ one surface, and preferably all surfaces, that are exposed to the atmosphere.

Although the dirt resistant silicone coating composition can be applied to the base coating composition by any suitable means, the low viscosity of the composition makes spraying particularly preferred. As with any substrate coated with the dirt resistant coating composition of the present invention, the roofing membrane structure is also coated with a layer up to about 50 mils thickness. It is anticipated, however, that a coating ranging from~l to 20 mil~ in thickness will adequately protect the roofing membrane structures from dirt or dust build up which adversely affects the membranes transparency.

In order that those skilled in the art might be better able to practice the present invention, the following examples are given by way of illustration and not by way of limitation.

l Examples Example 1 The base coating composition was formulated as follows:
75 parts of an 80,000 cps. v;nyldimethyl-terminated polydimethylsiloxane polymer and 25 parts of a resinous polymer, which was added as a 60X solids solution of a copo)ymer of trimethylsiloxane un1ts, SiO2 units and methylvinylsiloxane units were mixed together. The solvent was removed to provide a composition having a viscosity of 70,000 cps. To this was added lO ppm of platinum in the form of a pl ati num compl ex wi th methy 1 v i nyl tetramer.

To lO0 parts of the above resin-containing composition was lS added lO parts of a crosslinking agent consisting of 5 parts of the vinyldimethyl-terminated polysiloxane described above and S
parts of a 50X methylhydrogensiloxane and 50% dimethylsiloxane copolymer. This base coating colnposition was knife-coated at lOOX solids onto a DE-45 2/2 24xl9 plain weave glass cloth fabric and cured for 4 minutes at 400F, giving 21.8 oz./square yard coated weight, with the following results: Strip tensile =
530/460 psi; Trapezoid tear - 46.5/50.8 psi; Solar transmittance = 48%.

This coated fabric was not dirt resistant and therefore was not suitable for use in an outdoor environment without the application of a dirt resistant coating.

$~

1 Ex~nPle 2 through 7 Examples 2 through 7, which follow, describe different compositions containing dimethylvinyl chainstopped organopolysiloxanes having different viscosities and varying proportions of the other components of the reaction mixture.
In each case~ all of the components of the reaction mixture were thoroughly mixed and then heated at a temperature of 100C
for 3U minutes to cure the composition. In those cases in which no finely divided inorganic filler or other coloring agent w~s employed, the compositions were cured, transparent silicone rubber. The vinyl chainstopped diorganopolysiloxane employed in each example was a dimethylvinyl chainstopped dimethylpolysiloxane and the variable in the composition was the viscosity. In each case 100 parts of the vinyl lS chainstopped polysiloxane component (1) was employed.

The copolymer component (2) was employed as a 60X xylene solution of a copolymer of trimethylsiloxane units, SiO2 units and methylvinylsiloxane units. The various units were present in an amount sufficient to provide 0.8 trimethylsiloxane units per SiO2 unit and with the methylvinylsiloxane units being present in an amount such that 7.0 mole percent of the silicon atoms were present as methylvinylsiloxane units and the remaining silicon atoms were ~5 present as a part of a trimethylsiloxane unit or an SiO2 unit. Component (1) and the solution of component (2) were premixed in the proportions required by the examples and the mixture was heated at 110C and 25 mm Hg for 4 hours to remove the xylene and form a solution of component (2) in component (1). Component (3), the platinum catalyst, was one part chloroplatinic acid dissolved in one part n-butyl alcohol and was present in an amount sufficient to provide 10 5 gram atoms platinum per mole of silicon-bonded v;nyl groups ;n the composition. The organohydrogenpolysiloxane, component ~4), was a 10 cps. liquid copolymer of dimethylhydrogensiloxane units and SiO2 units containing an a~erage of two dimethylhydrogensiloxane units per SiO2 unit.

