CA1042823A - Process and apparatus for the culture of microorganisms - Google Patents

Process and apparatus for the culture of microorganisms

Info

Publication number
CA1042823A
CA1042823A CA227,874A CA227874A CA1042823A CA 1042823 A CA1042823 A CA 1042823A CA 227874 A CA227874 A CA 227874A CA 1042823 A CA1042823 A CA 1042823A
Authority
CA
Canada
Prior art keywords
broth
loop
fermentation
culture
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA227,874A
Other languages
French (fr)
Inventor
Vladimir Kalina
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nestec SA
Original Assignee
Societe dAssistance Technique pour Produits Nestle SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Societe dAssistance Technique pour Produits Nestle SA filed Critical Societe dAssistance Technique pour Produits Nestle SA
Application granted granted Critical
Publication of CA1042823A publication Critical patent/CA1042823A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/233Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements
    • B01F23/2336Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the location of the place of introduction of the gas relative to the stirrer
    • B01F23/23362Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using driven stirrers with completely immersed stirring elements characterised by the location of the place of introduction of the gas relative to the stirrer the gas being introduced under the stirrer
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/18External loop; Means for reintroduction of fermented biomass or liquid percolate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S435/00Chemistry: molecular biology and microbiology
    • Y10S435/813Continuous fermentation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S435/00Chemistry: molecular biology and microbiology
    • Y10S435/818Aeration or oxygen transfer technique

Abstract

Abstract of disclosure A process for the aerobic culture of a microorganism in a fluid nutrient medium therefor containing at least one source of carbon assimilable by the microorganism, in which a culture broth consis-ting of the fluid nutrient medium and of a cellular mass of the microorganism is circulated in a closed loop between an upper level and a lower level, in which the broth is subjected, in a fermenta-tion zone extending along an ascending side of the loop from the lower level, to the combined action of the frictional forces of bubbles of an oxygen containing gas or of oxygen released under pressure into the broth, a mechanical force applying an upward thrust and at least one couple of mechanical forces acting in a horizontal plane.

Description

~04Z823 This invention is concerned with the field of industrial fermentation for the production of proteins on a large scale, and relates to a process for the aerobic culture of a micro-organism in a fluid nut~ent medium containing at least one S source of carbon assimilable by the microorganism, in which a culture broth consisting of the fluid nutrient medium and of a cellular mass of the microorganism is made to cin~late in a closed loop between a higher level and a lower level.
The high-yield culture of aerobic microorganisms, more especi~lly on petroleum fractions or on substrates derived from petroleum which contain only a very little oxygen, requires extremely high oxygen transfer rates which cannot effectively be reached on an industrial scale in conventional stirred tank fermenters or circulation tower fermenters. In the present context, a high-yield culture is a culture by :
which it is possible to produce from 10 to 20 g of bacteria or yeasts per litre of culture broth per hour which, in the case of substrates corresponding to the formula C H2n*2 or C H2 +lOH for example, requires oxygen transfer rates well in excess of 500 mMols of 2 per litre per hour. High oxygen transfer rates necessitate high carbon dioxide transfer rates.
Now the extent of these two transfers should not cause any inhibiting effects attributable to excessive partial oxygen . . .
and carbon dioxide pressures in the gas brought into contact with or circulating in the culture broth. -Although it is possible to increase the oxygen transfer rate in an ordinary ~tirred tank fermenter by using oxygen-enriched air, an increase in the removal rate of the carbon ~ ~ .' ' .'. ' :. .
-2-' ' , dioxide produced during fermentation can only be obtained by considerably increasing aeration. However, it is not possible indefinitely to increase the throughput of air in a conventional stirred tank fermenter without before very long exceeding a limit beyond which the foam formed can no longer be controlled.
In this respect, the situation is more favourable in the case of a circulation tower fermenter equipped with an effective sepration system connected to the top of the tower, whilst the at least partly degassed fluid is recycled through the bottom of the tower. However, if it is desired in this case to increase aeration to obtain the oxygen transfer rate required for a high-yield culture, a limit is again encountered, appearing with the formation of preferential paths followed by the gas bubbles in an inadequately agitated broth.
Accordingly, the increase in the relative rate of flow of the gas in relation to the culture broth is not reflected in the required effect of an improvement in the oxygen transfer rate, but instead in an inhibiting effect attributable to the gradients thus established, resulting ultimately in a pure loss of energy. Although it is possible to improve the situation by arranging obstacles, such as screens, in the path followed by the ascending gas, this can only be done if the obstacles in question do not in turn cause the development of excessive oxygen partial pressure gradients which createan inhibiting pressure zone in the lower part of the tower.
The high-yield culture of microorganisms on low-oxygen ~ -substrates also involves serious heat-transfer problems.
For example, in a process where the heat of fermentation exceeds ~000 kcal per kg of cells produced at a production .. . .. ~ - .. .. . - - .

