CA1096833A - Switch for flexible walled flashlight - Google Patents

Switch for flexible walled flashlight

Info

Publication number
CA1096833A
CA1096833A CA291,661A CA291661A CA1096833A CA 1096833 A CA1096833 A CA 1096833A CA 291661 A CA291661 A CA 291661A CA 1096833 A CA1096833 A CA 1096833A
Authority
CA
Canada
Prior art keywords
batteries
battery
housing
flashlight
adjacent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA291,661A
Other languages
French (fr)
Inventor
Richard L. Halliday, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Halliday & Company Inc
Original Assignee
Halliday & Company Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Halliday & Company Inc filed Critical Halliday & Company Inc
Application granted granted Critical
Publication of CA1096833A publication Critical patent/CA1096833A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21LLIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
    • F21L2/00Systems of electric lighting devices

Abstract

ABSTRACT OF THE DISCLOSURE

A flashlight in accordance with the preferred em-bodiment of the invention includes a housing enclosing an insulating batter retaining member formed with spring arms for retaining a pair of batteries in spaced-apart relation-ship. Further included is a light bulb having a pair of leads extending therefrom and carried at one end of the housing with leads each connected to a battery. Adjacent the opposite end of the housing a conductive switch member is frictionally retained on the positive post of one battery and extends between the battery retaining member and a flexible wall of the housing.
The other end of the switch member is located adjacent a cutout portion of the battery retaining member which exposes a conductive surface of the other of the batteries so that when the flexible wall of the housing is pressed the other end of the switch wire contacts the other of the batteries completing a circuit between the batteries and the light bulb. Stop members are formed on the battery retaining member and retain the batteries against axial movement.

Description

~6E~33 This invention relates to flashlights and, more particularly, to relatively small, inexpensive flashlights easi-ly carried in a purse or pocket. One currently available flash-light of this type is generally similar to that disclosed in United ~tates Patent No. 3,796,869, issued March 12, 197~ to W.S. Stone and comprises a housing having a flexible wall in which is carried a battery holder formed with hollow channels in which a pair of batteries are adhesively secured. A light bulb is carried at one end of the housing and includes lead wires extending from the bulb which are soldered to one end of the batteries. One end of a conductive switch wire is soldered to the other end of one of the batteries and the switch wire is arranged to be adjacent to, but normally spaced from, an exposed conductive surface of the other battery. When it is desired to light the bulb, the outer flexible wall of the housing is press-ed or squeezed causing the other end of the switch wire to con-tact the exposed surface of the other battery completing the circuit between the batteries and the bulb. While the flash-light described is generally satisfactory in use, it is time consuming and, thus, expensive to manufacture.
Accordingly, this invention provides a small, easily carried flashlight that is relatively inexpensive, is easily assembled and includes economical battery holding means and switch means.
The flashlight of this invention is relatively simple, rugged and easy to use.
/

~k ~6833 These and other advantages of this invention are accomplished by providing a flashllght comprising a housing having a generally flexible side wall, an inslllating battery retaining member located in the housing and formed with resilient arm members which retain a pair of batteries having exposed con-ductive surfaces. At one end of the housing is carried a light bulb having leads extending therefrom and each of the leads is in contact with a battery. Frictionally retained on one of the batteries is a conductive switch member that extends from the one battery between the battery retaining member and the flexible side wall of the housing. The switch member terrninates adjacent a cutout portion of the battery retaining member which exposes a conductive surface of the other batter~.
More particularly, the switch member is formed of a flat piece of material bent adjacent one end to provide a long leg portion and a short leg portion, the latter formed with an opening which is placed over the positive post of the one battery and frictionally retained thereon. The long leg portion extends from the short leg portion to the cutout portion of the battery retaining member.
Further, there may be provided a pair of stop members formed of insulating material and bearing on the ends of the batteries adjacent the one end of the housing to retain the batteries against movement in one direction along the housing.
For a better understanding of the invention, reference is made to the following description of a preferred embodiment thereof taken with the figures of the accompanying drawing, in which:
Fig. 1 is an exploded perspective view of a flashlight in accordance with this invention, Fig. 2 is a partial sectional view of the flashlight illustrated in Fig. 1 shown in assembled condition; and, 33~

