CA1216325A - Electrochemical cell - Google Patents

Electrochemical cell

Info

Publication number
CA1216325A
CA1216325A CA000452478A CA452478A CA1216325A CA 1216325 A CA1216325 A CA 1216325A CA 000452478 A CA000452478 A CA 000452478A CA 452478 A CA452478 A CA 452478A CA 1216325 A CA1216325 A CA 1216325A
Authority
CA
Canada
Prior art keywords
electrolyte
cathode
cell
polymeric material
lithium salt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000452478A
Other languages
French (fr)
Inventor
John M. North
Alan Hooper
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AEA TECHNOLOGY BATTERY SYSTEMS Ltd
Original Assignee
UK Atomic Energy Authority
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26285915&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA1216325(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from GB8310992A external-priority patent/GB8310992D0/en
Priority claimed from GB838328021A external-priority patent/GB8328021D0/en
Application filed by UK Atomic Energy Authority filed Critical UK Atomic Energy Authority
Application granted granted Critical
Publication of CA1216325A publication Critical patent/CA1216325A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/14Cells with non-aqueous electrolyte
    • H01M6/18Cells with non-aqueous electrolyte with solid electrolyte
    • H01M6/181Cells with non-aqueous electrolyte with solid electrolyte with polymeric electrolytes

Abstract

Abstract of the Disclosure Electrochemical Cell A solid state electrochemical cell comprises an anode having lithium as its active material, a polymeric electrolyte, and a cathode comprising a composite of an insertion electrode material or similarly active material and a polymeric material.

One of the electrolyte and the cathode possesses an ionically conducting phase at ambient temperature and the other of the electrolyte and the cathode lacks such a phase. Ionic conductivity can be induced in said other of the electrolyte and cathode at elevated temperature thereby to render the cell operable and give rise to improvements in comparison with cells where such phases are present ab initio.

Description

63;2S
Electrochemical Cell This invention relates to a solid state electrochemical cell comprising an anode having lithium as its active material, a polymeric electrolyte, and a cathode comprising a composite of an insertion electrode material or similarly active material, and a polymeric material.

A solid state electrochemical cell comprising a Li or Li-based anode, a lithium ion conducting polymeric electrolyte, and a cathode based on an insertion electrode 6 13' 2 5 S2 s known.
See, for example, United States Patent No. 4303748. In order to achieve high active cathode utilizations at realistic current densities, the cathode may be constructed as a composite structure comprising the insertion electrode material (active catholyte), the polymer electrolyte and, if required, an electronically conducting medium such as graphite. Examples of preferred proportions are: 20~ to 70% polymer electrolyte, 30% to 80% active catholyte and, if required, 1% to 20% of an electronically conducting medium, where all percentages are by volume.

The invention is concerned with an electrochemical cell of the above kind but in which one of the electrolyte and the cathode lacks an ionically conducting phase at ambient temperature.

The invention provides a solid state electrochemical cell comprising an anode having lithium as its active material, an electrolyte comprising a polymeric material capable of forming a complex with a lithium salt, and a cathode comprising a composite of an insertion electrode material and said polymeric material, where, in one of the electrolyte and~the cathode, a lithium salt is present as a complex with said polymeric material to constitute an ionically conducting phase and, in the other of the electrolyte and the cathode, such an ionically conducting
-2-~;2 163ZS
phase is absent, and wherein ionic conductivity can be induced in said other of the electrolyte and the cathode at elevated temperature thereby to render the cell operable.

The cell of the invention cannot operate at ambient temperature as one of the electrolyte and the cathode does not contain an ionically conducting phase at such temperature. However, on heating, for example to a temperature in the range of 80C to 140C, said one of the electrolyte and the cathode becomes ionically conducting, presumably by diffusion of ionically conducting material thereto from the other of the electrolyte and the cathode.

Where the electrolyte possesses an ionically conductina phase and the cathode lacks such a phase at ambient temperature, the following advantage is obtained.
Thus, it is desirable that, in the cell, the particle size of the insertion electrode material is as small as possible consistent with producing a microstructure in which all the phases present are both continuous and homogeneous. Hitherto, a way of preparing the cathode has been to cast a film from a dispersion of the insertion electrode material in a solution of polymeric material and a lithium salt (to constitute the ionically conducting phase) in a solvent, followed by removal of the solvent.
However, the particle size of the insertion electrode material in the film produced is found to be much greater than its particle size prior to dispersion. However, in the present invention, the cathode can be made in the absence of a lithium salt when it has been found that there is no such undesirable increase in the particle size of the insertion electrode material; there is hence an improvement in cell performance.