1~4Z8Z3 rate of 15 g per litre per hour, the increase in temperature of the medium amounts to 2C per minute if the medium is not cooled. Accordingly, it is essential to provide an effective cooling system. A cooling system involving heat exchange inside the fermentation zone would not ~e recommended in the case of a high-yield culture in view of the undesirable obstacles which the cooling surfaces required to maintain a fermentation temperature of the order of 30 to 40 C would constitute. For this reason, the cooling system should be provided outside the fermentation zone. Unfortunately, the maintenance of low tempera-ture gradients by means of a system of this kind requires a high speed of cir-culation of the fluid. However, it is only possible to obtain a high rate ofcirculation in a conventional circulation tower fermenter at the expense of a reduction in the oxygen transfer rate which goes against the required objective of a maximum growth rate.
The present invention provides a process for the aerobic culture of a microorganism in a fluid nutrient medium therefor containing at least one source of carbon assimilable by the microorganism, in which a culture broth consisting of the fluid nutrient medium and of a cellular mass of the microorganism is cir-culated in a closed loop flow course having ascending and descending sides extending between upper and lower levels of the closed loop, there being a fer-mentation zone extending upwardly along the ascending side of the loop from the loop lower le~el and having a top terminating below the loop upper level while ~ -subjecting the culture broth while flowing through the fermentation zone to the -combined action of frictional forces of bubbles of an oxygen containing gas or of oxygen released under pressure into the broth, a mechanical force applying an upward thrust to the culture broth and at least one couple of mechanical forces acting on the broth in a horizontal plane. A back pressure is imposed ; - !~
on the culture broth at the top of the fermentation zone whereby the pressure prevailing at the top of the fermentation zone is maintained at a higher value -~
than the pressure prevailing at the upper level of the loop. ~he broth is pr~rably cooled outside the fermentation zone.

~ -4- ;~
A~

. :: . .. ~, . . .. ` . . . .: ., . . -. - . ; . .. ~ . .. . . . . . . .. .; . . ; . -1~42823 Culturing is with advantage carried out continously and it is possible, along a descending side of the circuit connected to the ascending side at the higher and lower levels, at least partly to degas the broth, to cool it and -4a-to recover at least a fraction of the cellular mass present in it whilst, at the same time, enriching the broth recycled into the fermentation zone with nutrient substances.
The advantages afforded by the process according to the invention include the uniform dispersion of the gas in the fluid for a high aeration rate, the homogeneity of the culture broth along the fermentation zone without the appearance of inhibiting gradients, the maximum extension of the fermentation zone into the space available for this purpose and the effectiv~
ness of heat transfer for a high rate of circulation of the fluid. It is also possible by virtue of the process according to the invention to reduce the total amount of energy used for the transfer of a given quantity of oxygen per unit volume ~
of the aerated fluid in relation to the quantity used in a -conventional process. Finally, another advantage of the process according to the invention is its flexibility which -enables it to be adapted to the characteristics of a wide variety of cultures both in regard to the growth rate of the microorganisms and in regard to the amount of heat given off during fermentation or in rega~d to the level of oxygen or carbon dioxide partial pressures to be observed.
~here is maintained at the top of a fermentation zone terminating below the upper level a pressure higher than that prevailing at the upper level. It is possible in this way to consolidate the advantages of the process both in regard to its flexibility and in regard to the extent of oxygen transfer by virtue of the fact that that part of the circuit between the top of the fermentation zone and ~;
the upper level may be used for expa~ding the gases injected and liberated under pressure, whilst the drop in pressure . .
- ' , ' -:
' .,.- ' . ',:
.. . .