Figs. 3 and 4 are sectional views of the flashlight with the housing omitted for the sake of clarity and taken generally along the lines 3- 3 and 4 -4, respectively, of Fig.
2.
Referring now to the drawing, there is illustxated a flashlight 10 comprising a housing with a generally flexible side wall 12 in which is carried a battery retaining member 14 for a pair of batteries 16 and 18 having exposed conductive surfaces. One end of the housing carries a light bulb 20 including lead wires 22,22 extending from the filament into conducting relationship with the batteries 16 and 18. A switch member 26 is frictionally retained with the battery 16 and extends upwardly along the outer surface of the battery retaining member 14 adjacent the side wall 12 and terminates adjacent a cutout portion of the retaining member formed adjacent to an exposed conductive surface of the battery 18.
As noted above the housing includes a generally flexible side wall 12 which in the preferred embodiment dis-closed herein comprises the outer wall member of the housing and surrounds a flexible inner wall member 32. Both wall members are generally rectangular pieces of plastic, coated paper or some other similar flexible insulating material and are shaped to define a generally oval cross-sectional cavity.
The outer wall member 12 is preferably transparent and the inner wall member 32 is opaque and may include indicia of any desired type, for example, advertising material. At the end of the wall members 12 and 32 adjacent the light bulb 20 there is provided a generally oval end wall member 34 adapted to seat against the inner surface of the outer wall member 12 and on the end of the inner wall member 32. The end wall member 34 is retained in position by friction, or adhesives, can be heat fused or retained in any other desirable manner. An opening 36 is centrally formed in the end wall member and the 5~33 light bulb 20 is adapted to project through the opening. If desired, the top outer surface of the end member 34 may be coated with a reflective material for dispersing and reflect-ing the light from the light bulb 20. The other end of the inner and outer wall members 12 and 32, respectively, is re-ceived in an end closure member or cup 38 which is retained in place by friction or adhesives, can be heat fused or retained in any other desirable manner.
The battery retaining member 14 is located inside the generally oval cavity, is formed of plastic or a similar re-silient insulating material and comprises a central body portion 40 extending longitudinally along the axis of the flashlight 10.
Opposite sides of the body portion 40 are formed with arcuate surfaces 41 which provide a seat for the batteries 16 and 18.
For retaining the batteries 16 and 18 in the seats 41, a pair of generally arcuate resilient arms 42 extend from each of the opposite sides of the body portion 40 and form with the adjacent seat 41, a channel having an arcuate length greater than one-half the circumference of a battery. The resilient arms 42 are generally elongated extending throughout the length of the body portion 40 and the longitudinal ends of each arm in a pair are spaced apart a sufficient distance to allow insertion of a battery.

The batter1es 16 and 18 are generally conventional dry cell batteries without an insulating wrapper around the outer surface or casing so that the conductive cylindrical wall is expos~ed. The batteries are arranged in the retaining member I4 so that the flat end wall of the battery 16 is ad-jacent the end wall mernber 34 and the positive post 44 is ad-jacent the cup 38 and so that the flat end wall of the battery 18 is adjacent the cup 38 and the positive post 46 is adjacent the end wall member 34.

~ ~6833 The light bulb 20 is generally conventional and has a dome portion 48, an enlarged diameter portion 47 and a reduced diameter tip portion 50 which seats in a locating opening 52 in an end wall of the body portion 40. The dome portion 48 extends through the opening 36 in the end wall member 34. As best seen in Fig. 2 of the drawing one of the lead wires 22 is soldered to the positive post 46 of the battery 1~ and the other of the lead wires 22 is retained between the conductive cylindrical wall of the battery 16 and a resilient arm 42 ad-jacent that battery. Because the resilient arms 42 retain thebatteries in contact with their adjacent seat 41, a retaining force maintains conducting contact between the battery 16 and its associated lead wire 22.
The switch member 26 is formed from a flat elongated piece of electrically conductive material, for example, any suitable metal, and, accordingly, has a measurable length and width. The flat piece of materlal is bent adjacent one end so that it includes a short leg portion 54 and a long leg portion 56 forming a right angle in the side view, but extending at an obtuse angle in the front view~ The short leg portion 54 is formed with a small aperture 58 which frictionally fits over the positive ost 44 of the battery 16. Preferably, the aperture 58 is formed by a suitable piercing tool so that a small cylindrical sleeve extends from the surface of the short leg portion 54 in the direction of the long leg portion 56 and the sleeve frictionally grips the positive post 44. Since the long leg portion 56 extends, in the front view, at an obtuse angle to the short leg portion 54, it extends between the battery retaining member 14 and the inner sur~ace of the inner wall member 32 toward the battery 18 and terminates in a free end adjacent a cutout portion 60 formed in the one of the arms 42.