~ ' . .

1;~163~S

Where the cathode possesses an ionically conducting phase and the electrolyte lacks such a phase at ambient temperature, the cell of the invention rendered operable at elevated temperature has been found to possess improved performance over the above-mentioned known cell in terms of useful current density. This is possibly due to an electrolyte made conductin~ by the above mechanism having an advantageous structure in terms of the ratio of amorphous to crystalline polymer content therein in comparison with an electrolyte that is ionically conducting ab initio. Other advantages are that the electrolyte is easy to handle during fabrication of the cell and fewer chemical process steps are required to fabricate the electrolyte itself. Also, the electrolyte is less sensitive to water vapour in the atmosphere.

The composite cathode may contain, as an insertion electrode material, a material known in the art such as exemplified above and a macromolecular material such as poly (ethylene oxide), referred to hereinafter as PEO, or poly (propylene oxide), referred to hereinafter as PPO.
Where the cathode possesses an ionical ~ conducting phase, the macromolecular material may be complexed with a lithium salt, the anion of which may, for example, be I-, Br~, Cl04-, SCN- or F3CS03 , to constitute that phase. If required, the composite cathode may also contain an electronically conducting medium such as graphite or other forms of carbon. In operation of a cell of the invention where the cathode possesses an ionically conducting phase and the electrolyte lacks such a phase at ambient temperature, the overall lithium salt concentration of the cathode is reduced because lithium salt passes to the electrolyte at elevated temperatures.

~63~
The cathode may be in the form of a film and may be made in this form by casting. It may be cast directly onto a current collector, for example in the form of a metal foil. The solvent used may, for example be an equivolume mixture of methanol and trichlorethylene, or acetonitrile.
The electrolyte may also be in the form of a film and may also be made by casting in a similar way. The anode may be in the form of a metal foil.

The electrolyte may be a macromolecular material such as exemplified above in respect of the cathode. Where the electrolyte possesses an ionically conducting phase. the macromo].ecular material may be complexed with a lithium salt such as exemplified above to constitute that phase.
In operation of a cell of the invention where the electrolyte possesses an ionically conducting phase and the cathode lacks such a phase at ambient temperature, the overall lithium salt concentration of the electrolyte is reduced because lithium salt passes to the cathode at elevated temperature. This need not significantly affect the ionic conductivity of the electrolyte which may be roughly constant over a wide compositional range. For example, (PE3)xLiF3CSO3 has a roughly constant ionic conductivity for values of x from 9 to 20.

A cell of the invention may be made in the form of a sandwich arrangement of the anode, electrolyte and composite cathode, for example by stacking, rolling or folding into the required configuration and containment within a suitable cell casing. The high ionic resistance at ambient temperatures of such a cell gives rise to a low self discharge rate during storage and hence to a long shelf life. When the cell is required to produce an electric current, it is heated to its operating
3~Z~63~S
temperature.
In a further aspect, the invention provides a method of making an operable solid state electrochemical cell comprising (i) assembling in the form of a cell an anode having lithium as its active material, an electrolyte comprising a polymeric material capable of forming a complex with a lithium salt, and a cathode comprising acomposite of an insertion electrode material in combination with said polymeric material, wherein, in one of the electrolyte and the cathode, a lithium salt is present as a complex with said polymeric material to constitute an ionically conducting phase and, in the other of the electrolyte and the cathode, such an ionically conducting phase is absent, and (ii) heating the cell to an elevated temperature thereby to induce ionic conductivity in said other of the electrolyte and the cathode.

Several ways of carrying out the invention will now be described, by way of example only, as follows. Also included is a comparative example (Example A) which is not an example of the invention. Reference will be made in the examples to the accompanying drawings wherein Figure 1 is a graph showing the relationship between cell ~oltage and capacity for two cells, one of the invention and one not of the invention;

Figures 2 and 3 are graphs showing the relationship between cell voltage and capacity for different cells of the invention.

Example 1 A composite cathode was prepared by dispersing ~2~6325 V6Ol3 and acetylene black in a solution of PEO in acetonitrile and applying the dispersion to a nickel foil current collector and removing the solvent. The composition of the dispersion was such that the composition of -the composite cathode by volume was: 50~ PEO, 45%
V6O13 and 5~ acetylene black;the thickness of the composite cathode was ~ 50 ~m.