1~)42823 from the bottom to the top of the fermentation zone may ideally be limited to substantially that occasioned by the height of the col D of broth.
The present invention also relates to an apparatus for carrying out the process comprising means defining a closed loop flow course wherein a culture broth can be circulated, said closed loop having ascending and descending sides thereof and communicating with each other at respective upper and lower loop levels, means defining a fermentation chamber in the ascending side of said loop, said fermentation chamber extending upwardly a distance from said loop lower level and having a top disposed a distance below said loop upper level, means for injecting gas under pressure into said fermentation chamber at the lower end thereof, means for mechanically propelling culture broth upwardly fromthe lower end of said fermentation chamber, means for applying at least one couple of mechanical forces acting in a horizontal plane on broth in said fermentation chamber, and means for imposing a back pressure on the culture broth at the top of said fermentation chamber whereby the pressure at the top of said fermentation chamber is maintained at a higher value than the pressure prevailing at the upper level of said loop.
It i9 of advantage to incorporate in the descending side means for de-gassing the broth and means for cooling the broth. As any expert will have appreciated from the foregoing, the apparatus according to the invention, by lts very design, is particularly intended for the continuous treatment of large quantities of broth. Thus, the volume of the fermentation chamber may be more than 50 cubic metres and even more than 100 cubic metres, whilst for a resi-dence time of the broth in the chamber of the order of one minute, throughput may amount to between 50 and 100 cubic metres per minute. In order, under these conditions, to limit the dimensions of the cooling system and the quan-tities of cooling fluid required, it is advisable to provide a heat exchanger arranged between a compressor and a condenser for the cooling fluid, namely an evaporation exchanger. With exchanger of this kind, which may function with throughputs of from 10 to 20 tonnes per hour of a cooling fluid, such as a ~ - .
r~

104;Z823 freon, it is possible to reduce the size of the exchanger surfaces and hen~e to reduce the pressure losses whilst at the same time profiting from the temperature difference which is favourable to the transfer of heat. With regard to the degassing means, namely the means for removing nitrogen of the air ~n cases where air is injected into the fermentation chamber) the carbon dioxide given off during fermentation,and the oxygen which has not been used, it is possible to incorporate at the top of the descending side a surface-effect separator or a hydrocyclone.
Means for recovering cellular material carried by the broth may be connected to the descending side, whilst a feed pipe for nutrient substances may be connected to the lower part of the fermentation chamber. The recovery means -may consist of a branch pipe through which part of the degassed broth may be delivered to means for separating the cellular mass from the broth, the broth thus freed from its -cellular mass being returnable through a recycling pipe to the descending side or into the fermentation chamber. In this respect, it is reasonable to consider that, during working of the process according to the invention, the quantity of broth treated per hour to separate the cellular mass from it may be of the order of the quantity per minute - -of broth entering the fermentation chamber. The nutrient substances to be injected through the feed pipe into the ., . ,.~
fermentation chamber for correspondingly replenishing the substances consumed by a suitable microorganism cultivated in the chamber may be, for example, a hydrocarbon, an alcohol or a sugar as carbon source and ammonia or urea as nitrogen source.