In Table I which ~ollows is listed the viscosity of the vinyl-chainstopped dimethylpolysiloxane component (1), the parts o~ the copolymer component (2), the parts of the organohydrogenpolysiloxane component (4), Shore A hardness, Shore D hardness, and relative dirt reppellency for each composition. the dirt repellency was measured by a laboratory test intended to simulate the dirt retention of the coated fabric on outdoor exposure~ A synthetic soil was applied to the coated fabric and then washed off with a water spray. The dirt repellency was then examined visually.
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Claims (84)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A roofing fabric membrane structure composition comprising:
(a) a base fabric material, (b) a base coating composition, applied to at least one surface of said base fabric material and (c) a silicone coating composition applied to at least one surface of said base fabric material already having thereon said base coating composition which is resistant to dirt pickup comprising:
(i) a liquid vinyl chainstopped polysiloxane having the formula, where R and R1 are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R1 groups being methyl, and where n has a value sufficient to provide a viscosity up to about 1,000 centipoise at 25°C;
(ii) a resinous organopolysiloxane copolymer comprising:
(i) (R2)3SiO0.5 units and SiO2 units, (ii) (R2)3SiO0.5 units, (R2)3SiO units and SiO2 units, or (iii) mixtures thereof, where R2 and R3 are selected from the group consisting of vinyl radicals and monovalent hydro-carbon radicals free of aliphatic unsaturation, where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups, where the ratio of monofunctional units to tetrafunctional units if from about 0.5:1 to about 1:1, and the ratios of difunctional units to tetrafunctional units ranges up to about 0.1:1;
(iii) a platinum or platinum containing catalyst; and (iv) a liquid organohydroyenpolysiloxane having the formula, sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, R is a monovalent hydrocarbon radical free of aliphatic unsaturation, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.
2. The composition of claim 1, wherein the base fabric material is made of a material selected from the group consisting of cotton, polyester, nylon and glass fabric.
3. The composition of claim 1, wherein the base fabric material is glass fabric.
4. The composition of claim 1, wherein the base fabric material is a woven fabric.
5. The composition of claim 1, wherein the base fabric material is a knitted fabric.
6. The composition of claim 1, wherein the base fabric material is a nonwoven material.
7. The composition of claim 1, wherein the base fabric material is selected from the group consisting of laminated and reinforced plastics.
8. The composition of claim 1, wherein the base fabric is fiberglass fabric.
9. The composition of claim 1, wherein the base coating composition is transparent or translucent.
10. The composition of claim 1, wherein the base coating composition is a silicone composition.
11. The composition of claim 1, wherein the silicone coating composition which is resistant to dirt pickup further comprises a finely divided inorganic filler.
12. The composition of claim 1, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane of component (c) are selected from the group consisting of methyl and phenyl radicals.
13. The composition of claim 1, wherein all of the radicals represented by R and R1 in component (c) in the vinyl chainstopped polysiloxane are methyl radicals.
14. The composition of claim 1, wherein the viscosity of the vinyl chainstopped polysiloxane of component (c) ranges from about 100 to about 500 centipoise at 25°C.
15. The composition of claim 1, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer of component (c) which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
16. The composition of claim 1, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer of component (c) which are not vinyl radicals are methyl radicals.
17. The composition of claim 1, wherein there is present in component (c) from about 0.75 to about 1.25 parts by weight resinous organopolysiloxane copolymer per 100 parts by weight vinyl chainstopped polysiloxane.
18. The composition of claim 11, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
19. The composition of claim 1, wherein the catalyst of component (c) is present in an amount sufficient to provide from about 10-3 to about 10-6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
20. The composition of claim 1, wherein the organohydrogenpolysiloxane of component (c) is selected from the group consisting of 1,3,5,7-tetramethylcyclo-tetrasiloxane, dimethylhydrogen chainstopped dimethyl-polysiloxanes, polysiloxanes of 2 to 10 silicon atoms having dimethylsiloxane units, methylhydrogensiloxane units and trimethylsiloxane units, and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units in a ratio of about 2:1.
21. The composition of claim 1, wherein the silicone coating composition which is resistant to dirt pickup is up to about 50 mils in thickness.
22. The composition of claim 1, wherein the silicone coating composition which is resistant to dirt pickup is from about 0.1 to about 20 mils in thickness.
23. A method for making a roofing fabric membrane structure comprising the steps:
(I) applying to at least one side of a base fabric material, a base coating composition, (II) applying to at least one side of said base fabric material coated with said base coating composition, a silicone coating composition which is resistant to dirt pickup comprising:
(a) a liquid vinyl chainstopped poly-siloxane having the formula,
Claim 23 continued:

where R and R1 are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R1 groups being methyl, and where n has a value sufficient to provide a viscosity up to about 1,000 centipoise at 25°C;
(b) a resinous organopolysiloxane copolymer comprising:
(i) (R2)3SiO0.5 units and SiO2 units, (ii) (R2)3SiO0.5 units, (R2)3SiO units and SiO2 units, or (iii) mixtures thereof, where R2 and R3 are selected from the group consisting of vinyl radicals and monovalent hydro-carbon radicals free of aliphatic unsatura-tion, where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded viny]. groups, where the ratio of monofunctional units to tetra-functional units is from about 0.5:1 to about 1:1, and the ratio of difunctional units to tetrafunctional units ranges up to about 0.1:1;
(c) a platinum or platinum containing catalyst; and (d) a liquid organohydrogenpolysiloxane having the formula, sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, R is a monovalent hydro-carbon radical free of aliphatic unsaturation, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two cilicon-bonded hydrogen atoms per molecule;
(III) curing said silicone coating composition which is resistant to dirt pickup to said base coating composition.
24. The method of claim 23, wherein the base fabric material is made of a material selected from the group consisting of cotton, polyester, nylon and glass fabric.
25. The method of claim 23, wherein the base fabric material is glass fabric.
26. The method of claim 23, wherein the base fabric material is a woven fabric.
27. The method of claim 23, wherein the base fabric material is a knitted fabric.
28. The method of claim 23, wherein the base fabric material is a non woven material.
29. The method of claim 23, wherein the base fabric material is selected from the group consisting of laminated and reinforced plastics.
30. The method of claim 23, wherein the base fabric material is fiberglass fabric.
31. The method of claim 23, wherein the base coating composition is transparent or translucent.
32. The method of claim 23, wherein the base coating composition is a silicone composition.
33. The method of claim 23, wherein the silicone coating composition which is resistant to dirt pickup further comprises a finely divided inorganic filler.
34. The method of claim 23, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are selected from the group consisting of methyl and phenyl radicals.
35. The method of claim 23, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are methyl radicals.
36. The method of claim 23, wherein the viscosity of the vinyl chainstopped polysiloxane ranges from about 300 to about 500 centipoise at 25°C.
37. The method of claim 23, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
38. The method of claim 23, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are methyl radicals.
39. The method of claim 23, wherein there is present from about 0.75 to about 1.25 parts by weight resinous organopolysiloxane copolymer per 100 parts by weight vinyl chainstopped polysiloxane.
40. The method of claim 33, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
41. The method of claim 23, wherein the catalyst is present in an amount sufficient to provide from about 10-3 to about 10-6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
42. The method of claim 23, wherein the organohydrogenpolysiloxane is selected from the group consisting of 1,3,5,7-tetramethylcyclotetrasiloxane, dimethylhydrogen chainstopped dimethylpolysiloxanes, polysiloxanes of 2 to 10 silicon atoms having dimethylsiloxane units, methylhydrogensiloxane units and trimethylsiloxane units, and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units in a ratio of about 2:1.
43. A curable silicone coating composition which is resistant to dirt pickup, consisting essentially of:
(a) 100 parts by weight of a liquid vinyl chainstopped polysiloxane having the formula, where R and R1 are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R1 groups being methyl, and where n has a value sufficient to provide a viscosity of up to 500 centipoise at 25°C;
(b) 75 to 125 parts by weight of a solid resinous organopolysiloxane copolymer comprising (R2)3SiO0.5 units and SiO2 units, where R2 is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where the molar ratio of (R2)3SiO0.5 units to SiO2 units is from about 0.5:1 to about 1:1, and where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups;
(c) a platinum or platinum-containing catalyst;
and (d) a liquid organohydrogenpolysiloxane having the formula, sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously defined, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.
44. A curable silicone coating composition which is resistant to dirt pickup, consisting essentially of:
(a) 100 parts by weight of a liquid vinyl chainstopped polysiloxane having the formula, where R and R1 are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R1 groups being methyl, and where n is sufficient to provide a viscosity up to 1,000 centipoise at 25°C;
(b) 75 to 125 parts by weight of a solid resinous organopolysiloxane copolymer comprising (R3)3SiO0.5 units, (R3)2SiO units and SiO2 units, where R3 is selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups, and where the molar ratio of (R3)3SiO0.5 units to SiO2 units is from about 0.5:1 to about 1:1 and the ratio of (R3)2SiO units to SiO2 units may range up to 0.1:1;
(c) a platinum or platinum-containing catalyst;
and (d) a liquid organohydrogenpolysiloxane having the formula, sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, where R is as previously defined, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.
45. The composition of claim 43, further consisting essentially of a finely divided inorganic filler.
46. The composition of claim 44, further consisting essentially of a finely divided inorganic filler.