An electrolyte was prepared as a film by casting a solution of PEO and LiF3CSO3 in acetonitrile and subsequent removal of the solvent. The composition of the electrolyte was (PEO)gLiF3CSO3 and its thickness was ,J50 ~m.

The above prepared composite cathode and electrolyte together with a Li metal foil anode of thickness ~300 ~m were assembled into an electrochemical cell of area 0.75 cm2 which was then tested under the following conditions:-operating temperature : 140C
discharge current : 0.2 mA) constant current charge current : 0.1 mA) cycling mode voltage limits : 1.7 volts to 3.0 volts The capacity of the cell in relation to voltage is shown in Figure 1 in the curve marked "Cell l".

The cathode utilization at discharge number 1 was 25 ~JlO0~ and that at discharge number 10 was ~70%.

Comparative Example A

By way of comparison, the procedure of Example 1 was repeated with the exception that the solution from which the composite cathode was prepared additionally contained LiF3CSO3 dissolved therein.

~2~632S

The capacity of the cell in relation to voltage is shown in Figure 1 in the curve marked "Cell A".

The ca-thode utilization at discharge number 1 was ~50~ and that at discharge number 10 was ~35~.

Example 2 . . .

The procedure of Example 1 was repeated with the exception that the cell was tested at a discharge current of 0.6 mA and a charge current o~ 0.3 mA.

The capacity of the cell in relation to voltage is shown in Figure 2.

The cathode utilization at discharge number 1 was ~50~
and that at discharge number 10 ~25~, i.e. similar to those for the cell oE comparative Example A but at a current density three times as great.

Example 3 A composite cathode film was prepared by dispersing V6013 and acetylene black in a solution of PEO and LiF3CSO3 in acetonitrile and applying the dispersion to a nickel foil current collector by doctor blade casting and removing the solvent. The composition of the dispersion was such that the composition of the composite cathode by volume was: 50~ (PEO)gLiF3CSO3~ 45% V6013 and 5% acetylene black. The thickness of the composite cathode film was ~ 50 ~m.

121~32~

An electrolyte was prepared as a film by doctor blade casting a solution of PEO in acetonitrile and subsequently removing the solvent. Two such films having a combined thickness of ~76 m were used to constitute the electrolyte to be assembled into a cell below.

The above prepared composite cathode and electrolyte together with a Li metal foil anode of thickness ~300 ~m were assembled into an electrochemical cell of area 0.75 cm2 which was then tested under the following conditions:-operating temperature : 135Cdischarge current : 0.2 mA) constant current charge current : 0.1 mA) cycling mode voltage limits : 1.7 vol-ts to 3.25 volts The capacity of the cell in relation to voltage for the first discharge is shown in Figure 3 of the accompanying drawings.

The cathode utilization at various discharge numbers was as follows:

No 1 100%
No 5 - 76%
No 10 - 65%
No 15 - 61%

_g_

Claims (4)

1. A solid state electrochemical cell comprising an anode having lithium as its active material, an electrolyte comprising a polymeric material capable of forming a complex with a lithium salt, and a cathode comprising a composite of an insertion electrode material and said polymeric material, where, in one of the electrolyte and the cathode, a lithium salt is present as a complex with said polymeric material to constitute an ionically conducting phase and, in the other of the electrolyte and the cathode, such an ionically conducting phase is absent, and wherein ionic conductivity can be induced in said other of the electrolyte and the cathode at elevated temperature thereby to render the cell operable.
2. A method of making an operable solid state electrochemical cell comprising (i) assembling in the form of a cell an anode having lithium as its active material, an electrolyte comprising a polymeric material capable of forming a complex with a lithium salt, and a cathode comprising a composite of an insertion electrode material in combination with said polymeric material, wherein, in one of the electrolyte and the cathode, a lithium salt is present as a complex with said polymeric material to constitute an ionically conducting phase and, in the other of the electrolyte and the cathode, such an ionically conducting phase is absent, and (ii) heating the cell to an elevated temperature thereby to induce ionic conductivity in said other of the electrolyte and the cathode.
3. A method as claimed in claim 2 wherein the elevated temperature is within the range of 80° C. to 140° C.
4. A method as claimed in claim 3 wherein the cathode is prepared by coating a film from a dispersion of the insertion electrode material in a solution of the polymeric material in a solvent therefor, followed by removing the solvent, a lithium salt being absent from said solution and a lithium salt being present as a complex with the polymeric material in the electrolyte.
CA000452478A 1983-04-22 1984-04-19 Electrochemical cell Expired CA1216325A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB8310992 1983-04-22
GB8310992A GB8310992D0 (en) 1983-04-22 1983-04-22 Electrochemical cell
GB8328021 1983-10-19
GB838328021A GB8328021D0 (en) 1983-10-19 1983-10-19 Electrochemical cell