1~4Z8Z3 The means for mechanically propelling the broth into the fermentation chamber may consist of at least one impeller rotating in a horizontal plane and capable of thrusting the broth upwards, thus reinforcing the ascending effect of the friction of the bubbles or air or oxygen released under pressure at the bottom of the chamber. The means for mechanically mixing the broth in the chamber may consist of a number of sets of rotary blades or paddles arranged at intervals from one another and one above the other. These sets may be mounted on a common vertical rotary shaft driven by a motor. Since a secondary effect of the broth-mixing action of these sets of blades is to create turbulent currents which offer a certain resistance to the ascent of the broth in the chamber, it may be advisable to provide the blades or paddles, or at least some of them, with an inclination relative to thehorizontal plane or with such a configuration that at least one of the sets is in the form of an impeller and is ;
capable of applying an upward thrust to the broth. It is clear that any combination of the propelling and mixing means is possible.
The fermentation chamber need not necessarily extend over the entire height comprised between the upper level and the lower level; instead a restricted passage embodying a back-pressure valve may be provided at the top of the fermentation zone, which terminates at the upper level where it opens into the top of the descending side.
It is thus possible to maintain at any level of the chamber, whose height may be of the order of eight to ten metres, a pressure substantially equal to the pressure under which air or oxygen is injected into the bottom of the chamber less the hydrostatic pressure of the column of aerated broth A~

104Z8Z~
situated between the bottom of the chamber and the level in question. rhus~ if, in orderto obtain in the fermentation chamber a fairly high oxygen transfer rate, i.e. well in excess of 500 mMols of 2 and even higher than 900 mMols of 2 per litre per hour, it may be necessary to have a pressure of at least 3 to 3.5 atmospheres absolute in a broth containing, in dispersion, a quantity of air of approximately 40% by volume,then the excess ~ergy of the feed gas at the output end of the chzmber may be utilised by makir~ tile pipe leading frcm the constricrted passage to the upper level, where a pressure around a ~ spheric m~ vail, functian as an air pu~p. `-The advantage of this separation between the transfer of oxygen and the expansion of the feed gas is that it is possible completely to eliminate pressure losses, especially the pressure loss attributable to the cooling system, and to obtain circulation of the broth through the apparatus whilst, at the same time, maintaining throughout the fermentation zone a pressure sufficiently high and uniform to obtain the required oxygen transfer rates. It ` `
is possible to provide a restric~ passage in the form of `
a constriction, diaphragm or succession of screens partly `
overlapping one another along a passage leading from the ~`
top of the chamber to the pipe which leads to the upper level.
One embodiment of the apparatus used for carrying out the process according to the invention is described by way of example in the following with reference to the accompanying drawing which is a diagrammatic vertical section through this -exemplary embodiment.
A vertically elongated metal chamber 1 forms a fermentation _9_ :
' . .

1~)4Z8Z3 zone 2. A rotating shaft 3 extends upwards throughout the entire fermentation zone, in other words from the lower level 4 of the apparatus to the top 5 of the chamber. The shaft 3 is drivqnby an electric motor 6 arranged below the chamber. Sets of blades or paddles 7,8,9 and 10 are mounted at regular intervals on the shaft 3. Each set, for example the set 8, consists of four flat paddles 11. The plane of each paddle is inclined in the same direction relative to the vertical plane defined by its free end and the shaft 3 so that each set may be used both for mixing the culture broth in the process of fermentation in the zone 2 and for propelling the broth upwards. The gas-injecting means 12 mounted at the bottom of the chamber consists of a set of horizontal pipes drilled with small holes. A feed pipe 13 for gas, whose rate of flow is controlled by a gas feed valve 14, is intended to supply the pipes 12 with the gas which has to be released under the required pressure into the bottom of the chamber 1. A back-pressure valve 15 arranged in the top of the chamber 1 connects the upper end of the fermentation zone 2 to an expansion pipe 16 which leads to the upper level 17 of the apparatus. This va~e 15 defines a restricted passage for the aerated broth and, hence, has to prevent any loss of pressure which is not due to a reduction in the height of the column of aerated broth in the chamber. The expansion pipe 16 thus forms the upper part of the ascending side of the apparatus. Its heightis such that it simultaneously enables the pressure losses in the descending side to be -compensated, the resistances which have not been completely compensated in the fermentation chamber by the propulsive effect of the two sets of blades in lmpeller form to be - 10~