47. The composition of claim 43, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are selected from the group consisting of methyl and phenyl radicals.
48. The composition of claim 44, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are selected from the group consisting of methyl and phenyl radicals.
49. The composition of claim 43, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are methyl radicals.
50. The composition of claim 44, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are methyl radicals.
51. The composition of claim 45, wherein the viscosity of the vinyl chainstopped polysiloxane ranges from about 100 to about 500 centipoise at 25°C.
52. The composition of claim 44, wherein the viscosity of the vinyl chainstopped polysiloxane ranges from about 100 to about 500 centipoise at 25°C.
53. The composition of claim 43, wherein the radicals represented by R2 in the resinous organo-polysiloxane copolymer which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
54. The composition of claim 44, wherein the radicals represented by R3 in the resinous organopoly-siloxane copolymer which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
55. The composition of claim 43, wherein all of the radicals represented by R2 in the resinous organopolysiloxane copolymer which are not vinyl radicals are methyl radicals.
56. The composition of claim 44, wherein all of the radicals represented by R3 in the resinous organo-polysiloxane copolymer which are not vinyl radicals are methyl radicals.
57. The composition of claim 43 wherein the organohydrogenpolysiloxane is selected from the group consisting of 1,3,5,7-tetramethylcyclotetrasiloxane, dimethylhydrogen chainstopped dimethylpolysiloxanes, and polysiloxanes of 2 to 10 silicon atoms having dimethylsiloxane units, methylhydrogensiloxane units and trimethylsiloxane units and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units.
58. The composition of claim 44, wherein the organohydrogenpolysiloxane is selected from the group consisting of 1,3,5,7-tetramethylcyclotetrasiloxane, dimethylhydrogen chainstopped dimethylpolysiloxanes, polysiloxanes of 2 to 10 silicon atoms having dimethyl-siloxane units, methylhydrogensiloxane units and trimethylsiloxane units, and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units in a ratio of about 2:1.
59. The composition of claim 45, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
60. The composition of claim 46, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
61. The composition of claim 43, wherein the catalyst is present in an amount sufficient to provide from about 10-3 to about 10-6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
62. The composition of claim 44 wherein the catalyst is present in an amount sufficient to provide from about 10-3 to about 10-6 grams atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
63. The cured composition of claim 43.
64. The cured composition of claim 44.
65. A method for making a curable silicone coating composition which is resistant to dirt pickup comprising mixing a composition consisting essentially of:
(a) 100 parts by weight of a liquid vinyl chainstopped polysiloxane having the formula, where R and Rl are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the Rl groups being methyl, and where n has a value sufficient to provide a viscosity up to about 1,000 centipoise at 25°C;
(b) 75 to 100 parts by weight of a solid resinous organopolysiloxane copolymer comprising:
(i) (R2)3SiO0.5 units and SiO2 units, (ii) (R3)3SiO0.5 units, (R3)2SiO units and SiO2 units, or (iii) mixtures thereof, where R2 and R3 are selected from the group consisting of vinyl radicals and monovalent hydrocarbon radicals free of aliphatic unsaturation, where from about 1.5 to about 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups, where the molar ratio of monofunctional units to tetra-functional units is from about 0.5:1 to about 1:1, and the molar ratio of difunctional units to tetra-functional units ranges up to about 0.1:1;
(c) a platinum or platinum-containing catalyst;
and (d) a liquid organohydrogenpolysiloxane having the formula, sufficient to provide from about 0.5 to about 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, R is a monovalent hydrocarbon radical free of aliphatic unsaturation, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule.
66. The method of claim 65, further comprising mixing into the composition a finely divided inorganic filler.
67. The method of claim 65, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are selected from the group consisting of methyl and phenyl radicals.
68. The method of claim 65, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are methyl radicals.
69. The method of claim 65, wherein the viscosity of the vinyl chainstopped polysiloxane ranges from about 100 to about 500 centipoise at 25°C.
70. The method of claim 65, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
71. The method of claim 65, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are methyl radicals.
72. The method of claim 65, wherein the organohydrogenpolysiloxane is selected from the group consisting of 1,3,5,7-tetramethylcyclotetrasiloxane, dimethylhydrogen chainstopped dimethylpolysiloxanes, polysiloxanes of 2 to 10 silicon atoms having dimethyl-siloxane units, methylhydrogensiloxane units and trimethylsiloxane units, and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units in a ratio of about 2:1.
73. The method of claim 66, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
74. The method of claim 65, wherein the catalyst is present in an amount sufficient to provide from about 10-3 to about 10-6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
75. A method for rendering substrates resistant to dirt pickup comprising the steps:
(I) mixing a composition essentially of:
(a) 100 parts by weight of a liquid vinyl chainstopped polysiloxane having the formula,
Claim 75 continued:

where R and R1 are monovalent hydrocarbon radicals free of aliphatic unsaturation with at least 50 mole percent of the R1 groups being methyl, and where n has a value sufficient to provide a viscosity up to about 1,000 centipoise at 25°C;
(b) 75 to 125 parts by weight of a solid resinous organopolysiloxane copolymer comprising:
(i) (R2)3SiO0.5 units and SiO2 units, (ii) (R3)3SiO0.5 units, (R3)2SiO units and SiO2 units, or (iii) mixtures thereof, where R2 and R3 are selected from the group consisting of vinyl radicals and monovalent hydro-carbon radicals free of aliphatic unsaturation, where from about 1.5 to 10 mole percent of the silicon atoms contain silicon-bonded vinyl groups, where the molar ratio of monofunctional units to tetrafunctional units is from about 0.5:1 to about 1:1, and the molar ratio of difunctional units to tetrafunctional units ranges up to about 0.1:1;
(c) a platinum or platinum-containing catalyst; and (d) a liquid organohydrogenpolysiloxane having the formula, sufficient to provide from about 0.5 to 1.0 silicon-bonded hydrogen atoms per silicon-bonded vinyl group, R is a monovalent hydro-carbon radical free of aliphatic unsaturation, a has a value of from about 1.0 to about 2.1, b has a value of from about 0.1 to about 1.0, and the sum of a and b is from about 2.0 to about 2.7, there being at least two silicon-bonded hydrogen atoms per molecule;
(II) applying the mixture of step (I) to a suitable substrate; and (III) curing the mixture of step (I) to the substrate.
76. The method of claim 75, further comprising mixing into the composition a finely divided inorganic filler.
77. The method of claim 75, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are selected from the group consisting of methyl and phenyl radicals.
78. The method of claim 75, wherein all of the radicals represented by R and R1 in the vinyl chainstopped polysiloxane are methyl radicals.
79. The method of claim 75, wherein the viscosity of the vinyl chainstopped polysiloxane ranges from about 100 to about 500 centipoise at 25°C.
80. The method of claim 75, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are selected from the group consisting of methyl and phenyl radicals.
81. The method of claim 75, wherein all of the radicals represented by R2 and R3 in the resinous organopolysiloxane copolymer which are not vinyl radicals are methyl radicals.
82. The method of claim 76, wherein the finely divided inorganic filler is selected from the group consisting of ground quartz, titanium dioxide, ferric oxide, chromic oxide, glass fibers, calcium carbonate, carbon black and talc.
83. The method of claim 75, wherein the catalyst is present in an amount sufficient to provide from about 10-3 to about 10-6 gram atoms of platinum per mole of silicon-bonded vinyl groups in the composition.
84. The method of claim 75, wherein the organohydrogenpolysiloxane is selected from the group consisting of 1,3,5,7-tetramethylcyclotetrasiloxane, dimethylhydrogen chainstopped dimethylpolysiloxane, polysiloxanes of 2 to 10 silicon atoms having dimethyl-siloxane units, methylhydrogensiloxane units and trimethylsiloxane units, and low viscosity fluids composed of dimethylhydrogensiloxane units and SiO2 units in a ratio of about 2:1.
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