Publications (1)

Publication Number Publication Date
CA1216325A true CA1216325A (en) 1987-01-06

Family

ID=26285915

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000452478A Expired CA1216325A (en) 1983-04-22 1984-04-19 Electrochemical cell

Country Status (8)

Country Link
US (1) US4547440A (en)
EP (1) EP0123516B2 (en)
JP (1) JP2698340B2 (en)
AU (1) AU572135B2 (en)
CA (1) CA1216325A (en)
DE (1) DE3472335D1 (en)
DK (1) DK200284A (en)
GB (1) GB2139410B (en)

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US4722877A (en) * 1986-09-15 1988-02-02 Eltron Research, Inc. Long cycle life solid-state solid polymer electrolyte cells
GB2201287B (en) * 1987-02-18 1990-09-26 Atomic Energy Authority Uk Solid state cell electrolyte
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GB8829118D0 (en) * 1988-12-14 1989-01-25 Atomic Energy Authority Uk Electrochemical cell manufacture
GB8904431D0 (en) * 1989-02-27 1989-04-12 Atomic Energy Authority Uk Cathode material
US4925752A (en) * 1989-03-03 1990-05-15 Fauteux Denis G Solid state electrochemical cell having porous cathode current collector
US4997732A (en) * 1989-03-30 1991-03-05 Mhb Joint Venture Battery in a vacuum sealed enveloping material and a process for making the same
US4925751A (en) * 1989-04-26 1990-05-15 Shackle Dale R High power solid state electrochemical laminar cell
CA2016517C (en) * 1989-05-11 1999-01-12 Dale R. Shackle Solid state electrochemical cell having microroughened current collector
US5011739A (en) * 1989-10-02 1991-04-30 Eastman Kodak Company Moisture stable biasable transfer members and method for making same
US5212032A (en) * 1991-11-26 1993-05-18 Eastman Kodak Company Moisture stable polyurethane biasable transfer members
US5250357A (en) * 1991-11-26 1993-10-05 Eastman Kodak Company Moisture stable elastomeric polyurethane biasable transfer members
US5217838A (en) * 1991-11-26 1993-06-08 Eastman Kodak Company Moisture stable biasable transfer members
US5409786A (en) * 1993-02-05 1995-04-25 Eveready Battery Company, Inc. Inactive electrochemical cell having an ionically nonconductive polymeric composition activated by electrolyte salt solution
US5503948A (en) * 1994-08-02 1996-04-02 Microelectronics And Computer Technology Corporation Thin cell electrochemical battery system; and method of interconnecting multiple thin cells
US5616429A (en) * 1995-05-24 1997-04-01 Wilson Greatbatch Ltd. alkali metal electrochemical cell exhibiting reduced voltage delay and method of manufacture
US6218048B1 (en) 1998-04-07 2001-04-17 Fmc Corporation Method of preliminarily heat treating positive electrodes of secondary lithium and lithium-ion Batteries and resulting positive electrodes and batteries
US6051339A (en) * 1998-05-26 2000-04-18 Rentech, Inc. Lithiated polyvanadate cathodes and batteries containing such cathodes
JP4751502B2 (en) 1999-11-19 2011-08-17 第一工業製薬株式会社 Polymer battery
JP4072427B2 (en) * 2002-12-13 2008-04-09 シャープ株式会社 Polymer battery and manufacturing method thereof

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Also Published As

Publication number Publication date
AU2708984A (en) 1984-10-25
DK200284D0 (en) 1984-04-18
EP0123516B1 (en) 1988-06-22
EP0123516B2 (en) 1991-11-27
GB2139410A (en) 1984-11-07
EP0123516A2 (en) 1984-10-31
AU572135B2 (en) 1988-05-05
JP2698340B2 (en) 1998-01-19
JPS6035462A (en) 1985-02-23
DE3472335D1 (en) 1988-07-28
US4547440A (en) 1985-10-15
EP0123516A3 (en) 1986-03-26
GB2139410B (en) 1986-09-03
GB8410049D0 (en) 1984-05-31
DK200284A (en) 1984-10-23

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