overcome and the required rate of circulation of the broth in the closed loop, formed by the ascending side and the :
descending side of the apparatus communicating with one :
another at the upper and lower levels 17 and 4, respectively, to be maintained. A gas separation means 18, in the present case a cyclone, is the first component of the descending side.
An exit pipe 28 for the gas which is either not liberated or not consumed during fermentation is connected to the upper .
part of the cyclone 18 and opens into the atmosphere through an outlet valve 19 intended to control the pressure gradients in the apparatus. The lower part of the cyclone 18, intended :
to receive the broth at least partly separated from the gases, .-is connected to a return pipe 20. In the pipe 20, the broth has a relatively high density, guaranteeing the operation -`
as an air pump of the pipe 16 in which the aerated and fermented broth circulates in the form of a dispersion - ;.
delivered under pressure through the back-pressure valve 15.
A pipe for recovering cellular material carried by the at least partly degassed broth, or branch pipe 21, is connected to the return pipe 20. The throughput of broth to be treated to separate the cellular material therefrom is controlled by a recovery valve 22 connected in series to the pipe 21. .
The pipe 21 leads to a means for recovering cellular material, for example a centrlfuge (not shown). A cooling means 23, in ~.
the present case an evaporation-type heat exchanger, is connected in series to the return pipe 20 for circulation of the broth, -.
and in series between a compressor and a condenser (not shown) for circulation of the cooling fluid 24. A final section of the return pipe 20 leads from the exchanger 23 to .
the bottom of the fermentation chamber 1 via a valve 25 for .. : -controlling the rate of circulation of the broth in the apparatus. Finally, the reference 26 denotes a feed pipe for nutrient substances connected to the lower part of the fermentation chamber. The pipe 26 passes through a valve 27 for controlling the rate of flow of a nutrient fluid delivered by a mixer (not shown~ A pipe for recycling the broth removed via the pipe 21 and then separated from its cellular material may be connected to this mixer for nutrient substances.
Thus, what may be called the secondary closed loop, in which circulates that part of the broth from which the cellular material may be continuously removed, joins up with the closed loop in which all or almost all the broth circulates.
The process and apparatus of the present invention are particularly useful for the culture of microorganisms for the production of intracellular and extracellular substances, such as proteins and amino acids.

Claims (13)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A process for the aerobic culture of a microorganism in a fluid nutrient medium therefor containing at least one source of carbon assimilable by the microorganism, comprising circulating a culture broth consisting of the fluid nutrient medium and a cellular mass of the microorganism in a closed loop flow course having ascending and descending sides extending between upper and lower levels of said closed loop, there being a fer-mentation zone extending upwardly along the ascending side of the loop from said loop lower level and having a top terminating below said loop upper level, subjecting said culture broth while flowing through said fermentation zone to the combined action of the frictional forces of bubbles of an oxygen containing gas or of oxygen released under pressure into the broth, a mechanical force applying an upward thrust to the culture broth, and at least one couple of mechanical forces acting on the broth in a horizontal plane, and imposing a back pressure on the culture broth at the top of the fer-mentation zone whereby the pressure prevailing at the top of the fermentation zone is maintained at a higher value than the pressure prevailing at the said upper level of said loop.
2. A process as claimed in claim 1, in which the broth is subjected to a cooling operation outside the fermentation zone to remove heat therefrom.
3. A process as claimed in claim 2, in which the broth while flowing in the descending side of said loop is at least partly degassed, subjected to said cooling operation and at least part of the cellular mass present therein is recovered therefrom.
4. A process as claimed in claim 3, in which after recovery of the cellular mass the broth is enriched by introducing nutrient substances thereto, said enriched broth being recycled to the fermentation zone.
5. Apparatus for the aerobic culture of microorganisms, comprising means defining a closed loop flow course wherein a culture broth can be circulated, said closed loop having ascending and descending sides thereof and communicating with each other at respective upper and lower loop levels, means defining a fermentation chamber in the ascending side of said loop, said fermentation chamber extending upwardly a distance from said loop lower level and having a top disposed a distance below said loop upper level, means for injecting gas under pressure into said fermentation chamber at the lower end thereof, means for mechanically propelling culture broth upwardly from the lower end of said fermentation chamber, means for applying at least one couple of mechanical forces acting in a horizontal plane on broth in said fermentation chamber, and means for imposing a back pressure on the culture broth at the top of said fermentation chamber whereby the pressure at the top of said fermentation chamber is maintained at a higher value than the pressure prevailing at the upper level of said loop.
6. An apparatus as claimed in claim 5 further comprising means for degassing the broth, and means for cooling the broth, said two last-mentioned means being disposed in the descending side of said loop.
7. An apparatus as claimed in claim 6, in which the cooling means is a heat exchanger arranged between a compressor and a condenser for the cooling fluid.
8. An apparatus as claimed in claim 5 further comprising means for recovering cellular material disposed in the descending side of said loop, and a feed pipe connected to the lower part of the fermentation zone for adding nutrient substances to the culture broth.
9. An apparatus as claimed in claim 5 in which the mechanical propul-sion means comprises at least one rotary impeller.
10. An apparatus as claimed in claim 5 in which the mechanical mixing means comprises one or more sets of rotatable blade means mounted on a shaft at vertical intervals from one another.
11. An apparatus as claimed in claim 10, in which at least one of the sets of mixing blade means is arranged as an impeller.
12. An apparatus as claimed in claim 5 in which a restricted passage embodying a back-pressure valve is provided at the top of the fermentation zone.
13. An apparatus as claimed in claim 12, in which the restricted passage is below the upper level of said loop.
CA227,874A 1974-05-28 1975-05-27 Process and apparatus for the culture of microorganisms Expired CA1042823A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH724974A CH587915A5 (en) 1974-05-28 1974-05-28