Thus the free end of the long leg portion 56 is adjacent an exposed conductive surface of the battery 18 and is normally spaced therefrom by the thickness of the arm 42. If deslred the free end can be formed with a tongue 62 extending away from and then toward the exposed conductive surface of the battery 16.
When the flashlight is assembled and when it is desired to light the light bulb 20, it is merely necessary to squeeze the opposite sides of the outer wall member 12. The force thus exerted moves the inner wall member 32 toward the batteries 16 and 18 exerting force on the switch member 26 whereby the free end of the long leg portion 56 contacts the exposed con~
ductive surface of the battery 18 completing the electrical circuit between the batteries 16 and 18 and energizing the light bulb 20.
At the end of the battery retaining member 14 adjacent the end wall member 34 there is provided a pair of stop members 64 and 66 formed integral with the body portion 40. The stop member 64 is generally L-shaped including a first leg portion 68 projecting outwardly of the body portion in a direction ~arallel to the battery 16 and also including a second leg portion 70 extending across a portion of the channel formed by the seat 41 and arms 42,42 in which the battery 16 is received.
~he second leg portion 70 thus bears on the flat end wall of the battery 16 and prevents axial movement of that battery toward the light bulb 20. With such movement of the battery 16 thus prevented the switch member 26 cannot be inadvertently dis-engaged from the positive post 44 of the battery.
The stop member 66 comprises a single leg portion extending across the channel ~ormed by the seat 41 and arms 42,42 in which the battery 18 is received. This single leg pcrtion thus bears on the end of the cylindrical wall of the battery 18 adjacent the positive post 46 and prevents axial movement of that battery toward the light bulb 20. With such movement of the battery 18 thus prevented the lead wire 22 soldered to the positive post 46 cannot inadvertently short out.

6~33 At this point it is noted that the cylindrical wall of the batteries 16 and 18 have a larger axial length than that of the body portion 40 and arms 42,42. Accordingly, a portion of the cylindrical wall and the flat end wall of the battery 18 project beyond the end of the battery retaining member 14 adjacent the cup member 38 and the flat end wall of that battery member bears on the inner surface of the cup member. It is also noted that the length of the first leg portion 68 of the stop member 64 is such that a portion of the cylindrical wall and flat end wall of the battery 16 project beyond the end of the battery retaining member 14 adjacent the wall member 34. The length of the projection of the cylindrical wall of the battery 16 is equal to the length of the projection of the cylindrical wall of the battery 18 so that the end of the positive post 44 lies in the same plane as the end wall of the battery 18.
Accordingly, the inner surface of the cup member 36 bears on ~the flat end wall of the battery 18 and the end of the positive post 44 and is maintained in a level orientation on the side wall 12.
While in the foregoing, a preferred embodiment of the invention has been described, it should be understood to one skilled in the art that various modifications and changes can be made without departing from the true spirit and scope of the invention as recited in the appended claims.

Claims (8)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A flashlight comprising a housing having a general-ly flexible side wall, an insulating battery retaining member including resilient arm members retaining a pair of batteries having exposed conductive surfaces, a light bulb at one end of said housing, said light bulb including a pair of leads in con-tact with conductive portions of said batteries, a pair of stop members formed on said battery retaining member at the end there-of adjacent said one end of said housing for preventing movement of said batteries toward said light bulb, and a conductive switch member frictionally retained on the positive post of one of the batteries adjacent the other end of the housing, said switch member including a flat elongated member bent adjacent one end to include a short leg portion having an aperture therein, which frictionally fits over said positive post of said one of said batteries, the flat elongated portion extending between said flexible side wall and said battery retaining member and termin-ating adjacent a cutout portion of said retaining member exposing a conductive portion of the other of said batteries whereby said switch member completes a circuit between said batteries and said light bulb when force is applied to the flexible side wall.
2. A flashlight in accordance with claim 1 wherein a cylindrical sleeve member extends from said short leg portion around said aperture toward said one of said batteries, said cylindrical sleeve fitting around said positive post.
3. A flashlight in accordance with claim 1 wherein the other end of said flat elongated portion terminates in a tongue extending toward said conductive portion of the other of said batteries.
4. A flashlight in accordance with claim 1 wherein one of said stop members includes a first leg portion extending outwardly of said retaining member and a second leg portion extending between said arm members and bearing on the end wall of said one of said batteries.
5. A flashlight in accordance with claim 4 wherein said other of said stop members includes a single leg portion extending between said arm members and bearing on the end of the side wall of said other of said batteries.
6. A flashlight in accordance with claim 5 wherein said one of said batteries projects beyond the end of said battery retaining member adjacent said one end of said housing and wherein the other of said batteries projects beyond said battery retaining means adjacent said other end of said housing and wherein said projecting portions are equal whereby said positive post and the flat end wall of said other of said batteries lie in the same plane.
7. A flashlight in accordance with claim 6 wherein a cylindrical sleeve member extends from said short leg portion around said aperture toward said one of said batteries, said cylindrical sleeve fitting around said positive post.
8. A flashlight in accordance with claim 7 wherein the other end of said flat elongated portion terminates in a tongue extending toward said conductive portion of the other of said batteries.
CA291,661A 1976-12-01 1977-11-24 Switch for flexible walled flashlight Expired CA1096833A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/746,637 US4122510A (en) 1976-12-01 1976-12-01 Flashlight
US746,637 1976-12-01

Publications (1)