Publications (1)

Publication Number Publication Date
CA1042823A true CA1042823A (en) 1978-11-21

Family

ID=4322174

Family Applications (1)

Application Number Title Priority Date Filing Date
CA227,874A Expired CA1042823A (en) 1974-05-28 1975-05-27 Process and apparatus for the culture of microorganisms

Country Status (25)

Country Link
US (1) US4001090A (en)
JP (1) JPS5749192B2 (en)
AR (1) AR208549A1 (en)
BE (1) BE828763A (en)
BR (1) BR7503342A (en)
CA (1) CA1042823A (en)
CH (1) CH587915A5 (en)
DE (1) DE2522478C3 (en)
DK (1) DK141534B (en)
EG (1) EG11712A (en)
ES (1) ES437954A1 (en)
FR (1) FR2273062B1 (en)
GB (1) GB1489946A (en)
IE (1) IE41367B1 (en)
IN (1) IN140682B (en)
IT (1) IT1038544B (en)
LU (1) LU72578A1 (en)
MY (1) MY7800273A (en)
NL (1) NL186099C (en)
NO (1) NO142754C (en)
PH (1) PH14801A (en)
SE (1) SE430790B (en)
SU (1) SU648116A3 (en)
TR (1) TR19036A (en)
ZA (1) ZA753079B (en)

Families Citing this family (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2936388A1 (en) * 1979-09-08 1981-04-02 Hoechst Ag, 6000 Frankfurt METHOD AND DEVICE FOR IMPROVING THE MIXED GOOD OF LIQUID, IN PARTICULAR ZAEHER MEDIA
US4397953A (en) * 1980-02-26 1983-08-09 Process Engineering Company S A Method and apparatus for anaerobic fermentation
US4336335A (en) * 1980-05-22 1982-06-22 National Distillers & Chemical Corp. Fermentation process
US4780415A (en) * 1981-07-29 1988-10-25 Gilbert Ducellier Method of degrading organic products, by-products and scraps in an anaerobic medium
CH651064A5 (en) * 1982-04-26 1985-08-30 Nestle Sa PROCESS AND FIRMER FOR THE PRODUCTION OF ALCOHOL.
US4978616A (en) * 1985-02-28 1990-12-18 Verax Corporation Fluidized cell cultivation process
JPH0536066Y2 (en) * 1985-09-27 1993-09-13
US4954440A (en) * 1988-06-16 1990-09-04 The Standard Oil Company Production of polysaccharides from filamentous fungi
JP3018449B2 (en) * 1990-09-21 2000-03-13 味の素株式会社 Amino acid fermentation method and apparatus
US5356600A (en) * 1990-09-24 1994-10-18 Praxair Technology, Inc. Oxygen enrichment method and system
US6133019A (en) * 1995-03-28 2000-10-17 Kinetic Biosystems, Inc. Centrifugal fermentation process
US6214617B1 (en) 1995-03-28 2001-04-10 Kinetic Biosystems, Inc. Centrifugal fermentation process
US6916652B2 (en) * 1995-03-28 2005-07-12 Kinetic Biosystems, Inc. Biocatalyst chamber encapsulation system for bioremediation and fermentation
US20050266548A1 (en) * 1995-03-28 2005-12-01 Kbi Biopharma, Inc. Biocatalyst chamber encapsulation system for bioremediation and fermentation with improved rotor
US6660509B1 (en) 1995-03-28 2003-12-09 Kinetic Biosystems, Inc. Methods and devices for remediation and fermentation
US5622819A (en) * 1995-03-28 1997-04-22 Kinetic Biosystems, Inc. Centrifugal fermentation process
US5798254A (en) * 1996-09-13 1998-08-25 Praxair Technology, Inc. Gas driven fermentation method using two oxygen-containing gases
ID19133A (en) * 1996-12-12 1998-06-18 Praxair Technology Inc FILLING OXYGEN DIRECTLY INTO THE BULLET ROOM REACTORS
US5939313A (en) * 1997-09-12 1999-08-17 Praxair Technology, Inc. Stationary vortex system for direct injection of supplemental reactor oxygen
US6280996B1 (en) 1999-03-22 2001-08-28 Praxair Technology, Inc. Method of using oxygen to eliminate carbon dioxide poisoning in aerobic fermentation
EP2290050B1 (en) * 1999-09-08 2012-06-13 Levitronix Technologies, LLC Bioreactor
US6703217B2 (en) 2000-01-31 2004-03-09 Kinetic Biosystems, Inc. Methods and devices for remediation and fermentation
US20020179544A1 (en) * 2001-04-27 2002-12-05 Nexell Therapeutics, Inc. Cell processing and fluid transfer apparatus and method of use
US7771515B2 (en) * 2006-07-13 2010-08-10 Institut National Des Sciences Appliquees Method and installation for treating an aqueous effluent, in order to extract at least one dissolved gaseous compound; application to aquaculture in recirculated aqueous medium
JP5913084B2 (en) * 2012-12-26 2016-04-27 株式会社日立製作所 CULTURE CONTROL METHOD, CELL CULTURE DEVICE, AND CELL CHARACTERISTICS EVALUATION DEVICE
WO2015131046A2 (en) * 2014-02-28 2015-09-03 Carnegie Institute Of Washington High pressure bioreactror
RU2771462C2 (en) * 2017-03-01 2022-05-04 Унибио А/С Fermentation reactor and process of fermentation
JP6594462B2 (en) * 2018-01-16 2019-10-23 月島機械株式会社 Incubator
CN113334607B (en) * 2021-06-09 2023-08-29 海德里希(厦门)真空机械制造有限公司 Multicomponent mixing device for wind power blade production and control method thereof
CN113491996A (en) * 2021-06-30 2021-10-12 马高伟 Internal circulation formula industrial chemicals production and processing is with mixing reaction equipment