Publication Number Publication Date
CA1096833A true CA1096833A (en) 1981-03-03

Family

ID=25001692

Family Applications (1)

Application Number Title Priority Date Filing Date
CA291,661A Expired CA1096833A (en) 1976-12-01 1977-11-24 Switch for flexible walled flashlight

Country Status (3)

Country Link
US (1) US4122510A (en)
JP (1) JPS5832721B2 (en)
CA (1) CA1096833A (en)

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US4419718A (en) * 1981-06-12 1983-12-06 Press-A-Lite Corporation Pocket flashlight
FR2524119B1 (en) * 1982-03-26 1987-06-26 Rousseau Jean Pierre MINIATURE FLASHLIGHT
US4399495A (en) * 1982-06-04 1983-08-16 Cloverline, Inc. Flashlight
US4443833A (en) * 1983-03-07 1984-04-17 Fazzina S Harry Flashlight
GB8333410D0 (en) * 1983-12-15 1984-01-25 Pullman B C Torches
US4524409A (en) * 1984-03-21 1985-06-18 Owens-Illinois, Inc. Flashlight
US4774643A (en) * 1986-11-17 1988-09-27 Diagin, Inc. Illuminator for radiation dosimeter and method of manufacture
US4731712A (en) * 1986-12-10 1988-03-15 Eveready Battery Company Squeezable flashlight
US4768138A (en) * 1987-08-05 1988-08-30 The Cloverline, Inc. Flashlight
US4819140A (en) * 1988-09-02 1989-04-04 Griffin James P Compressible flashlight
US4885666A (en) * 1989-01-24 1989-12-05 Yu Chen Tsung Touchably-operating miniature flashlight
US4926300A (en) * 1989-03-13 1990-05-15 Key Industries, Inc. Disposable flashlight with improved activator field of the invention
US5457613A (en) * 1994-06-08 1995-10-10 Lumatec Industries, Inc. Peripherally sealed card-like flashlight device
US5927846A (en) * 1995-01-06 1999-07-27 Sinclair; Iain Disposable planar flashlight
US5660458A (en) * 1995-10-27 1997-08-26 Press-A-Lite Corporation Flashlight
US6039454A (en) * 1998-04-14 2000-03-21 Lumatec Industries, Inc. Flat flashlight device with key ring attachment and registerable and mateabe parts
US6860615B2 (en) * 1999-01-06 2005-03-01 Armament Systems And Procedures, Inc. LED flashlight with integral keyring clip
US6357890B1 (en) 2000-09-01 2002-03-19 Armament Systems And Procedures, Inc. Miniature LED flashlight
US6786616B1 (en) 1999-01-06 2004-09-07 Armament Systems And Procedures, Inc. LED flashlight with switch separate from panel
US6749317B1 (en) 1999-01-06 2004-06-15 Armament Systems And Procedures, Inc. Miniature led flashlight
USD427701S (en) * 1999-07-13 2000-07-04 Rayovac Corporation Flashlight sleeve
AU6911100A (en) * 1999-08-16 2001-03-13 Emissive Energy Corporation Miniature flashlight
US6796675B2 (en) * 1999-08-16 2004-09-28 Robert D. Galli Miniature flashlight
US6530672B2 (en) * 1999-08-16 2003-03-11 Robert D. Galli Miniature flashlight
US6802620B2 (en) * 2001-10-12 2004-10-12 Robert Galli Flashlight housing with a key ring extension
US6971762B2 (en) * 2002-02-01 2005-12-06 Robert Galli Dual mode switch mechanism for flashlights
US6709129B2 (en) * 2002-04-18 2004-03-23 Robert Galli Dual mode switch mechanism for flashlights
US6976766B2 (en) * 2002-04-18 2005-12-20 Robert Galli Dual mode switch mechanism for flashlights
US8210707B2 (en) * 2010-10-25 2012-07-03 Day Sun Industrial Corp. Flashlight structure
US9583028B2 (en) 2014-08-04 2017-02-28 Thomas Killion Flashlight
US9879834B1 (en) * 2015-05-01 2018-01-30 Don David Carpenter Universal LED light module

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US3256428A (en) * 1963-07-29 1966-06-14 Bantam Lite Inc Miniaturized flashlight with replacement cartridge unit
FR1443787A (en) * 1965-08-06 1966-06-24 Miniature flashlight
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FR2156974A5 (en) * 1971-10-12 1973-06-01 Accumulateurs Fixes
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JPS5321904Y2 (en) * 1974-10-24 1978-06-07
US4032773A (en) * 1975-12-18 1977-06-28 Halliday & Co., Inc. Flashlight

Also Published As

Publication number Publication date
JPS5396284A (en) 1978-08-23
JPS5832721B2 (en) 1983-07-14
US4122510A (en) 1978-10-24

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