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB720730A (en) * 1953-02-19 1954-12-22 William Ralph Sergeant Improvements in hydrogenators and the like
FR1140737A (en) * 1955-02-04 1957-08-12 Basf Ag Device for improving the passage or exchange of materials between liquids and gases or vapors
US3114677A (en) * 1960-07-28 1963-12-17 Stich Eugen Fermentation apparatus
FR1287771A (en) * 1961-04-17 1962-03-16 Process for obtaining fermentation products, in particular yeast, and device for carrying out this process
FR1410935A (en) * 1964-10-12 1965-09-10 Device for aerating liquids in fermentation, in particular for the preparation of yeast
NL6516783A (en) * 1965-12-23 1967-06-26
FR1556397A (en) * 1967-12-29 1969-02-07
NL6910531A (en) * 1968-07-09 1970-01-13
US3642577A (en) * 1968-09-04 1972-02-15 Mobil Oil Corp Growing hydrocarbon-utilizing microorganisms
US3660244A (en) * 1969-08-14 1972-05-02 Continental Oil Co Fermentation apparatus
GB1353008A (en) * 1970-07-21 1974-05-15 Ici Ltd Fermentation method and fermenter
US3793152A (en) * 1971-06-24 1974-02-19 Kanegafuchi Chemical Ind Method of aerobic cultivation of microbes and apparatus therefor

Also Published As

Publication number Publication date
DE2522478C3 (en) 1979-10-11
LU72578A1 (en) 1975-10-08
PH14801A (en) 1981-12-14
NL7506280A (en) 1975-12-02
AR208549A1 (en) 1977-02-15
SU648116A3 (en) 1979-02-15
US4001090A (en) 1977-01-04
IT1038544B (en) 1979-11-30
CH587915A5 (en) 1977-05-13
AU8138875A (en) 1976-11-25
DE2522478A1 (en) 1975-12-11
JPS5126279A (en) 1976-03-04
NO751867L (en) 1975-12-01
NO142754C (en) 1980-10-08
BR7503342A (en) 1976-04-27
EG11712A (en) 1977-10-31
DK141534B (en) 1980-04-14
DK141534C (en) 1980-09-29
ZA753079B (en) 1976-04-28
FR2273062B1 (en) 1978-09-22
GB1489946A (en) 1977-10-26
NO142754B (en) 1980-06-30
JPS5749192B2 (en) 1982-10-20
IN140682B (en) 1976-12-11
TR19036A (en) 1978-03-20
IE41367B1 (en) 1979-12-19
SE430790B (en) 1983-12-12
DK213975A (en) 1975-11-29
FR2273062A1 (en) 1975-12-26
SE7505954L (en) 1975-12-01
ES437954A1 (en) 1977-01-01
IE41367L (en) 1975-11-28
MY7800273A (en) 1978-12-31
NL186099B (en) 1990-04-17
DE2522478B2 (en) 1979-02-22
BE828763A (en) 1975-11-06
NL186099C (en) 1990-09-17

Similar Documents

Publication Publication Date Title
CA1042823A (en) Process and apparatus for the culture of microorganisms
EP0222529B1 (en) Fermentation process and fermenter
US4183787A (en) Circulation of gas/liquid mixtures
US4036699A (en) Fermentation apparatus and method
JPH0687784B2 (en) Method and apparatus for performing microbiological or enzymatic treatment
US4085007A (en) Method and apparatus for conducting fermentation
GB1422076A (en) Method for carrying out continuous fermentation
WO1986005202A1 (en) Fluidized bioreactor and cell cultivation process
SU967278A3 (en) Method and apparatus for contacting gas and liquid
US4891318A (en) Method for the fermentative preparation of polysaccharides, in particular xanthane
Byun et al. Reactor comparison and scale-up for the microaerobic production of 2, 3-butanediol by Enterobacter aerogenes at constant oxygen transfer rate
CN205517540U (en) Equipment of production lung formula aeration sponge
US4808534A (en) Method and apparatus for the microbiological production of single-cell protein
CN114058352B (en) Changqing oil field dwarfism microorganism profile control and flooding technology system and special equipment thereof
Głuszcz et al. Cultivation of Aspergillus niger in a pilot plant external-loop air-lift bioreactor
CA1080647A (en) Method and apparatus for conducting fermentation
SU1541248A1 (en) Apparatus for growing microorganisms
SU1717627A1 (en) Method for preparation yeast biomass
Krikis et al. Effectiveness of energy introduced into fermentors